As the production metal cutting volume increases in the industries the hydraulic hacksaw tool offers the solution to accuracy and efficient metal cutting. The skilled and professional manufactures of hydraulic hacksaw equipments have manufactured high superior quality and durable for faster and high precision. They use a high quality material that are accredited and complies with the international standards worldwide. These products are readily available in the market at affordable prices.
Features and Application of Hacksaw Machines.
These are a fine toothed with a blade that is held under the tension of a firm frame. It is used in cutting materials such as the metal or the plastics.
It contain metal arch with firmly handle with a pistol grip and the pin attached on the narrower disposable blades that is made of high quality raw materials.
These are technologically advanced to meets the current demand in the market and offers the client satisfaction. The blades are readily available in different sizes with standard length usually 10 to 12 inches.
Specialized Features and Uses of the Semi Automatic Hacksaw Machine.
Saw frame that is rigid attached and ensures different types of cut such as square, straight cut and parallel cut that takes place automatically in contact with work pieces and reduces wear and tear of the blade.
It has two levers that help in regulating and controlling the rate of the feed and raising bow automatically switching off on the cut completion.
It have large proportional bed which helps in guiding the way of the material undercut as it is rigid constructed.
The jaws are fixed and are easy to adjust depending on the material to be cut.
Industrial Applications of Hydraulic Powered Hacksaw Machine.
Hydraulic powered hacksaw tools have numerous industrial application which includes the following: tool rooms, engineering workshops, stainless steel, copper and alloy mitre cutting up to 45 and rolling Milles.
Why use Hydraulic Powered Hacksaw Machines in Workshop Operations?
Hydraulic hacksaw machines are very efficient in cutting large sizes or sections of the metal sheet such as steel and therefore is of great significant in the workshops operational as they maximizes production and makes work easier. They are able to cut a diameter of 10 to 15 mm which is a tedious and cumbersome work when using normal hacksaw. It is very important for the workshop to use hydraulic powered hacksaw in carrying out the most difficult task that are time consuming. It is fast, durable, low maintenance, save time, self lubricate, tooth hardness and accurate. It ensures fine cut with longer services life with full efficiency in cutting.
Tool Room Machines and their Uses.
It include the following: milling devices are used in high precision metal shaping and solid materials.
Grinding device is used in grinding metal sheets and other solid materials
Slotting tool is used to slot metal or wood screws, shaping and cutting the metals sheets as well as automobile apparatus.
The various special features which include: maximum utilization blades, adjustable stroke, quick clamping and centralized clamping. These are common known for high functionality and with lower energy consumption. The several industrial applications which includes; tool rooms, engineering workshops, stainless steel, copper and alloy among many others. Therefore is very important to use hydraulic powered hacksaw, tool room’s and hacksaw devices as they are very effective, save time, cut larger diameters as well as thickness, fast and economical.
Nowadays, several types of workshop machine tools are manufactured in many countries around the globe. These tools are commonly used for different purposes in a wide range of industrial segments such as woodworking, automobile, electrical, construction, etc.
This infograph give you information about the most important machine tools for any workshop including milling, grinding, shaping, bandsaw, hacksaw machine. For the best equipment at the competitive price, visit – http://www.bhavyamachinetools.com/
These days, a wide range of workshop machinery is manufactured to fulfill the diverse requirements of various industrial segments. Moreover, each of these has distinct features, and every is used for a specific purpose. The commonly used workshop machines include the milling, drilling, slotting , grinding ,hacksaw, shaping, band saw machine, etc.
The basic application includes cutting, shaping, milling, sawing, boring, slotting, grinding, drilling, and turning; a variety of objects made from metal, wood, plastic, and any other solid material. It has a wide range of applications in metal, woodworking, construction, engineering, automobile, electrical, and other heavy industries.
A milling machine is used for cutting and shaping metals and other solid substances into required shapes and sizes, according to the predetermined specifications. They may be operated manually or automatically. The various types of milling devices include vertical milling, horizontal milling, CNC milling, etc. A grinding machine or grinder is used for grinding metals and other materials by applying manual or hydraulic pressure. They are further categorized as manual grinder, hydraulic grinder, etc.
A shaping machineor shaper is used for cutting a variety of ferrous and non-ferrous metals into different shapes and angles. It has a comparatively linear movement between the work piece and the cutting tool. There are various kinds of shaping equipments including the v belt shaping, etc. A slotting unit or slotter is utilized for cutting or making a slot on the head of various metals and wooden materials; in order to produce wooden screws, metal screws and bolts, parts, automobile components, etc. Depending on the type of application, slotting machines with slow and fast speeds are available in the market.
A bandsaw tool is applied for precisely cutting a wooden or metal work piece into irregular or straight, shapes and curves. There are different types such as horizontal bandsaw, column bandsaw, etc. They are commonly used in woodworking, metalworking and cutting a variety of other substances. A hacksaw machine is utilized for accurately cutting various kinds of metals, wood, plastic, etc. The hydraulic hacksaw, mechanical hacksaw, and semi hydraulic hacksaw; are the different types of hacksaw equipment available in the market.
A drilling device is utilized for creating round holes in the work piece. These may be fixed on the floor or mounted on a stand. A drill normally consists of a drilling head, a radial arm, and a gearing mechanism; and is electrically driven. A boring is almost like a drilling, except that it is used for making the round holes bigger.
Hence, you should use a suitable workshop tools as per your specific requirement. Moreover, all operators are advised to be careful and take safety precautions while operating. This is due to the fact that all workshop equipment have moving parts which are harmful, and may cause accidents, if they are not handled properly.
These days, a variety of workshop machines are readily available in the market. Following are the different types which can enhance efficiency and productivity. A shaping machine is an exceptional workshop unit that is generally applied to shape flat or straight metals made of steel, aluminum, or ferrous and non-ferrous metals; into different angular or curved shapes. The shaper moves precisely between the work piece and the single point cutting tool. The cutting motion is similar to a lathe; however it is linear instead of helical. Moreover, the cutter moves above the stationary object, instead of the object moving under the cutter. A shaper is smaller than a planer, and is widely used in numerous industries.
The bandsaw machine is another resourceful workshop unit which is utilized to cut long metal or wood pieces into a variety of straight, curved or irregular shapes. This workshop tool consists of a horizontal metal band that moves on a set of wheels; and a blade to accurately cut the required work piece. The two main types is horizontal bandsaw and the double column bandsaw. They are commonly in used woodworking, metalworking and for cutting several objects.
A versatile milling device is an efficient workshop unit that is utilized for shaping or cutting various solid metals. They can easily execute several complicated tasks; that include milling, cutting, drilling, routing, threading, carving, rebating, planing, diesinking, etc. This powerful tool is used to cut a variety of metals such as aluminum, steel, and many more. Milling equipments may be either horizontal or vertical. It has a horizontally facing spindle, while a vertical milling has a vertically inclined spindle. Manually operated milling, mechanically automated milling and digitally programmable CNC milling; are extensively used in various industries.
The grinding machine is also known as a grinder. This very useful workshop device is typically used to grind an object into various shapes and sizes, with the help of an abrasive wheel. It accurately chips the rough surface of the work piece to produce finished objects with highly smooth surfaces. They are mainly categorized as manual grinding and hydraulic grinding. It basically involves a finishing operation that transforms objects with low surface roughness into objects with high surface smoothness.
The slotting machine is one more highly productive workshop tool that is widely utilized to cut or shape several materials; and to also create slots in a variety of objects made from wood, metal etc. It is also known as a slotter, and is broadly used for making vertical slots on the heads of metal and wooden screws, bolts, etc.
The hacksaw machine is also a highly effective workshop tool that is utilized to cut various materials made from wood, metal, plastic etc. It consists of a thin tooth saw with a blade that is held under tension in a frame. The thickness of the sharp blade depends on the material to be cut.
The most important tools required in any workshop, nowadays are described below.
The milling machine is used for milling, cutting, shaping, carving, planing, contouring, drilling, stamping, and die-sinking a variety of solid materials. The work piece is positioned, to cut and shape the metal object on its tip, and from all the sides. There are two kinds of milling tools; depending on the direction of the main spindle; namely the vertical milling and the horizontal milling. They are further classified as manually operated milling, mechanically automated milling and electronically controlled CNC milling. Milling machines are designed to perform simple and complex machining operations.
Uses of Grinding Machine
The grinding machine is utilized for grinding a metal workpiece into required shapes and sizes; with the help of an abrasive wheel. The abrasive wheel perfectly chips the rough metal surfaces into smooth metal objects. Grinding is basically a finishing process that produces workpieces with minimum surface roughness and maximum surface smoothness. Normally grinders remove very less metal; however some grinding operations involve rapid removal of large quantities of metal. Both manual grinding and hydraulic grinding deliver highly precise workpieces.
Applications of Shaping Machine
A shaping machine is used to cut small or large work pieces made from wood, steel, aluminum, ferrous and non-ferrous metals etc. into various shapes, angles, and curves. This shaper is smaller than a planer, and has a cutting movement like a lathe. The single point cutter has a linear motion and usually moves over the stationary work piece, instead of the work piece moving under the cutter. Both conventional and modern metal shaping tools are widely utilized to quickly and easily shape flat and straight metal surfaces.
A slotting machine is another essential tool that is widely used for shaping or cutting a variety of wooden and metal objects. It is also known as a slotter or a vertical shaper. They are commonly utilized for making slots on the heads of metal screws and bolts, wooden screws, etc.
The bandsaw machine is utilized for cutting long pieces of wood or metal into a variety of odd or curved shapes. It consists of a long horizontal metal band and a blade with sharp teeth on one side to cut the work piece. The band moves on two wheels that rotate in the same plane, in order to precisely cut different types of objects. These are mostly used for woodworking, metalworking; and for cutting different materials into straight, asymmetrical and curved shapes. The horizontal bandsaw and the double column bandsaw are the two kinds of bandsaws.
A hacksaw machine is also a vital tool that is used for cutting wood, metal, plastic and numerous other materials. It has a fine-tooth saw with a blade that is held under tension by a screw or other mechanism. The blade is made from high grade steel and its thickness depends on the material to be cut. Some hacksaw also have a coolant pump to avoid the saw blade from overheating.
Improvement of processes in a workshop and automation doesn’t need to be an expensive affair. It needs to be a smarter choice of tool room machines required in a workshop. Various industrial applications require rigid material like wood and metal to be cut, shaped and grinded on a regular basis. These are exactly used for those processes. A workshop needs to provide properly shaped metals to the industries so that they can further manufacture the products of high quality. Proper use in a workshop enables accurate and quick output which becomes very much necessary for all the industries. Basically, there are some important tool room which are necessary to have in a workshop as given below:-
Milling Machine – It can perform versatile operations ranging from simple tasks like slot and keyway cutting, planning, drilling to complex tasks like contouring, dies sinking etc.
Grinding Machine – It also known as grinders are used to grind metals and other materials in a workshop. A grinder is very useful in a metal workshop as it helps in making metal chips from sheet metals which are used in many applications.
Shaping Machine – As the name suggests, It is used to shape metals in a workshop by removing unwanted material from the flat metal surface. It is used when large amount of metal is to be cut to form a specific shape.
Slotting Machine – It is used to make slots needed on the screw heads, bolts, wood screws and other industrial components. The most common use is in manufacturing process of automobiles, electrical components, furniture etc.
Bandsaw Machine – These are used to cut long bars in irregular shapes, straight cuts or curved shapes. This provides maximum accuracy with minimum wastage.
Hacksaw Machine – These are used to cut metals with high efficiency speed and accuracy. These are used where high pressure is required, whereas mechanical and semi-hydraulic hacksaw are used wherever low pressure is required.
How to Select Tool Room Machines for a Workshop?
Each and every workshop is different and needs to complete different types of processes. Similarly, each and every tool room unit also has different uses. If a workshop works on majority of metal grinding projects, then it may require grinding equipment and if it is working on majority of metal cutting projects, then it may require a hacksaw equipment installed. If your workshop requires completing versatile projects involving cutting and drilling both, then a milling device would be just perfect. Thus, the choice of tool room devices to be installed in your workshop depends on the majority of the projects you are handling. Many times it happens that a particular tool room is over occupied and another tool room unit is staying idle for hours altogether. This can increase the production costs of the workshop and reduce the profits. So, it is very much important to judge the kind of projects you are going to handle in your workshop in future and select tool room machines accordingly.
Buying Tool Room Machines
Buying tool room equipments for your workshop can be a crucial decision and needs to be taken carefully. If you fail to buy quality tool room devices, you may end up paying more on maintenance costs which can have an adverse effect to your returns on investment. If you need to cut down on your maintenance costs, never buy used tool room equipments, instead always go for new tool room provided by reliable manufacturer of tool room like Bhavya Machine Tools which is an ISO 9001:2008 certified company.
Tool room is the room where the tools are kept for storage, prepare, repairing and machining. The space area can be varied based on the types of the tool room machines and applications. It may include high end electro-mechanical equipments for different applications like grinding, milling, shaping, slotting of metals. In lower scale, it can be defined as a small room to store all tools for servicing and repairing before giving it to the workers for operation. It consisting the big racks, shelves, cupboards and workbench to store and repair the tools. Thus it can have the facilities to design, manufacture and repair the custom requirements.
Types of Tool room Machines
There are various types manufactured by the tools manufacturing companies. Some of them are available with standard technical specifications as well can be manufactured as per industry specific application requirements. Major metalworking equipments are included in the types of tool room equipments. The widely used are Grinding, milling, shaping, slotting, bandsaw and hacksaw devices.
Grinding Machine – It is categorized further in manual surface grinder, hydraulic cylindrical grinder and centerless grinder. Grinding of metals and other materials are carried out by these devices with manual or hydraulic pressure. These are widely used in various industrial applications including engineering, automobiles and electrical.
Milling Machines – These are used to shape the metals and solid materials as per the defined or custom specifications. It is executed manually or automatically based on the types of milling devices that are manual milling, mechanical milling and digital CNC milling for automatic execution.
Shaping Machine – V Belt shaping with wide industrial acceptance to cut metals in curvature shape or angularly. The strength is high to work on ferrous and non-ferrous metals.
Slotting Machine – Metal & wood slotting is the prime requirements to cut and shape the metal slots on the head of metal and wood to create screws, bolts, wood screws and automobile custom parts. It with variation from slow to fast execution depends on the types in the market.
Bandsaw Machine – It is specialized for irregular cutting and curving of the metal shapes with precision accuracy. Based on technical features, various bandsaw devices from horizontal to double column are used in industrial applications.
Hacksaw Machine – It is used in wide range of industries for long time. The metal cutting efficiency of hacksaw unit is unbeatable with high accuracy and precision gathered with hydraulic hacksaw. Mechanical and semi hydraulic are also applied in applications where it needs low pressure.
Tool room setup is the process to setup precision equipments as per the custom prototype machining for the operation, repairing and production. Setting up it required highly efficient and skilled execution with plan out the application installations for current and future requirements of tool room machineries.