Fiber laser marking machine is one of the most reliable and modern technology among the laser marking frameworks. And all because of its adaptability, zero maintenance, and minimal usable. The new system uses optical fiber mixed with rare earth bits to mark for laser source instead of traditional Co2 uses. It is this element that makes their marking much more intensive compared to other marking systems. As fiber laser has superior advantages over CO2 lasers just because it has a lower wavelength of of1060 nm.
Market Scope and Outlook
Laser marking systems is widespread for its superior technological advancement. It is expected to grow globally at a CAGRof 6.7% for 2017-2024. The laser marking frameworks has got its place in highly advanced industries such as aerospace, automotive, machine tool, medical, military, and many other precision-based industry needs.
Not only Asia-Pacific but Africa too is set to dominate the global laser marking market over the coming years. Africa alone can capture a market share of 35% with a high CAGR of 8.6% between 2017-2024. The rise in demands in the automotive and packaging industry can scale up the market size even after 20204. The big companies favor Africa due to the cheap manpower that can propel the African laser marking machine business places.
The presence of major vendors such as IPG Photonicscorporation can boost the growth of the whole of Africa by 2024 end. African workforce can augment the rising demands in Europe, North America, U.S., and Canada.
Fiber Laser can Hold the large chunk of market share over the years
The key features such as flexible fiber light, maximum output power, and compact size with a high degree of optical quality can drive the market growth of fiber laser. Fiber laser offers business-specific solutions for laser marking and engraving uses across healthcare, military uses, and research verticals.
For example, 2D data matrix codes are marked on the critical and non-critical electrical parts with the aid of laser engraving systems. They provide easy solutions for automatic and semi-automatic labeling systems.
The rise in strict government regulations and guidelines is set to propel the medical and healthcare industry in the coming year. Other enterprises such as the leather industry, jewelry products will also create high demands for marking markets.
The manufacturing industry has a unique demand for marking because of its inventory regularization, production flow, trackability, and quality control measures. All of these have given rise to the demand of formarking machines and structures. The markings usually are done by these systems do not fade easily even in harsh chemical conditions. Thus, the growth in demand for Fiber laser marking machines will further spike up the market.
The marking tools dominated the businesses with a
whopping market share of 30% in 2019. All because of the recognition and
tracking needs in the different industries such as medical, aerospace,
electronics, military, and many more. The manufacturing sector is further to
advance its existing operations by batch production. The extra rise in robotics
and sensors applications has also put forward the marking systems in front
place and will continue to drive the market growth across the globe.
Laser cutting of metal is not a new method; it has been there for the past many years. Nevertheless, there is still some perplexity about which laser is better for what application. Though metal cutting can be done through water-jet or plasma machines, the importance of fiber laser cutting machine for critical component manufacturing cannot be ignored.
Why is a fiber laser cutting machine is important in critical component manufacturing?
Today, manufacturing industry requires accurate and swift production, and therefore, contemporary technology loaded operations are quite popular. Different tools are required for different purposes and hence changing the tool takes a lot of time. This turns out to be a costly affair for industrialists. The fiber laser cutting machine has been a preferred way for critical component manufacturing.
The biggest benefit of such technology is the machine doesn’t get in touch with the materials and therefore, there is no question of wear and tear of it. Furthermore, the renewing costs of the tool is nil. There is a big market for laser machines in manufacturing processes and industrialists now realize the advantages of shifting to the latest technology of laser.
Benefits of fiber laser cutting machine
The maintenance costs are reduced and so are operating costs as there are no mirrors or moving parts involved while generating light sources
The electrical efficiency is higher as compared to other machines that ultimately brings down the maintaining cost
The speed of fiber laser cutting machine is high during the cutting of thin materials
It cuts reflective materials in such a manner that back reflection isn’t a problem
Fiber laser cutting machine for metal
The accuracy of fiber laser cutting machine for metals is higher than any other tool used for the same process. It is said that its accuracy is twelve times finer than plasma cutting and fourteen times sharper than water cutting. Hence, for most of the companies who believe in quality products would understand the importance of fiber laser cutting machine for critical component manufacturing including the most complex or complicated elements.
It is not exaggerated to say that such machines are worldwide accepted for their accuracy and quality. It can cut a lot of materials including plastics, glasses, woods, metals, and many more.
Nothing but the best
When you have set your mind for choosing fiber, you should consider a particular model which does not just include the manufacture’s analysis but also parameters. A lot of criteria are kept in mind with their combinations to choose upon the best available option of fiber laser cutting machine for critical component manufacturing. Selecting a proper tool would give you the best return on investment and, therefore, you should avoid selecting the tool blindly. If needed, you can also take opinions from experts in the industry rather than wasting money on improper machines.
It is for reasons as mentioned above, fiber laser cutting machines have become the leaders in metal cutting industry, and with the latest technology, the quality will only increase. The machine, in the future, would come with better precision and quality that you can surely bank upon.
In earlier times, the Wright brothers used 30-pound blocks of aluminum while making its engine. Aluminum has low density and high strength properties which makes it a very popular choice to make aircraft components. Sometimes aluminum alloys are also incorporated in making components. These alloys include copper metals. Besides aluminum, steel is another go-to option for this industry. Having high tensile strength, three times stronger than aluminum makes it reliable to make stuff like hinges, cables & fasteners where strength plays a decisive role. Titanium is also one metal that is used these days in aircraft. The temperature resistance and high corrosion resistance makes it useful for making parts like wings and landing gear.
What is Sheet Metal Machine?
Sheet Metal Machine is a working process that can be helpful in performing certain tasks on the metal sheets like turning, punching, shearing, folding, cutting, etc. Stainless steel and Galvanised Steel are commonly used sheet metal for multiple industries like automobiles, aircraft, machinery, etc. It depends upon the choice of an industry that which metal sheets they can utilize. There are plenty of options available on the market e.g. aluminum, copper, brass, titanium, steel, nickel, etc. All of them can be converted into sheets. We can even make sheets out of gold. The crux is all those metals having a malleable property that can be transformed into sheets.
Metal sheets machines run on an automated system that is once fixed at the desired output and the machine produces sheets of the same thickness and length. The measurements are pre-decided according to their requirements and then the machine can produce the same type of sheets repetitively.
Effectiveness of Steel Metal Machinery & its Applicability in Aircrafts
Sheet Metal Industry is thus the oxygen for the Aircraft Industry as it supplies the metal sheets for aircraft that are further used in the production of various components.
In general usage too steel metal machinery has established its wide usage with the automobile, medical utility, architecture, electricals, etc.
In aircraft, as earlier mentioned, its wide utility can be observed in making fuselage and wings. However, aluminum metal sheets can be used in the main body accounting for its low density.
Therefore, this industry is sought for the aircraft industry as it procures the raw material which is the fundamental requirement for the aircraft.
The Bottom Line
Bhavya Machine tools, having headquartered in Ahmedabad, are the one-stop solutions for such raw materials. We are specialized in supplying Sheet metal machinery, workshop machines, lathe machine, etc. It deals in a niche market for Engineering machinery/ tools which makes it one of the specialized suppliers. Its growing network of distributors and corporate clients helps the company to unleash its potential and penetrate the market further. The company is growing by leaps and bounds by exploring new domestic as well as international markets.
Any CNC milling or drilling machine is referred to as a CNC machine center. There machines tend to include an automatic tool changer along with a table to clamp the workpiece. The way it works is that a tool rotates while the workpiece stays in place. Most important characteristic of this machine is the orientation.
This machine makes use of Computer Numerical Control and allows precise control over a majority of the parameters like speed, location, coordination as well as the feed rate. It is possible for a single programmer to control the machine work using a computer console on a CNC machine. This is the equivalent of multiple operators working on other machines like lathes, grinders, routers and mills.
These computerized automated machines are usually more efficient as well. This article goes on to explain benefits of using this machine, how the horizontal CNC machining one is different from the vertical CNC and their applications.
Why CNC Machining Center?
The main reason for using CNC machine is because of all the automation features. Besides that, it is faster, has a higher production rate and is highly accurate as well. These machines have good cutting quality. These machines make the process of working on complex surfaces easier. There are many other reasons of using these machines as per this list:
Lowers chances of going wrong
Ability to monitor process
Less need for test runs
Higher cutting parameters
Past, Present and Future of CNC Machining Center
A lathe machine has been around since the 3rd century BC in ancient Egypt. Mycanean Greek implemented it during the 13th and 14th century BC as per various discoveries made. There is also a painting from the 3rd century of a lathe device and several artefacts from the 6th century. It was an important device during the industrial revolution and is the mother of all machine tools.
Prior to the late 19th century, this machine was mechanically driven however, it has been replaced with electric motors since then. Further advancements lead to the introduction of the computerized control panel. Precision level of these machines is expected to become better in the future.
Some of the next generation technology includes a next generation computer numerical controls (CNC), advanced CNC programming, implementing CNC intelligence along with automation & 3D printing as well as virtually reality.
How Horizontal & Vertical CNC Machining are Different?
The main difference between a vertical CNC machine and horizontal machine center is spindle structure; one has a vertical spindle and the other a horizontal. There is a difference movement pattern as well. The vertical machining center column usually does not move. Moveable ones will do so only in X and Y direction. On the other hand, the horizontal machining center is a moving column of type T. It moves along X direction, and the column of an inverted T type moves along Z direction. A vertical machine is also easier to install and operate. The debugging process is also easier. Structural complexity of the horizontal one is higher, and production capacity is lower.
Industrial Application of CNC Horizontal Machining Centre
A Horizontal Machining Centre is best suited for heavy duty and high-speed machining as well as when machining is necessary on multiple sides. It is useful for big and small parts and applicable in a high or low production environment. It is useful for both low as well as high volume production requirements.
Industrial Application of CNC Vertical Machining Centre
Vertical machining centres are useful for die sinking. VMCs are known for milling and have several applications in many industries include the oil industry. There are many advancements in CNC machine tools and thus are useful in a greater number of applications.
A shearing machine has several functions like cutting through hard metal sheets, cloth, plates of metal and several other types of material. This machine can be powered in many different methods like it can be pneumatic, hydraulic or electric. This shearing machine has sturdy blades that are made from sturdy high carbon steel. This is one of the most popular machines used in the metal manufacturing industry.
What is a Shearing machine?
A shearing machine specializes in steel sheet metal cutting. It is essentially as per the structure of a sub-gantry shears, discs shears, punching, etc. There are several types of shears, for example, the gantry shears can cut the straight edge of the sheet of wool bud. The aim of the shearing process is to make sure that sheared surfaces are straight and parallel with minimum plate distortion.
Types of Shearing machines?
There are several types of Shearing machines as per the list here:
This has a hinged jaw to cut metal and hence it is named as alligator shear. It is powered with the help of hydraulic cylinder and mainly comes in use for cutting long metal stock. This includes angle, iron, pipes, l-beams, etc.
The bench mounted shear is ideal for cutting rough shapes from a medium sized sheet metal to offer an additional mechanical advantage via a compound mechanism. Hence larger the machine, greater is the stress withstanding power to produce a better burrs free cuts.
A guillotine is a machine that consists of a shear table, a work holding device as well as a gauging device along with upper and lower shears. This can be either mechanical or hydraulic and even powered by foot. The moving blade is kept straight or can even be set on an angle. The aim of getting the setting right is to reduce the amount of force required to cut a large metal piece.
The power shear is the optimal selection of machine for blanking large piece of sheet metal. It can be operated both electrically and pneumatically. It can cut in straight lines or large radius curves and are more flexible, efficient, accurate, and durable with better finish quality.
This type of sheer is the best one to use to make a straight, intricate curved or irregular cuts as well as throat less sheer. The main difference being that its design allows it to move round freely.
This is a type of hand too that can cut sheet metal and is of few different types like snips, tinner snips, compound action snips. The tin snips have a circular pattern, the hawks bill pattern can cut radii on the inside and outside of circles but require sharp turns when cutting.
The nibbler also works like tin snips that work of a punch and die formation. The main benefit being it is robust and durable and has an ability to produce distortion free cuts, it is fast and has a low force feed.
Future of Shearing Machines
Although the principle of shearing is the same there are several improvements coming into the section of NC and CNC. The machines are shifting in the digital era and tend to have lesser controls to operate. They only have the bare minimum control and a digital readout or a push button for essential purposes.
There are also some advancements and future scope for improvements in the control technology, accuracy, back gauge speeds. Additionally, usages of ball-screw and servo drives are making the shear more valuable and cost effective.