A surface grinder is an excellent tool for diminishing
hardened bent shafting on a metal surface. The material used for surface
grinding, which is generally 0.25 – 0.5 mm, is well suited for rough cutting.
However, the surface grinder can also be used for honing and polishing
flatwork. Most of these grinders have a plate mounted on a fixed stand.
Advantages of Surface Grinding Machine
A major advantage of using a surface grinding machine is its ability to grind hard-to-hold materials such as stainless steel, aluminum, and copper. These workpieces often have to contend with extremely high temperatures during the cutting process. The wheels of these machines are designed to work with very hot workpieces at very high speeds. High-speed operations tend to adversely affect both the hardness and the ductility of workpieces. The most commonly used workpieces are stainless steel and aluminum, but other workpieces can be worked using copper, brass, and titanium.
The mechanism on a surface grinding machine consists of
a cutting disk positioned over a chuck or blade. The blade is then moved by
means of a shaft attached to the grinding wheel. The workpiece being worked on
is moved across the blade by means of a magnetic deflector mounted on the
opposite side of the blade.
Disadvantages of Surface Grinding Machine
One major drawback of using a surface grinder in
precision metalworking is the potential use of excessive abrasive machining.
The abrasive machining can greatly reduce the hardness of the material being
worked on. The use of too much abrasive can lead to catastrophic failures in
precision metalworking projects. It is therefore important to determine the
hardness of the material to be worked on and the amount of abrasive needed. In
cases of alloy steels, which tend to be more hard than iron, it is advisable to
use a secondary cutting wheel to provide for the addition of extra hardening
agents. This helps increase the hardness of the alloy without requiring the use
of additional abrasive agents.
Another disadvantage of surface grinding machines is
their potential use of inordinately high machining speeds. These workpieces can
be quickly destroyed if too much force is used on them. High-speed operations
can also damage work surfaces as well as machinery parts. Workpieces that are
accidentally damaged during a surface grinding operation may not be able to be
repaired. This may result in the entire fabrication process being halted, and
in worst-case instances, production may even have to be stopped.
It is often difficult to determine whether a surface grinding machine is appropriate for a particular application. This is because the machine may be working at a faster than normal rate. A faster speed is required due to the use of a high-velocity abrasive wheel, and the potential for the workpiece to be destroyed by the in-between passes of the grinding wheel. Because of these factors, surface grinding machines should only be used in cases where the speed of in-between passes is low. If the workpiece is to be grinded at a relatively higher rate, it may be better to use a high-powered electric grinder.
Mill is one of the priority equipments for metal industries and fabrication jobs. It helps it getting the toughest metal components ready to be composed for final produce. It is one of the main devices that prepare the raw materials to be taken to the next level of assembly. Industries which depend on metals like automobile, machine manufacturing, construction and aerospace, etc find more advantageous machining aspects through this kind of equipment.
The Art of Grinding Simplified
Grinding harder ranges of work pieces requires focus on precision and there are obviously many pitfalls if the process is done manually. A grinding device can resolve the pitfalls through the improved technical features it is equipped with.
How about In Depth Metal Processing?
In depth grinding or drilling deep into hard materials is certainly hard. For manufacturing sectors which depend on produce through processing metals has to consider precision as one of the foremost qualifications. When it comes to in depth grinding to the desired length or dimension, it can be done only with perfect machinery like grating equipment.
Is it possible to precisely crush deeper portions?
It is possible to achieve deep cut with the help of technically improvised turret mill. Since, this device is designed with quill unit that permits the work table for flexible movement and carry on different deep cuts in the metal. This functional feature helps the manufacturing sector to create complicated machining parts.
Flexibility of Operation at various Angles
It depend a large on the reachable options provided for quill and knee when it comes to obtaining machining operations at various angles. In smaller range of mills the operator can change the angle at the time of machining and in heavy duty models; the operator has to pause the operation for a while in order to reach grinding at different angles.
Check out the Milling Head Specification
If the device is featured with universal head it would be best thing for manufacturers to achieve complex angles of operation as the universal head is flexible for tilting movement up to 180⁰.
Determine the Depth of Cut
This can be done by checking the amount of feed that will be fed into the basic unit. It should not cross the depth of the teeth that is applied for grinding and it is usually controlled by the cutter diameter, side crush cutter is advisable for deeper cuts.
Ensure direction of feed
For best performance and precise results, ideal feed of components is recommended by experienced professionals. They have the following observations regarding this,
The material feed direction and dimension has to match the equipment capacity and the machinability of the work piece.
The rate of feed and the depth of grinding should be compatible with the thickness of work material.
If thickness of tool head is not adaptable to the material thickness, it may cause bad grinding and diminish the quality of machining.
Choose the right axis through which the desired tooling can be done.
Check the clearance level
Allowing suitable clearance level between the tool, work piece and the machining bed is one of the major concerns of successful machine set up. It helps for managing deeper grinding in smooth way.
When it comes to metal work materials, milling device has an important role to play in terms of providing required dimension for stronger connectivity with other components. For heavier and deeper grinding, this equipment remains a good solution provided the operator follows the above steps for perfect machining management.
As far as the concept of grinding in machining industry is concerned, it refers to the milling device. It is applied to design wood, metal and many solid work piece materials. In most of the industries milling machines are identified in the name of milling equipment and this equipment is utilized for the dynamic movement if provides during machining.
The magic of machining with grinding equipment
It can be applied for multiple machining activities starting from drilling to slotting the work piece into the desired dimension. Particularly, it is found to be very useful in bring out fine finishing of metal work pieces in terms of removing the chips from its surface.
What are the multiplicities of machining works that can be achieved by grinding device?
These are significantly suitable to handle metal work pieces. They are available in different models and every model is customized to perform specific operations for a range of engineering industries such as automobile, electrical, steel, etc.
Why grinding equipment is considered industrial friendly one?
Metal work pieces are the strategic ingredients as far as engineering industries are concerned. However, every industry will have different dimensional specifications as metal sheets need to be grinded, shaped or drilled in accordance to the production requisite.
In what ways Grinding Equipment is found to be good for industries?
It help in transforming a work metal piece with a good finishing touch becomes the mandatory industrial requirement. It is the right component to get it done.
Grinding equipments offered by Bhavya Machine Tools
We have three types and each type bears specific functionalities. Every tool is made from high quality materials and hence, they will stay durable and remains a suitable tooling investment for long term production requirement.
Know about the Manual Surface Grinding Machine
This needs the support of man power to do the milling operations and it is equipped with vibration-free specifications. In addition, precision in milling application is found to be perfect in this machinery.
Grinding Equipment with Hydraulic Principle
Hydraulic Cylindrical Grinder is powered by hydro mechanical operation hence, stays a good option to save power. It is easy to grind different angular and conical work pieces with a hydraulic cylindrical grinding machine.
Importance of Centerless Grinder
It is compatible more with metal work piece. It is highly used in automobile and electrical industries for its corrosion resistant operation.
Why are the specific advantages of buying grinding components from Bhavya Machine Tools?
Being a top distributor of a plethora of machining tools and equipments, We stays the right place to find industries best equipments models for all sorts of machining operations.
The multipurpose functionalities possible with the grinding equipment make it eligible to carry out several workshop operations. Visiting us will fetch you the right sort of machining components at low cost and durable quality.
Metal sheets with fine surface finish remain one of the important pre-requisites in many industries. However, obtaining a smooth and precise surface appearance on a metal surface is not easily done with man power support. With the advent of innovative devices for specific machining functions, especially chip removal can be done to the expected level. This equipment is one of the favourite tools of apparatus manufacturers as it is an important and flexible appliance that stays a prominent requirement in handling a range of materials such as metals, plastic, glass, etc. Any work piece for instance is set for machining to transform the same into predetermined shape and dimension as per respective industries. When it comes to metal industry, the surface quality of the metal sheet have to be attained with appropriate measurement to prepare the work piece stay eligible for making another product. Hence, the role of grinding apparatus is felt a mandatory one.
Understanding the Importance of Chip Removal in Automobile and Electronic Sectors
Surface is a complicated work which will be considered perfect only when the desired precision is obtained. Chip removal is one of the results obtained with the application of surface. However, or removal of chip from the metal surface can be defined as a process in which the grains present on the surface of the metal piece is removed completely to transform the work piece ready to be used for making another product. Electronic products and automobiles require thin metal products and metal work pieces respectively which can be grinded to precise measurement and dimension only with the help of suitable tools.
How Rapid Grinding Concept has changed the Requisites for Man Power Support?
In earlier days, surface granulating was almost done with hand operated tools; hence, manufacturers had to bear more expense and time to complete the work. However, with different types available today, the need for man power has considerably reduced. Only few people are required to operate the gadget and too bring the work piece to the tooling platform. In addition, with man power support, manufacturers were able to apply the process for limited number of work pieces only, but with latest machine designs like hydraulic surface appliance, surface smoothening process can be done on rapid speed and on relatively unimaginable number of work materials. In addition, manual surface apparatus is also available that requires less man power and this device runs with a manually operated chuck.
Tips to Invest in Ultimate Machinery for Precise Surface Quality
Investing in core work shop machinery like a grinding apparatus requires good knowledge about the types of grating apparatus available in the global market. Especially when it comes to the applications of this tool in automobile and electronic industries are really amazing and some of the important tool implementations which have to be considered are,
A cylindrical grinding engine is a perfect choice to apply for surface activities in automobile industries
Finishing of gearing wheels with the help of cylindrical grinder apparatus in automobile industry.
Car manufacturing sector will find many advantages with the help of suitable grinding machine for automobile.
Engineering industries find a series of this applications with the help of mincing apparatus for engineering.
A cylindrical grinder, vertical surface grinder, and cutter grinder gadgets are some of the important models that are applied in electronic industries for precise option.
Centerless grinding equipment is applied for obtaining rapid mincing process.
Grinding apparatus is an evergreen requirement in a range of important industries such as automobile, electronic and heavy metals. However, while investing, it is better to consider the production speed of the machine and the precise that can be obtained for better future production prospects.
Nowadays, several types of workshop machine tools are manufactured in many countries around the globe. These tools are commonly used for different purposes in a wide range of industrial segments such as woodworking, automobile, electrical, construction, etc.
This infograph give you information about the most important machine tools for any workshop including milling, grinding, shaping, bandsaw, hacksaw machine. For the best equipment at the competitive price, visit – http://www.bhavyamachinetools.com/
To give a meticulous smooth finish to the surface, as regards the level, size or finish of the surface of a flat metallic or non-metallic object, surface grinding tools are used. In order to make the surface flat and smooth a spinning wheel that is covered with a rough material is used to grind the plane.
The regular process is surface grinding. It is a finishing procedure. To give an object a superior finish this process is used.
Surface Grinding Machine
Surface grinders consist of a wheel covered with a hard abrasive material, a chuck and a counter table. The non metallic objects are held in place by a vacuum or a mechanical chuck while the wheels grind it and make it smooth. Metal object are held in place by a magnetic chuck.
The crushing wheels of these equipments are covered with different materials like diamond, aluminium oxide, silicon carbide, cubic boron nitride etc. The most commonly used material is aluminium oxide since it is cheaper than other materials.
To maintain the quality of the wheel, grinding dressers are used. For the work to be perfect these wheels must be in perfect condition. Surface grinders are run by hands, electricity or they are powered by hydraulics.
Uses of Surface Grinding Machines
Surface grinders are very important in industries and these are used for making parts and industrial tools. It need to be smooth to move and function properly, and here grinding machines play an important role.
These are also used in industries where defined shapes are to be made with precision as in the manufacture of automobile parts. Most of these machines are computer operated, but manual operated machines are also in use.
Cast iron, steel, brass, plastic and aluminium etc. are some of the materials that can be made smooth with surface grinders. During the process of grinding high temperature is created which may weaken the magnetic power in some materials.
Equipments to use while operating Surface Grinders:
While using a surface grinder it is very important to wear safety equipments like goggles. When the wheel spins at a high speed to grind the materials, friction is created and small pieces of material tend to fly away from the wheel which may cause damage to eyes. Protective garments should also be worn like an apron, gloves etc. Loose clothes or items of jewelry should not be worn.
Who can operate a Surface Grinder?
Any person who is qualified and has received sufficient training can operate unit. He must also be trained in health and safety measures to be used while operating the equipment. Health and safety laws must always be followed to prevent any accident.
Therefore, surface grinding machines help to create a smooth finish to the material worked on. It also offers a refined and superior look to the work piece. A right tool for the right task helps to improve the efficiency of the work. This also saves a lot of time and energy for the skilled labours and professionals.
Machines employed in a wood processing operation to cast the desired shape or dimensions from the wood work piece are known as woodworking machine. It may be manual operated or computer controlled machinery. Manual machines are good for the small scale jobs while the computer controlled machines are ideal equipments for automation of wood processing tasks in industries. These CNC machines are designed in robust structural designs and therefore can well meet the heavy duty wood working requirements in tough industrial environments.
The quality of wood work in a workshop or an industry depends on the performance of these machineries. Therefore for accuracy and efficiency in wood working it is very necessary to select the appropriate form of unit in most suitable configurations to meet the desired requirements. There are different forms of woodworking machinery employed in workshops and industries for tasks like wood cutting, shaping, finishing, drilling, grinding etc. Some of the popular forms are as follows
A wood surface planer or thickness planer is a popular workshop machine used for finishing flat wooden surfaces for consistency in thickness and shape. The surface/thickness planers for industrial processes come in variant surfacing or thicknessing capacities and therefore can be selected for a hassle-free performance to better suit specific wood working requirements in different industries. A surface cum thickness planer machine is an ideal option for the workshop applications to ensure that maximum accuracy, speed and efficiency of surface and thickness finishing jobs can be achieved with a single machine.
Chain/chisel mortisers are very important wood working machine tools used for drilling holes into wooden surfaces. These mortisers are usually employed in workshops for cutting square or rectangular slots in a piece of lumber so as to get desired mortise and tenon joints.
The wooden work pieces are usually joined with the help of mortise and tenon joints where mortise is a hole drilled on wooden piece while the tenon is a projection designed to fit into this hole with best fit dimensions on other piece. tenoning machine used to craft out the tenons.
Various types of grinding tools are employed in workshops and wood industries for finishing surfaces. Grinding devices come in various specifications and configurations and can be used for performing various tasks like finishing internal cylinders or bores, sharpening the cutting tools in workshops, removing rough projections from castings, cleaning, polishing, and buffing surfaces and much more. Bench/table top grinders, blade grinders, gear type grinding tools are commonly used in wood workshops and industries.
Designing wood for artistic patterns is best possible on a jig saw woodworking. It can cut arbitrary or most irregular shapes out of wooden work piece. With the use maximum precision and swiftness in the wood designing tasks can be achieved at workshops and industries.
Apart from these several other forms of woodworking tools are employed in industries and workshops. It give efficiency to the tasks by reducing the wastage and help in accomplishing the most accurate cutting, shaping and other wood processing applications in much lesser time.
For those looking to buy wood working equipments, We can offer the most reliable versions of advanced machineries suitable for performing customized wood processing applications suitable to specific industries and workshop requirements.
Types of Workshop Machinery – Milling, Grinding, Shaping Machines
Machine play a very important role in a workshop where metal working or woodworking tasks are performed. They enable speed process in the workshops and enhance the accuracy and efficiency of the processes. With tools the bulk wood and metal processing requirements in workshop can be met with ease. Today various kinds of equipment are available in the market. By installing these, various tasks like cutting, shaping, drilling etc which are to be carried out on harder wood and metal surfaces can be easily accomplished.
The workshop machines are a bit different from industrial. Industrial are configured to handle heavy duty applications in robust industrial environments where as workshop are usually designed with intermediate specifications and cannot handle such larger workloads as in industries. Workshop unit are usually compact multitasking which can be stored in smaller space. These are usually lesser in price than the industrial.
This article is a brief description on various kinds of tools used in metal and wood working workshops.
Milling Machine for Workshop
A milling machine is often misunderstood as a lathe work. It is different from a lathe. In a lathe the material is moved in order to achieve the desired shaping or cutting whereas, cutting tool moves at a high speed for the same. A milling machine is the best tool for cutting metals to the customized dimensions and shapes especially if the parts are to be cut or shaped to rectangular or uneven dimensions. Two types of milling devices are employed in workshops manual and CNC milling. CNC are computer controlled which automatically perform the process according to set computer specifications where as in manual devices the process is done manually and therefore takes time for completion.
Tasks like roughing or finishing of surfaces, finishing internal cylinders or bores, sharpening the cutting tools, removing rough projections from castings, cleaning, polishing, and buffing surfaces all are achieved through grinding equipments. Visit at http://www.bhavyamachinetools.com/spm-a-heavy-machine/tool-a-cutter-grinding.html these tasks are carried out by use of a grinding abrasive wheel which moves abrasive particles which when contact the work piece act as tiny cutting tools which cut chips from the work piece to give it desired shape.
Shaping machine is a popular form unit used in workshops. It is used for cutting curves, angles and various shapes from the work piece. It comes in different sizes, specifications and tooling and can be used for various metal or wood cutting requirements. As compared to lathe or milling, shaping are much affordable and are best tools for shaping flat metal or wood surfaces.
Apart from these various other kinds of tools like saws, drills, chisels, routers, planers, shapers etc are employed in workshops for efficient processing. All these machine tools come in different specifications and can be selected as per specific requirements for needs in a workshop. For those looking to buy tools for workshop, We can offer the best quality, reliable units at cost effective pricing.
The grinding machine is utilized in a tool shop for various purposes such as finishing, forming, sharpening, cutting, roughing, snagging, cleaning, polishing, buffing, etc. However, while operating a grinding device, it may cause serious injuries to the operator or any person nearby. Hence, it is essential to observe the following safety precautions, in order to use it safely, and thus avoid any injuries.
Always wear goggles during all operations.
Verify grinding wheels for cracks before mounting.
Never operate grinding wheels at speeds exceeding the recommended limit.
Never adjust work mounting devices or workpiece while operating.
Never exceed recommended depth of cut for grinding wheel or machine.
The workpiece must be removed from the grinding wheel before turning off.
Sufficient wheel guards must be used.
The tool rest must be kept at proper distance from the wheel.
Machine guards must be in place and function properly.
Only those persons who are authorized as trained and competent operators must be allowed to operate.
It is mandatory to provide sufficient instructions to the operators, and also constantly supervise the tool operations.
The device must not be utilized to carry out tasks beyond its specific capacity.
The operator must operate only one machine at a time.
Make sure that the workspace is clean and dry before using the unit, as slippery flooring may cause injuries.
All operators must wear suitable personal protective equipment.
It is compulsory to wear eye protection equipments.
Operators must also wear close fitting protective clothing. This is necessary as loose clothing items such as ties and shirt sleeves are likely to get entangled in the moving parts.
Persons with long and loose hair must properly tie them.
Dust masks must be put on in highly contaminated or dusty surroundings.
It is also compulsory to wear a hearing protection.
Operators must always wear sturdy footwear in the work areas.
Everyone must wear hand gloves while operating.
Operators must not wear watches, rings, or any other jewellery or accessory.
If a person has put on any medical alert identity, it must be taped.
Always utilize the right kind of grinding wheel for the material being grinded.
Never grind non ferrous materials.
The work rest must be set at an adequate distance from the abrasive wheel.
The grinding wheels must be regularly serviced.
Ensure that the machine attains full speed before grinding.
Never push the workpiece against a cold wheel.
Always move the workpiece uniformly across the face of the wheel.
Never hold the workpiece with a cloth, apron or pliers.
Always stop and remove the power plug before cleaning or adjusting.
If any liquid is spilled on the floor, it must be immediately and also properly cleaned using an absorbent material.
The main objective of this article is to educate readers about the safety parameters while operating the grinding equipment.
These days, several types of machines are manufactured in order to automate a number of different industrial processes. This also includes a wide range of grinding tools or grinders. They are available in numerous dimensions and a variety of diverse specifications. A versatile grinding is one of the commonly used tool room equipments. It is basically utilized to grind metal objects of various shapes and sizes, with the help of an abrasive wheel that acts as a cutting tool. The abrasive wheel enables to cut small chips from the surface of the work piece, to produce highly accurate objects.
Grinding is mainly done to perfectly finish a work piece with highly smooth surfaces and minimum surface roughness. This finishing operation usually removes less or more metal chips, depending on the application. The different kinds of tools include the manual grinding, and the hydraulic grinding machine. They either utilize manual or hydraulic pressure in order to grind work pieces made from metal or other solid substances. These are widely used for various industrial and engineering applications such as automobile, construction, electrical, etc.
These are now widely used in several workshops for shaping hard materials. This well featured tool can be adjusted to run at different speeds for precisely removing the unwanted or extra parts from a work piece and thereby produce objects of the required shape, size and finish. The various types of grinders used to grind metal objects for different applications include the belt grinder, bench grinder, cylindrical grinder, surface grinder, tool and cutter grinder, jig grinder, gear grinder, etc.
Further, grinding machines of various qualities are now available in the local and global market. Hence buyers get confused and need assistance for choosing a high grade and long lasting equipment.
Following are the details you should consider in order to select a superior quality and durable one.
First of all you should decide whether you want to buy the grinding unit from a local shop or from an online store. Recently many companies own a business website, where details of wide range of workshop machinery is available. So you should find out a reputed manufacturer and choose a suitable model as per your specific requirement.
Moreover the chosen grinder must also be within the limits of your budget. Also confirm that equipment is built using solid metal and high grade materials. This will ensure that it is a robust instruments and will therefore last longer. Moreover heavy duty equipments can also operate continuously for a longer duration. Further, you should also check the warranty terms and conditions of the selected equipments. Besides this, confirm that the related spare parts are readily available in the market. It is also necessary to assure that the supplier provides after sales service to their customers. Another important feature to check is the stability of the device. This will assure a vibration free and noise less operation. It should also function smoothly, accurately, and effectively.
These days, a variety of workshop machines are readily available in the market. Following are the different types which can enhance efficiency and productivity. A shaping machine is an exceptional workshop unit that is generally applied to shape flat or straight metals made of steel, aluminum, or ferrous and non-ferrous metals; into different angular or curved shapes. The shaper moves precisely between the work piece and the single point cutting tool. The cutting motion is similar to a lathe; however it is linear instead of helical. Moreover, the cutter moves above the stationary object, instead of the object moving under the cutter. A shaper is smaller than a planer, and is widely used in numerous industries.
The bandsaw machine is another resourceful workshop unit which is utilized to cut long metal or wood pieces into a variety of straight, curved or irregular shapes. This workshop tool consists of a horizontal metal band that moves on a set of wheels; and a blade to accurately cut the required work piece. The two main types is horizontal bandsaw and the double column bandsaw. They are commonly in used woodworking, metalworking and for cutting several objects.
A versatile milling device is an efficient workshop unit that is utilized for shaping or cutting various solid metals. They can easily execute several complicated tasks; that include milling, cutting, drilling, routing, threading, carving, rebating, planing, diesinking, etc. This powerful tool is used to cut a variety of metals such as aluminum, steel, and many more. Milling equipments may be either horizontal or vertical. It has a horizontally facing spindle, while a vertical milling has a vertically inclined spindle. Manually operated milling, mechanically automated milling and digitally programmable CNC milling; are extensively used in various industries.
The grinding machine is also known as a grinder. This very useful workshop device is typically used to grind an object into various shapes and sizes, with the help of an abrasive wheel. It accurately chips the rough surface of the work piece to produce finished objects with highly smooth surfaces. They are mainly categorized as manual grinding and hydraulic grinding. It basically involves a finishing operation that transforms objects with low surface roughness into objects with high surface smoothness.
The slotting machine is one more highly productive workshop tool that is widely utilized to cut or shape several materials; and to also create slots in a variety of objects made from wood, metal etc. It is also known as a slotter, and is broadly used for making vertical slots on the heads of metal and wooden screws, bolts, etc.
The hacksaw machine is also a highly effective workshop tool that is utilized to cut various materials made from wood, metal, plastic etc. It consists of a thin tooth saw with a blade that is held under tension in a frame. The thickness of the sharp blade depends on the material to be cut.
The grinding machine is a type of tool that is utilized for grinding work pieces. It basically use an abrasive wheel as the cutting tool. The rough surface of the abrasive wheel shreds off small portions of the work piece as required. It is also known as a grinder.
A grinder is generally used to precisely shape and finish the given materials with low surface roughness and high surface quality. It is primarily a finishing operation that removes relatively small quantities of metal, to deliver highly accurate products. However, certain grinding applications also involve swiftly eliminating high volumes of metal.
It comprises of a bed with a fixed guide to hold the work piece; and a power driven wheel that spins at a predetermined speed. The head of the grinder can be set to move across a fixed work piece; or the work piece can be moved while the head remains in a stationary position. The position of the grind head or table can be fine controlled by using a hand wheel, or a computerized numeric controller.
It generate considerable amounts of heat; hence coolants are used to cool the work piece to avoid overheating, prevent accidents and maintain its tolerance. In some high accuracy grinding machines such as the hydraulic cylindrical grinders and surface grinders; the final processes generate relatively little heat; thus coolants are not needed as the temperature is tolerable.
Grinders are used in engineering, electrical, automobile and many other industries. The various types of these tools are as follows:
A bench grinder is manually operated and normally has two wheels of different grain sizes that are fixed on a floor stand or work bench; to perform roughing and finishing operations. It is mainly used to shape tool bits; and repair or make various tools.
A belt grinder includes a machining process to grind metals and other materials, with the help of coated abrasives. Belt grinding is a versatile process that involves several kinds of applications such as stock removal and finishing.
A jig grinder is used for finishing jigs, dies, and fixtures. It grinds holes and can be used for complicated surface grinding and finishing work. A gear grinder is used to remove the last few inches of material while manufacturing high precision gears.
There are two types of cylindrical grinders, one that has a center and the other is center less. A cylindrical grinding machine may have multiple grinding wheels. Here the work piece is rotated and fed through the wheels to form a cylinder. It is widely utilized to manufacture accurate objects like tubes, rods, bushings, bearings, and other parts.
An efficient surface grinder may be manually operated or CNC controlled. It has a head that is lowered, while the work piece moves back and forth; past the wheel on a table. Tool and cutter grinder, and the D-bit grinder perform the functions of a drill bit grinder, or other special tool room operations.
A tool room basically refers to a room in an industrial unit where special machinery is used, in order to manufacture or repair the various tools and components that are necessary to produce the final product. A tool room also stores and distributes a wide range of other tools or parts, required by other departments of a production unit. Nowadays, several types of very useful tool room are designed and manufactured for a broad range of applications in electrical, woodworking, construction, automotive and other heavy industries.
A tool room device is used for milling, grinding, shaping, slotting and cutting; a variety of items made from wood, metal and other substances. The highly useful tool room machines include the milling, hacksaw, bandsaw, grinding, shaping and slotting.
It is a tool, used for machining solid materials. There are mainly two types based on the direction of the main spindle; such as horizontal milling and vertical milling. These highly precise machines are available in various dimensions. It also move the work piece radially against the rotating milling cutter, in order to cut objects both on its tip and on all the sides. Manual, mechanical, and CNC milling device are manufactured to automate various operations like cutting, planning, drilling, contouring and die-sinking.
It is a tool that uses a blade made from a long metallic band with teeth on one edge to cut various work pieces. The band normally rides on two wheels rotating in the same plane, to ensure perfect cutting. Bandsaws are applied in woodworking, metalworking and cutting various materials into straight, irregular and curved shapes.
It is a tool used for grinding objects of various shapes and sizes, using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel’s surface cuts a small chip from the work piece. Grinding is used to very accurately finish work pieces; that need high surface quality and low surface roughness. It is mostly a finishing operation and removes comparatively very little metal. However, there are certain grinding applications in which lots of metal is removed quickly.
It is a tool that has a relatively linear motion between the work piece and a single-point cutting tool. It has cutting movement like a lathe, except that it is linear instead of helical. A shaper is smaller than a planer, and has a cutter which moves above a stationary work piece, instead of the work piece moving completely under the cutter.
It is used for making slots in various objects. This tool is used for shaping or cutting materials made from wood, metal etc. It is basically a vertical shaper, used for making slots on the heads of wooden screws, metal screws, bolts etc. Many types of slotting machines are now available in the market which can ease the job of shaping and cutting materials.
We present variety of tools used in various standard and critical industrial applications. Some of the widely used industrial equipments are lathe, drill, tool room, sheet metal, shearing, press brakes, SPM & heavy, wood working and automobile unit. We are having expertise in manufacturing all types of industrial machines, which work accurately with high performance. These are made up of high quality sturdy materials to give a long life with low maintenance cost. Our wide ranges of lathe devices are demanded worldwide for perfection of work, quite affordable low cost for long durability.
Our light duty lathe is perfect for applications, where lathe equipment usage is limited with higher performance and ease in operation. The series is spread further with medium duty lathe machine, heavy duty and extra heavy duty. Our export quality roll turning lathe is used in creating specialized cylindrical rolls in rolling mills. We cater the above all series of lathe under the all geared category also to perform metal and wooden machining with speed control gears. We are also a leading distributor and supplier of imported lathe for India and across the world dealing in high end universal all geared lathe including CDS A series, CDS B series, CW E series, CW M series lathe which are completely automatic with enhanced features, compact units, highly durable and efficiency of delivering the perfection output beyond imagination.
Our completely automatic computer operated lathe machines give amazing performance with very low resources and high efficiency have made them popular to opt as an industry best lathe in various models of CKE 6130I, CKE 6150Z and slant bed CNC lathe.
About Bhavya Machine Tools
We are an ISO 9001:2008 certified tools manufacturing company in India. The company specializes in supplying lathe, drilling, grinding, V belt driven shaping, shearing, press brake, pillar and C type power press machines and others for tool room, construction, metal and wood working industries. For further details please contact us at +91-79-4024 2800, +91 – 79 – 3007 4560 or visit our office located at
Improvement of processes in a workshop and automation doesn’t need to be an expensive affair. It needs to be a smarter choice of tool room machines required in a workshop. Various industrial applications require rigid material like wood and metal to be cut, shaped and grinded on a regular basis. These are exactly used for those processes. A workshop needs to provide properly shaped metals to the industries so that they can further manufacture the products of high quality. Proper use in a workshop enables accurate and quick output which becomes very much necessary for all the industries. Basically, there are some important tool room which are necessary to have in a workshop as given below:-
Milling Machine – It can perform versatile operations ranging from simple tasks like slot and keyway cutting, planning, drilling to complex tasks like contouring, dies sinking etc.
Grinding Machine – It also known as grinders are used to grind metals and other materials in a workshop. A grinder is very useful in a metal workshop as it helps in making metal chips from sheet metals which are used in many applications.
Shaping Machine – As the name suggests, It is used to shape metals in a workshop by removing unwanted material from the flat metal surface. It is used when large amount of metal is to be cut to form a specific shape.
Slotting Machine – It is used to make slots needed on the screw heads, bolts, wood screws and other industrial components. The most common use is in manufacturing process of automobiles, electrical components, furniture etc.
Bandsaw Machine – These are used to cut long bars in irregular shapes, straight cuts or curved shapes. This provides maximum accuracy with minimum wastage.
Hacksaw Machine – These are used to cut metals with high efficiency speed and accuracy. These are used where high pressure is required, whereas mechanical and semi-hydraulic hacksaw are used wherever low pressure is required.
How to Select Tool Room Machines for a Workshop?
Each and every workshop is different and needs to complete different types of processes. Similarly, each and every tool room unit also has different uses. If a workshop works on majority of metal grinding projects, then it may require grinding equipment and if it is working on majority of metal cutting projects, then it may require a hacksaw equipment installed. If your workshop requires completing versatile projects involving cutting and drilling both, then a milling device would be just perfect. Thus, the choice of tool room devices to be installed in your workshop depends on the majority of the projects you are handling. Many times it happens that a particular tool room is over occupied and another tool room unit is staying idle for hours altogether. This can increase the production costs of the workshop and reduce the profits. So, it is very much important to judge the kind of projects you are going to handle in your workshop in future and select tool room machines accordingly.
Buying Tool Room Machines
Buying tool room equipments for your workshop can be a crucial decision and needs to be taken carefully. If you fail to buy quality tool room devices, you may end up paying more on maintenance costs which can have an adverse effect to your returns on investment. If you need to cut down on your maintenance costs, never buy used tool room equipments, instead always go for new tool room provided by reliable manufacturer of tool room like Bhavya Machine Tools which is an ISO 9001:2008 certified company.
Machine tools are widely used tool room machineries across the industries. As an industry leader in manufacturing machine tools in various sizes and standard materials for rough & tough usage. There is a high demand of tool room, lathe, drill, sheet metal, wood working and press brakes from us. These tools are very much useful in steel, metal, wood, automobile and rubber industries for various functions of cutting, shaping, banding and smoothing effects on metals, woods and other solid materials.
Tool & Cutter Grinding is a part of heavy SPM machinery is used for cutting and grinding the tools and metal sheets to sharpen the edge. We offer the versatile and durable cutter & grinder for easy and accurate functions. The cutter diameter for grinding is maximum 250mm with max. Distance between centers is 300mm. This is very high quality tools for prompt cutting and grinding execution of tools and sheet metal tools. The most important feature are sturdy made from quality raw materials give stable and vibration free operation experience. It is used for bulk production, the size and designs are standard based on the applications. These are heavy duty operational equipment for long duration. For further details about the grinding machine – visit: http://www.bhavyamachinetools.com/spm-a-heavy-machine/tool-a-cutter-grinding.html
We offer other exclusive machine tools – slotting machine used in automotive, furniture, construction and electrical industries. The main function is to shape or cut the materials, to make slots on the screw heads, wood screws, bolts and other industrial components. The incorporated advanced technology have made the slotting more special tools available in different strokes ranging from 10 to 150mm and 10 to 250mm.
Another important product deputed by Bhavya Machine tools is shaping machine. The name of this machine is same as it is used in shaping metals and materials for straight and flat metal surfaces. This machine can be effectively applied on various metals like cutting steel, aluminium, ferrous and non-ferrous metals in variety of curves, angles and shapes.
AboutBhavya Machine Tools
We are leading tools manufacturer in India offering diverse models of workshop, sheet metal, wood working, automobile & garage, plastic & printing, welding, food processing, sheet bending, shaping, lathe, automatic CNC milling, press brake, power press machines etc. For more details visit http://www.bhavyamachinetools.com or contact at
A workshop is a place where different kinds of machines and tools are employed to make, finish and repair machines or parts. These are the important requirements without which no workshop can function. Workshops can be found in diverse industrial and commercial establishments. Every workshop has a diverse requirement and depending on where and why the workshop is installed different kinds of equipment are employed in it. However there are some basic machining equipment that are required in most of the workshops. Majority of the workshops where some kind of metal or wood materials are worked upon, tools for tasks like grinding, milling, drilling, cutting, shaping and finishing are most required. Therefore if your workshop is also one of these kinds of commercial or industrial workshop involving metal or woodwork, then opting to install the below mentioned tools will serve your purpose better.
To accomplish the jobs of cutting, shaping and fabricating metal sheets in your workshop, nothing can be much better than a lathe. With a lathe in your workshop you could handle a wide range of applications including production of symmetrical parts, screw threads, tapered work, drilled holes, knurled surfaces and crank shafts easily and efficiently with a single one without having to install in number of machines used for each individual task. Moreover most of the tool today come with a variety of rotating speeds and automatic cutting features. Therefore with an advanced lathe machine in your workshop you can accomplish your machining tasks much faster and to a better accuracy. These are available in different forms today like light duty lathe, medium duty lathe and heavy duty lathe. For installment in your workshop you can either go with light or medium duty which will give you efficient functioning for small scale machining requirements in your workshop.
Milling machine is another variant of tools one could opt as metal cutting device for workshop. It is the best tool for cutting metals to the customized dimensions and shapes especially if the parts are to be cut or shaped to rectangular or uneven dimensions.
While machining, repairing or making parts in a workshop one may require creating cylindrical holes on the solid materials. A drill machine is for the purpose. With this in your workshop you can very effectively carry out the hole making processes on metals and other solid materials with ease and much accuracy. Various other tasks like tapping, spot facing, reaming, counter sinking and counter boring can also be carried out efficiently with the help of these. It come in various models, customized dimensions of drill head, base plate and capacity and therefore can be possessed to best suit the requirements of your workshop.
Grinding machine is a very important tool used in most of the workshops for solid material grinding and shaping applications. This power driven tool can be run on desired speeds to accurately remove the unwanted parts from the work piece so that the desired shape and finish can be achieved. With grinding machine in your workshop, you can easily accomplish your metal shaping goals without much effort. There are various types of grinding machines available in market today. For example there are belt grinding equipments used for debarring and grinding of metals with coated abrasives, bench grinders for roughing and finishing of tool bits, tool & cutter grinding machines used to perform customized and most accurate grinding tasks and much more. Selecting the one with most apt specifications for your workshop will best serve your solid material shaping requirements at your workshop.
Mentioned above are the basic device which are found at most of the workshops and best to install at any workshop where metal or other solid material applications are to be executed. But however apart from these there are yet various other forms of tools too available in the market today. Depending on your requirements and work in your workshop, you should decide which tool with what specifications will suit your applications and is the best for installation in your workshop.
Machine tools are used for various processing work on different metals. Machining works like cutting, grinding, shaping machine to shape the metal workpiece, boring, slotting on metal through slotting machine, shearing and others are carried out by mechanical and electronic tools are known as tools. Previously in 18th century before the industrial revolution, these were made from the wood. The bulk production with precision accuracy evolved the mechanism to define metal parts from cast iron and wrought iron but still there are were limitations of hammering and to create required pressure on metal works. Gradually the further inventions as per the requirements for machining evaluated the old wooden or metal machineries to their existing form passing through several stages Previously manual pressure are used for machining tools that can be transformed to electrical pressure and mechanical pressure later on as the electricity invented. Earlier tools used flywheels with gears and levers for controlling. After the mid age of twentieth century Numerical controlled machineries and then CNC machineries were evaluated for better machining.
It is used to grind the metal and other materials. It is well recognized as a Grinder in the Industries. It consist the abrasive wheel, the rolling wheel used as a cutter. It cuts the metal in chips. The importance of this tool is to make the finishing of metal work piece by grinding the small chips from metal surface. The process through which the grinding machine removes metal is called as abrasion. Heat gets produced during this process. It requires coolant to cool down the metal piece. Various types are used in different industrial applications.
Belt grinding – It is used for grinding wood and metals to finish, debar and material removing.
Bench Grinder – manual tools used for finishing operation consisting two wheels of different grains.
Cylindrical grinder – with multiple grinding wheels to create cylinder shape of metal. Precision tubes, rods and bushing are generated through this grinder.
Surface Grinder – Most commonly grinder with manual use or CNC operated surface grinder. The work piece movement in back and forth grinds the surface of metal piece
There are many other types of grinder like tool and cutter grinder, jig grinder and gear grinder used to grind metal piece for different applications.
Metals are casted into different shapes and sizes and used for various applications. This shaping and metal forming process is usually carried out with the help of various kinds of machinery in industries like automobile, engineering, electronics etc. Some of the widely used categories of metal forming equipment include lathe machines, press brakes and grinding machines.
A lathe machine for metalworking applications comes in various forms and specifications. There are light duty, medium and heavy duty, roll turning and all geared lathe used to carry out different metal shaping tasks in different industries. While light duty lathes are widely preferred for low volume metal shaping tasks like in tool rooms, the medium and heavy duty lathe are usually preferred for industrial applications where bulk metal forming is the requirement. There are different uses with lathe. It can be used to cut, drill, knurl and deform different kinds of metals. Metals can be shaped to create objects that have symmetry about an axis of rotation.
Press brakes are common at the workplaces where metal bending is performed. With a press brake, metal sheets and plates can be bent and shaped to different dimensions and sizes accurately. A press brake forms predetermined bends by clamping the work piece between a matching punch and die. The shape of die determines the shape to which metal is bent. Therefore for performing shaping of metals to different shapes usually different kinds of dies are used. Press brake for metal bending now comes in different forms and specifications. Mechanical as well as hydraulic press brakes are two widely used forms of metal bending press brakes. Mechanical are generally preferred for low volume tasks where as the hydraulic ones are apt for large volume metal formations.
Grinding machine in metal forming applications is widely used to grind metals for better surface finish. It is very easy to work on the metals which must show high surface quality and high accuracy of shape and dimension. It like jig grinders can also be used for grinding holes and pins where as the belt grinders are apt for applications like finishing, deburring, and stock removal. Apart from these there are tool & cutter grinding machine which are best for low volume tool room applications and also the cylindrical grinders that are widely used in industries for making precision rods, tubes, bearing races, bushings, and many other metal parts.
Grinding machine is one of the important tools for industrial usage. It is also referred as Grinder. It has two abrasive wheels for grinding the work piece. Grinder can be used to cut and grinding the work piece or metal piece through power controlled abrasive wheels that can be run on desired speed for better grinding. These abrasive wheels are used as a cutter that has a rough surface cuts small chips from the work piece and makes the metal piece surface area smoother with accurate cutting. Thus it removes material from the work piece by the abrasion method. This process generates heat which needs to be cooled for easy operation. Inbuilt coolant cools down the generated heat during the grinding process. Grinder cuts the metal with high quality and accuracy to give the best precision work. There are various types of grinding machines are available in the market for different industrial grinding needs. Belt grinder is used for debarring and grinding of metals and materials with coated abrasives. Bench grinder with different grain sized wheels are used for roughing and finishing of shaping tool bits and used for manual operation. Tool & cutter grinding are used for different industrial tools and cutter to grind and shape with precision accuracy. CNC controlled surface grinder are used manually for grinding the metal or other work pieces. Jig grinding machine is used to finish jigs, dies and fixtures. It is used in the process of manufacturing high quality precision gear.
Shaping Machine – It is used to cut flat metal surface. It is used when it needs to cut large amount of metal from the workspace compare to milling. Back and forth movements of top cutter through rotating wheels cut the measured amount of metal surface portion and carefully bolted down. The mechanism of the device is simple and widely used in major industries now days; though there are more technological advanced featured machines are available. Shaping is mechanical tool used to cut and shape metals like steel, aluminium etc.
Milling Machine – Cutting of solid metals is quite easy and accurate with milling machine. There are two types of classical segmented millings are used in industries. Horizontal milling and vertical milling. Sizes of these are vary as per the cutting requirements of metal from small, bench mounted and big room size milling machine. There is a movement of workspace radially passing through the rotating cutter of the milling machine that cut and smooth the surface of sides and tips. The speed of this cutting tool is controlled by electric panel. There are various types of variants available as per the industrial needs.