Punjab has emerged as India’s one
of the most industrially advanced states. The demand for specialized industrial
machine tools has risen significantly over the years in Punjab state, thanks to
rapid industrialization and the rise of small and medium-sized businesses.
These businesses require many machine tools to meet diverse needs such as
cutting, sharpening, polishing, grinding, and finishing hard materials for
various industries. Machine tools play a crucial role in the manufacturing
industry as they help you save time and ensure that you deliver the
highest-quality solutions. Let us take a look at the varied machine tools used
in the Industrial sectors of Punjab so that you get a glimpse at the most
in-demand machine tools used in the industry.
Top 15 Machine Tools that Meet
the Rising demand of the Industrial Sectors of Punjab!
● All Geared Lathe Machines in
Punjab for Precision
This sturdy equipment helps you to shape even the hardest metals. All Geared Lathe Machines in Punjab can handle high-duty applications for metal forming in bulk in various industries. You can precisely cut the material and give it the desired shape for the best results. With a high-speed spindle, this robust equipment is most suitable for industries that involve bulk production such as mining, paper industry, automotive industry, and many others.
● Milling Machine in Punjab for
A milling machine in Punjab helps you to cut and shape solid materials at the highest speed. This machine works differently than a lathe machine as the former has multiple-point cutting tools, whereas the latter only uses a single-point cutting tool. A milling machine in Punjab is most suitable for operations where speed is the priority.
● Radial Drilling Machine in
Punjab for Better Drilling
A radial drilling machine in Punjab has found its application in crucial metalwork for drilling purposes. In comparison to a traditional drilling machine, a radial drilling machine in Punjab provides greater accuracy and can help to drill holes of different sizes.
● Cutting Edge Bandsaw Machine in
Bandsaw machines in Punjab can accommodate diverse materials and shape them in the desired manner. With a bandsaw machine in Punjab, you can cut the material into straight, curved, or any irregular shape. With smooth functioning, you can use the versatile tool across industries such as metalworking, lumbering, and woodworking.
● Hacksaw Machine in Punjab for
With sharp teeth and cutting-edge technology, a hacksaw machine in Punjab is most suitable for cutting hard plastic, wood, and metals. An automatic hacksaw machine in Punjab will help you move up your production process and carry out operations in a hassle-free manner.
● Slotting Machine in Punjab for
Production in Slots
Manufacturers in Punjab need efficient machines for handling large and awkward pieces. This is where slotting machines can help. A slotting machine in Punjab can help in cutting grooves, keyways, and slots of various shapes for a well-defined surface. Since they are economical and can handle bulk production, they have found usage in paper mills, steel mills, tool rooms, textile factories, and others.
● Hydraulic Press in Punjab for
A hydraulic press in Punjab comes equipped with hydraulic cylinders for assembling parts, compressing materials, and manufacturing various automotive parts. The versatility of this machine plays a major role in the manufacturing industry of Punjab state. Right from automobile, medical to metal forming, you can use a hydraulic press in Punjab to make even the most complex parts.
● Power Press in Punjab for
Perfect Molding & Formation
Complicated metal pieces require adequate pressure to ensure that they turn into well-defined pieces. With a power press in Punjab, you can simplify metal bending tasks for greater work proficiency. For heavy industrial applications such as factories and engineering plants, this equipment helps in proper assembling, drawing, and straightening. The compact size of the c type power press in Punjab makes it an ideal choice for long-term use.
● Fibre Laser Marking &
Cutting Machine in Punjab
Fibre laser marking machine in Punjab is one of the most well-acknowledged systems in Punjab because of its high-speed marking application in the pharmaceutical, beverages, and other industries. A fibre laser marking machine in Punjab is suitable for excellent product traceability and identification. You can also use the machine for engraving and marking on diverse materials with ease and precision.
A fibre laser cutting machine in Punjab, on the other hand, caters to the pharmaceutical, electronics, and textile industry of Punjab for cutting smaller and complicated parts. Its extreme accuracy, clean cuts, and ability to cut through tough as well as delicate materials make it suitable for custom operations.
● Shearing Machine in Punjab for
With a shearing machine in Punjab, you can cut soft metals such as aluminum, brass, bronze, and others into straight-line cuts for a faster and efficient production process. A shearing machine in Punjab uses a greater force to cut through the material without forming chips or burning the metal. The machine can help you cut thousands of pieces per hour to ensure that you can meet all demands on-time.
● Air Compressors in Punjab for
Varied Industrial Uses
Besides manufacturing, Punjab is one of the most agriculturally rich states in India. An air compressor in Punjab caters to various industrial needs such the agriculture, manufacturing, construction, food, and many others. Right from heating, ventilation, and cooling, air compressors in Punjab can help in a variety of operations to suit your business needs. If you are looking for a reliable air compressor, it is best to choose the one that caters to your specific industry.
● CNC Machining Centre in Punjab
for Advanced Operations
A CNC machining centre in Punjab can perform drilling, shaping, and lathe operations. This advanced machinery can help manufacturers in Punjab perform multiple actions with a single machine to produce a finished product. CNC machining centre in Punjab is available in many types to suit your business needs. The machining centre allows manufacturers in Punjab to automate various processes for enhancing productivity and eliminating waste. Now, process your orders faster and make deliveries on-time.
● Latest Technology V Belt Drive
Lathe Machine in Punjab
A lathe machine helps manufacturers give shape to hard materials. Similarly, a V-belt drive lathe machine in Punjab is designed to shape hard materials albeit in a faster and more efficient manner. This latest technology equipment has more power transmission capacity than a flat belt and the setup encourages heavy-duty operations even at high-speed. A v-belt drive heavy duty lathe machine in Punjab helps to meet the specific requirements of the industry and creates objects that have symmetry.
● Dynamic Drilling & Tapping
Machine in Punjab
Drilling and tapping machine in Punjab helps manufacturers to fasten two pieces of metal together and also helps in drilling a hole. This dynamic equipment combines drilling and tapping for mass production and has found widespread usage in the automobile and aerospace industries. Since this machine is available in various sizes, you can choose the one that best suits your needs.
● Plate Rolling Machine in Punjab
The plate rolling machine in Punjab is an essential production element that helps to bend large metal sheets into a cylindrical arc or in the desired shape. With fast processing speed, this machine can help you cut and roll the metal plate without any warping. Ensure that all your metal sheets are in the shape you desire with a plate rolling machine in Punjab.
Research and development has led to the availability of many new and better products across many industries throughout the world. This has resulted in designing and producing a vast range of innovative machinery including tool room units for the local and global market. Hence, a broad variety of tools are now produced in order to fulfill the growing needs of various manufacturing industries.
How to Choose Right Tool Room Device?
Today there are several tool room equipment manufacturers in India and abroad. Each tool is built to perform a particular function and different models with specific characteristic are readily available at reasonable rates. Although all the producers supply good products; there are always certain distinctive features, even in the same type of equipments, manufactured by different producers.
Hence, choosing the right tool room device is definitely the key to control the overall costs. It helps to minimize input and maximize output; mainly in terms of expenditure, quality and quantity. First of all one should select a reliable and reputed tool manufacturer. The selected machine must have various salient features such as: user-friendly design, robust structure, higher dimensional accuracy, noise less, low maintenance, economical components etc.
Essential Characteristics of Tool Room Equipment
Other essential characteristics include: top grade materials, highly secure, flexible, perfect timing, simple to operate, rust free, precise settings, corrosion resistant, longer working life, higher cutting capacity, vibration free, globally adaptable, highly tolerant, better surface, faster setup time, lesser wear and tear, standard parameters, higher tool life, uniform output, better finishing, consistent speed, fully tested, highly efficient, constantly updated, higher throughput, good quality spares, durable parts etc.
Some of the most versatile and widely used tools include the milling, bandsaw, grinding, shaping and slotting machine.
Milling machines are utilized for easy and complicated cutting, shaping and drilling operations. There are two categories of milling equipments such as horizontal milling and vertical milling. These are available in three models; namely manually operated milling equipment, mechanically automated milling and digitally automated CNC milling.
Bandsaw machines are utilized for cutting long metallic or wooden pieces into various irregular or curved shapes. It has a horizontal metal band and a blade. Basically two types are available such as horizontal bandsaw and double column bandsaw.
The grinding device is a tool used to grind the workpiece into different shapes and sizes, using an abrasive wheel. It involves precisely chipping the metal to finish the rough metal surfaces into smooth objects. Both manual and hydraulic grinders are easily available.
Shaping machines are utilized in several industries to shape straight and flat metal surfaces made from steel, aluminum, ferrous and non-ferrous metals; into various curved or angular shapes. A slotting unit is a tool used for shaping or cutting materials and for making slots in objects made from wood, metal etc.
Hence, the chosen tool room machine must be versatile, safe and efficient in order to control costs and achieve optimum value for money.
A Machining job confirms the perfectness of work pieces which are then applied for various ranges of industrial requirements. Every machining work is customized in accordance with the industrial demands. Hence, workshop activities are available in different forms such as bending, drilling, shearing, cutting, die-cutting and many more. Work pieces are transformed into different shapes as per the requirement. It is very convenient to shape or drill or shear flat surfaces whereas, working with spherical objects is always a complicated task. Moreover, there are other difficulties in shaping jobs that occurs when machining equipment is not compatible to work with different tooling options. Working with heavy materials of variable thickness is yet another complexity felt in machining; hence, many industries prefer to go for customized designs.
How Complex Machining Activities are solved in Earlier Days and how they have been changed with Machinery?
Most of the workshop processes were done with more manual support in spite of conventional machines available in those days. When it comes to resolving complex machining process, traditional shaping and drilling machines were applied which proved to show only approximate results. Slotting equipment was found to be useful for complex shaping operations; however, industries which depend on moderate and low production can prefer this device for complex shaping application. With latest slotting device designs, it is possible to obtain speedy slotting apparatus with range industrial usages such as furniture making, construction, automotive industry and many more. To handle convenient surfacing needs, a slotting device can be purchased on customize the options over stroke requirement, movement of the slotting tool, width and length of the equipment, etc. A geared slotting apparatus stays a durable and productive option.
Slotting Device-A Boon for Technically Experienced People
Complicated machining works can be done easily with slotting device. The design of this tools is done in such a way that though it stays similar to that of other shaping equipment this device can be differentiated in terms of the following features such as,
Down stroke action done with vertical tool is found to be efficient in shaping spherical objects and inner surface.
This can be preferred to obtain longer strokes.
If applied particularly for machining internal surface of the work piece metal it can be depended for long term use for specific purpose.
Some of the interesting slotting operations done with this peculiar equipment are, forming grooves in the internal surface, forming splines, internal oil grooves, forming curved surface internally, etc. These applications are not possible with other shaping equipments. Hence, slotting device is considered as a flexible machining option for performing complex machining works.
Machining process and subsequent machinery are interdependent features which can work effectively only when it goes in tune with the industrial requirement. Similarly, a slotting apparatus is one which has to be chosen particularly for performing machining activities in delicate areas. For industries which need machining requirements on spherical or internal surfaces slotting equipment will remain an ultimate choice.
India and China immerging as a Manufacturing Hub for Tool Room Machines and other Machine Tools Research and development has shown a great deal of demand for tool room machinery with their availability and functionality. New and better products are being developed with the most innovative designs for the local and international markets. A vast range of tools are being produced to satisfy the rising needs of various manufacturing industries in India, China and abroad. These unit are built to perform particular tasks and different brands with precise characteristic are easily available at reasonable prices. Even though producers supply unique products, there are specific features that stand out even in the same type of machine. Choosing the right tool room unit is key ones to management of overall costs.
The selected device must have various prominent features that recognize basic human machine interaction standards. Aside from having a user-friendly design, It should be durable, accurate, less noisy, safe, flexible, economical and of low maintenance. Other essential attributes include high value resources, perfect timings, simplicity, rust free, robustness, proper settings, weathering resistant, vibration free, universality, tolerance, enhanced surfaces, faster on time, standard parameters, longevity, unvarying output, consistency, higher throughput and versatility. You have to ensure that you invest in a intrument for which the spare parts are easily available and one that can be easily upgraded.
These are used to accurately shape metal and other solid items to desired shapes. Varieties range from mechanical milling, manual milling and the digital CNC milling machines. These are tailored based on specifications like table surface, vertical traverse, and longitudinal traverse. Different forms also come in varying sizes from trivial, bench-mounted appliances to big room-sized equipments. Operations for these devices include drilling, key cutting, die sinking and contouring.
These are commonly used in furniture, automotive, electrical, construction, and heavy-duty industries. The main purpose is to design, contour and cut very hard materials that can be made of metal or wood. Industries apply the heavy duty, durable machines intended for fast and high speed metal creations. These are also engaged in slot making including constructing slots on heads of blank screws, bolts, automobile apparatus and other similar parts. A good slotting machine should be made to ease the slotting complications in an error free and less noisy manner.
Improving your workflows in a workshop, industry or any other automation activity does not have a tiring, clumsy and expensive affair. Making a wise choice and investing in a good tool room equipment will remove a lot of unnecessary expenses and errors in your production. Since most industrial functions require stiff material like wood and metal to be grazed, fashioned and grinded on a regular basis, you will need care in purchasing either a slotting or milling machine for your desired output. Just be sure to consider hassle free and top quality results in your choice so that the overall cost is not beyond planned or budgeted figures. The tools can be obtained from a tools online website using online shopping. Information about them can also be found online.
Read more in detail for Slotting Machine & Milling Machine in World Market.
Press Brake, Slotting Machine – It used for Bending and Cutting Metals
Cutting and bending are the two primary functions performed on metals for casting the desired shape or dimensions. Therefore when it comes to metal working, the two most popular categories used in workshops are metal cutting and metal bending machines. Much of the metal processing tasks in workshops are usually carried using these equipment.
The popular form of metal bending machines used in workshop is a press brake. A press brake is a popular workshop tool installed with punches and dies to form bends on the metals. Combining a series of repetitive bending operations metals can be bent to desired shape. A press brake is usually classified on basis of factors like force and working length. There are four popular forms of press brakes widely employed in workshops and industries called mechanical, pneumatic, hydraulic, and servo-electric brakes. A functioning of a mechanical variant of this metal bending unit is dependent on flywheel, the pneumatic model utilizes the air pressure, the hydraulic press brake from http://www.bhavyamachinetools.com/pressbrake/hydraulic.html functions by means of a pair of hydraulic cylinders where as a servo-electric brake works on servo-motor to drive a ball screw or belt drive to exert tonnage on the ram for bending metals to desired shape or dimensions as required. The shape casted using a brake is dependent on the type of die used in the device. Various kinds of dies can be installed in press brakes like v-dies, U-bend dies, goose neck dies, acute angle dies, offset dies, hemming dies seaming dies and much more to achieve desired shape from a metal work piece. With an appropriate die installed in your unit, you can cast almost any shape out of a metal work piece with varied repetitive operations.
A slotting machine, as the name indicates is the tool used in workshop for cutting or shaping of metals. Whether it is to make slots on heads of screws, bolts, automobile components and other parts, all can be performed using this device. A modern metal slotting available today in the market comes with easy to use and convenient handling features which can be easily handled by even beginners for performing cutting, slotting and shaping operations on metal parts. A slotting instruments comes in various specifications and configurations. Therefore depending on the type of industry whether automotive, furniture, electrical, construction or heavy industries where the equipment is to be used proper machinery selection is important if you want to get the best performance from your slotting machine for metal work.
We are a leading equipment supplier in India offering various kinds of machine for use in industries and workshops. The supplier offers both standard as well as heavy duty slotting to meet the metal cutting and shaping applications in various industries either small scale or large scale. The mechanical and hydraulic press brakes offered by the supplier are international standard designed for long lasting, vibration and noise free and easy effortless operation.
The most important tools required in any workshop, nowadays are described below.
The milling machine is used for milling, cutting, shaping, carving, planing, contouring, drilling, stamping, and die-sinking a variety of solid materials. The work piece is positioned, to cut and shape the metal object on its tip, and from all the sides. There are two kinds of milling tools; depending on the direction of the main spindle; namely the vertical milling and the horizontal milling. They are further classified as manually operated milling, mechanically automated milling and electronically controlled CNC milling. Milling machines are designed to perform simple and complex machining operations.
Uses of Grinding Machine
The grinding machine is utilized for grinding a metal workpiece into required shapes and sizes; with the help of an abrasive wheel. The abrasive wheel perfectly chips the rough metal surfaces into smooth metal objects. Grinding is basically a finishing process that produces workpieces with minimum surface roughness and maximum surface smoothness. Normally grinders remove very less metal; however some grinding operations involve rapid removal of large quantities of metal. Both manual grinding and hydraulic grinding deliver highly precise workpieces.
Applications of Shaping Machine
A shaping machine is used to cut small or large work pieces made from wood, steel, aluminum, ferrous and non-ferrous metals etc. into various shapes, angles, and curves. This shaper is smaller than a planer, and has a cutting movement like a lathe. The single point cutter has a linear motion and usually moves over the stationary work piece, instead of the work piece moving under the cutter. Both conventional and modern metal shaping tools are widely utilized to quickly and easily shape flat and straight metal surfaces.
A slotting machine is another essential tool that is widely used for shaping or cutting a variety of wooden and metal objects. It is also known as a slotter or a vertical shaper. They are commonly utilized for making slots on the heads of metal screws and bolts, wooden screws, etc.
The bandsaw machine is utilized for cutting long pieces of wood or metal into a variety of odd or curved shapes. It consists of a long horizontal metal band and a blade with sharp teeth on one side to cut the work piece. The band moves on two wheels that rotate in the same plane, in order to precisely cut different types of objects. These are mostly used for woodworking, metalworking; and for cutting different materials into straight, asymmetrical and curved shapes. The horizontal bandsaw and the double column bandsaw are the two kinds of bandsaws.
A hacksaw machine is also a vital tool that is used for cutting wood, metal, plastic and numerous other materials. It has a fine-tooth saw with a blade that is held under tension by a screw or other mechanism. The blade is made from high grade steel and its thickness depends on the material to be cut. Some hacksaw also have a coolant pump to avoid the saw blade from overheating.
A tool room basically refers to a room in an industrial unit where special machinery is used, in order to manufacture or repair the various tools and components that are necessary to produce the final product. A tool room also stores and distributes a wide range of other tools or parts, required by other departments of a production unit. Nowadays, several types of very useful tool room are designed and manufactured for a broad range of applications in electrical, woodworking, construction, automotive and other heavy industries.
A tool room device is used for milling, grinding, shaping, slotting and cutting; a variety of items made from wood, metal and other substances. The highly useful tool room machines include the milling, hacksaw, bandsaw, grinding, shaping and slotting.
It is a tool, used for machining solid materials. There are mainly two types based on the direction of the main spindle; such as horizontal milling and vertical milling. These highly precise machines are available in various dimensions. It also move the work piece radially against the rotating milling cutter, in order to cut objects both on its tip and on all the sides. Manual, mechanical, and CNC milling device are manufactured to automate various operations like cutting, planning, drilling, contouring and die-sinking.
It is a tool that uses a blade made from a long metallic band with teeth on one edge to cut various work pieces. The band normally rides on two wheels rotating in the same plane, to ensure perfect cutting. Bandsaws are applied in woodworking, metalworking and cutting various materials into straight, irregular and curved shapes.
It is a tool used for grinding objects of various shapes and sizes, using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel’s surface cuts a small chip from the work piece. Grinding is used to very accurately finish work pieces; that need high surface quality and low surface roughness. It is mostly a finishing operation and removes comparatively very little metal. However, there are certain grinding applications in which lots of metal is removed quickly.
It is a tool that has a relatively linear motion between the work piece and a single-point cutting tool. It has cutting movement like a lathe, except that it is linear instead of helical. A shaper is smaller than a planer, and has a cutter which moves above a stationary work piece, instead of the work piece moving completely under the cutter.
It is used for making slots in various objects. This tool is used for shaping or cutting materials made from wood, metal etc. It is basically a vertical shaper, used for making slots on the heads of wooden screws, metal screws, bolts etc. Many types of slotting machines are now available in the market which can ease the job of shaping and cutting materials.
Improvement of processes in a workshop and automation doesn’t need to be an expensive affair. It needs to be a smarter choice of tool room machines required in a workshop. Various industrial applications require rigid material like wood and metal to be cut, shaped and grinded on a regular basis. These are exactly used for those processes. A workshop needs to provide properly shaped metals to the industries so that they can further manufacture the products of high quality. Proper use in a workshop enables accurate and quick output which becomes very much necessary for all the industries. Basically, there are some important tool room which are necessary to have in a workshop as given below:-
Milling Machine – It can perform versatile operations ranging from simple tasks like slot and keyway cutting, planning, drilling to complex tasks like contouring, dies sinking etc.
Grinding Machine – It also known as grinders are used to grind metals and other materials in a workshop. A grinder is very useful in a metal workshop as it helps in making metal chips from sheet metals which are used in many applications.
Shaping Machine – As the name suggests, It is used to shape metals in a workshop by removing unwanted material from the flat metal surface. It is used when large amount of metal is to be cut to form a specific shape.
Slotting Machine – It is used to make slots needed on the screw heads, bolts, wood screws and other industrial components. The most common use is in manufacturing process of automobiles, electrical components, furniture etc.
Bandsaw Machine – These are used to cut long bars in irregular shapes, straight cuts or curved shapes. This provides maximum accuracy with minimum wastage.
Hacksaw Machine – These are used to cut metals with high efficiency speed and accuracy. These are used where high pressure is required, whereas mechanical and semi-hydraulic hacksaw are used wherever low pressure is required.
How to Select Tool Room Machines for a Workshop?
Each and every workshop is different and needs to complete different types of processes. Similarly, each and every tool room unit also has different uses. If a workshop works on majority of metal grinding projects, then it may require grinding equipment and if it is working on majority of metal cutting projects, then it may require a hacksaw equipment installed. If your workshop requires completing versatile projects involving cutting and drilling both, then a milling device would be just perfect. Thus, the choice of tool room devices to be installed in your workshop depends on the majority of the projects you are handling. Many times it happens that a particular tool room is over occupied and another tool room unit is staying idle for hours altogether. This can increase the production costs of the workshop and reduce the profits. So, it is very much important to judge the kind of projects you are going to handle in your workshop in future and select tool room machines accordingly.
Buying Tool Room Machines
Buying tool room equipments for your workshop can be a crucial decision and needs to be taken carefully. If you fail to buy quality tool room devices, you may end up paying more on maintenance costs which can have an adverse effect to your returns on investment. If you need to cut down on your maintenance costs, never buy used tool room equipments, instead always go for new tool room provided by reliable manufacturer of tool room like Bhavya Machine Tools which is an ISO 9001:2008 certified company.
Machine tools are widely used tool room machineries across the industries. As an industry leader in manufacturing machine tools in various sizes and standard materials for rough & tough usage. There is a high demand of tool room, lathe, drill, sheet metal, wood working and press brakes from us. These tools are very much useful in steel, metal, wood, automobile and rubber industries for various functions of cutting, shaping, banding and smoothing effects on metals, woods and other solid materials.
Tool & Cutter Grinding is a part of heavy SPM machinery is used for cutting and grinding the tools and metal sheets to sharpen the edge. We offer the versatile and durable cutter & grinder for easy and accurate functions. The cutter diameter for grinding is maximum 250mm with max. Distance between centers is 300mm. This is very high quality tools for prompt cutting and grinding execution of tools and sheet metal tools. The most important feature are sturdy made from quality raw materials give stable and vibration free operation experience. It is used for bulk production, the size and designs are standard based on the applications. These are heavy duty operational equipment for long duration. For further details about the grinding machine – visit: http://www.bhavyamachinetools.com/spm-a-heavy-machine/tool-a-cutter-grinding.html
We offer other exclusive machine tools – slotting machine used in automotive, furniture, construction and electrical industries. The main function is to shape or cut the materials, to make slots on the screw heads, wood screws, bolts and other industrial components. The incorporated advanced technology have made the slotting more special tools available in different strokes ranging from 10 to 150mm and 10 to 250mm.
Another important product deputed by Bhavya Machine tools is shaping machine. The name of this machine is same as it is used in shaping metals and materials for straight and flat metal surfaces. This machine can be effectively applied on various metals like cutting steel, aluminium, ferrous and non-ferrous metals in variety of curves, angles and shapes.
AboutBhavya Machine Tools
We are leading tools manufacturer in India offering diverse models of workshop, sheet metal, wood working, automobile & garage, plastic & printing, welding, food processing, sheet bending, shaping, lathe, automatic CNC milling, press brake, power press machines etc. For more details visit http://www.bhavyamachinetools.com or contact at
A slotting machine is a machine which is used to slot materials made of metal and wood. It can make slots on heads of screws, bolts and other automobile components as well as other similar parts. The main purpose of is to shape and cut hard materials like metal and wood. These are generally used in heavy industries like electrical, construction, furniture, automotive etc. These are considered as heavy duty robust machines specially designed for quick and accurate metal productions. These are well known for their high performance, low maintenance cost and longer functional life. It is one of the important machine tools in the sheet metal industries as well in electrical, furniture and construction industries. It is also known as vertical shaper consisting of base, column and table, ram and tool head assembly, saddle and cross slide, rams drive mechanism and feed mechanism.
Specifications of a Slotting Machine
It is designed in such a way that it is of high standards, uniform and systematic. To elaborate, we can say that it has reasonable arrangement suiting to construction. While using it is quite convenient and easy to maintain.
The electric equipment is suitable for 3 phases and A.C. power.
It is just perfect for small batch production shop as well as the work shops where large production at high speed is required. It is used in various processes, model surfaces, key seating etc., of any workshop.
How Does a Slotting Machine Work?
It can take up all the cutting forces because its base is rigidly built. The vertical column has a front face and has guide ways in the reciprocating ram. That reciprocating ram supports the tool head to which the tool is attached. The material is mounted on the table which can be given horizontal and vertical rotary feed motion.
Types of Slotting Machines
There are two types available, standard and deluxe. Standard slotting machine is a heavy duty machine which removes metal from large castings and the deluxe slotting machine is designed with extra features and to work on high speeds than a standard.
Applications of Slotting Machines
The main applications are cutting keys, slots, metal sheets, grooves of various shapes and forming regular or irregular shapes used in many manufacturing units. It can be used in any workshop where vertical tool movement is necessary and required to manufacture different metal objects.
How to Select a Slotting Machine
If you need to buy a slotting machine for your workshop, make sure that you buy from a reliable and reputed tool room machines supplier offering it with significant features like durability, sturdy structure, spontaneous functional ability etc. it should be manufactured from best raw materials and using latest technology. Ensure that you buy only technically advanced slotting machines so that your workshop manpower is safe and can perform at its best.
Tool room is the room where the tools are kept for storage, prepare, repairing and machining. The space area can be varied based on the types of the tool room machines and applications. It may include high end electro-mechanical equipments for different applications like grinding, milling, shaping, slotting of metals. In lower scale, it can be defined as a small room to store all tools for servicing and repairing before giving it to the workers for operation. It consisting the big racks, shelves, cupboards and workbench to store and repair the tools. Thus it can have the facilities to design, manufacture and repair the custom requirements.
Types of Tool room Machines
There are various types manufactured by the tools manufacturing companies. Some of them are available with standard technical specifications as well can be manufactured as per industry specific application requirements. Major metalworking equipments are included in the types of tool room equipments. The widely used are Grinding, milling, shaping, slotting, bandsaw and hacksaw devices.
Grinding Machine – It is categorized further in manual surface grinder, hydraulic cylindrical grinder and centerless grinder. Grinding of metals and other materials are carried out by these devices with manual or hydraulic pressure. These are widely used in various industrial applications including engineering, automobiles and electrical.
Milling Machines – These are used to shape the metals and solid materials as per the defined or custom specifications. It is executed manually or automatically based on the types of milling devices that are manual milling, mechanical milling and digital CNC milling for automatic execution.
Shaping Machine – V Belt shaping with wide industrial acceptance to cut metals in curvature shape or angularly. The strength is high to work on ferrous and non-ferrous metals.
Slotting Machine – Metal & wood slotting is the prime requirements to cut and shape the metal slots on the head of metal and wood to create screws, bolts, wood screws and automobile custom parts. It with variation from slow to fast execution depends on the types in the market.
Bandsaw Machine – It is specialized for irregular cutting and curving of the metal shapes with precision accuracy. Based on technical features, various bandsaw devices from horizontal to double column are used in industrial applications.
Hacksaw Machine – It is used in wide range of industries for long time. The metal cutting efficiency of hacksaw unit is unbeatable with high accuracy and precision gathered with hydraulic hacksaw. Mechanical and semi hydraulic are also applied in applications where it needs low pressure.
Tool room setup is the process to setup precision equipments as per the custom prototype machining for the operation, repairing and production. Setting up it required highly efficient and skilled execution with plan out the application installations for current and future requirements of tool room machineries.
Types of Machines Used for Shaping and Cutting Metals
The use of metal has become essential in many industries like automobiles, construction, electrical, furniture etc. Thus, there are many equipments used for shaping and cutting metals for the faster production. The need of robust and efficient machines is always there in various industries so that there is fast production at minimum costs. In different industries there are various requirements in terms of cutting and shaping metals. There are different types available to suit the different requirements, as given below:-
It is used in many industries as it is used to shape straight and flat metal surfaces as well as for cutting various metals like steel, aluminium ferrous and non-ferrous metals to form different angles, shapes and curves.
Power press is a tool which is used to bend, cut, press in order to form metals into different shapes and sizes. Power press is one type of sheet metal and is used in various industry segments as it is extremely versatile unit used for metals.
Slotting like a shaping machine is a type of tool room equipment used to shape and cut metal and wood materials. It can make slots on heads of metal screws, wooden screws, bolts and other automobile components. Perfect slotting has been achieved out of the slotting machine because it incorporates advanced technology.
It is used to accurately shape different metals and solid materials. It is being used in tool rooms in various industries for cutting and shaping metals. Milling are basically diversified into two forms, horizontal milling and vertical milling. Further, it has been classified into manually operated milling, mechanical automated milling and CNC milling. All these milling machines can cut, drill and shape metals to be used in different applications.
Press brake is a machine which is used to bend metal sheets and plates to form them in different sizes and shapes. The press brake is advantageous in terms of speed and accuracy. The metals bend by press brake are used in various industrial applications and manufacturing automobiles, home appliances etc.
The above mentioned are only some of the machines used for metal cutting, shaping and bending.
Forms of Metal Forming Machinery – Shaping Machine, Slotting Machine, Milling Machine, Lathe Machine
Different kinds of metal working machineries are used to form the metals into required shapes and sizes. These include the metal shaping machines, metal cutting machines, the slotting machines, milling machines and lathe machines.
The metal shapers and cutters are the basic forms of machineries used in industries for metal fabrication tasks. Both of them are employed to give the metals desired forms or shapes. The metal piece is brought to a specified geometry by removing excess material from it using various kinds of tooling with these machines. The final product obtained from these metal shaping and cutting machines are the finished parts that meet size and shape specifications of the user.
One of the widely employed forms of metal cutting and shaping machinery is slotting machine. A slotting machine is used to slot and shape the metals. It can make slots on hard-to-cut metal parts like heads of blank machine screws, wood screws, bolts, automobile components etc. The operation employed in these slotting machines is carried out using a mounted cutting tool in conjunction with a movable table that moves metal back and forth to create the different shapes. The tasks like the creation of grooves, T-slots, dovetails, and curved surfaces on the metals can be easily and efficiently be carried out on slotting machines.
On the other hand the shaping machine is good when machining flat metal surfaces is the purpose. Especially when a large amount of metal has to be removed for shaping machines are really very efficient. The milling machine is just one of the forms of metal shaping machinery that is used when complex metal shaping tasks with much accuracy are needed to be carried out. The milling machine is comparatively much expensive and better for the tasks where shaping can be achieved by removing smaller amounts of metal.
CNC Lathe Machine
Producing cylindrical or axis identical parts is yet one of the most common requirement in industries like power plants, steel rolling mills, tool rooms, ship building, repairing shops, paper mills, workshops, textile, oil, mining industries etc. To meet this requirement often CNC lathe machines are used. These lathe machines turn the metal work piece producing a cylindrical or axis-symmetrical surface by employing cutting, or deformation tools. The headstock, the carriage, and the tailstock are the three main components of these metal forming machineries that are used to produce an object which has rotational symmetry about an axis of rotation. The headstock secures the work piece, tailstock holds the cutting tool to be used to cut the metal and the carriage moves the cutting tool around the rotating work piece, gradually shaving the material from the work piece to give it the desired shape. In the recent times CNC lathe machines have been developed which are advanced and automated forms of the traditional lathe machineries. These are computer controlled machines which are designed to automate most of the metal forming tasks which were earlier performed by the user himself for metal fabrication.
It is used to shape and cut metal, wood and other hard materials. It is a heavy duty machine with robust design and high speed equipment used in metal industries. Slot making applications are handled in factories like to make slots on heads of bland screws, bolts, wood screws and other automobile parts. It is one of the important tools in the sheet metal industries as well in electrical, furniture and construction industries.
Shaping Machine for Shaping the Metal Surfaces
It is used to shape metal surfaces with straight and/or flat surface. Various metals like steel, ferrous/non-ferrous metal parts, aluminium are used with this machine for casting in different curves, angles and shapes. Continue reading →
The advancing technology has brought up different kinds of machine tools for human use. There are lathe machines, drilling machines, milling machines, slotting machines, bandsaw machines, tool & cutter grinding machines, construction machines, wood working machines, automobile machines and various other kinds of machines being employed in various sectors today for faster and efficient work. These machine tools have greatly simplified, fastened the production work and also allowed higher productions at minimum energy consumption rates in the specific sectors. Let us now have a brief look on why and where the popular slotting, milling, bandsaw and tool & cutter grinding machine tools used in tool room and industrial applications today.
A slotting machine is widely used in automotive, furniture, electrical, construction and heavy industries. Its main purpose is to shape and cut hard materials like metal and wood. The slotting machines used in industries are generally the heavy duty, robust machines designed for faster and high speed metal productions in industries. These machines are widely employed for slot making applications in industries including making slots on heads of blank machine screws, wood screws, bolts, automobile components and other similar parts. Continue reading →
Tool room is a space for making tools. In a broader sense it can be defined as facility where the tools and machining equipment are made, stored, and repaired on a work site. Usually these tool rooms can be found in metalworking facilities where quite often there is need for production of custom tools and equipment. That are used in these tool rooms are often referred by special category called tool room machines.
Machines in the category of tool room equipments are usually those that are well suited to the low volume production applications of tool room departments. Some of the widely used kinds of tool room equipment are slotting, shaping, milling, tool & cutter grinding, bandsaw and hacksaw machine. Let us now have a detailed look on slotting, shaping and milling used in tool rooms. Continue reading →