Recently, the machine tools industry is enjoying unprecedented surge in demand worldwide. To the surprise of many manufacturers, the output is still unable to satisfy this demand. There have been certain areas of the machine development and innovation that have been the focus of most users, and prompting machine tools manufacturer to put in more research and effort into them. These include;
High Speed and Efficiency in Operation
There is mounting demand for greater maximum main spindle speeds as well as feed speeds that are aimed at avoiding the chatter vibration during operation. In the years of the 1960’s to the 70’s there was much research on reducing the vibration, mainly described as the regenerative and the forced chatter vibration. There has been much progress in this area, with the incoming of the CNC machines, but still the vibration problem resurfaces when harder materials and being machined.
Multifunctional Machine Tools
In addition to enhancing of efficiency, there has been a great focus on increasing the multifunctional ability of the machine tools. This includes the development of 5 axis machining centers and the combined multifunctional turning centers. According to engineers and machinists, the advantages of combined multifunctional machines include;
Improved machining accuracy with reduced production time (one chuck process)
Machining of complicated shapes.
Combination of processes such as hobbing, polishing, slope machining/drilling, milling, external circumference machining, boring and many other processes can be combined.
There have been many types machining centers developed to match up with the current needs of the tool room equipments. With the addition of the orthogonal 3-axis vertical machining centers, there has been rapid improvement in efficiency of the tool room machines. Some of the available machines from the Yash machine tools company have become widely renown due to their production efficiency are;
The available models of the lathe include; Light duty lathe machine
This equipment is designed to make industrial tasks easier, faster and error free. The bed is made from hardened cast iron, with the boring done with induction hardened boring head and ground spindle made from alloy steel. Many other innovations have been added to make the equipment best for light duty lathe machining operations.
Medium Duty Lathe Machine Medium duty lathe equipment comes with latest engineering design, with sturdy materials of construction which are also durable and firm. Important components like the machining bed, head stock, and saddle are carefully machined to guarantee operational accuracy.
Heavy duty lathe machine
The heavy duty lathe is developed with important innovations in parts design such as the bed design is stress relieved, gear box and feed box are new and improved to guarantee high speed performance.
CNC Lathe Machine
The company has also developed the CNC lathe machines, including the Flat Bed CNC Lathe and the Slant Bed CNC Lathe machines. The equipments have been made with advanced technology that eliminates the chatter vibration to minimum levels and thus increasing the machining accuracy of the equipment.
Vertical Turning Lathe
This equipment has been designed with the high output user in mind. The turret style machine has a high torque drive to achieve some of the toughest cuts in process. The massive castings and the extra wide way system will ensure very accurate and stable machining and high quality products are achieved.
The various types of bending machines include the bus bar bending machine, profile bender, pipe bending machines, metal sheet bender, motorized and manual pipe benders. These are innovative forming machines generating bends on a metal work piece. This is achieved using linear rotating motion. They are developed with high flexibility that allows easier exchange of work pieces and ability to generate smooth even bends without deformation of the work piece. The profile bending machine is equipped with special hydraulic motor and gearing system with special hardened steel for durability. The bending machines are sturdy in construction and workmanship, and all safety concerns have been addressed. Operation is through advanced control systems that also enhance efficiency of the process.
Iron Worker Machine
Iron worker machine is a combination of productivity and effectiveness in metal working. The iron worker machine is very user friendly designed for durability and low maintenance costs. It has been developed by very competent engineers with vast experience on the metalworking processes and the needs of the industry. Has a strong and rigid structure for noise less operation and reduced vibration. Some application include cutting and shearing operations on angle lines, I section cutting,punching, notching and other customized operations. This is equipment that has a guaranteed return on investment. The control system is advanced with easier tool handling as well as completely safe operation.
Imported Sheet Metal Machine
Imported sheet metal machines include tube benders, profile end grinders, swaging (bead bending machines, profile bending, shearing machine and slip rolling machines. The shearing machines are designed with high grade steel and a robust construction to give strength and rigidity to the equipment. The sheet metal machines are able to achieve better cutting accuracy on thin sheets with a lower rake angle and also designed with automatic rake angle adjustments. They are also pre-calibrated for easy adjustment of the blade gap. They are also able to achieve smooth and low noise operations as well as high power usage efficiency. Operator safety is also well considered.
Wood Working Machine
Wood working machines include the Combination planners, surface planner models, thickness planners, spindle molders, spiral lathes, wood saws and circular saws, radial saws, grinders and chisels. The equipment is built with compact design and of rust resistant material making them highly durable. They have been built to provide high power and precision which translates to reduced material wastage and good return on investment. The planner equipmentshave been highly automated to produce very good finishes in the shortest time possible.The J 601 heavy duty planners are especially great for extremely busy environment and works efficiently with no downtimes or machine failures.
This welding equipment is versatile with advanced control system and achieves efficient welding over a long period of time. The models available include the MIG and the MAG welders. The equipment comes with the wire feeder and pressure regulator devices including the flow meter and measuring gauge. The Arc welding machine models are very affordable and require less maintenance. They can offer power saving of between 30 – 60% and offer very good arc formation as well as a power factor of up to 0.9. The equipment is suitable for all kinds of electrodes and light in weight for easy movement. The welding machines have also been fitted with protection against under voltage, over voltage and surges in power levels.
Workshop is the core of learning about different Materials, equipment, tools and manufacturing practices that are observed in different manufacturing functions and operations. Workshop is also of prime importance when you want to gather about the practical knowledge.
There are different types of workshop power tools dealing with several sectors of industry like carpentry, bench work and fitting shop, casting and foundry, sheet metal, machine shop electric welding and many others.
Understanding the Significance of Power Tools
Here is a lot of power equipment that are intensively in use for engineering workshop. Understanding its significance will give the user a broader perspective on its usages.
Bench Grinder: one such appliance that is used for welders and fitters. The significance of bench grinder machine is that, it makes the job of fitting a lot easier and faster than usual.
Grinder cum polisher: It is the device that is particularly helpful in engineering workshops and can also be used for occasional and buffing and grinding jobs.
Pedestal Grinder: The pedestal grinder is used in various crushing, grinding and mining jobs. This is one of the advanced solutions where size reduction is required.
Drill cum HSS Tool Bit Grinder: Bit crusher is necessary so that the holes that are made can be bored with ease and quickly. It also provides with high drilling speed for various industry operations.
Electric Motor: Now largely used for industry for various reasons, initial cost being low and long life of equipment being two of the reasons. Also this machine requires low maintenance allowing lower cost of production.
Bench Mounting Belt Grinder: An electrical device that sued to smooth the surface of materials like wood, plastic and metal. It is designed to remove unwanted residue that gets accumulated in the surface with an ease of using it.
Flexible Shaft Grinder: Widely used for fabrication workshops, heavy industries and foundries. Used mainly where the job is quite lengthy or heavy and is not possible to move it up to the grinding instrument.
Magnetic Drill Stand: As drills are crucial in building of works in metal, wood and concrete, the magnetic ones are portable in structure and specialize on steel for structural drilling.
Cutt off Machine: These cut off gears are used in the place of manual crushers for accurate cutting with free mobility in both outdoor and indoor. It also ensures that the work carried is accurate.
Hydraulic Test Pump: It is usually compact and portable in structure, which is driven by air.
Hand Operated Spur Gear Chain Pulley Lock: It is mainly used for long lasting lubrication with minimal maintenance. It makes lifting heavy weights an easy process.
Electric Operated Spur Gear Chain Pulley Lock: In the electrically operated locks there is no need for manual labor and most work is done faster.
Monorail Gear Trolley: this is mainly designed for heavy duty application with upper and lower switch that manages the limit, preventing over travelling and safety.
Wire Rope Hoist: The industries that are involved in mass production uses this mechanism for modular construction and to save space.
These machines are of uniform quality and unmatched value so that it can provide with the accurate solutions to different industrial operations.
Among the range of workshop machineries available a shaping machine stays very useful to shape the surface of metal, wood or steel surfaces to a desired shape or dimension. It is quiet easy to obtain good finishing in the surfaces of the instrument. Some of the popular predetermined shapes that can be acquired through shaping machines are flat surface, shoulders, and different types of grooves. it come in different sizes hence; it is easy to choose it for workshop based on the requirement of dimensions and sizes.
The significances and applications of shaping equipment
it is used for different applications in shaping, hence, it is considered as significant workshop equipment. The cutting is processed with a special single edged accessory where to and fro strokes help in cutting the desired dimension and shape. It is found to be useful in removing scaling from metals like cast iron, where a steel shaping device can be preferred to get smooth surface in the cast iron material. Long and heavy parts can also be cut into desired shapes by heavy duty. Similarly, a wood and metal shaping machine are also available for cutting wood and various metals respectively. For obtaining precise cutting, and quality smooth surface it will stay excellent workshop equipment.
Components of shaping device
The tools for a shaping machine differ according to the applications such as cutting, surfacing, etc. The selection of tools has to be determined in terms of the type of work piece that need to be shaped. Every component has specific function to perform in the machining process. Some of the important components that are installed with equipment are
Tool feed handle-Which carries the cutting tool to the machining material
Ram-helps the cutting tool to more to and fro
Vice- It is the part that hold the machining material strongly
Clutch Handle-Helps in starting the ram to function
Tips to select appropriate equipment for shaping requirements
Since, shaping requirements vary for different materials such as wood, metal and steel the cutting tools also has to be selected based on the thickness and volume of the machining material. For example, a straight or bent of swan-necked tool can be used for cutting in different angles and shank forms. Similarly for shouldering, grooving and hooking purposes specific tools are available. Thus investing on a shaping device brings multi-benefits for machining process. Read more about the shaping machine.
Some important suggestions to maintain the efficiency of Shaping Machines
Selecting the right kind of cutting tool is an excellent way to maintain the efficiency of the machining process. For example, it is possible to normalize the slotting tools with respect to the predetermined shape and dimension. In order to maintain proper function of the shaping device for a long run, it is better to keep the cutting edge properly sharpened. This will also save cost of cutting and shaping processes. In addition selecting the type of power source is also important, for example a v belt driven shaping are relatively less efficient than gear driven.
Investing on shaping equipment for workshop can be made more economical by choosing the right tools with respect to the desired machining process. This will also increase the efficiency of working with machineries.
Bhavya Machine Tools is a leading supplier of work shop equipments suiting wide range of industries and as far as wood working machinery is concerned, they manufacture and supply plenty of wood working devices to handle different aspects of wood works and are designed exclusively to obtain safe working. Further more information about workshop machinery, visit at https://www.bhavyamachinetools.com/.
Workshop machineries stay useful for several core machining works. It is one of the workshop equipments that are used particularly for cutting metals into a predetermined shape. It is preferred for workshop process to obtain precision in metal cutting process. It is available with different operational modes such as manual, automated and CNC mode that can be selected according the production efficiency expected. Working with Turret devices offers durability of cutting process as it is designed with high quality materials and components that can bear heavy work load. In addition, It is designed in two forms either vertical or horizontal depending on the position of the spindle unit.
Applications of Turret Equipment
The two types of Turret equipment works in different ways. For example, in the vertical turret machine the spindle will not move while cutting the metals whereas, only the place on the table on which the metal is places moves to and fro. Some of the important applications of turret device are
Can be used to cut different types of metals
Can obtain flawless accuracy
Can also be used for drilling, shearing workshop processes
A CNC Turret that works with computer commands stays an ideal option to manufacture identical products
What makes Turret milling device significant than conventional milling equipment
There are many differences between conventional device and a CNC milling equipment. Some of them are listed below
It is available in many sizes and shapes hence, it is easy to find the right turret device for different kinds of cutting jobs such as from smaller jobs to heavy metal cutting jobs
It can be utilised more efficiently and increase the production under the supervision of a professional machining man
Other types of materials such as wood can also be shaped.
Benefits and disadvantages of Turret
Benefits– These is more effective than conventional equipments, because it is quiet easy to acquire smooth finishing, precision, and surface finishing. In other machine efficiency can be obtained only by manual support
Disadvantages- it has both advantages and disadvantages. A CNC turret can obtain accuracy and precision in cutting process yet it is not possible to cut metals that are round in shape. The power consumption part for CNC turret has a big drawback as it consumes more electricity. In addition more space is required to set the machinery.
Different types of Industrial Applications of Turret
When it comes to industrial applications, it support for different workshop activities for several industries such as shearing, drilling, cutting, etc. It is a suitable option for small and medium level metal cutting jobs such as small parts for toy making, plaques, and for several tool room processes. Click here for more information about Turret Milling Machine.
While buying a turret machine, it is always better to know the advantages of cutting in accordance with the cutting requirement and the type of materials that need to be shaped.
The metal work will comprise of light metal applications such as jewelry to heavy duty applications such as automotive garage or building bridges. Metal work is an energy intensive activity that produces a lot of noise, dangerous debris in form of metal off-cuts, and excess fumes. In order to contain the dangerous residue and ensure that the working environment is safe and sound to the environment as well as human health, it is important to set up a proper metal workshop. A poorly laid out workshop or using the wrong kind of machine tools will more often than not create an unfriendly working environment that will be more prone to accidents.
What Influences the Design of a Metal Workshop?
Prior to constructing a metal workshop, it is necessary to carry out a detailed research in order to come up with the most feasible workshop. The type and size of the workshop will be influenced by the following:
• Availability of Space: large space makes it possible to create a large workshop that will house many apparatus while a limited space will only be sufficient for small devices.
• Type of Metal work: Heavy duty applications or activities taking place frequently require a large workshop while a smaller workshop will suit applications carried out rarely.
• Type of Machines: Large milling, bandsaw or any other tools require a commercial grade large sized workshop. A milling equipment for light metal work such as jewelry can be used in a small workshop.
• Legal Requirements: The location of the metal workshop will be influenced by the legislation as well as council bylaws. It is usually not allowed to set up an industrial workshop in a residential area. The local authorities will also authorize the setting up of a workshop based on social and environmental factors such as noise pollution.
• Power supply: A Standard sheet metal equipment, CNC lathes, press brake or power press will run on 110-240 volts (single phase) which is the domestic power supply. However, large bandsaw, sheet metal, power press as well as press brake equipment will require industrial power supply which comes in 3 phase with voltages of about 414 volts (AC).
Types of Machines Used in A workshop
Machines used in a workshop for metal working come in various designs. The tools will include sheet metal, milling , press brake, bandsaw, power press and CNC lathes. High quality equipments will assure the user of top notch work, but it is important to regularly service and maintain the intruments as per the manufacturer’s recommendations. Failure to do so will shorten the life span of the machine. It is also beneficial to use genuine spare parts as well as a reputable service firm during repairs. Click Here to get more information on Workshop for Metal Jobs.
Coming up with a good workshop will entail a number of processes hence should not be viewed as a one-off activity. Periodic adjustments will be necessary to improve the service delivery. The ideal workshop needs to be cost effective providing reliable service at all times.
Nowadays, several types of workshop machine tools are manufactured in many countries around the globe. These tools are commonly used for different purposes in a wide range of industrial segments such as woodworking, automobile, electrical, construction, etc.
This infograph give you information about the most important machine tools for any workshop including milling, grinding, shaping, bandsaw, hacksaw machine. For the best equipment at the competitive price, visit – http://www.bhavyamachinetools.com/
Woodworking machines are highly popular and widely used equipments. They are basically utilized for performing various processes on wood, such as cutting, carving, drilling, finishing, grinding, joining, molding, sawing, sanding, shaping, etc. It help to avoid manual labor and the conventional wood working system. It also enables you to do several woodworking jobs quickly and easily. Besides this a number of industries require these equipments. Hence a wide range of woodworking equipments are now manufactured throughout the world. Further it is better to opt for superior quality units as they are highly accurate, more effective, as well as long lasting; and deliver better results. All woodworking equipments include a motor for reducing the work of the operator and increasing the production. These machines also make less noise and vibrate less compared to the manual wood operations and traditional tools. Moreover they help to create a product with a relatively smoother surface.
It is one of the commonly used woodworking machines. This is basically a cutting tool that includes a long metallic band with a sharp blade on one side, in order to cut the work piece. This band usually rides on a set of two wheels that revolve in the same plane, for accurately cutting various objects into straight, irregular and curved shapes. Band saws are highly useful tools especially in the timber industry.
Another type of woodworking device is the drilling machine. It is a versatile tool which is utilized for making round holes in a work piece. They may be either fastened on the floor or mounted on a stand. It is electrically powered and comprises of a drilling head, radial arm, as well as a gearing mechanism. It also provide a safe and easy way to drill holes, on a variety of surfaces and different materials.
The adjustable circular saw is an essential woodworking tool which is used to cut work pieces of various depths. It primarily consists of a working table that is adjustable as well as tilting. This equipment is highly effective and used for precisely cutting a work piece. It is driven by an electric motor and includes a motor pulley and motor plate.
These are used to process wood and produce different objects that are useful in residential, commercial, and industrial units. Today a broad variety of tools are available in the market. The various applications of woodworking machines include producing and repairing wooden furniture for homes, offices, and factories. Besides this they are also used to create several types of wooden products in different shapes and sizes. It can be used for drilling holes, cutting wooden sheets, shaping wooden pieces, finishing wooden objects, etc. These devices have a wide range of applications in several industrial segments such as automobile, construction, engineering, electrical, metal, as well as in many other heavy industries. Hence there is a rising demand for various types of machineries across the world.
Machines employed in a wood processing operation to cast the desired shape or dimensions from the wood work piece are known as woodworking machine. It may be manual operated or computer controlled machinery. Manual machines are good for the small scale jobs while the computer controlled machines are ideal equipments for automation of wood processing tasks in industries. These CNC machines are designed in robust structural designs and therefore can well meet the heavy duty wood working requirements in tough industrial environments.
The quality of wood work in a workshop or an industry depends on the performance of these machineries. Therefore for accuracy and efficiency in wood working it is very necessary to select the appropriate form of unit in most suitable configurations to meet the desired requirements. There are different forms of woodworking machinery employed in workshops and industries for tasks like wood cutting, shaping, finishing, drilling, grinding etc. Some of the popular forms are as follows
A wood surface planer or thickness planer is a popular workshop machine used for finishing flat wooden surfaces for consistency in thickness and shape. The surface/thickness planers for industrial processes come in variant surfacing or thicknessing capacities and therefore can be selected for a hassle-free performance to better suit specific wood working requirements in different industries. A surface cum thickness planer machine is an ideal option for the workshop applications to ensure that maximum accuracy, speed and efficiency of surface and thickness finishing jobs can be achieved with a single machine.
Chain/chisel mortisers are very important wood working machine tools used for drilling holes into wooden surfaces. These mortisers are usually employed in workshops for cutting square or rectangular slots in a piece of lumber so as to get desired mortise and tenon joints.
The wooden work pieces are usually joined with the help of mortise and tenon joints where mortise is a hole drilled on wooden piece while the tenon is a projection designed to fit into this hole with best fit dimensions on other piece. tenoning machine used to craft out the tenons.
Various types of grinding tools are employed in workshops and wood industries for finishing surfaces. Grinding devices come in various specifications and configurations and can be used for performing various tasks like finishing internal cylinders or bores, sharpening the cutting tools in workshops, removing rough projections from castings, cleaning, polishing, and buffing surfaces and much more. Bench/table top grinders, blade grinders, gear type grinding tools are commonly used in wood workshops and industries.
Designing wood for artistic patterns is best possible on a jig saw woodworking. It can cut arbitrary or most irregular shapes out of wooden work piece. With the use maximum precision and swiftness in the wood designing tasks can be achieved at workshops and industries.
Apart from these several other forms of woodworking tools are employed in industries and workshops. It give efficiency to the tasks by reducing the wastage and help in accomplishing the most accurate cutting, shaping and other wood processing applications in much lesser time.
For those looking to buy wood working equipments, We can offer the most reliable versions of advanced machineries suitable for performing customized wood processing applications suitable to specific industries and workshop requirements.
The grinding machine is utilized in a tool shop for various purposes such as finishing, forming, sharpening, cutting, roughing, snagging, cleaning, polishing, buffing, etc. However, while operating a grinding device, it may cause serious injuries to the operator or any person nearby. Hence, it is essential to observe the following safety precautions, in order to use it safely, and thus avoid any injuries.
Always wear goggles during all operations.
Verify grinding wheels for cracks before mounting.
Never operate grinding wheels at speeds exceeding the recommended limit.
Never adjust work mounting devices or workpiece while operating.
Never exceed recommended depth of cut for grinding wheel or machine.
The workpiece must be removed from the grinding wheel before turning off.
Sufficient wheel guards must be used.
The tool rest must be kept at proper distance from the wheel.
Machine guards must be in place and function properly.
Only those persons who are authorized as trained and competent operators must be allowed to operate.
It is mandatory to provide sufficient instructions to the operators, and also constantly supervise the tool operations.
The device must not be utilized to carry out tasks beyond its specific capacity.
The operator must operate only one machine at a time.
Make sure that the workspace is clean and dry before using the unit, as slippery flooring may cause injuries.
All operators must wear suitable personal protective equipment.
It is compulsory to wear eye protection equipments.
Operators must also wear close fitting protective clothing. This is necessary as loose clothing items such as ties and shirt sleeves are likely to get entangled in the moving parts.
Persons with long and loose hair must properly tie them.
Dust masks must be put on in highly contaminated or dusty surroundings.
It is also compulsory to wear a hearing protection.
Operators must always wear sturdy footwear in the work areas.
Everyone must wear hand gloves while operating.
Operators must not wear watches, rings, or any other jewellery or accessory.
If a person has put on any medical alert identity, it must be taped.
Always utilize the right kind of grinding wheel for the material being grinded.
Never grind non ferrous materials.
The work rest must be set at an adequate distance from the abrasive wheel.
The grinding wheels must be regularly serviced.
Ensure that the machine attains full speed before grinding.
Never push the workpiece against a cold wheel.
Always move the workpiece uniformly across the face of the wheel.
Never hold the workpiece with a cloth, apron or pliers.
Always stop and remove the power plug before cleaning or adjusting.
If any liquid is spilled on the floor, it must be immediately and also properly cleaned using an absorbent material.
The main objective of this article is to educate readers about the safety parameters while operating the grinding equipment.
These days, an extensive variety of workshop machinery is manufactured by several countries throughout the world. Besides this, regular research followed by constant development has resulted in the availability of new, as well as better equipments and latest tools like lathe, bandsaw, sheet metal and many more. Moreover, there is a growing need and continuous demand for a broad range of workshop devices, across many industrial sectors.
Hence lots of manufacturers are now supplying various types of workshop machines to local as well as global customers. Also a number of models with different specifications and unique features are readily available in the market at reasonable prices. Further, there are many local and international suppliers who provide the most modern machinery that is long lasting, effective, as well as very safe.
In fact building safe machines is a basic requirement. It helps to implement the related operation of the particular equipment in a harmless manner. This also helps to avoid accidents and enhances the safety of the person. Safe and reliable equipments, will lead to uninterrupted functioning of it and thereby enable to increase the production.
The ability of any workshop machine to perform safely, effectively and precisely for many years depends on its quality and related technology. It is therefore advisable to use technically advanced equipments. Many safety features are now incorporated in the latest tools in order to protect the user. Hence it is important to opt for a good quality as they are constructed using high grade materials that are safer. Actually quality of device is directly related to its safety. This is due to the fact that quality basically describes the condition of the tool. It also means that a good quality will ensure the safety of the person, as it will not breakdown easily or frequently.
Today, some people prefer to buy re-conditioned or second hand machines. These are available at a much lower price compared to new. However, it is very much necessary to confirm that they are in good working condition as well as safe. Otherwise it may suddenly breakdown and hurt the operator, and also other persons who are near, and present in the workshop. Ultimately it will lead to medical expenses for the injured person and repairing costs of that pre-owned workshop machinery. Therefore it is always better to keep safety in mind, while selecting any small or large equipment.
Second hand tools may also not operate efficiently. And it may not work as accurately as the new ones. These cheap will deliver products of lower quality. Hence the products may also not last longer, break anytime and harm the user. Moreover, it is also advisable to regularly service and adequately maintain in your workshop. Frequent repairs will temporarily stop the related process and result in more downtime of the equipment. This also increases the production time and cost. Hence, it is highly significant to buy only safe workshop machinery.