DRO (Digital Readout) lathe machines are used to measure and record the diameter and radius of workpieces. They are especially useful when cutting slots and features and can serve as a calculator for users. In addition to being useful calculators, these machines also provide the user with a graphical display of the workpieces’ dimensions. This article provides an overview of DRO machines, and discusses the most important features and functions.
Digital Readouts in Lathe Machines
A digital readout, also called a Digital Location Readout, is a piece of equipment that displays the position of machine components on a computer screen. A DRO is essential for lathe machines, because it provides the operator with more information than just the position. But choosing the right one can be challenging. Below are some tips to choose the right one for your lathe machine. Listed below are some features of a DRO.
Cross Slide in Lathe Machines
Typically, the DRO lathe machine comes with a cross slide, but it’s not always necessary to use it. Some lathes don’t have a cross slide at all. If you’d like to use one, there are several ways to mount it. These methods include using an extension block or drilling and tapping the cross slide itself. The cross slide will hold the mounting plate and a scale.
Incremental Mode in DRO Lathe Machines
There are two basic modes in a DRO lathe machine: ABS and INC. For best results, use ABS. If you want to move the tool by a certain amount, you should set the DRO to ABS. For example, if you want to move a tool by one inch, you should use the ABS mode. Using the INC mode, however, is more practical, especially if you need to move the tool a smaller amount. If you move 0.5″ in X direction, you will have a workpiece of 1″ diameter.
Quick Zero Buttons in Lathe Machines
DRO lathe machines feature quick zero buttons. These buttons display the tool’s current position in metric or inch units. They are also used to set the DRO to a different metric or inch measurement. This is useful for older users who may have trouble seeing the machine’s dials. However, a good DRO lathe machine will have a number of other functions in addition to a quick zero button.
DRO Lathe Machines Cost
There are two primary factors that will determine the price of a DRO lathe machine. The first is the type of display and scale. Glass scales are less expensive but are prone to getting contaminated with coolant and dust. Also, they are not dust-proof or coolant-proof. Glass scales only come in incremental style. They are the least expensive of all three types of displays. Buying a DRO with the right display will make it more accurate and more efficient for your shop.
The Bottom Line
There are many benefits of having a DRO on your lathe machine. This tool helps you monitor the position and accuracy of your machine while performing cutting operations. Its digital readouts provide you with accurate measurements of both the lathe and the workpiece. Moreover, it reduces the cost of machine operation and improves the quality of your work. To get the most out of your investment, you should consider obtaining a DRO.
In this article, we will look at the features, functions, and specifications of the High-Speed Precision Lathe Machine. We will also discuss the price and the specifications. In the end, you will be able to buy the perfect machine for your workshop. We hope that this article will be helpful in your search for the perfect machine. Please feel free to contact us if you have any questions. Until then, please browse through our other articles and find the best machine for your needs.
Features of High-Speed Precision Lathe Machine
A high-speed precision lathe machine is a highly accurate and automated device that is widely used in the manufacturing industry. It is capable of creating intricate objects from one piece of material. They are programmed to produce near-finished objects without the need for manual supervision. They have contributed to the industrial revolution since the early days of the industrial age. The following are some features of a high-speed precision lathe machine.
Light-duty and heavy-duty models are available to cater to different requirements and budgets. Light-duty models are easy to set-up and use. They are highly efficient in enabling and assembling operations and can replace manual labor. These machines can be purchased at competitive prices and are thoroughly checked before shipping to ensure fault-free performance at the client’s end. To get more information, visit a manufacturer’s website.
Functions of High-Speed Precision Lathe Machine
The main parts of a high speed precision lathe machine are the bed and the spindle. The bed forms the base of the machine and the spindle is connected to the bed via a belt drive. The spindle has an axis parallel to the bed and is usually hollow. Its nose and tail contain work-holding arrangements. The tail may have a mechanism on the outboard end for an accessory.
These lathe machines are designed to perform a variety of tasks. During the Industrial Revolution, steam and water wheels were attached to lathe machines. These new features increased their speed and efficiency and made the work much easier. In addition, new designs allowed them to achieve greater precision in their work. In addition to these features, these machines are also used in mass production. However, a semi-skilled worker can also use a CNC lathe machine.
High-Speed Precision Lathe Machine Cost
If you’re looking for a high speed precision lathe machine for your business, you’ll find that you’ll find a wide range of models to choose from. While they are generally efficient for bulk production, some are designed for medium or heavy-duty operations. If you’relooking for a high-volume machine that can take on the toughest shaping jobs, consider the heavy-duty model. Its sturdy machine model and optimal performance are perfect for large-scale operations.
There are many reasons for purchasing a high-quality lathe machine. First, they provide a superior level of precision and accuracy. Second, they are built to be incredibly durable, meaning you’ll be able to use them for a long time. Third, they’re typically cheaper than comparable models. Buying a high-quality machine will allow you to increase your production output while limiting your downtime.
Specifications of High-Speed Precision Lathe Machine
The lathe has two centers: the bed and the headstock. A crossway feeding guide screw is used to feed the workpieces. The high speed precision lathe machine also has a large, one-piece casting machine base with a safety device. It uses a dynamically balanced alloy spindle with bearing support. In addition, its gears are precision ground and hardened.
A high-speed precision lathe machine is an excellent choice for mass production operations. These machines use computer programs to start and stop their operations. Once set up, a semi-skilled operator can operate them. Because they use computer programs to program the machine, they require little training. They are also extremely efficient and accurate and can be operated by a semi-skilled worker after the initial setup.
The Bottom Line
CNC high-speed precision lathe is a CNC vertical turning centre that can process small and medium discs and covers. Its CNC control features full digital optimization and high-speed interpolation for higher machining efficiency. Its compact and durable shape makes it an excellent choice for packaging and mass-production needs. Its multi-axis capabilities are ideal for turning multiple threads, grooves, and other shapes on various materials.
Turret Lathe Machine is one of the most versatile
machines in the industry and can perform a variety of tasks. The machine has a
number of unique advantages and provides users with the facility of creating
finely tuned lathes for their own personal needs. This unique feature has made
it highly popular with companies that are looking for a tool that can be
adjusted easily to meet all the requirements of the production process.
Heads of Turret Lathe Machine
The Turret Lathe Machine has four different heads which are namely: chucking, spinning, blanking, and lifting. As it enables for the fine movement over the bed-ways it is able to handle larger work-pieces. It finds maximum use where duplication of various parts is needed.
In the line of lathes, there is the optional attachment
known as the rotating cutting band which can be mounted on the outside or
inside the unit. This is ideal for use in the dual function of the rotating and
cutting process. In order to cut a pattern into the material using the rotating
cutting band, the user has to lift it up to the desired location and move it
down the rung or slot. After the operation is complete the band slides back
into the sled which allows it to return to its original position and start over
The range of machines also has two main types of levers
namely: horizontal lever and vertical lever. These lever types can be manually
or automatically operated depending upon the type of machine and its type of
cutting process. There are also some models which are fitted with a slide and
crank combination that allows the user to operate the machine in a two-step
Salient Features of Turret Lathe Machines
In this range, the user will find a number of features
which include: the fully automatic bed assembly and cutting rollers; a
multi-task blade that operates at both the high and low-speed settings; and the
variable-speed transmission. It also has a hydraulic brake that helps to ensure
that the machine does not unexpectedly stop during the process. The bed assembly
is made from either a billet or metal and the entire assembly is covered in
Another version of this type of machine has a number of innovative features including variable-speed transmission; hydraulically controlled cutting rollers and cutting blades. The spindle and the blade can be controlled by the use of a variable speed-changing lever. This allows the spindle to be positioned at different speeds, enabling it to perform different operations and cuts. This type of machine has many different operations which enable it to do a wide variety of different tasks. However, it is important that you ensure that you are buying the correct one for your needs so that your lathe does not become damaged.
The general idea of a tool room lathe refers to any
machine shop. In general, a tool room lathe consists of a large engine lathe,
usually powered by a steam-powered engine, that is set up for higher precision
work. A drill press may also be found in some tool rooms. All of these tools
are necessary to do proper metal cutting work.
of a Good Tool Room Lathe
In an expert’s opinion, a tool room lathe should be as precise as possible. However, this is not always possible. Metal cutting work is often done at very low speeds. To achieve high-speed results it is necessary to use first-rate machines. Generally, a used tool room lathe would be much more accurate than a new one. The accuracy would still be the same though.
There are four major types of tools used in any
woodworking shop. A lathe has a large base that has a number of spindles or
cones on top of it. These spindles or cones, when assembled form a cone or
group of cones that actually make the first cut. The job of the first lathe was
to cut out materials and then push the material into the second lathe.
of Tool Room Lathe
The new method of cutting is an improvement in the
process. First, the materials are placed into the second lathe and a tool that
has a tapered surface (usually made of steel) is slid down into the center of
the first lathe. This tool also has a tapered surface that is cut into first a
blank and then the veneer is placed over the blank and pushed into place.
Modern toolroom lathes can accommodate a variety of materials, but there is a
limit to what materials you can work with these days. Because of this, there
are now several different types of tools: those that require cutting materials
from a flat surface, those that require the use of a cutting surface, those
that only require the use of a cutting tool, and those that require a spindle
with a flat surface.
The old method still has its place, as it does have the
advantage of providing a solid work surface for working on. But modern tool
room lathes use their surfaces to catch the materials as they are being cut and
this method eliminates the need for a large veneer. Instead, the material is
placed directly onto the cutting tool and pressed into place.
The modern flat bottomed toolroom against the old lathe has eliminated the need for large machines altogether and as mentioned earlier, the material is placed directly onto the tool and pressed into place. Some tools no longer use this method and instead have a spindle with a flat surface that locks in the material, but these tools are much more limited in what materials they can handle. These are the two major differences between the two styles of toolroom lathes.
lathe is an automated lathe used in the manufacturing industry to make
intricate, smooth solid objects from just a single piece of material. With
complex computer programming, the precision lathe will automatically create a
near-finished object without much human effort. In fact, the invention of the
precision lathe has contributed to the industrial revolution since the early
Use Precision Lathe Machine?
Turning is a complex operation that employs enormous amounts of energy. Precision lathes reduce the amount of physical stress placed on the turning tool as well as the operator. Because the turning operation is often controlled electronically, many machines can perform several tasks simultaneously, increasing the efficiency of mass production. Precision lathes allow for more economical use of energy when compared to the standard machine. Some types of turning processes can be greatly reduced by using precision lathes.
of Precision Lathe Machine
tools require pins to apply force to the spindle at a specific rate. Precision
lathes carry out this function much more efficiently than the standard variety.
They have a variety of different methods of turning at different speeds. Some
lathes are powered by electricity, others by mechanical power. Turning machines
that utilize the electric versions usually carry a cord that allows it to be
operated from a remote location, but many are now battery operated.
of Precision Lathe Machine
machines are powered by an engine lathe. This type of machine carries out
several different operations such as turning, grinding, and piercing. This
spindle can be made from a variety of materials including brass, steel, and
other metals. Some lathes carry a variety of features such as interlocking
gearing, variable speed controls, tensioning, and much more. Turning engines
lathes usually carry greater weight than the average hand-powered lathe.
The majority of turning machines are powered by a counter-rotating or counter-bore spindle. Spindle designs can vary significantly due to different types of turning technologies. Most lathes will use a guide tube with one end being secured in front of the spindle head, while some are supported by a rack or other type of frame. Spindle technology is determined by the type of turning technology used. There are two basic types of spindles available: those that are driven by hand or those that are powered by an engine. They are mostly used for in-house mass production and low-cost production techniques. Turning machines can now be found in all kinds of applications. From woodturning to metal turning, there is an engine lathe that can fit into almost anyone’s hands. In high-speed machining, however, it is still possible to locate the most professional-looking lathes due to precision components, proper material choices, and experienced service.
The hydraulic lathe machine is a
type of machine that generates machined movement by the use of hydraulic fluid.
This type of machining device uses hydraulic fluid as the main power source,
rather than electricity. Therefore, it has been a popular choice among many
machining industries in both the industrial and commercial sectors.
Purpose of Hydraulic Lathe Machine
Most people think that this type of
machine is only used for large jobs that require a lot of force. The truth is,
these machines are ideal for precision work done on smaller materials. They can
also be used for intricate designs. They usually come with various accessories
such as fences or guides to assist in the process of cutting the pieces. Some
of the commonly used accessories include blades, cam locks, cam lever, etc.
Types of Operation of Hydraulic Lathe Machine
The hydraulic machine comes with two
types of operation: hydraulic and electric. In the former, the motor transfers
the hydraulic fluid from the reservoir to the cutter. The motor creates the
force needed to cut the piece. Electric brakes are often used for controlling
the speed of the blade rotation. As you would guess, the former operation is
more expensive than the latter one.
of Hydraulic Lathe Machine
There are two different ways in which the hydraulic lathe machine works. The first way is the rotary type, where the rotors of the machine drive a fixed spindle. This spindle is linked to the motor and the cut proceeds continuously. The second type is the reciprocating type, where the spindle moves vertically when the rotors rotate. This movement of the spindle allows the fluid to be fed into the cutter at varying speeds, thus allowing the user to adjust the speed of the cutter.
Advantages of Hydraulic Lathe Machine
There are many advantages of using
this type of machining equipment. For example, a lot of the cost of the machine
is reduced due to the absence of moving parts. The only physical movement that
the machine needs is the operation of the spindle. Moreover, because the
hydraulic fluid is driven through the machine via a very large tube, very
little energy is wasted as heat. Also, since the hydraulic fluid is recycled,
the machine does not require that much cooling and maintenance.
The Bottom Line
These hydraulic machines are very useful for both small and large shops. They can be used for both heavy and light fabrication work, and the quality of the finished product depends on the operator’s skills. It should be pointed out, however, that while this type of machine is very efficient and easy to use, they tend to be expensive. Nevertheless, it is worth investing in for the sake of your business.
Lathe machines are used to execute a
wide range of tasks. They are essential in various industries such as
woodworking, metalworking, ceramic arts, electronics, etc. The machines are
also used in the traditional manual industries such as coal mining, petroleum
refining, and oil refineries. With the ever-increasing demands for these
machines from different segments of society, manufacturers of these machines
have started producing various varieties of heavy-duty lathe machines.
of Heavy Duty Lathe Machine
Heavy-duty lathe machine is designed to execute the most demanding operations in industries. It is manufactured with the latest technology and implements advanced technology. Various types of heavy machines lathe by different companies: By spindle-type, by plate and coil spring drives, by the vertical shaft, by sliding action, and by direct rollers, etc. These lathes by various companies are available in different configurations and are built to perform the work with ease. Each machine has its own characteristics and functionality.
of Heavy Duty Lathe Machine
Most of the common machines include
single, double, and king pinion drive configurations. Single and double
configuration machines are used for cutting profiles in different sizes and
speeds, however, single-axis heavy-duty lathe machines are much better in
performance. In the case of the two-axis heavy-duty lathe machine, it is
important that the distance between the axes is equal on both sides. To
increase the speed and to improve the work speed, the heavy-duty lathe can be
used with a counterweight system.
Duty Lathe Machine
It is very important for you to make
sure that the lathe is correctly mounted. The weight of the machine should be
appropriate with respect to the size of the working area. If you are using a
heavy-duty lathe for complex work, you will require good-quality tools and
equipment. There are many branded industrial tools available in the market that
can be used for heavy-duty lathe operations.
In order to purchase the best quality tool, you need to check out the details of the company. The company provides a guarantee for the product and can be contacted through their online support. You can ask for a quotation from their online mechanism and compare all the offered machines are designed and manufactured under the brand by using the finest quality components and sophisticated technology by our experienced engineers. These machines are designed with a high level of precision in compliance with set industry standards.
A CNC lathe is a
software-controlled machine tool that utilizes state-of-the-art CAD software
and mathematical algorithms to manipulate only three-dimension objects using
just mathematical equations and computer programs. In simple terms, the CNC
machine tool generates a three-dimensional image that is further implemented on
real object shaping from a series of digital measurements with the use of a
computer-controlled machine. With the advent of computer numerical controlled
(CNC) technology, even tools that previously used mechanical processes can now
be operated by the user at a fraction of the cost of a real CNC machine. This
technology is so efficient that CNC machines have become the choice of many
industries which require complex and intricate types of machinery such as
automotive, marine, printing, etc.
of CNC Lathe Machine
One example of a typical CNC machine that is used in today’s world is the CNC lathe machine. These types of machines come in two types: the ones which allow only horizontal or vertical movements of the workpiece, while the other one allows rotation of both the horizontal and vertical axes simultaneously. These types of CNC machines generally run on motorized versions which can move the workpiece in either direction freely.
of CNC Lathe Machine
When it comes to
CNC machining operation, the most common axes that are used include the X and Y
axis, as well as the Z-axis. With the X and Y axis, the CNC lathe machines are
able to drill, cut, grind, and drill holes of any size and depth. The other
axis which is widely used in CNC machining operation is the Z-axis. The Z-axis
is able to perform all the same functions as the X and Y axis, except for
A good feature
of CNC lathes is that they allow users to slowly shear away small pieces of
stock in order to create a more complex or intricate piece of material. This is
an essential process that is often necessary when working with delicate
materials such as plastics. This process is also commonly used when trying to
create a more complicated object such as a plastic sculpture. By slowly
shearing away the material which is needed for the desired result, the
intricate part can be made much more quickly, thus making the finished product
much more consistent and detailed in its design.
The Bottom Line to CNC Lathe Machines
A CNC machine has the ability to perform a number of tasks, depending on which type of machine it is used for. For example, the CNC lathe can perform milling operations, where it can rapidly cut a large number of circles out of a solid material to make it into smaller parts. It can also easily cut small areas of material into the desired shape, which is known as “shaping and accurate milling”. After the desired pattern has been produced, it can even be pressed into the material manually to create it into a thick wall or piece. The CNC machine will then cut horizontal sections of a material to produce a number of identical panels which are used in a variety of production processes. One of the most popular types of CNC lathes machines is those that are designed for those that want to produce a high level of precision. The CNC machines are much easier to operate, which allows users to be able to produce intricate pieces of art, and large numbers of intricate shapes and patterns with relative ease. They are also commonly used in the production process of wood furniture.
Lathe Machines are widely known as
the “Mother of all machine tools”. Their uses are spread over a wide
range of Industries present all over the world. These applications are applied
in almost every sector like food, mining, refineries, power plants, aerospace,
Lathe Market in Africa
Global market report of Lathe
machine provides us with deep understating about market value and latest
trends. This article covers the present and future market trend analysis of
lathe machines in Africa.
Africa is a growing economy. Its
market of machine tools is driven by various factors, like availability, cost,
accuracy, production, multitasking, etc. Africa has a very wide market of lathe
machinery, designed and supplied for different purposes and applications like
Vertical lathe, horizontal lathe, CNC lathe, precision lathe, and many more.
Lathe Market Depends on the Relationship Between the Following Factors
Automation– With growing
technology, automation has entered almost every sector. The demand for the
automated lathe is also growing rapidly, because of its variety of advantages,
from efficiency to reduction in cost.
Versatility-For a machine multitasking is becoming a must factor. As it reduces the investment and improves the flexibility. One for all and all in one can be considered, as the need for today’s machinery. Lathe machines that can do perform diverse tasks are preferred, over single-task machines.
the features automation and versatility, the cost involved in manufacturing a
product can be reduced significantly. The automated lathe can perform various
tasks, and only one operator is required, for operating on multiple machines.
Accuracy– Automated lathe
machines are highly accurate, as they reduce the error involved with a product.
They produce consistent products with precision.
These factors combined help in
choosing the lathe machine suitable for a particular industry.
African Lathe Market is Segmented Based on Applications and Products
Under the product category, the lathe can be divided into conventional lathes and CNC (Computer Numerical Control) lathes. Automation is the key factor of today’s growing economy. Machinery tools are also not left untouched by this factor. Lathe machinery also comes under this category. Lathes have evolved with time and the CNC lathe is its example. CNC lathes come with a variety of advantages, such as high speed, reduced manufacturing cost, high efficiency, accuracy, safety, and mass production.
CNC lathe produces a minimal amount
of wastage, and utilizes the raw material in the best way possible, with
maximum accuracy. And with the growing demand for mass production in a limited
time, these lathes are boosting the market of the automotive lathe in the
African economy. With the use of CNC lathes, the cost involved with managing a
large number of employees has been reduced greatly, as a single operator can
manage and control many lathe machines. This is a preferred advantage in almost
all industries that involve, reduced cost increased profit, and CNC lathes
match this criterion. Complex parts can be easily manufactured with these
lathes as it provides better accuracy and low error rate.
Two Types of CNC Lathes
CNC lathes are available in two
categories horizontal CNC lathe and vertical CNC lathe. Horizontal lathe covers
a large part of the market because of its demand in the automobile industry, as
it does the production of crankshafts, CVs, camshafts, and gearboxes. Vertical
Lathes are used for boring and machining cylindrical, contouring, and conical
With such a large number of applications and benefits, a conventional lathe can likely compete. Thus the demand for conventional lathe in Africa is expected to deplete in the future with the introduction of more advanced technology.
second factor is application. Lathes provide a variety of its application
to the different industries like in general machinery, food packaging and
processing equipment are required, and transport machinery requires equipment
related to increase in global trade. Automotive machinery requires the
production of gearboxes, camshafts, etc.
All these factors such as automation, applications, the cost involved, market trends, etc. help us in analyzing the current situation of the lathe market in Africa as well as its future aspects. And how likely it will grow, with the introduction of more advanced machinery.
The precision lathe machine is a
machinery for precision operation, that is used to create an object by shaping,
cutting, and removing its unwanted parts, from a block of material which can be
either metal or wood.
Purpose ofPrecision Lathe Machine
The computer program used in the
precision lathe is very intricate and can help in creating a product with
minimal scrap. Lathe helps in producing an object which is proportional along
the axis of rotation. A lathe operates by turning the material while drilling,
knurling, sanding, and cutting. A precision lathe is highly accurate white
cutting and shaping a product. Turning, routing, and milling are the most
prevalent precision methods from several available ones used by precision
It is used to manufacture
appliances, and parts of a large number of sectors like food, aviation,
healthcare, etc. It can also be used to create wooden products like a baseball
bat, table legs, poles, and ornamental products.
Working of Precision Lathe
For an operator to work on a
precision lathe, they need to be trained on the explicit equipments used.
The initial layout of the object is
built by the product designer and completed by a product design, and the lathe
operator works on the actual computer program. The cylindrical base of the
lathe ensures that the object is secure at the ends, and the finished product
is made, by removing unwanted material from the element.
Recurrent tests are applied to the completed objects, before producing workpieces in large quantities. This modern technology has high efficiency that enables output resulting in large work production rate.
Importance of Precision Lathe
Machine in Modern Industries
Every modern industry wants to
manufacture products that are precise and safe to use. To earn the trust of a
customer, a company needs to manufacture premium quality products and services.
There are a varied number of reasons
why precision lathe is highly preferred by a large number of industries in the
market. Following are the advantages related to precision lathe processes.
Increment in efficiency-With Precision machining, one can do mass production of hundreds and thousands of products and appliances in a limited period, as it provides you with great speed and accuracy with just a single touch. To increase production efficiency, a company should invest in Lathe machines for precision results.
production lines- It helps in producing and manufacturing products in a
safe environment. As the machine is operated, with the help of computer
programs, there is less manual handling on production lines with more
automation. Thus, it guarantees the safety of employees.
Cost-effectiveness– With investment in the precision lathe machine, one can reduce the number of employees and costs associated with them. As it can produce large quantities of objects in a single time frame, it improves profitability providing a reduction in time. The amount of money, a company spends on managing supply chain management can also be highly reduced.
in errors– Precision Lathe machine produces products with the highest level
of accuracy. It works towards providing flawless products while maintaining the
highest quality. It helps in creating consistent parts and appliances to meet
Precision lathe uses are spread across a wide variety of industries, like shipbuilding, aerospace, paper mills, steel mills, refineries, spacecraft, automobiles, etc. All these uses and factors make precision lathe the most important type of machinery, sought after by today’s modern industries.
The lathe machine is a machine tool used for producing components that are symmetrical about an axis. Its primary function is to shape metal or wood and its functioning involves rotating the work piece around a stationary cutting tool. What results with the use of a lathe machine is a well-shaped work piece. The various purposes a lathe is used for are drilling, shaping sanding cutting, and deformation. Lathe uses attachments for precise customization and is the most versatile tool much in demand by different industries and cities of India.
Machine Market Analysis-Lathe machine is a very desirable one and
is manufactured based on the need for shaping and cutting areas for the
category of business it is required in. Lathe machinery designed in India has
gained immense popularity because of the varied innovation manufacturers bring
in after much research and development and experience. Distinctive machinery is
in demand all over the country in light of the capacities and endurance they
provide. The high-speed
precision lathe is preferred because of the stability they offer along
with seamless professionalism.
market drivers for propelling demand– This is
attributed to the various benefits that the precision lathe offers through
increased production, high speed, accuracy, and reduced costs. The lathe machine Chandigarh’s
demand might differ from that of lathe machine Bangalore’s demand owing to the nature of
industries in that region. Developed markets may need updated and enhanced
features depending on the volume of production. Similarly, if the lathe machine
Lucknow market demand requires a critical component used in the manufacturing
of specific products or owing to the nature of production it could need total
quality management for providing predictive maintenance. In a nutshell, the
segregation of demand and supply of lathe machines depends on-
Product Analysis (Concentration
of product manufacture in and around city wise)
Application Analysis (The type
of Industry and its application likewise)
For example, the Lathe Machine Ranchi market involves heavy
engineering industries and may have different prerequisites and utilization
capacities. The high duty lathe machines are in heavy demand in such cities
especially when the market has automotive, precision engineering, or transport
machinery industries. Also if the market has more demand for automotive
products, the demand for engine lathe would increase manifold. Vishakhapatnam
again is the hub for the burgeoning steel industry and also serves as a home
for the international port. Therefore a widespread product supply goes into
such markets. Similarly Chennai
Lathe market has its high duty lathe demand based on the industrial
market around it like the automobiles sector.
and results expected– The research and focus
analysis on emerging market trends across cities in India can show a path of
actionable for future growth of lathe machines. Identifying market
opportunities could help develop effective strategies to optimise each market
position. Manufacturers can even gain the competitive advantage as each market
has changing scenarios. The Indian
lathe machines market is segmented based on type, operation, end-user
industries, and geography.
nature of lathe machines congenial for all industries in the cities of India– The increasing demand in different cities is increasing due to key
Characteristics of a bulky
structure with great endurance and stability
Delivery of production in time
Clients demand to assemble
custom made lathe appliances
Punjab has emerged as India’s one
of the most industrially advanced states. The demand for specialized industrial
machine tools has risen significantly over the years in Punjab state, thanks to
rapid industrialization and the rise of small and medium-sized businesses.
These businesses require many machine tools to meet diverse needs such as
cutting, sharpening, polishing, grinding, and finishing hard materials for
various industries. Machine tools play a crucial role in the manufacturing
industry as they help you save time and ensure that you deliver the
highest-quality solutions. Let us take a look at the varied machine tools used
in the Industrial sectors of Punjab so that you get a glimpse at the most
in-demand machine tools used in the industry.
Top 15 Machine Tools that Meet
the Rising demand of the Industrial Sectors of Punjab!
● All Geared Lathe Machines in
Punjab for Precision
This sturdy equipment helps you to shape even the hardest metals. All Geared Lathe Machines in Punjab can handle high-duty applications for metal forming in bulk in various industries. You can precisely cut the material and give it the desired shape for the best results. With a high-speed spindle, this robust equipment is most suitable for industries that involve bulk production such as mining, paper industry, automotive industry, and many others.
● Milling Machine in Punjab for
A milling machine in Punjab helps you to cut and shape solid materials at the highest speed. This machine works differently than a lathe machine as the former has multiple-point cutting tools, whereas the latter only uses a single-point cutting tool. A milling machine in Punjab is most suitable for operations where speed is the priority.
● Radial Drilling Machine in
Punjab for Better Drilling
A radial drilling machine in Punjab has found its application in crucial metalwork for drilling purposes. In comparison to a traditional drilling machine, a radial drilling machine in Punjab provides greater accuracy and can help to drill holes of different sizes.
● Cutting Edge Bandsaw Machine in
Bandsaw machines in Punjab can accommodate diverse materials and shape them in the desired manner. With a bandsaw machine in Punjab, you can cut the material into straight, curved, or any irregular shape. With smooth functioning, you can use the versatile tool across industries such as metalworking, lumbering, and woodworking.
● Hacksaw Machine in Punjab for
With sharp teeth and cutting-edge technology, a hacksaw machine in Punjab is most suitable for cutting hard plastic, wood, and metals. An automatic hacksaw machine in Punjab will help you move up your production process and carry out operations in a hassle-free manner.
● Slotting Machine in Punjab for
Production in Slots
Manufacturers in Punjab need efficient machines for handling large and awkward pieces. This is where slotting machines can help. A slotting machine in Punjab can help in cutting grooves, keyways, and slots of various shapes for a well-defined surface. Since they are economical and can handle bulk production, they have found usage in paper mills, steel mills, tool rooms, textile factories, and others.
● Hydraulic Press in Punjab for
A hydraulic press in Punjab comes equipped with hydraulic cylinders for assembling parts, compressing materials, and manufacturing various automotive parts. The versatility of this machine plays a major role in the manufacturing industry of Punjab state. Right from automobile, medical to metal forming, you can use a hydraulic press in Punjab to make even the most complex parts.
● Power Press in Punjab for
Perfect Molding & Formation
Complicated metal pieces require adequate pressure to ensure that they turn into well-defined pieces. With a power press in Punjab, you can simplify metal bending tasks for greater work proficiency. For heavy industrial applications such as factories and engineering plants, this equipment helps in proper assembling, drawing, and straightening. The compact size of the c type power press in Punjab makes it an ideal choice for long-term use.
● Fibre Laser Marking &
Cutting Machine in Punjab
Fibre laser marking machine in Punjab is one of the most well-acknowledged systems in Punjab because of its high-speed marking application in the pharmaceutical, beverages, and other industries. A fibre laser marking machine in Punjab is suitable for excellent product traceability and identification. You can also use the machine for engraving and marking on diverse materials with ease and precision.
A fibre laser cutting machine in Punjab, on the other hand, caters to the pharmaceutical, electronics, and textile industry of Punjab for cutting smaller and complicated parts. Its extreme accuracy, clean cuts, and ability to cut through tough as well as delicate materials make it suitable for custom operations.
● Shearing Machine in Punjab for
With a shearing machine in Punjab, you can cut soft metals such as aluminum, brass, bronze, and others into straight-line cuts for a faster and efficient production process. A shearing machine in Punjab uses a greater force to cut through the material without forming chips or burning the metal. The machine can help you cut thousands of pieces per hour to ensure that you can meet all demands on-time.
● Air Compressors in Punjab for
Varied Industrial Uses
Besides manufacturing, Punjab is one of the most agriculturally rich states in India. An air compressor in Punjab caters to various industrial needs such the agriculture, manufacturing, construction, food, and many others. Right from heating, ventilation, and cooling, air compressors in Punjab can help in a variety of operations to suit your business needs. If you are looking for a reliable air compressor, it is best to choose the one that caters to your specific industry.
● CNC Machining Centre in Punjab
for Advanced Operations
A CNC machining centre in Punjab can perform drilling, shaping, and lathe operations. This advanced machinery can help manufacturers in Punjab perform multiple actions with a single machine to produce a finished product. CNC machining centre in Punjab is available in many types to suit your business needs. The machining centre allows manufacturers in Punjab to automate various processes for enhancing productivity and eliminating waste. Now, process your orders faster and make deliveries on-time.
● Latest Technology V Belt Drive
Lathe Machine in Punjab
A lathe machine helps manufacturers give shape to hard materials. Similarly, a V-belt drive lathe machine in Punjab is designed to shape hard materials albeit in a faster and more efficient manner. This latest technology equipment has more power transmission capacity than a flat belt and the setup encourages heavy-duty operations even at high-speed. A v-belt drive heavy duty lathe machine in Punjab helps to meet the specific requirements of the industry and creates objects that have symmetry.
● Dynamic Drilling & Tapping
Machine in Punjab
Drilling and tapping machine in Punjab helps manufacturers to fasten two pieces of metal together and also helps in drilling a hole. This dynamic equipment combines drilling and tapping for mass production and has found widespread usage in the automobile and aerospace industries. Since this machine is available in various sizes, you can choose the one that best suits your needs.
● Plate Rolling Machine in Punjab
The plate rolling machine in Punjab is an essential production element that helps to bend large metal sheets into a cylindrical arc or in the desired shape. With fast processing speed, this machine can help you cut and roll the metal plate without any warping. Ensure that all your metal sheets are in the shape you desire with a plate rolling machine in Punjab.
A lathe is a machine which is used to execute different operations such as cutting, sanding, knurling, drilling, deformation, facing, and turning, with the certain tools applied to the lathe to create an object with the suitable symmetry and measurable axis of the object. Down mentioned is the detailed information of lathe machine from its history to its features and benefits.
History Of Lathe Machine Invention
The origin of lathe machine invention started in the 13th century when the Egyptians first designed a two-person lathe. Later after some years, the Romansimproved the Egyptians lathe machine by adding a turning bow. Now it is a famous saying that”improvement in technology with time is sustainability”. Hence, the precision metal lathe machine is developing since the 13th century. But, during the medieval period, when the industrial revolution had taken place, the European lathe machine was on a hike, and it was also considered as the mother of all machines.
Revolution In Machine Tools
The Revolution in the heavy-duty lathe machine is progressive, for example, the turning tool which once used to cut few metals sheets can now cut down the maximum amount of metal sheets. The chamfering tool can more properly angle the cutting edges of materials, and the machine’s tool has fully revolutionized as the thread cutting tool, and internal thread cutting tool has also improved since the industrial revolution.
Who Invented The Lathe Machine And How?
In the year 1718, a Russian engineer Andrey Nartov was the first lathe machine manufacturer, who developed one of the first lathes, which was a cutting tool with carriage support and a set of gears. The lathe machine was the first-ever machine tool, which started the utilization of equipment in industries. As the supply of different metals were high in the European countries during the time of the industrial revolution, a machine was required for the workers, which can decrease the workload and increase the speed of metal cutting and processing. Therefore the high-speed lathe machine was invented. The engine lathe machine not only helped in the fast production but was also beneficial for the accurate shaping of the metals for steam engines and other inventions during the industrial revolution.
Lathe Machine – A Mother Of All Machine Tools
Lathe machines are known as the mother of all machine tools for a specific reason, which was that the heavy-duty lathe was the first machine tool which led to the invention of other machine-based tools. During the industrial revolution, lathes evolved into hydraulic lathe machines which had thicker, more rigid parts. At the time of late 19th and mid-20th centuries, individual electric motors were introduced to the lathe which was also called as American lathe which replaced line shafting with the power source. When the mid 20th century started slowly the era of CNC lathe machine started, in which the control of lathes and other machine tools were operated via numerical control, this numeric control of machine was computerized, and the machine tool was also called computerized numerical control (CNC) lathe. And from then manual and CNC lathes both exist in the manufacturing industries.
Advance Lathe Machines – Features & Benefits
A CNC lathe is an advanced light-duty all geared lathe machine designed to adapt the modern version of tooling and processes. In the dro lathe machine, metal parts are shaped by utilizing different machine tools. A turret machine is used to hold the indexes. In addition to all features, the slides present in the turret lathe allows the movement of metal parts in multiple axes.
The major benefit of toolroom lathe is that even the extremely detailed parts or components can be made using the specific CNC lathe machining techniques. The setup of the mini bench lathe machine is done easily. The CNC lathe machines can automatically work with the help of computer guidance. The major benefit of the high-speed precision lathe is that it can be used for mass production. All above are the various points about a brief history of the lathe machine.
Lathe machine is one of the most useful machines that have acquired an important place in the manufacturing industry.
Lathe machine is employed for different operations like facing, turning, threading etc.
Lathe machine basically keeps the workpiece on a chuck & tool and then rotates it about an axis to execute operations like knurling, drilling, thread cutting, turning and facing to make an end product symmetric at the axis.
What is the main Function of Lathe Machine?
Mainly Lathe machine is operated to remove the excess metal from the product and provide it with the desired shape and size. The lathe machine can produce plane surfaces and cylindrical surfaces to the product placed at a right angle to the axis of rotation.
There are different types of lathe machines that have become part of different manufacturing industries.
1) Speed Lathe Machine: It consists of bed, tailstock, headstock & tool post installed on the adjustable side. It has no carriage or feed box lead screw. The speed of the lathe machine is 1200 to 3600 rpm. It even consists of two or three spindle speed. The depth of the same is less. This type of lathe machine is employed in spinning, woodworking, polishing and centring. The high speed of the headstock spindle has named it a Speed lathe machine.
2. Engine Lathe: It is operated by the pully mechanism or gear mechanism. It is one of the most used lathe machines. It consists of a bed, tailstock, head etc. The head tock even provides multiple spindles speed. Basically, the headstock is stiff in structure.
This type of lathe machine is utilised in workshops and many other industries. It is capable of feeding the cutting tool in the cross as well as a longitudinal direction while being connected with to the lathe axis with the help of leadscrew and carriage feed. It consists of three belts: Geared type, belt driven and motor driven
3. Bench lathe: These lathe machines are used for very detailed work and are normally small in size. These are mounted on bench and consist of similar parts like speed and engine lathe machines. It can perform all the operations of speed and engine lathe machine but the only visible difference is of size.
4) Toolroom Lathe machine: This lathe machine has similar features as of engine lathe machine but the only variation is of its wide range of speed. The spindle speed of the same accelerates from very low to a high speed that is up to 2500 rpm. This machine consists of taper turning attachment, chuck, draw in collect attachment, pump for coolant, steady and follower rest etc.
This machine is used for working on dies gauges, tool, grinding and for many other purposes. It is costlier than other lathe machines.
5) Capstan Lathe and Turret Lathe machines: The capstan lathe and turret lathe machines are employed in production work and are considered as an extension of engine machine. It consists of hexagonal turrent head and three tool post. Multiple tools can be fitted and fed into the work piece. This machine supports different operations and can produce different parts at a fast pace. It occupies more floor space and is used in large industries only.
. 6) Special purpose lathe: These lathe machines are meant for special purpose uses in the production industry. It can perform operations like grinding, drilling, boring, reaming etc.
Lathe machines are highly efficient machines that are employed in different industries for various purposes. Each type of lathe machine performs different operations and provides the desired end product. So, If you are manufacturing industry then lathe machine should become part of your manufacturing process for the precise outcome.
Rajkot is a city in Gujarat where industries have existed since the olden days. There are different industries in Rajkot like auto parts industries and machine tools industries. And with the increasing population, the demand for different tools like drilling and tapping machines in Rajkot has risen. As mentioned below are the different points that will explain how the demand for machine tools have increased over time in the industries of Rajkot.
Rajkot – An Industrial Hub – Past & Present
Rajkot is considered the industrial hub as there are various industries in the city. The industries and tools have revolutionized by the time, and Bandsaw machine manufacturers in Rajkot are making machineries for almost every major industry, here mentioned are the development of tools in the industries from past to present.
Machine Tools Used for Industrial Hubs in Past
Back in the days when modern equipment was not introduced in India, the olden tool like lathe machine in Rajkot was used for cutting, drilling of metal/materials. Another machine which was used in the past was the bandsaw machine. This bandsaw machine in Rajkot was used for various objectives like woodworking and cutting of metals in industries. Milling machines in Rajkot industries were used in the past before different automatic industrial types of equipment were introduced in the industries of India. Age-old machines like woodworking machines in Rajkot were used by industries. In the past, industrial hubs have used more labourers than machine tools as it was more convenient than using tools for different industrial purposes, especially in cities like Rajkot where industrial manufacturing was executed on a high level.
Machine Tools Used in Industrial Hubs At The Present
Most of the industries have adopted modern equipment/machine tools in cities like Rajkot at present. Radial drill machine is among the new tools utilized in industrial hubs. The use of radial drill machine in Rajkot is seen in industries where the drilling process is required. All geared lathe machines in Rajkot are used as an advanced technology of the olden lathe machine used in the past, and the process of this machine is similar to old ones, but with more accuracy and working ability init. Among the technological advancement in the industrial hubs, other machines like CNC machining center and slotting machines in Rajkot are used. The role of this slant bed CNC turning centre in Rajkot is for turning of metal sheets. More machines like V-belt drive lathe machines in Rajkot are considered as a new type of lathe machine. As a matter offact, the industrial hubs have developed a lot by the time, which is definitely beneficial for cities like Rajkot.
Growing Industries Have Risen Demand of Machine Tools in Rajkot
The demand for different machine tools has increased by time in cities like Rajkot. As the production level is increasing, and it is difficult for the laborers in industries to work rapidly, demand for grinding machines in Rajkot is increased for grinding purposes executed in different industries. Other machines like a hacksaw machine have increased lots of demand by the time. The reason for the rising demand for the hacksaw machine in Rajkot industries is for metal cutting. Machines like flatbed CNC lathe in Rajkothave a high demand for different processes in various industries. High technology machines like fiber laser marking machine in Rajkot and fiber laser cutting machine in Rajkot are highly demanded.
The demand for the hydraulic press in Rajkot industries is increasing day by day, and along with all these machines, sheet metal machines in Rajkot are highly used by various industries. Not only this but the machine-like press brake machine in Rajkot is highly required in industries. With all the machines, shaping machines and shearing machines in Rajkot industries are also used by the industrial hubs. As the production level is increasing, one can definitely see the drastic change in demand for various machine tools in the future as well.
The industries in cities like Rajkot are booming, and different machine tools are highly required for various processes. The demand for machine tools like ironworkers and bending machines in Rajkot has increased. All the above are the different tools with rising demand in the growing industries of Rajkot.
Recently, the machine tools industry is enjoying unprecedented surge in demand worldwide. To the surprise of many manufacturers, the output is still unable to satisfy this demand. There have been certain areas of the machine development and innovation that have been the focus of most users, and prompting machine tools manufacturer to put in more research and effort into them. These include;
High Speed and Efficiency in Operation
There is mounting demand for greater maximum main spindle speeds as well as feed speeds that are aimed at avoiding the chatter vibration during operation. In the years of the 1960’s to the 70’s there was much research on reducing the vibration, mainly described as the regenerative and the forced chatter vibration. There has been much progress in this area, with the incoming of the CNC machines, but still the vibration problem resurfaces when harder materials and being machined.
Multifunctional Machine Tools
In addition to enhancing of efficiency, there has been a great focus on increasing the multifunctional ability of the machine tools. This includes the development of 5 axis machining centers and the combined multifunctional turning centers. According to engineers and machinists, the advantages of combined multifunctional machines include;
Improved machining accuracy with reduced production time (one chuck process)
Machining of complicated shapes.
Combination of processes such as hobbing, polishing, slope machining/drilling, milling, external circumference machining, boring and many other processes can be combined.
There have been many types machining centers developed to match up with the current needs of the tool room equipments. With the addition of the orthogonal 3-axis vertical machining centers, there has been rapid improvement in efficiency of the tool room machines. Some of the available machines from the Yash machine tools company have become widely renown due to their production efficiency are;
The available models of the lathe include; Light duty lathe machine
This equipment is designed to make industrial tasks easier, faster and error free. The bed is made from hardened cast iron, with the boring done with induction hardened boring head and ground spindle made from alloy steel. Many other innovations have been added to make the equipment best for light duty lathe machining operations.
Medium Duty Lathe Machine Medium duty lathe equipment comes with latest engineering design, with sturdy materials of construction which are also durable and firm. Important components like the machining bed, head stock, and saddle are carefully machined to guarantee operational accuracy.
Heavy duty lathe machine
The heavy duty lathe is developed with important innovations in parts design such as the bed design is stress relieved, gear box and feed box are new and improved to guarantee high speed performance.
CNC Lathe Machine
The company has also developed the CNC lathe machines, including the Flat Bed CNC Lathe and the Slant Bed CNC Lathe machines. The equipments have been made with advanced technology that eliminates the chatter vibration to minimum levels and thus increasing the machining accuracy of the equipment.
Vertical Turning Lathe
This equipment has been designed with the high output user in mind. The turret style machine has a high torque drive to achieve some of the toughest cuts in process. The massive castings and the extra wide way system will ensure very accurate and stable machining and high quality products are achieved.
After settling on the model of the lathe machine suitable for your needs, people tend to forget that planning for installation is equally critical for efficient operation of the equipment. It is wise toscrutinize all details of the installation area before the actual day of delivery and machine setup. Where possible it is recommended to obtain a two dimensional drawing of the equipment before arrival for better space and position planning. Illustrated here are some very important ideas when setting up your new Lathe machine.
Confirm Electrical Requirements
It is wise to be clear on the electrical requirements that your CNC lathe machine needs, the power rating, current requirements in order to determine the contacts switch system to use and even the correct cabling for this type of load.
It is recommended to check the placement of the electrical source and ensure that it is accessible near the new machine station. A qualified electrician, who ensures that the connection and integration requirements are met, must do all electrical fittings.
Planning For Oils and Lubricants
Always settle on a particular type of lubricating, hydraulic and coolant that your equipment will use. They must be purchased before running the machine to ensure that the equipment can be run and tested during the day of installation. Manufacturers recommend having a specific grade of coolant determined by themselves, for efficient operation and long life of the equipment.
Pre – Planning Space Lay Out
Here you will need the machine drawing to determine the placement of the machine. Following the installation guidance from the manufacturer helps avoid major running problems in the future.A good example for consideration is the door clearance. Different sizes of equipments will require different clearances. Pre planning these clearances before installation prevent the nightmares that emerge when running and servicing the machine.
For good running and durability of the lathe machine, the air source needs to be free of humidity as much as possible. This prevents rusting on the inside parts of the machine which are never dried or cleaned. This condition has been observed in compressor systems that have no dehumidifiers. Moisture management must be done since rust can quickly destroy an otherwise good machine tool.
Machine tools and especially the Lathe machine are heavy objects. The equipment must be held on a good solid slab that would not easily crack or bend due to vibration. Uneven surface will also lead to poor and incorrect operation of the machine. You may also get help from the manufacturer over the best foundation for the machine.
Entry Way and Machine Orientation
It is always good to avoid surprises such as the equipment not being able to fit through the entry to the workshop, where part of the wall has to be damaged then repaired again.
When all these steps have been followed accurately, the installation process is smooth and successful. It is then important to have a proper plan for general maintenance of the equipment. Bhavya machine tools supply these innovative lathe and CNC machine tools. The company also provides great guidance on the installation and maintenance requirements.
It is said that a machine can perform the work of a hundred men. This is true with the lathe machine that is regarded as the mother of all machines. It is versatile and very useful in manufacturing, production and maintenance workshops.
Bearings on the other hand are widely used in automobile, motors, pneumatic and hydraulic machines, engines, wheel hubs, gear boxes, industrial transmission lines, aircraft and ship. They are virtually applied in nearly all equipments that have rotating parts and therefore represent a large local and international market.
The main types of bearings are ball, roller and the journal bearings. All these require the lathe machines during their manufacture.
Manufacture ball bearing
These have an outer and inner race, the ball and cage to mount and hold the balls. Specially designed lathes are used to turn cylindrical work pieces in large quantities to form the inner and outer race. The turning operation ensures that the inner and outer rings of bearing have very accurate and precise diameters that meet the tolerance limits.
The device is also used to lap or smooth the inner and outer race to minimize friction. The lapping operation gives the bearing a very smooth surface where shaft and balls can roll on. The outside faces are also cut to the required flatness.
It is also used to face and lap the inner surfaces where the ball rolls. The type used depends on the size of the bearing with heavy duty all geared type being suitable for large diameter sizes.
For very precise applications such as those in aviation, medical equipments and sensitive instruments; the CNC type achieves the required precision and dimensional accuracy.
Application in manufacture of roller type
These have rollers instead of balls. They are used in heavy loading applications such as gears, transmission shafts and areas with high axial thrust. Again turning and facing operations are performed using this machine tools. The precision, size, accuracy and tolerances determine the type of equipment to use with CNC be favored for high precision work.
Use of lathe to manufacture journal bearing
They are applied in all internal combustion engines and forms the rotating parts of crank shaft. They are also used in large turbines, motors and heavy machinery where roller and ball types cannot be used. Essentially, this device is made of two rotating parts that slide along each other.
Specially designed turret and capstan lathes are used in mass manufacture of these journals. These reduce the diameter (turning) to suitable inner and outer diameter. This is followed by parting-off or cutting the concentric cylinder to accurate length.
For journal to function effectively, they must be smoothened. This is achieved using lapping operation. The cylindrical work piece is rotated against smooth abrasive material to remove a very small layer of materials and achieve high quality and extra smooth surface.
The use of Engine-Turning Lathe began sometime before the 1770s. During that time, this particular machine found application in the production of designs and decoration in stoneware and earthenware. Primarily, the widespread use of this equipment originated from England, where highly skilled potters used it for cutting exclusive patterns and creating unique designs on pots and stoneware. Well, the machine used to work on the principle mechanism of rotation. To put it in a comprehendible manner, pots used to rotate on it, eventually allowing the equipment to carve out specific embellishments.
Tracing the adaptations
What potters achieved as the end-result was beautiful pots with stunning graphic designs. Moreover, these amazing designs were perfectly visible through the interplay of lights as well as contrasting colored slips. Since then, the engine-turning lathe has been the go-to tool for every ingenious potter. However, there have been substantial changes in its appearance and functioning over these years. From its inception to the present times, this particular equipment has readily adapted to the changing trends in the pottery industry.
Perhaps, it is impossible to trace its significance, adaptations and contributions to the pottery sector without delving deep into its past. If you really wish to know a lot about this tool, then you will surely find this article quite engaging.
It will be judicious to begin with a brief history of the equipment. The idea of applying this machine in pottery began as early as 1763 in Birmingham. Josiah Wedgwood was the person who conceived this concept after an intriguing encounter with the machine, at a metal-working facility run by one of his friends. Later, this man differentiated the functioning of this tool in the woodworking and metalworking industries from its operations in the ceramic industry.
At first, it was the simple-turning lathe machines, finding use in the creation of exquisite designs. The engine-turning ones were nowhere in the picture then. Slowly and steadily, the machine adapted to the emerging trends, rising demands, and advanced technology. And these factors came together to produce what is known today as the engine turned Lathe. Potters felt two significant benefits while operating with this device.
Firstly, the machine had the capacity to lathe-turn hollow wares. As the outcome, the process of carving designs on the mugs, cups, jugs and bowls became quite easier than before.
Secondly, the equipment was apt for cutting unique designs and regular patterns on even the clay items, thus creating decorative elements.
The simple and advanced versions
It won’t be quite possible to understand the adaptations of this equipment, without a bit of information on the earlier models. Breeze through the following points for a pristine clear idea on the uses of the old engine-turning lathe.
The classic model: Wedgwood developed the “rose and crown lathe”, where the rose and crown refers to the edge and end cam respectively. Simple versions of engine lathe were primarily manufactured with the edge cam. And that is the reason that bigger pottery projects demanded the rose and crown ones.
Major components: Presently, every pottery project demands the newly constructed Lathe machine. The major components of the machine are the steel frame and the central axle, on which the end-cam, edge cam and mandrel are supposed to be mounted.
Customized pattern generator: Mandrels, also popular as chums are customizable into various designs and forms. And that proves to be highly beneficial in generating diverse patterns.
Allows lucid operation
Another important aspect is the flexibility in operating the machine. Especially, the pulley placement enhances the flexibility of operations with the machine. The engine-turned lathe has come a long way from just being simple pattern-carving equipment to a highly advanced design-making tool. Today, every ingenious Potter makes perfect use of the machine for belting out some great pot designs.
The ability of machine tools to perform repetitive actions is a key factor that has made them best for the automobile industry. Additionally, the machines have higher production rates because there is very little down times and changeovers are eliminated. With the invention of the computer numerical controls, part designs are developed using computer aided design software. The design is transferred to the machine software which re arranges the files in such a way as to direct the operation of the machine, movement of the tool and the machining operation.
In highly automated systems, one machining unit may have several operations combined on a work piece such that processes run sequentially. This also reduces the time required to complete a job and increasing the efficiency of the operation.
This method of manufacturing is used in batch manufacturing continuous process. Pieces to be milled are stationed on the machine and milling operations are run automatically from piece to piece until the raw material is completed and more is fed to the machine.
Parts manufactured through milling
A wide variety of parts is made through milling. They include transmissions, gearbox cases, transmission housings, engine cylinder heads, aluminium drive housings, flywheels, engine locks, piston rods, wheels, water pumps, and more of these equipments.
Manufacturing of parts such as fuel injectors requires very high precision. Camshafts’ grinding is also a core application of CNC machines and is achieved through computer-aided designing.
Rack and pinion systems machining
These systems have very wide applications in automobiles. Some basic applications in the car include the wind shield wiper system, hydraulic steering, power windows, electric hand brakes, wing mirror adjustments, and manufacture of small gear worms. The gears are made through the milling process. In form milling the shape of the tool takes the shape of the gap between the gear teeth. Each tooth is cut with cutter moving progressively until completion.
This process uses the turning machine or the lathe machine. It is used to make rotational parts through continuous removal of the unwanted parts. Apart from turning, the lathe does other processes such as facing, grooving, cut off and thread cutting. The machine also performs internal work piece operations such as axial drilling, boring, reaming, and tapping which is the creation of internal threads.
Automotive parts made through turning.
Manufacture of brake disks is the most common application of the lathe in the motor industry. In some cases , specialized brake lathes have been made due to the rapid demand for this particular part. Other parts made with the lathe include brake drums, rotors , the fly wheel and most parts requiring the threading and phasing operations.
This is also a process of milling using equipments such as the radial drill, cord drills and the pedestal drills. They are also very important in automotive workshops in making of slots as well as cutting threads.
The range of applications of the machine tools in automotive industry continues to increase exponentially. This has been enhanced by development of computer numeric controlled machines, which are able to transform design to completed product in a very short time frame. High-speed machining techniques have also enabled greater precision to be achieved.
The rate of advancement in the beverage industry is just phenomenal especially when we consider technological advancements. Globally, this is due to increasing population and the need to achieve efficiency in manufacturing. Certain equipments have become vital in this industry such as high-speed picking and packing machines, palletizing equipment, automatic inspection systems, filling equipments, capping machines, conveyors, shrink sleeving machines and movers.
Advantages of Packing Equipments
The machines help the manufacturer to lower operating costs, reduce dependence on human labor, economical utilization of material, maintenance of high and consistent quality, higher efficiency and productivity, flexibility in manufacturing and better implementation of health and safety procedures.
Importance of workshops in Manufacturing
A processing factory or plant with such machines is bound to experience down times due to servicing, breakages and machinery failures. A workshop is therefore crucial in such a setting to avoid extreme down times when unexpected failure occurs. One of the most important equipment that such as workshop must have is a lathe. This is because the equipment can handle numerous activities related to the installed equipments. These activities include;
Motor shafts machining
Damaged shafts are very common in motors and pumping equipments used in industry. Bearings attached to shafts are made of harder material than the shafts therefore, during continued use; the shaft may wear off leading to wobbling motion, which could be disastrous. The sunken areas are filled up with material and the machine is used to reduce the shaft back to the required dimensions.
Repairs for punching machine die forms
The punching mechanism is commonly used in erection of packaging boxes, and some containers. Regular wear and tear is therefore common on the punching die and hence constant recalibration may be required. In this case, accuracy is of utmost importance and this is possible with the lathe in the workshop.
Conveyor Belt Roller knurling Process
This is the process of creating tiny grooves on conveyor rollers to maximize friction and enhance the grip between the roller and the conveyor. The knurling tool is held firmly against the roller shaft on the lathe and it imprints the grooves. With the gradual usage, the grooves wear off and repair is required.
Liquid filling Machinery components servicing
Various filling equipments are used in bottling. They include overflow filling, gravity systems, pump filling, piston type systems and many others. Maintenance of this equipment requires very high accuracy in machining, surface smoothening, and repairs. This is achieved using sensitive machine tools, which can work to very small measurements and ensure accuracy.
Bottle Washing Machinery and Maintenance
These are critical equipments in the beverage industry. This is because some plants use reusable bottles, which are always re circulated. Cleaning machines are automated and may process in stages such as pre washing, detergent cleaning stage, sanitizing and final rinse. The washers are exposed to dirt and suspended particles, which can damage the pipes and ducts and therefore regular servicing is done using the lathe for greater productivity.
The important of fully equipped maintenance workshops in industry cannot be underestimated. Soft drinks making machine are exposed to certain cyclic problems such as wearing off shafts and rollers and conducting ducts. The lathe machine is useful equipment in repairs of these faults and efficiency and productivity is maintained.
Jewels have been used from time memorial for beautification and as precious gifts passed from one person to another. They are common among celebrities, famous people and even the ordinary folks as they bring a sense of class, elegance, luxury and happiness. They are manufactured from expensive durable materials such as diamond, gold, platinum, silver and bronze.
Due to their small size, complex shape and need to conserve the expensive materials, jewels must be made using special machines to produce high quality and good dimensional stability to ensure that customers are satisfied with them.
They must also have good aesthetic appeal and be durable. They must therefore be machined to perfect smoothness and flatness.
Precision jewel cutting using light duty lathes
Most rings are cast into cylindrical shapes and later machined using lathe and mill turns. They are also manufactured from rolled flat bars though this is not common for expensive products.
Due to the precision required, the production volumes are very low. In addition, most jewels are customized according to the client requirement which differ due to different physical dimensions e.g. size of fingers and neck.
Light duty lathe machines are used to fabricate most of these rings. The material is mounted on a chuck and various machining operations done. Turning of the internal surface is done to create an internal diameter that fits on the finger while outside diameter is turned to the specified size. Facing is done on the two opposite ends to smoothen them.
In addition, other processes such as drilling, tapping, chamfering and polishing and also done using this machine. A combination of these cutting operation results to the formation of the product. For example, chamfering gives the ring a wedge like edges while knurling results to a rough surface. All these operations are performed on light duty machines fitted with a small six jaw chuck to hold smaller work pieces without affecting the surface.
Contractors specializing in fabrication of many custom items have to make numerous rings that differ in design. This is achieved by using CNC machine. The jewels are automatically made by adjusting the tools and feed. In addition, these devices have the capacity of not only performing the turning, facing and other conventional lathe work but can also mill and perform cylindrical grinding.
The lathe allows a wide number of finishing operations to be done on the ring and jewels. In the lapping operation, the ring is rubbed continuously against another surface with an abrasive liquid between them. This removes a very tiny layer and smoothen the ring.
Features of light duty lathe machine
They are characterized by minute tool post and chuck which are designed to handle tiny work pieces. Their bed is machined to perfect straightness. They are also fitted with a plate chuck which assists in holding complex shaped work pieces. They have a smaller bed, tailstock, head stock and carriage. These machines also have low power consumption and are very efficient. They are compact, durable and have excellent functionality.
The importance of machine tools can never be underestimated industry and one of the most critical of these tools is the lathe machine. The equipment is basically used in shaping metallic pieces such as tubes, engine shafts, bolts and nuts. The effectiveness of using this machine is based on the ability to hold the work piece firmly by a vice clamping mechanism and calibrate the machining to very precise measurements.
Another major and recent innovation of the lathe is that new designs have been developed that have incorporated computer numeric controls. This allows a particular design to be prepared by the engineering software and fed to the machine for execution.
There has also been an improved level of safety in using this equipment, with the latest models operated remotely, the work piece being enclosed in a chamber.
Challenges in Oil Drilling and Production Machinery
Oil drilling and exploration is usually a complex process involving so many operations happening at the same time. This process involves using a lot of chemicals and solvents which in turn lead to very fast degradation of machines and equipments. Specialized equipments have to be on standby especially machine tools such as the lathes for quick replacements of these special parts. It is also worthy to note that most oil drilling operations are far away from industrial areas and may take long while, if there are no stand by equipments.
Special Machining Features of Oilfield Pipes
The rethreading process is one of the major challenges in oil field machining. The frequent breakdown of piping systems in oil fields has caused machine tools manufactures to work strategically to deal with this problem. Oilfield lathes have also been developed which are able to handle very large diameter pipes as those in the drilling and conveyance sections. Special features such as automatic coupling cells have been incorporated for ease of handling pipe sections during machining.
Some Of The Critical Innovation Areas Requiring Constant Maintenance Include;
Oil couplings for enhancing efficiencies through process automation
Down hole instrumentation systems for handling tough material
Pumps used for the hydraulic fracturing process.
Various components of the pump jacks such as sucker rods, and stanchions.
Special Features of Oil Field Lathes
There are very unique threading requirements in the oil exploration industry and innovations have been made to support this process. These include;
Thread phase harmonizing. This has been done through the automatic operation of CNC lathes. Once a work piece is placed in the machine, it can automatically locate the threads and start the threading process. This allows faster machining and maintenance of the important tolerances. Accuracy and consistent quality is also maintained.
The “variable spindle speed threading” This is an application for machining pieces with thin walled gauge, without previous threads on the work piece. This component actively controls the feed axis due to the changing speeds of the spindle. This forward feeding technology realizes very high accuracy on threading.
The importance of the lathe machine can never be underestimated in the oil field operations. This is due to the constant need for repairs and maintenance of piping and conveyance systems. Special machines have been constructed specifically for these processes which have increased efficiency and production.
Lathe is versatile equipment that works worthwhile for several operations starting from cutting, to turning and deforming. Professional performance brings specific results in productivity because there are ample possibilities of faults to happen while staging a cutting action. The errors vary in mechanism in accordance with the type of materials such as metal or wood. Below are some of the
Rotating Speed Adjustment
It is mandatory condition to be checked for before feeding exertion material. Though it may appear a common criterion, it is highly advised to ensure material thickness, tool and speed compatibility to achieve accuracy.
Material Feed Rate
Heavy setting starts to slow down the process and diminish the quality of machining. During such conditions, the headstock gets disengaged before it meets the stop point. Professionals or skilled operators will be able to find out this error. For those who start with heavy settings, it would be better to apply small amount of hand feed and then try out with reversing the carriage and begin the next step. Checking the dial through the help of lock screw is another way to achieve precise metal working
Cutting Depth-Preventing Short Bytes
The depth of engraving goes in tune with toll selecting, pace, metal texture etc. For bigger depth requirement setting with small value of cutting and enhancing later gives better results. Therefore prefer machining with moderate velocity, lower depth and gradual increase of job portion supply.
Improper Tool Arrangement
Fixing the engraving device in an improper position with imbalanced height balance causes damage to dimension of slashing. The recommended pose is fitting at the centre of chuck as this will ensure accuracy of cuts and keep the work stuff free from damages. However, fixing can be done by running the lathe gradually so that the chuck is not fast on rotation.
Sensing Blunders through Noise
With the inception of superior ranges of lathe models like vibration free, high speed, etc the point of finding mistakes is possible if only the equipment is managed by inexperienced operator or wrong substance feed position. However, there is a smart hint for the inexperienced to tactically grasp wounding mishaps is from high sound created during processing. If there is too much rotation speed or vibration the sound differs and this could help the operator to guess processing drawbacks.
Things to confirm before Turning
Turning is of different varieties such as facing off, tapering, facing to the length, boring, etc. The mechanism also differs wherein, the work object rotates and the instrument is fed against. Inaccuracies are identified through ensuring discoloring or ragging of job piece. Unmatched texture or surface forming on substance also indicated inappropriate operation. Such happening is likely when tempo or ingredient supply is incorrect.
Any workshop apparatus is designed only by means of reaching perfection and accuracy. However, errors may appear in most cases due to inexperienced trials. For successful results avoiding mistakes from operational aspects can help productivity in multiple ways.
Vehicle Manufacturing – the Major Sector that depends on Machining
Automobile companies are the major metal product users for producing different parts. Steel and aluminium are two major components. Apart from this, fibre and plastics are also considered for making varieties of transport. Major luxury motor making companies are making cars aluminium for body that gives a classic look for the transport product. Manufacturers use this ingredient because it is strong and is affordable in the market and moreover, product can be engineered in different shapes and need of crash safety. Approx 65% of vehicle parts are made up of metal products. Steel is a kind of element which has flexibility and qualities that leads to its usage in affordable way. There are machines that are used by manufacturing companies to create the required design for manufacturing.
Machines to Design Metal
Industries use various machines for forming different components required for manufacturing, one such is lathe device. Automobile industry are using this tools to get the desired shape and cut of components. Different types of lathes are used for shaping plus cutting the raw material such as, engine, turret, and special purpose lathes. Today, bigger range of workshop tools is used by makers.
The user uses these devices as per the requirement and how these modern styles of tools can be used.
Varieties in Machined products Applied
Steel: Most part of the auto product including steering and suspension are made from this. Moreover, stainless steel is also used for auto built-up because of non-rusting property.
Aluminium: There is a big transition happening from the above material to this one in vehicle production. Though this raw ingredient cost double than the one made from the top component, but it brings a major change in the design. The reason behind this change is its light weight. Parts that are completed by using aluminium are engine and wheels.
Iron: This is next big material used in creation after the top preferred ones. Moreover, the weight of iron makes the usage more sufficient.
Titanium: This is strong, light weight and corrosion resistant. It is quite hard to manufacture, but is generally considered for intake and exhaust valves.
Making of Luxury Cars
Car manufacturers are now using advanced high-strength steels to make strong body. Luxury car makers are also using aluminium which is less dense material and saves 11% on making the body. For this base material, the market is very competitive for car manufacturing. Presently, advanced high potency form is largely used materials in automotive business. Metal industry has evolved greatly, and so the makers are using different forms of such products to manufacture high class design travelling product structure with the help of machining tool and lathe is one among the important requirements which is preferred for majority of creation requisites by makers.
There is no doubt that metal is an important component in designing the means of transport structure. Automobile engineering is evolving dramatically and so are the machining trade introducing versatile tools for long run and getting desired shapes of the same.
Efficient utilization of it is important across all sectors of industry and economy. We comprise the lathe, the drill and sheet metal cutting and bending machines. Energy utilization varies as the work of the tools progresses. In milling and drilling operation the spindle or the cutting tool requires much more power as the volume of metal being removed increases and subsequently decreases as the bit approaches the end of the cutting.
Critical Need for Energy Saving In Machining
The overriding importance of efficiency and saving is the overall cost reduction of power requirements. All measures that can reduce the current drawn by a machine, end up reducing the power consumption of the instrument. Energy efficiency of a device also influences the life and the maintenance of the equipment. It is last longer and have lesser servicing requirements as compared to others. Currently, lathe and drills machines with geared motors specify the marketing strategy.
General Measures for Energy Conservation in the Workshop
Good management of the operation is important for efficiency. Gradual removal of material is more preferred than the sudden removal of huge volume of metal. This is because it exacts more stress to the equipment than the gradual process.
Operator support during work increases efficiency by reducing time spent in moving the base load.
Energy Demand during Drilling and Milling
Various operating components consume power during operation. In lathe operation, processing of the cooling liquid, motor and gears operation, spindle movement and the logical control units consume power differently. The greatest consumer however is during machining. Measures such as efficient lubrication, cooling and accuracy during operation must be observed to save.
Efficiency of Drive Components
The efficiency of the spindle of the lathe machine is largely influenced by the ratio of the power consumed versus that of power delivered. Drive modules, motors, gears and mechanical components convert the electrical power to mechanical power. Losses occurring due to frictional losses, poor calibration and wear and tear increase the cost of operation.
The Introduction of Regenerative Supply Components
The requirement of a braking system is very crucial in every system. When it is switched off, all moving parts have a momentum which must be managed because all that mechanical energy is converted to electrical energy. Power efficient tools must have a system to allow for the back EMF to avoid damage to the electrical components.
Power Consumption in Lathe Machine and sheet metal bending operation
Main consuming processes are the rotation and the circulation of the coolant. With the sheet metal bending machine, the folding process is the heaviest power consumer. The firmness of the cutting tool and the accuracy has great bearing on the power requirements on the drive motor hence the efficiency.
Energy efficiency is a critical requirement while operating equipment. Currently, efficiency is one of the key factors considered during installation of motors. Measures taken to improve efficiency include adequate lubrication, proper work management, servicing and maintenance and management of back EMF.
Today, in every industry there is a need of different devices that allows the manufacturing process easier and faster. There are different tools which are worth using. you can check out the best that are made by skilled staffs and distributed across India.
Machine Tools for Various Industries
These are widely used in different industries for processing units. Some of this largely used are Workshop, Sheet Metal, Wood Working, Automobile & Garage , Plastic & Printing, Welding , Food Processing as well as Special Purpose Machines.
Use of Lathe Machine
There are various types of Lathe that are offered including- v-belt drive, all geared lathe etc. These devices are designed to perform various manufacturing activities like drilling, cutting, sanding, metal working and glass working. These equipments are distributed to various industries in India. These are also come with various accessories like True Chuck, Independent Chuck, Key Way Attachment etc.
Essential Use of Drill Machine
These are largely used in industries for various cutting purpose. It comes in different forms like BMT 20-25, Pillar Drill, BMT 13-20H, V Belt Driven Radial Drilling, All Geared Radial Machine etc. Each of these are well designed to give desired result.
Machine Tool for Bending
The Press Brake is mechanically designed which is used in bending sheet, plate and other solid materials. This press brakes are the two types of press brake, offered for industrial needs. We offer all press brake are offered in low cost and are easy to install. The Hydraulic Press Brakes are made up of quality grade materials and are highly efficient to use.
There are also construction equipments specifically designed for constructions. These includes- concrete mixer, hydraulic type mixer, concrete mixer without hopper, half bag concrete mixer, weight batcher, slab trolley with rails etc. These are reliable and efficient to use. These equipments are primarily used for performing various construction related tasks.
Woodworking Machinery for Wooden Work
Woodworking machinery are also offered having different segments to work on. Some of the available device are- Surface cum thickness planer, Thickness Planer with Auto Mould, Surface Planer with Circular Saw Attachment and Auto Mould.
All these highly mechanized tools put a great impact in industries and construction work. These device certainly bring down the work load and give a great result.
Lathe machines are considered prominent component in majority of workshops. When it comes to machining with specific functionality it stays the right choice. We provide at reliable standards. Our device are made of high grade materials and are designed suitable for light duty, medium duty and heavy duty machining operations.
Light Duty Imported Lathe Machine
We provide light duty imported lathe device with improved specifications and optional accessories which can be selected based on the industrial requirements. Our imported light duty apparatus is provided with 3 jaw chuck, oil gun and machine lamp. It is also equipped with coolant system for uninterrupted machining operation. The foundation pads, bolts and nuts, outer and inner friction disc provisioned with the mechanical plate make way for improved machining functionality with light duty work materials.
Medium Duty Imported Lathe Machine
We provide CDL series medium duty lathe machine with 3 and 4 jaw chuck. The driving plate, face plate, steady and follow rest, and chuck and dead guard are some of the imported accessories that make the device specific among medium duty tools. The gear change possibility is yet another attractive feature that offers improved functionality.
Heavy Duty High Speed Lathe
We provide CDS B and C series heavy duty lathe machine high speed imported tools with all the special features including spanner and allenkey set, change gear, pointed nose oil gun, outer and inner friction disc, coolant system, etc. The maximum length of workpiece that can be machined with this device is 1000mm to 3000 mm. The main motor power bears the capacity of 10HP (7.5KW) which is suitable to manage heavy duty work materials.
Extra Heavy Duty Lathe Pedestal
We provide CW E series extra heavy duty imported lathe pedestal with excellent specifications that makes the machining possible for extra wide work piece materials. The maximum work piece range width that can be covered in this device is up to 5000mm. This device is a suitable option for heavy machining industries and construction industries.
Universal All Geared Lathe CW M
Universal all geared lathe CW M series provided by us can machine work piece up to 8000mm and the range of spindle speed varies from 3.15 5o 315 rotations per minute. It is a perfect machining tool suitable for fast and precise production requirement. This device is provided with 4 jaw chuck, coolant system, tool kit, rotating centre and coolant pump.
Extra Heavy Duty Lathe Planer
Extra heavy duty imported lathe planer is a suitable machining tool to handle work piece materials of broader width. It comes with standard accessories that are provided with other types of imported models. The length of work piece that can be managed with this machine is up to 8000mm.
We are one of the reputed suppliers in India and our machines are known for reliability, precision and cost effective pricing.
Self Protection in Machining Works-A Mandatory Aspect to Consider
Workshop machineries are of different sorts and each workshop device performs exclusive machining operations. However, there are risk factors present in working with workshop and lathe device is one among them.
Operation Instructions for Professionals
For every industry that involves in workshop activities, operating instructions remain common for all the operators. Even experienced professionals should stick to machining mechanisms and relative safety norms while involved in production. Similarly, maintenance also requires safety rules to be followed.
Dress Code for Machine Operators
Personal Protective Equipments are those that are recommended for operators who involve in workshop activities. This package includes protective clothing, protective glass for eyes, gloves, etc.
Take Care of your safety while Changing Spindle Speed
Lathe equipment should not be adjusted when it is in running condition; Spindle is the prominent part of the device that assists in machining operations. Hence, operator should know that changing the spindle speed before the machine sets to resting position will result in damage of the spindle.
Sharp Points in Bench Mount Lathe
Bench mount cutting tool is composed of sharp cutting tools, spindle, drilling tools, and different tools to perform possible machining operations. When it comes to bench mount or any other type of lathe for instance machining tools can be adjusted with manual support. This activity has to be done with care and attention and only experienced people can do it safely.
Eye Protection-A High Possible Risk in Cutting Operations
Handling hard and heavy work piece materials like steel, logs or wood, aluminum, etc in bench mount device releases fine grains or chips during the machining operation. Wearing protective glasses for eyes is considered obligatory as grains might stick to eyes and make things miserable.
Cleaning Wastage from Lathe Machine Work Atmosphere
Cleaning the waste materials like chips, fine metallic filings, etc, is more important and this can be done with the help of small and innovative tools like pliers. Operator must keep in mind that he should never use bare hand for cleaning activities.
Checking Accuracy when the machining takes place
Some amateur operators attempt to measure the work piece before the machining is done or when the machining process is alive. It is one of the worst mistakes that should never be done by a workshop machine operator.
Maintenance also supports for Safe Working
Checking the device before beginning machining operation for any sort of damages in tools, or machining parts will help to maintain longevity. Similarly, it is better to avoid operating the cutting equipment for longer time as motors might get overheated and affect further production.
How to Perform Machining Activity in accordance with Temperature?
Work Piece cutting function need to be managed matching the climatic influence. In hot climate tools can be used for longer productivity as normal machining will not affect the parts during hot season and during winter running the tools below usual speed will certainly never overload the equipment motor. Get more details, visit at https://www.bhavyamachinetools.com/products.
Lathe Machines are applied in various industries including engineering, automobile, woodwork, etc. Safety norms are more important while working. Hence, top industries prefer to have experienced operators to work with such workshop equipments.
As production volumes in industries increase various tools have been developed to handle complicated functions and heavy loads. These specialized tools include: threading and gear hobbing machines.
Features and Industrial Applications of Capstan and Vertical Lathe Machines
Capstan lathe are advancement to the current lathes. In the capstan, cutting tools for turning, drilling, boring, chamfering, tapering, facing and other operations are mounted on the turret. When the operator finishes with one operation he rotates the capstan without necessary having to mount and position the each tool.
The capstan lathe machine is widely used in mass production where same piece is machined many times and has the same repetitive processes. It is easy to use, accurate and saves time.
Unlike other devices, vertical lathe have a vertically oriented chuck. They are compact and robust and their construction reduces both the work piece and tool overhang. This results to less vibration and warbling.
Vertical lathes are widely used to turn large diameter work pieces which horizontal cannot. They easily perform drilling, grinding and vertical milling operations. They are also used to precision bearings, drilling large motor housing, drilling aeronautical parts, machining propellers among other functions.
Features of Planning and Threading Machines
Planning machines are specially designed tools for smoothening flat surfaces. The work piece moves front and backwards and the cutting device remove the material surface of work piece. Planners remove excess materials on surface plane flat surfaces.
Threading machines are specially designed to cut the wide variety of screw threads on bolts, shafts, and pipes. It may be fully automatic or semiautomatic. They cut high quality threads on shafts and pipes. The dies are held stationary as they work piece rotate making the threads. These are all geared to ensure accuracy and precision when cutting threads.
Hex nipple threading have tempered gears and specially used for threading hexagonal nipples found in many pipe fittings.
The bed physical dimensions, spindle bore size, pedestal box size, slide dimensions, threading length and motor power determine the size of bolts, shafts and pipes that can be threaded.
Industrial Applications of Threading and Planning Machines (hex nipple, bolt and hydraulic thread)
Bolt, hex nipple and other threading devices are used to cut threads on shafts and pipes. These dedicated instruments enable operators perform the treading operation much faster and produce threads with correct pitch and size. Form rolling tools impress threads on long shafts.
Features and Applications of Gear Hobbing Machines
It is specially designed to cut and form gears. Both vertical and horizontal gear hobbing devices can be used. Most parts of gear hobber resemble a milling but is specially constructed to cut gear, splines and sprockets. In the hobber, the work piece is held on one spindle while the hob/gear cutter is held on the other. Modern equipments have automatic indexing ad cuts threads very accurately.
Specialized equipments are ideal for high production environment and in cutting specially designed work pieces. Manufactures and workshop owners should therefore purchase these specialized for high volume and efficient production.
The lathe machine is one of the most utilized tool in the world. They have developed overtime from simple to more sophisticated Computer Numerical Control (CNC), turret, capstan, all geared among others. They are widely used in mechanical workshops, automotive industry and in maintenance workshops.
Machining Operations on Pipes and Shafts Done Using Lathe Machines
Convectional devices perform various operations on shafts and pipes. One main function is turning which entails the precision reduction of diameter of shafts and pipes. Facing entails the reduction of shaft length. It also performs threading on pipes and shafts. By adjusting the settings, one can cut imperial threads (UNF, UNC, BSW and BSF) of different pitches, ISO threads, ACME threads, internal and external threads and many other types.
Other functions done using the lathe machine include; drilling, boring (enlarging an existing hole on a shaft), taper tuning, form turning (producing a specific shape on a shaft), cutoff (cutting a shaft into different parts) and knurling (making impressions on a shaft).
They used to manufacture many cylindrical components such as bolts, nuts, bush bearings, shafts, pipes and many other mechanical components.
Achieving Precision and Accuracy of Mechanical Operations Using Geared Lathe Machines
These are very accurate as the transmissions from the motor to other controls are done through gearing systems. This achieves high precision and enables to cut heavy duty shafts.
Features of CNC Lathe Machines and How They Enhance Machining Operations
These are computerized and most functions of the operator are computer controlled. The operator programs the lathe to perform a set of functions based on the input parameters.
The operator enters the initial work piece size, depth of each cut, operations to be done (turning , threading, facing etc) and the final work piece size. It will automatically cut the shaft to the required parameters. It incorporates automatic feed control, tool changing systems and automatic spindle speed adjustments.
Technological Advancement in Lathe Machines and How They Enhance Shaft and Pipe Machining Operations
These are sturdy in their construction and are able to handle heavy loads and operate with less noise. They have high precision as compared to other lathe. CNC are automatically controlled and also achieve high precision.
The turret, capstan and CNC lathe machine are manufactured to handle high production volumes and have specialized features that allow easy work mounting, centering and precision machining.
Current it have many advanced features that enhance the production process. These include; self centering 3 jaw chuck, four jaw chucks, spindle speed control, automatic feeding, automatic braking and many safety and ergonomic features. The bed size, bed swing for most lathe equipments have increased in order to enable the large diameter shafts.
Lathe machines are used in most production workshops for shaft and pipe cutting. CNC and all geared have special features which make them very effective in machining centers and high production environments.
A lathe is fantastic workshop equipment that is applied mainly to cut different work piece materials like wood, glass, metals, etc. It is the only machining equipment that is designed to rotate the work piece with the help of a tool. Apart from that, machines are customized in different models to meet the precise machining needs. Starting from drilling operations, to shaping and cutting lathe remains a flexible option. In addition, the advent of fully automated lathe equipments has made great difference in machining activities. Hence, it stays one of the favourite workshop components for many engineering industries.
Complicated Working Mechanism in Lathe that Requires Safety Attention
Tooling with work piece like glass or metal is a complicated and risky aspect with lathe machine. When cutting process is applied with specific tooling option there are injuries possible with handling the cutting tool. In addition, post operations procedures like cleaning also involves complicated things like cleaning the sharp edges of cutting tool, or while filing it. Maintenance of rotating parts also contains certain critical safety issues such as with messing of rotating parts, metal splinters, etc. Careless handling might lead to critical injuries. Hence, pre-operational and post-operational safety instructions are educated to the operators before handling the device. Automated lathes are more risky than traditional equipments as misrepresentation of core machining parts might cause injury to eyes when the work piece is on for machining.
List of Risks in Lathe Machine Operations
Lathe machines are capable of handling different machining activities. Proper safety measures have to be provided before it operated like gloves, safety shoes, safety glasses, protective helmets etc. Ensuring the condition before the machining work begins is more important for safe working. Some of the possible risks are,
Lifting heavy parts like chucks or face plates which might not be possible with single handed assistance.
Proper adjustment of machining speed have to be checked before the machining operations is begin as it is very risky to work with incompatible machining speed with that of work piece material.
Ensuring that the work piece is clamped tightly is very important as it will end up in damage of the job or it might fall on the operator.
The Need for Skilled Operators for Lathe Device
Considering the risk factors involved in equipment and subsequent machining, many industries recommend the operational activities to be taken care of by experienced or skilled operators. Only experienced people can handle device in a safe and better way without leaving space for hazardous consequences. Hence, in many industries where workshop tools are highly preferred, they provide PPE or Personal Protective Equipments which includes a range of safety components starting from foot wear to covering shield, helmet, goggles, etc .
Lathe device is an interesting machining option where different types of workshop operations can be handled. Yet, when it comes to operational part, tools need to be handled with skilled people who can manage with better safety atmosphere.
Understanding the Lathe device and its functionality
A Lathe Machine is a suitable machining component with which tough work pieces can be shaped easily. It is widely used in industries for shaping, cutting, turning and grooving a range of work piece materials like wood, metal, glass, etc.
L earn the main types of lathe
Lathe machine is classified in accordance with the type and quantity of machining work that has to be performed. Based on that a device is classified into light duty, medium duty and heavy duty and apart from that tools are also available with Computer numerical control operations. A flat bed and slat bed are specific varieties in where the position of machining differs.
What is so specific about Flat Bed Lathe?
A Flat bed CNC lathe can be sought for precise machining measurement, tensile strength and excellent finishing. Work pieces materials bearing length up to 600mm can be easily maintained with this flat bed.
Heavy Duty Operations with Heavy duty Flat Bed CNC
Heavy duty machining is the challenging work in workshop operations. Hence, several engineering industries look for a device which can stay compatible to handle heavy duty work materials.
What makes Heavy Duty Flat Bed CNC a specific tooling equipment?
It is designed to carry over heavy duty machining applications will remain the right type. In addition, heavy duty CNC flat bed from Bhavya Machines is suitable to expect high performance and low maintenance cost.
Benefits of slant bed lathe
It is a good illustration reflecting high end technical excellence. Spindle speed ranges up to 4500 rotations per minute. It is the most preferred of all CNC for all sorts of automized machining jobs.
Comparing the expenses on lathe machine varieties
Finding a equipment for heavy duty operations will surely cost higher price; however, it is quiet unimaginable to find an imported machine at reasonable cost. We offers imported extra heavy duty pedestal and planer type and heavy duty devices at low cost.
How about choosing a lathe device from Bhavya Machine Tools?
They are leading distributors of imported workshop equipments to several engineering industries and technical educational institutes. In addition, We have wide range of device for different quantities of machining demands.
For low cost, low maintenance and high quality imported equipments we will stay the best option. When it comes to flat bed or slat bed imported equipments with different capacities of machining operations, Bhavya Machine Tools is the right place to find one from.
A lathe apparatus is a workshop friendly device with which a range of machining processes can be done such as cutting, drilling, turning, deformation, etc This device can be purchase based on the core industrial requirements and in accordance with the specific features it is embedded with, such as,
A lathe apparatus can be applied on a wide range of material surfaces such as metal, glass, wood, plastic, etc
A variety of functions can be handled with this equipment such as, screwing threads, tapering, drilling holes, knurling surfaces, crank shafts, etc
This device is provisioned with rotating operation whereby the work piece can be rotated to proceed with a number of cutting and shaping actions.
There are different designs of equipment provided by manufacturers of today where the consumer will feel the ease of selecting a particular design deciding over the rotating speed of the machine and the performance required for the respective industry.
Thus, the above flexible features in device make us wonder about its multiple functional capacities and the trend in designing innovative designs.
What are the Risks and Challenges Faced in Glass Shaping Work?
Lathe for glass shaping work is the most complicated jobs of all. Such fragile materials have to be shaped with precise handling as even minor variation in handling might result in breakage of the material, hence, choosing a lathe for glass works should also mean that safety aspects are also justified because there are possible risk factors in glass work lathe such as,
With glass the risk of man held glass work piece is very less as it is equipped with two head stocks, one for holding and another for turning the work piece. However, handling the working tools for heating the material needs to be done with proper safety precautions and attention.
Optical surface creation over a glass material is a challenging job for which watchfulness is completely required. Even minor mistakes may result in great loss. Some CNC lathe for glass cutting will be equipped with diamond tipped tool for creating optical material from glass hence, they will stay a suitable option for such works.
Lenses of complex varieties are created with this method, however careful attention toward each machining activity is recommended while handling as well as while delivering the product.
Wearing safety goggles, hand gloves will stay one of the basic options to avoid risks.
How does a Lathe Transforms Heavy Duty and Delicate Materials into Employable one?
Lathe apparatus are designed in different shapes pertaining to the work material range, weight and quantity. However, implementing an accurate lathe component in harmony with industrial needs will fetch good results. For example,
Heavy duty materials like metal blocks, rods or large wood logs can be managed only with specific design such as heavy duty apparatus or a medium duty apparatus.
A light duty is also the best kit to handle light materials with accuracy of machining. Thus transforms a heavy duty material to an employable one.
An all geared is a wonderful invention as it can be applied for wide functions in different industries such as mining, paper industries, power plants, etc.
A roll turning gadget is applied to make rolling mills, drying cylinders for paper industries, etc
A universal all geared can be preferred for noise free machining works.
Extra heavy duty is applied for heavy duty materials which needs tough performance for precise machining.
Buying a lathe machine is sure to fetch several benefits apart from the specific king of machining job required. Hence, while investing on a machine it is better to compare the specifications of the apparatus in accordance with the present work, negotiation of risk factors, and for future works also.
Workshop machinery is also known as machine shop tools. This equipment is used in the fabrication or machining process. The process will involve transforming raw material into a useful product. Each type of Workshop equipments will have its pros and cons. It is therefore important to carry out a detailed analysis when buying. There are different types of devices used in the workshop. The tools will come as very basic tools to highly sophisticated computer controlled equipment. Common tools shop comprise of the following:
Drill Machine: A drill is used to create a round hole on a material. It can either be stand mounted or installed on the floor. It operates via an electric motor. Parts of a drill instruments will include a radial arm, mill drill, drill press, and a geared head.
Sheet Bending Machine: This is basically used to bend the raw material into the required shape. The sheet bending may be operated automatically or manually.
Lathe Machine: This equipment is used to produce a number of similar looking objects. It will involve cutting, drilling, knurling, sanding and shaping to produce finished products.
Milling Machine: It shapes and cuts solid raw materials to the required size and shape. The equipment will either operate manually or automatically to mill materials which include metal.
CNC Lathe: This is a computer controlled lathe which is more versatile and effective compared to the non-computer controlled lathes.
Shift from Standard Mechanism to Machine Tools
Over the last decade, more people have been switching from standard mechanisms to Workshop devices. This is attributed to a number of reasons which include the following:
Automation: The normal way of cutting and shaping materials is very tedious and laborious. However tools shop are automated. This makes the whole process easier and user-friendly. An operator will spend less time and effort hence improving the rate of production.
Affordable: Previously, the cost of the workshop tools was beyond reach for many people. However, better technology has made more affordable thus more people are able to purchase the tools.
Flexible: Unlike the standard mechanisms, workshop tools are very versatile. A single machine will perform different tasks hence minimizing the cost and space taken when using different tools.
Workshop Machinery Expansion in Last Decade
Workshop machinery expansion has been very impressive. The last decade has seen an increase in demand for workshop machines as more people opt for tools rather than standard tools. This demand is driven by people becoming more aware of the different drill, sheet bending, milling, and many others. The main regions that manufacture this equipment include India and China. It expansion has also been influenced by shortage of raw materials in regions such as China. This has led to competing regions such as India experiencing an upsurge in demand.
The workshop machinery expansion is still in its early stages. More demand is expected. This is influenced by economic growth in different regions where workshops are being established. Effective marketing is also another contributing factor that is making people switch from standard mechanism in favor of workshop machinery.
The Features that is Unique in Lathe Machines Manufactured in India
A lathe machine is of the most demanded work shop machines in engineering industries. It is usually applied in shaping, sizing, or cutting wood or metal work piece. Lathe equipment is manufactured based on the requirement of the cutting and shaping dimensions with respect to the industry thus they are available from small size table devices to large units depending on the production demand. India is emerging as a leading manufacturer in producing different types. We have been focusing towards designing a range of lathe equipments which can be applied in various industries. As far as It features are concerned, they are found to be quite updated when compared to other country makes. Some of the attractions found in Indian make lathe equipments are
Higher performance for high productivity targets
Available with a range of specifications
Most of the Indian manufacturers are ready to produce custom made lathe equipments as per the client’s requirement.
Indian manufacturers promise for a timely delivery
Indian made machines are known for their reliability, durability and less power consumption.
The expertise achieved by Indian Lather Manufacturers’ over a period of time for manufacturing different types of lather machines
Indian lathe equipment manufacturers have been showing enormous interest in producing effective lathe designs. Some of the popular types of lathe produced in India are
CNC lathe– It is a lathe with computerised monitoring facility available to control the working of the device with less man power required. There are different types of CNC based which differs based on the kind of computer programme applied.
Heavy duty lathe – Used for cutting and shaping highest grades of work piece like steel, iron, etc. A heavy duty lathe is applied in order to obtain higher level accuracy in cutting and shaping
Light duty lathe – this type of lathe equipment is usually applied in engineering industries like automobile, electronic, electrical etc
Extra heavy duty lathe – Applied in industries which has a requirement for heavy duty operations in large scale industries.
In addition, We also see to it that the lathe is designed with minute variations as per the custom requirement of the clients. This reflects the expertise of Indian manufacturers. For example, some of the types of lathes produced in India with minor technical changes are
Gap bed all geared lathe
High speed All geared lather CDS A
High speed All geared lathe CDS B
Universal all geared lathe CW E,
Universal all geared CW M series lathe are some of the innovative models available in India.
How Indian Lathe Machines are superior to Chinese and other Lathe Machines
We are superior in several ways than other country makes. When it comes to China, though China manufactures different types of lathe, yet they are relatively less competitive than Indian makes. For example, buying imported CNC lathe will have the risk of attending to the problems in machinery which will not happen with Indian manufacturers. In addition, there are certain reasons which make it superior than imported like CKE 6130i or CKE 6150Z are
Custom machine design as per the client’s target
Quality and durability of the mechanism
Reliable customer support from the Manufacturer, etc
Indian Contribution for Supplying Lathe Machine to the Global Market
It’s specifications or accessories, Indian manufactures are trying out their level best with their expertise knowledge in designing lathe equipments with a range of specifications requested by the client. The number of industrial applications where Indian lathe machines are preferred is a proof to show their stability and professionalism in the global market. Be it a slant bed lathe or CNC slant bed lathe or flat bed lathe or even a universal all geared lathe, Indian manufacturers’ stay one of the most opted people in the global market.
The lathe is one of the most essential tools. It is used for numerous purposes such as boring, cutting, drilling, grinding, grooving, knurling, parting, polishing, reaming, threading, turning, etc. Actually, this versatile equipment helps to manufacture precise products made from various materials like metal, plastic, wood, etc. A device can hold and turn different types of objects against a cutting tool for producing the required item. Today, advanced technology has helped to design and provide a wide range of equipments throughout the world. This includes the popular variants of v-belt drive lathe namely light, medium, and heavy duty. Each of these is crafted to execute a specific task in the workshop.
Light Duty V-Belt Drive Lathe Machine
The light duty v-belt drive lathe is basically used for performing relatively simple jobs. Moreover, only some features are utilized. They are simple to operate, run at a comparatively slower speed, and are also smaller in size. Yet, these devices are robust and long lasting; as they are built using superior grade components and corrosion resistant materials. These are user friendly, and are generally utilized for machining items that are not very hard; and for objects with low density. Their applications include several industrial segments such as automobile, electronics, electrical, etc. Besides this, they are low capacity equipments, and hence they can only be used for machining objects in a limited quantity.
Medium Duty V-Belt Drive Lathe Machine
The medium duty v-belt drive lathe machine is especially designed for carrying out moderate tasks. This equipment is manufactured using the most modern technology. Hence, it is comparatively more sturdy and effective; and can deliver top quality output in reasonable volumes. Moreover, they are supplied in various models that differ in terms of parameters like swinging length, belt size, height of center, spindle size, width of the bed, etc. It is also equipped with additional features, as compared to the lighter. Besides, these machines are suitable for applications that involve moderate cutting, turning, spinning, etc; for medium sized objects made from different materials. Further, they can be operated at relatively higher speeds, and are particularly useful for medium density work pieces.
Heavy Duty V-Belt Drive Lathe Machine
The heavy duty v-belt drive lathe machine is crafted from high grade metal. Hence they are very tough and can ensure noise-less and vibration-free operations for a longer time. Moreover, this type of unit also has accurate dimensions. Actually, these well designed equipments are precisely engineered for handling larger and harder objects. Besides, they can easily withstand corrosion and abrasion, due to their high tensile strength. These also occupy more space in the work place due to their large size. Further, they are also available at relatively higher rates. Their common applications include repairing workshops, power plants, ship building, paper mills, oil and mining industries, etc.
The v-belt drive lathe machines are highly popular as they can perform various tasks in many industries.
Lathe machines are the tools to produce objects that have correspondence about an axis of rotation and used for precise machining to the relative hard materials. Thus this tool rotates the work piece on its axis to perform variety of operations like cutting, sanding, knurling, drilling for metal working, wood turning and metal spinning etc.
The infograph is dedicated to the lathe machines including the actual use, types of the applications of lathe machines. Each type including light duty, medium duty, heavy duty, extra heavy duty & CNC lathe equipments are described in detailed information. For more information, kindly visit – http://www.bhavyamachinetools.com/lathe-machine.html
A metal lathe machine is a lathe that is designed to shape hard materials. When you buy a new lathe go through the instruction manual very carefully. These manuals are quite easy to follow. Even on the internet a lot of information is available regarding the usage of this equipment.
Tips to follow while using a Metal Lathe Machine:
A metal lathe is not a small so for the first few days work under an experienced metal worker and take his guidance. If you are not careful it can lead to injury.
Warm up the machine for about 10 minutes at a speed of 1000 rpm, never run the device cold. It should be well lubricated.
It has either 3 jaw chucks or 4 jaw chucks. These move at different speeds, up to 6500 rpm. A 4 jaw chunk should be used to hold an irregular material.
Check and prepare the tools and make sure they are tightly placed. Insert the tool block in the tool holder, insert the cutter and tightened it properly.
Insert the drill chuck in the tail stock. This is used to drill holes in the metal piece. The crank is located at the end of the measuring tool.
The turning spindle should be stopped before setting the zero point. With a tool holder keep a half an inch wedge between the tip of the tool and the piece of work and tighten it.
Create an X axis by pulling the tool towards yourself finding the micrometer wheel and setting it at zero point.
Next move towards the work piece at a distance of 0.5 inches. This is the Z zero point.
Wear protective eye equipment while working with metal or the splinters can damage your eyes. Keep the hair tied tightly.
Wear gloves and other safety guards while using it. Wear tight fitting clothes, remove any jewellery or the tie.
Take care while moving around the workshop, do not move it alone as these are heavy equipments. Never lean on the it.
The area around the machine must be kept clear, and free from any oil spills. The bed must be kept clean as the cast iron dust can damage it
Support the device with a clamp or a holder, this reduces the strain on the lathe and prevents the cutting from chatter.
Clean the center carefully before inserting it in the headstock or the tailstock.
Once in a while open and clean the gear teeth of the accumulated fine particles of metals. Use pliers or a brush to remove chips of metal.
Always stop the tool and then make adjustments and let it stop completely before changing spindle speed.
Before operating it remove the chuck keys and wrenches. Never leave the key in the chuck.
Always take care to choose a good quality metal lathe machine, which is of superior class. One must be aware of the safety risks associated with using a metal lathe and understand the precautions in order to avoid accidents.
Lathe machine plays a major role in any industries and manufacturing because of its ability in drilling, sanding, turning, cutting, spinning, and turning by helping in the rotation of the objects on its axis. Craftsmen use lathes in forming various things for decoration, tool parts, farm implements, furniture and glasses.
Different Lathe Processes & Industrial Lathe Application
Lathes have been in used for thousands of years for carpentry and construction purposes. The earliest forms of lathes were tree lathes. They were attached to two trees while the sharp tool was placed in the center of the tool to cut the wood design. The hand-operated lathe evolved into a pedal-operated tool and since then it has become a complex device for builders. Modern industrial lathe is operated by electricity and they have horsepower to determine their speed, thereby making the production more fast and effective.
Lathes are power tools that work for various lathe processes and application in industries. A builder uses lathe equipments to form different objects and designs and this tool is conspicuous in factories and shops. It is good to know that the industrial lathe applications are important in the manufacturing of farm implements, automobile, shipbuilding, furniture, decorative pieces, sporting goods, bottle and glass making and to name a few. Lathe applications consist of the following:
Lead Role of Different Lathe Machines in Machine Tools Categories
Lathe device are of different types and purposes. Shoppers may find it confusing on how to find industrial lathe for their business and personal use. It is always important that shoppers should know the purpose in buying the equipments to avoid buying the wrong tool.
Types of Lathe Machines
Turret Lathes are rotating lathes are high-speed tools that can reach up to nearly ten operations.
Engine lathes are versatile tools that come in different sizes.
Pottery lathes are helpful tools when moulding pots and ceramics.
Tool room Lathes are of different sizes with excellent spindle to run the operation at high rate.
Wood Lathes are one of the earliest lathes used in woodworking to form different designs and objects. It is driven by belt.
CNC Lathes are computer-enhanced lathes and they are excellent tools in contour and curved objects without the aid of other tools.
Industrial Importance of Lathe Machine
Industrial Lathe is important in any industry because it can hasten production and increase revenue. It speed up in the creation of various objects used for everyday living such as furniture, glass, house decor, implements, tools, and gadgets. Although there are other industry and building tools that exist but this tool is excellent and can perfect the work fast. Ancient people had their own version of lathe that helped in creating old structures, magnificent buildings and furniture that stood against the test of time.
Precision cutting has been made easy by the aid of different types of lathe machines. The creation of components of any implements and tools started with the simplest tree lathe and that was thousands of years ago. Today, builders are more comfortable with the modern version of lathes that are powered by electricity. Online shops offer various models of lathes with their features and horsepower to guide builders in choosing the excellent to make their production fast and easy. Companies of today rely on lathe processes to
The lathe machine is the most common tool in a workshop. It is mainly used for producing objects that have symmetry about their axis of rotation; as well as for precisely machining comparatively hard materials. Earlier lathes were simple and few models were available in market. While a large variety of complex lathes are now manufactured. The growing competition has also resulted in producing the latest range of lathe devices across the world, including India. As a result, buyers get confused and face difficulty while purchasing a suitable lathe. Today lathes are purchased to either set up a new unit or for expanding the activities of an existing workshop. Thus the below mentioned pros and cons will help buyers while selecting Indian lathes and imported lathe.
These days there is a great demand for Indian lathes. This is because they are very precise, easy to use and highly effective. Moreover they are available at reasonable rates and have a long working life. Further these lathes are sturdy machines as they are made from top grade materials to meet the standard quality levels; and hence require less maintenance. Another pro of an Indian lathe is that before installing and integrating a new lathe into the existing production unit; you can get onsite consultation and personal advice from the experts of the local company. They can even provide detail replies for any technical queries; and their team of highly trained staff can visit your workshop anytime before and after delivering the machine. The customers are also offered comprehensive warranty from the manufacturer, instant after sales support and onsite training to properly use the new lathes. Also, maintenance and repair services are readily available. Besides this, a large spare parts inventory is also available in order to quickly repair the related tools with original components made by the local company. One more advantage is that buyers can visit a local showroom to personally see the various models and check the specifications of the lathe. Lastly Indian lathes are less costly than the imported machines. Whereas the con is that, the most recent and fully computerized models of lathes may not be manufactured by the Indian firms. Visit Bhavya Machine Tools to know different types of Models are manufactured in India.
On the other hand buyers can opt for an imported lathe if they need a high end device for their workshop operations. Moreover, they are compact and completely automatic, include many enhanced features, and are highly accurate, efficient and long lasting. Another pro of imported lathes is that they are usually equipped with the most advanced technology, need less resources and are relatively faster. However, the con is that they are relatively expensive. Also original spares and expert technician may not be available to repair the imported machine. Further, in case an imported lathe breaks down; an alternate equipment may not be immediately available. Hence unit downtime will affect the production unit.
Thus based on individual requirements of the buyers they can either select an Indian lathe or imported lathe.
Nowadays, the tool room work and workshop machine activities; are done by repairers or through suitable lathe tools. A lathe is a tool utilized to perform various functions like turning, cutting, drilling, grooving, knurling, parting, threading etc. They are used to produce accurate products made from metal, plastic, wood etc. The basic lathe machine operations are as follows:-
Turning is an essential and important lathe operation. It is used to create circular objects and for reducing the diameter of the work. Taper turning refers to the process where the tool narrowly cuts the job at a specific angle. Knurling is done using a knurling tool; it has two slashed lined wheels that are pressed against the rotating work piece to produce a knurled object.
The drilling operation uses a drilling tool which is held in the tail stock and fed into the work by using a handle on tailstock. Threading is a precise operation, where the tool is fed into the job at a constant speed. This is done by attaching a carriage assembly with lead screws that are connected to the driving mechanism through gear trains. Two types of threading are external and internal threading.
Grooving is done before external threading by feeding the grooving tool perpendicular to the rotating work piece. Parting is done for cutting a work into smaller parts. Chamfering refers to slitting or cutting the edges of the object.
The major parts of a lathe machine are bed, headstock, saddle, tailstock, top slide; apron, cross slide, lead screw, countershaft, tool rest, chuck and gears. The bed is the base of a lathe, the chuck holds and spins the work piece; whereas the apron grips the gears, and the headstock allows the spindle to rotate at variable speeds. The tailstock holds the end of the work; and the carriage houses the cross slide, top slide and saddle.
Many types of lathes are available including the wood lathe. Here the cutting tool is operated manually by skilled workers to precisely form smooth curves and complex shapes on the work piece. The spindle is normally driven by a belt connected to the motor, and the speed can be varied manually. Lathe tools are held manually against the work, with the help of an adjustable tool rest; that is clamped to the base at a suitable position.
Engine lathes are machines with a longitudinal base, where the headstock and tailstock are mounted. It has an advanced spindle drive that runs at variable speeds; the selectable gears help to operate the machine at higher speeds. The lathe cutting tools are moved against the work using hand wheels; or automatically using a lead screw that is power driven by gears in the headstock. The carriage moves back and forth on the bed for longitudinal turning. The cross slide and compound rest are mounted above the carriage to enable cross and angular cutting.
Finally during any lathe machining operation, always take necessary precautions; even if you are an expert, or are handling an important process.
The invention of machines has resulted in saving our time, money and energy. Additionally it even helps us to produce better quality goods. The lathe is one of the oldest and most important machine tools. The earliest types of lathes were manually operated and included hand held tools with manual feed for the work piece. However nowadays these lathe machines are power driven, highly versatile and computer controlled.
What is Conventional Lathe Machine?
The conventional lathe machine is a standard lathe that is used for holding and turning various types of materials such as metal, wood, plastic etc. against a cutting tool in order to produce a cylindrical object. Besides this it can even perform many other functions like grinding, boring, threading, polishing, reaming, drilling etc.
Types of Lathe Machines
Many types of lathe machines are available; with exclusive features to perform a variety of machining operations. The wood lathe or a woodworking machinery lathe is the simplest and oldest type of lathe; which is specially designed for turning wood. Wood lathes are used for wood working and to create several wooden objects such as wooden furniture, sports goods etc.
Metal lathes are used to remove material parts from a metal item using an integrated cutting tool. Metal lathes are mainly utilized to cut, grind, drill, bore and ream harder and heavier materials like metal. However, nowadays they are even used for cutting various types of materials including plastic and other composite materials.
There are several kinds of metal lathes, such as a center lathe, a capstan lathe, a turret lathe etc. Engine lathes or center lathes or bench lathes are basically metal turning machines. This is a traditional lathe machine with an automatic feed for the cutting tool. They come in various sizes and are capable to work with almost all types of materials.
It is also known as center lathe, where the work piece remains fixed and the dual heads move towards the work piece and make a central drill hole from each end. Moreover, mini lathes and micro lathes are just small sized lathes as compared to the typical general purpose engine lathes.
Advantages of Tool Room Lathe
The tool room lathe is a medium sized engine lathe that is specially used for very accurate work and for high quality machining. A tool room lathe can deliver better accuracy and precision as compared to an engine lathe. These machines are commonly used in tool rooms and die shops; as well as for manufacturing precision machine parts and accurate fixtures. While producing tool room lathes, the main focus is towards the spindle accuracy, smooth operation and precise alignment of the carriage and cross slide.
Uses of Turret Lathes and Capstan Lathes
Turret lathes and capstan lathes are mostly utilized in the production machine shops where numerous back to back processes are performed on a single work piece. This is due to the fact that removing a work piece from one machine and re-holding it in another will affect machining accuracy and work alignment; and is also expensive and time consuming.
Today, several conventional lathe machine manufacturers supply a wide range of lathe machines at competitive prices.
The lathe is indeed a great invention and a very helpful machine, used for numerous purposes since the ancient times. The earliest type of lathe was the potter’s wheel, which is being utilized to shape clay pots and earthen objects even today. The lathe machine is basically a machine tool that revolves the work piece on its axis to carry out a variety of operations that includes cutting, shaping, turning, drilling, sanding, bending etc.
Types of Lathe Machines
An extensive range of lathe machines are now available in the market at affordable rates. Each type of lathe machine has remarkable features and specific engineering application, including shaping various kinds of materials. They can be used in several industrial functions such as wood shaping, metal bending, glass sanding, stone cutting, plastic drilling, repairing machine parts etc.
These lathes have truly made a major difference in the shaping industry due to its highly beneficial features and outstanding performance. Some of the most useful lathe machines designed and manufactured nowadays are as follows:
First is the v-belt drive lathe machine that includes light duty lathe machine used for shaping small size items and other bending tasks; the medium duty lathe machine has enhanced functionality to cast most accurate shapes; heavy duty lathe machines are robust equipments built for large scale metal working and wood working operations; extra heavy duty lathe machine have tight tolerances and are utilized to shape very hard substances.
Next is the roll turning lathe machine which is another sturdy machine tool, dedicated for finishing purposes and to produce cylindrical rolls in rolling mills. Further comes the all geared lathe machine that includes light duty all geared lathe machine, meant for relatively light activities; medium duty all geared lathe machine for moderate functionality; heavy duty all geared lathe machine for higher capacity lathe machining work; and extra heavy duty all geared lathe machine for applications in heavy industries.
Recently highly precise, imported all geared lathe machines are widely used. They easily provide smooth machining on solid sheet metals; and include light duty imported lathe machine and medium duty imported lathe machine. These uniquely designed lathes are very efficient; and perform the lathe functions with zero defects.
The latest models of lathe machines comprise of the heavy duty high speed lathe. They are versatile and function at a greater speed, and used for bulk manufacturing and solid machining work on sheet metals. Further is the extra heavy duty lathe with pedestal type bed and extra heavy duty lathe with planer type bed that have longer working life.
Even imported CNC lathe machines, manufactured as per international standards are available these days. Another advanced technology based lathes are flat bed CNC lathe, heavy duty flat bed CNC lathe and slant bed CNC lathe; that are reputed for accurate dimension and high tensile strength. All these lathe machines provide a significant return on investment; and are extensively used in tool rooms, power plants, ship building, paper mills, repairing shops, steel rolling mills, workshops, mining, oil, textile industries etc.
In industries, workshop is termed as a place, room or a building containing machines, required to manufacture or repair products. The equipments in a workshop can be wood working, sheet metal, automobile and garage, food processing, printing, welding etc., which can ultimately help in manufacturing products in the industries. Thus, a workshop is the most important part of a manufacturing unit are a necessity in every industry. So, there are constant innovations experienced in the workshop equipments. In ancient times, metal cutting and metal fabrication was done manually, which was very much time consuming and inaccurate. The machines like shaping, lathe etc., give excellent results as far as cutting, shaping, drilling and finishing metals is concerned. If you are not getting accurate results from the device you have in your workshop as per your requirements, then you should try to know that are as per the latest technologies and are specialized for the job you need to complete or not. If not, then you better go through the below mentioned details of different workshop equipments which are necessary to be installed in every workshop involved in sheet metal cutting and fabrication.
It is used when a metal sheet is to be given a specific shape. It removes unwanted part from the metals so that a new shape can be given. In it, the metal is rotated against the tool which trims down the material into a particular shape. On an initial stage, when a lathe was invented, it was used manually but now there have been much technological advancement brought to a lathe which has resulted to availability of different types of lathe like light duty lathe machine, medium duty lathe, heavy duty lathe, extra heavy duty lathe etc. So, now you have a wide choice of a lathe depending on the job you need to accomplish in your workshop.
It is a special kind of metal shaping unit used to remove unwanted material from metal sheet to give a particular shape to an object. There are two types of it, horizontal milling and vertical milling machines, further classified into plain milling and universal milling which can be either manually operated or digitally operated also known as CNC milling. You can also buy different combinations in all the different milling equipment which are known as all geared universal milling, all geared vertical milling etc., having different features and specifications.
It is a versatile tool which can cut metals in different curves, angles and shapes. It is used when it needs to cut large amount of metal from the workspace comparing to milling unit. It is widely used in many industries nowadays because of its capacity of working accurately with speed and simplicity in using it. It is used to cut flat metal surfaces like steel, aluminium, ferrous and non-ferrous metals without corrosion.
It used to slot metal and wood materials is known as slotting machine. With the help of this, slots on heads of metal screws or wood screws, bolts, components used in automobiles can be done. These are widely used in industries like automation, electrical, furniture, construction etc. This is specially designed for quick and accurate metal productions and so it is well known for its low maintenance, accurate production and durability while it is quite easy in operating also.
If you are planning to buy this for your workshop, ensure that you buy from a reputed tools supplier like http://www.bhavyamachinetools.com, offering robust workshop equipments and also prompt after sale services which can easily help you to increase your production and lower your production costs.
We present variety of tools used in various standard and critical industrial applications. Some of the widely used industrial equipments are lathe, drill, tool room, sheet metal, shearing, press brakes, SPM & heavy, wood working and automobile unit. We are having expertise in manufacturing all types of industrial machines, which work accurately with high performance. These are made up of high quality sturdy materials to give a long life with low maintenance cost. Our wide ranges of lathe devices are demanded worldwide for perfection of work, quite affordable low cost for long durability.
Our light duty lathe is perfect for applications, where lathe equipment usage is limited with higher performance and ease in operation. The series is spread further with medium duty lathe machine, heavy duty and extra heavy duty. Our export quality roll turning lathe is used in creating specialized cylindrical rolls in rolling mills. We cater the above all series of lathe under the all geared category also to perform metal and wooden machining with speed control gears. We are also a leading distributor and supplier of imported lathe for India and across the world dealing in high end universal all geared lathe including CDS A series, CDS B series, CW E series, CW M series lathe which are completely automatic with enhanced features, compact units, highly durable and efficiency of delivering the perfection output beyond imagination.
Our completely automatic computer operated lathe machines give amazing performance with very low resources and high efficiency have made them popular to opt as an industry best lathe in various models of CKE 6130I, CKE 6150Z and slant bed CNC lathe.
About Bhavya Machine Tools
We are an ISO 9001:2008 certified tools manufacturing company in India. The company specializes in supplying lathe, drilling, grinding, V belt driven shaping, shearing, press brake, pillar and C type power press machines and others for tool room, construction, metal and wood working industries. For further details please contact us at +91-79-4024 2800, +91 – 79 – 3007 4560 or visit our office located at
CNC is the short form of computer numerically controlled which refers to a process in which a computer reads code instructions in order to control a tool. A CNC lathe is controlled by a computer due to which the material can be cut, drilled, sanded, shaped or polished quickly. In order to meet a variety of industries, modern technology is required. It can give a specific standard of accuracy and speed which can enable a workshop to fulfill even the difficult demands of the industries and achieve success in providing completion of jobs as per the their requirements. The basic benefit is that it requires minimum human efforts and so the possibilities of workers getting injured in workshops have reduced to a great extent. These computer operated lathe have given a great level of accuracy in production due to which more and more workshops and industries are inclining towards applying it in their production. Thus, CNC lathe machines can make your job easy considerably by providing accuracy and speed both. If you are convinced with the idea of buying a CNC tools but need to have more details about it then you should consider reading this article further.
Advantages of CNC Lathe Machines
The foremost advantage is that it makes difficult jobs easier and quicker as it is fully automated with a computer program. It operator has to feed the dimensions of the finished product in the specified program of the machine and then does its job by finishing one process after another automatically with the extreme level of accuracy and speed.
The operating costs incurred by a CNC equipment are much lower than the traditional lathe costs.
The labour costs can be reduced at a great extent because one operator can operate several.
A CNC device can work for several tasks required to be accomplished in various industries like textiles, power generation, medical, defence, plastic, aerospace, automotive, automobiles etc.
Buying CNC Lathe Machines
Buying CNC lathe can be a big investment and so one cannot afford to buy without knowing some of the things to look for when buying such one. The foremost thing which you need to be sure of while buying it is the quality. A good quality machine can boost your productivity and a low quality can drop your productivity at a great extent. So, you need to be careful about the quality of a CNC lathe and make sure that all the quality parts have been used otherwise it may increase your maintenance costs. Secondly, you need to ensure that you buy CNC lathe for your workshop from a reliable source. Just go through the customer reviews for the manufacturers of it and then decide on a particular supplier who can suggests you the best machinery as per your workshop requirements.
If you are buying a CNC lathe to make your job easier then that would be a perfect decision for your business but you also need to ensure that the unit you are buying is of high quality so that breaking down of your machinery can be avoided from time to time. In such competitive business environment, it would be always better to choose the best machinery for your workshop which can ensure safety of your laborers and gives accurate and speedy outputs.
Giving shapes to rigid materials like wood and metals was not an easy job in ancient times. It was a back breaking job to remove unwanted parts from metals to give a specific shape. It is rightly said that necessity is the mother of invention. Due to this necessity of shaping, twisting and turning metals, lathe machine was invented. It is used to remove undesirable material to form specific shape in a metal. It was successful in reducing 50 per cent of human labour work due to which it became very much popular in workshops and since then there were many improvements brought in a lathe machine which added versatility to it. The applications are not limited to only one industry. There are various luxurious items made of metals which we use in our day to day life. It is used to shape, cut and twist those metals which make the process of manufacturing those products quite easy and quick. The size and functionality may vary from small lathe to huge lathe with lot many features. There are many types of lathe available like light duty lathe, medium duty heavy duty lathe machines, CNC lathe etc. The selection depends on the job to be accomplished in a workshop. For example a jeweler or a hobbyist may use a small lathe to complete their metal shaping jobs but if an industrial product is to be manufactured, then a huge and fully featured lathe machine is required. Before you buy It, you need to have complete information about different parts and how they work.
Lathe Machine and its Parts
Basically, there are 6 main parts which are briefed below:-
The Bed – It is a rigid and stable platform which is an aligning surface to place the material which is to be shaped. The headstock is on the left hand side and tailstock is on the right hand side of the lathe bed when the machine is viewed from the front side.
Headstock – The headstock turns the work piece by holding the spindle and drive mechanism. The spindle is rotated through a motor-driven belt or directly by a motor. The headstock can adjust speed adjustment with the help of gears or sliding pulleys which are mounted in its rear.
Tailstock – The tailstock allows accurate machining because it supports work which is time consuming, for example turning long pieces straight. A drill chuck is mounted in the tailstock for better results.
Carriage – The carriage moves left and right through manual operation of a hand wheel or driven by a lead screw. At the base of a carriage is a saddle that mates and aligns with the bed ways. It provides mounting and motion control components for cooling.
Cross Slide – The cross slide is placed on the top of the carriage to provide movement perpendicular to the length of the bed for cutting the work piece.
Lead Screw – As the headstock turns, the lead screw enables automatic feed and makes cutting possible.
Thus, the above mentioned are the basic parts. The machine can be upgraded as per the job to be completed in a workshop. The smallest lathe machine can be found with a watch maker whereas, the largest lathe machine with many features can be found at industrial workshops. So, the selection depends on the job to be completed. Still, there are few things which should be considered before selecting for your workshop which are given below:-
Consider the spindle in the lathe you are buying. The spindle comes in standard and non-standard sizes, so you need to select which suits the requirement of your job as spindle is the core to the operations.
The bed capacity is very much important as it will determine the size of the material on which you can work on.
Different speed is selected for different jobs to be performed. If you are cutting a metal, you might need high speed but if you need to carve a metal which requires high accuracy, then you might prefer to work at a medium speed. So, make sure you can adjust to different speeds.
Be careful with cheap lathe machine as it might be consisting of cheap parts which may wear out very soon.
If you are planning to buy and require having more information on it, visit http://www.bhavyamachinetools.com.
Lathe machine is wonderful equipment used to shape objects with symmetrical physical properties about the axis of rotation. Various actions like cutting, knurling, sanding, drilling or deformation can be easily and quickly performed on a work piece using a modern lathe unit which is now-a-days available with highly automated features. It is not only the industries that require lathes even institutes like engineering colleges where education on machines, their parts and uses is given to the students require lathes for practical demonstrations in their workshops. We are specialist in delivering lathe for colleges and institutes. The firm has already marked its presence in various states across the country by supplying high-end device including lathes to the well known institutes spread across several states including Karnataka, Bihar, Gujarat, Andhra Pradesh, Orissa, Haryana, Kerala and many more.
Where to Get the Best Lathe Machines?
The developers and team working at Bhavya are highly proficient and experienced developers who since several years have been designing state-of-the-art lathe equipment for industrial use. They very well know the requirements of their clients very well and therefore build their machines with most desired features so that the clients can get the most satisfactory and reliable services for longer working periods of time. The primary goal of the team at Bhavya is to offer their clients the flawlessly designed lathe machines with tight tolerances. The MAX and RXZ Series models of lathe of Bhavya are perfect examples of such. They are multipurpose devices that are incorporated with the latest technology and simple to use features which give the users improved performance and at the same time ease of use. Lathe toolsa offered by Bhavya scatter across a wide continuum of specifications and types which include light duty lathes, heavy duty lathe, extra heavy duty lathes, roll turning lathe, slant/flat bed CNC lathe, all geared lathe and much more. For those looking to buy lathe equipment for their industry or institution, can visit https://www.bhavyamachinetools.com to know more.
About Bhavya Machine Tools
Bhavya Machine Tools is an ISO 9001:2008 certified tools manufacturing company in India. The company specializes in supplying lathe, drilling, V belt driven shaping, shearing, pillar and C type power press and machines for tool room, construction, metal and wood working industries. For further details please contact us at +91-79-4024 2800, +91 – 79 – 3007 4560 or visit our office located at
Lathe Machines are one of the important workshop tools used in creating the symmetry about an axis rotation. It is used to equipment the comparative hard materials. We are leading manufacturer and exporter of lathe are offering a wide range of lathes for various industrial applications.
We offers Below Exclusive Range of Lathe Machines:
Light Duty & Medium Duty Lathe Machine – highly durable, sturdy and easy to operate and made from corrosion resistance material for long lasting applicable in electronics, electrical and automobile industry where need the limited work features of lathe.
Heavy Duty Lathe Machine – This highly efficient lathe from Bhavya Machine tools is best applicable to the metal working, wood turning and metal spinning. High quality and state of the art technology lathes are presented in MAX Series & YBX Series in various models varies with the factors height of center, width of bed, max. Swing, spindle, travel and other parameters.
Roll Turning Lathe Machine – This extra heavy duty lathe is made up of high quality iron and steel having accurate dimension, abrasion and corrosion resistant with high tensile strength useful in power plants, ship building , repairing shops, paper mills, oil and mining etc industries.
All Geared Lathe Machine – We offers wide range of all geared lathe machines including light duty, medium duty, heavy duty and extra heavy duty. The gear box with lead screw & feed shaft increase the capacity of machining.
Imported Lathe Machine – It including universal all geared imported lathe, Gap bead all geared lathe, high speed all geared lathe CDS A, high speed all geared lathe CDS B offered by us are highly demanded as per the industrial need.
Imported CNC Lathe – Imported CNC lathe are computer auto control lathe device for machining the hard metal, wood and material for high end required accuracy. This is available in 3 various models : A) Flat Bed CNC Lathe CKE6130i B) Flat Bed CNC Lathe CKE 6150Z C) Slant Bed CNC Lathe. For further details visit – http://www.bhavyamachinetools.com/lathe-machine/cnc-lathe-machine.html
AboutBhavya Machine Tools
We are leading tools manufacturer in India offering diverse models of workshop, sheet metal, wood working, automobile & garage, plastic & printing, welding, food processing, sheet bending, shaping, lathe, automatic CNC milling, press brake, power press machines etc. For more details contact at