The constant development in technology and the introduction of modern machines; helps us to produce better products, optimize costs and increase productivity. All industrial units utilize a variety of machine tools; that typically include the milling machine. It is one of the most important workshop machineries. It is a highly resourceful machine tool that is utilized for machining solid objects.
It can execute numerous simple and complex functions such as cutting, drilling, planing, diesinking, contouring etc. A cutting liquid is frequently passed on the cutting spot in order to cool and lubricate the cut; as well as to wash away the residue.
It moves the work radially against the revolving milling cutter; that cuts on its tip and also on the sides. The cutter and work piece motion is accurately controlled, using analogous technology or through precision ground slides and lead screws. It can be either manually operated or mechanically automated. The latest type of digitally automated machines also includes the CNC.
There are mainly two types : the horizontal milling and the vertical milling. They are categorized basically on the orientation of the main spindle; and are available in various dimensions from small bench mounted tools up to large room sized machinery.
The spindle axis is vertically oriented in a vertical milling machine. The milling cutters are usually held in the spindle and they revolve on its axis. The spindle may be extended in order to facilitate propelled cuts and drilling. However, this can also be achieved by lowering or raising the table.
It is also referred as the vertical mill. The bed and the turret milling machine are the two major types of vertical. The turret mill can perform the cutting operation in the vertical (Z) direction; by either lowering or raising the quill, and by moving the knee.
A turret milling machine generally has a stationary spindle and a movable table that moves in a parallel as well as perpendicular direction to the spindle axis in order to carry out the cutting function. It also have a quill that permits the milling cutter to be lowered and raised just like a drilling machine.
These are also known as Bridgeport milling machine. They are robustly designed, extremely versatile and highly efficient. However, only the small sized turret mills are practically functional. This is due to the fact, that for the larger sized turret milling machine; moving the knee up and down is relatively harder. Moreover it also not easy to reach the quill feed handle.
The vertical milling machines supplied by us are reasonably priced and are hence widely utilized for a variety of industrial applications. These vertical mills are appropriate for die sinking process; that involves machining a mold into a block of metal.
The turret milling machine range includes the box way and dovetail type. Several models are available in various dimensions at competitive rates.
A tool room basically refers to a room in an industrial unit where special machinery is used, in order to manufacture or repair the various tools and components that are necessary to produce the final product. A tool room also stores and distributes a wide range of other tools or parts, required by other departments of a production unit. Nowadays, several types of very useful tool room are designed and manufactured for a broad range of applications in electrical, woodworking, construction, automotive and other heavy industries.
A tool room device is used for milling, grinding, shaping, slotting and cutting; a variety of items made from wood, metal and other substances. The highly useful tool room machines include the milling, hacksaw, bandsaw, grinding, shaping and slotting.
Milling Machine
It is a tool, used for machining solid materials. There are mainly two types based on the direction of the main spindle; such as horizontal milling and vertical milling. These highly precise machines are available in various dimensions. It also move the work piece radially against the rotating milling cutter, in order to cut objects both on its tip and on all the sides. Manual, mechanical, and CNC milling device are manufactured to automate various operations like cutting, planning, drilling, contouring and die-sinking.
Bandsaw Machine
It is a tool that uses a blade made from a long metallic band with teeth on one edge to cut various work pieces. The band normally rides on two wheels rotating in the same plane, to ensure perfect cutting. Bandsaws are applied in woodworking, metalworking and cutting various materials into straight, irregular and curved shapes.
Grinding Machine
It is a tool used for grinding objects of various shapes and sizes, using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel’s surface cuts a small chip from the work piece. Grinding is used to very accurately finish work pieces; that need high surface quality and low surface roughness. It is mostly a finishing operation and removes comparatively very little metal. However, there are certain grinding applications in which lots of metal is removed quickly.
Shaping Machine
It is a tool that has a relatively linear motion between the work piece and a single-point cutting tool. It has cutting movement like a lathe, except that it is linear instead of helical. A shaper is smaller than a planer, and has a cutter which moves above a stationary work piece, instead of the work piece moving completely under the cutter.
Slotting Machine
It is used for making slots in various objects. This tool is used for shaping or cutting materials made from wood, metal etc. It is basically a vertical shaper, used for making slots on the heads of wooden screws, metal screws, bolts etc. Many types of slotting machines are now available in the market which can ease the job of shaping and cutting materials.
In industries, workshop is termed as a place, room or a building containing machines, required to manufacture or repair products. The equipments in a workshop can be wood working, sheet metal, automobile and garage, food processing, printing, welding etc., which can ultimately help in manufacturing products in the industries. Thus, a workshop is the most important part of a manufacturing unit are a necessity in every industry. So, there are constant innovations experienced in the workshop equipments. In ancient times, metal cutting and metal fabrication was done manually, which was very much time consuming and inaccurate. The machines like shaping, lathe etc., give excellent results as far as cutting, shaping, drilling and finishing metals is concerned. If you are not getting accurate results from the device you have in your workshop as per your requirements, then you should try to know that are as per the latest technologies and are specialized for the job you need to complete or not. If not, then you better go through the below mentioned details of different workshop equipments which are necessary to be installed in every workshop involved in sheet metal cutting and fabrication.
httpvh://www.youtube.com/watch?v=LO3zSortR5k
Lathe Machine
It is used when a metal sheet is to be given a specific shape. It removes unwanted part from the metals so that a new shape can be given. In it, the metal is rotated against the tool which trims down the material into a particular shape. On an initial stage, when a lathe was invented, it was used manually but now there have been much technological advancement brought to a lathe which has resulted to availability of different types of lathe like light duty lathe machine, medium duty lathe, heavy duty lathe, extra heavy duty lathe etc. So, now you have a wide choice of a lathe depending on the job you need to accomplish in your workshop.
Milling Machine
It is a special kind of metal shaping unit used to remove unwanted material from metal sheet to give a particular shape to an object. There are two types of it, horizontal milling and vertical milling machines, further classified into plain milling and universal milling which can be either manually operated or digitally operated also known as CNC milling. You can also buy different combinations in all the different milling equipment which are known as all geared universal milling, all geared vertical milling etc., having different features and specifications.
Shaping Machine
It is a versatile tool which can cut metals in different curves, angles and shapes. It is used when it needs to cut large amount of metal from the workspace comparing to milling unit. It is widely used in many industries nowadays because of its capacity of working accurately with speed and simplicity in using it. It is used to cut flat metal surfaces like steel, aluminium, ferrous and non-ferrous metals without corrosion.
Slotting Machine
It used to slot metal and wood materials is known as slotting machine. With the help of this, slots on heads of metal screws or wood screws, bolts, components used in automobiles can be done. These are widely used in industries like automation, electrical, furniture, construction etc. This is specially designed for quick and accurate metal productions and so it is well known for its low maintenance, accurate production and durability while it is quite easy in operating also.
If you are planning to buy this for your workshop, ensure that you buy from a reputed tools supplier like http://www.bhavyamachinetools.com, offering robust workshop equipments and also prompt after sale services which can easily help you to increase your production and lower your production costs.
A milling machine is a versatile tool room machine which is used to remove undesirable metal from the sheet metal to give a specific shape to an object. The first milling machine was invented by Eli Whitney for producing interchangeable Musket Parts. After that, there were many developments brought in a milling machine which has made it a special kind of tool room machines. Due to these developments, the metal can be removed now with more speed and accuracy. The developments brought in versatile features in a milling machine as so now a milling machine can not only perform metal cutting but it can also used for boring, slotting, circular milling dividing, and drilling. Different types of milling machines were developed with versatile features which are briefed below:-
Types of Milling Machines
Basically, there are two types of milling machines, horizontal milling machines and vertical milling machines. Further they can be classified into plain or universal and manually or digital controlled milling machines. A milling machine for your workshop can be considered based on its specifications, features you require.
Horizontal & Vertical Milling Machines
The horizontal milling machine and vertical milling machine differs from each other in terms of spindle axis orientation. The vertical milling machine is commonly used because it is an affordable milling machine. Moreover, a horizontal milling machine provides clean operations by enabling the metal chips to fall away from the cutting area.
Plain Milling Machine
A plain milling machine can be used for limited operations, whereas a universal milling machine can be used for versatile operations by fitting different attachments in it. Some of the commonly used attachments in universal milling machines are rotary table, indexing fixture, rack cutting attachments and table swivel housing.
Mechanically Controlled Milling Machine
A mechanically controlled milling machine are commonly used in the workshops but if you require more precision and speed in the cutting or drilling of a sheet metal, then there are suppliers of tool room machines who also provide CNC milling machines which are computer operated milling machines and provide best quality output.
Some of the most common milling machines which are the combination of all the above machines are all geared universal milling machine, all geared vertical milling machine, universal geared drive and turret milling machines.
How to Use a Milling Machine for Perfect Accuracy?
Before starting a project, make sure that the workpiece, table, taper in the spindle and arbour or cutter shank are all free from chips and are clean.
Never choose a larger diameter miller cutter than required.
Always keep miller cutter sharp.
While milling machine is in operation, never change the feed or speed of the machine.
When clamps are being used to secure the workpieces, make sure that they are tight and the workpiece is held properly so that it doesn’t vibrate or spring while cutting is in process.
All the safety measures should be followed and the job should be planned properly to achieve perfect accuracy.
Factors to be Considered While Buying a Milling Machine
The foremost factor to be considered while buying a milling machine is of course the type of project to be performed on the machine. The success of any sheet metal job depends on the machine selected for that particular job. Milling machine is considered to be the most versatile metal working machine and if chosen carefully, can accomplish many jobs at your workshop which will limit the use of the resources and can be profitable for your business. So, before selecting a milling machine for your workshop consider the complexity of the job to be done and determine the number of axis variants required. Some milling machines come with inbuilt milling accessories, whereas some need to be purchased and attached with the milling machine. So, just don’t go for a cheap milling machine, you need to consider cost-effectiveness also. This doesn’t mean that you buy an expensive milling machine with lot many inbuilt accessories which are of no use to you. Always determine your requirements properly and go for a milling machine just suitable to that.
A machine tool is a power driven equipment designed to drill, bore, grind or cut metal or other material. A tool is employed to complete the process of cutting, shaping or drilling in a machine tool to get jobs done quickly and accurately. In ancient times, these were controlled by human force but now it work with the help of electrical or hydraulic force. A certain kind of cutting or deformation is done with the help of it. All the machine tools have specific type of working which provides a guided movement to the parts of the machine to achieve the shape of the material required. It controls the relative movement between the work piece and the cutting tool which is also known as toolpath. To be precise, these are the machines which help people in making things. It plays an inevitable role in a factory or any construction unit. Thus, these are required to make things work faster, easier and the most important is to generate accurate output.
httpvh://www.youtube.com/watch?v=LO3zSortR5k
A workshop is a place where different machines are used to cut, shape and drill various materials like metals, plastics, wood, glass etc. The decision of installing equipments for your workshop depends on the process you would like to carry out. There are some specific machine shop processes like turning, drilling, shaping, grinding, milling etc., and you need to install devices depending on the process to be carried out in your machine shop. For example, if you need to shape metals in your workshop, then you need to install a lathe machine and if you need to drill holes into any material, then you need to install a drilling machine. But before installing different types of equipments in your workshop, you need to understand their specifications and applications which are given below:-
Lathe Machine
A lathe machine is considered as the most important machine tool in any workshop as it used to shape metal which is the most important process when any metal product is to be manufactured. Initially, a lathe machine was used to cut cylindrical metal stock but now it is also used to drill holes, tapered work, screw threads etc. There are different types of lathe machines like CNC lathe machines, light duty lathe machines, heavy duty lathe machines etc. for various applications requiring fabricating metal. Every workshop has a different job to be done, and so the lathe machine for a machine shop is chosen accordingly.
Milling Machine
Just like lathe machine, a milling machine is also used to cut and shape solid materials like metal, wood and plastics. But, a milling machine is different than a lathe machine because in lathe machine the material moves in order to give a specific shape whereas, in milling machine the cutting tool moves at a high speed. Basically, there are two types of milling machines manually operated milling machines and computer operated milling machine which gives ultimately accurate results. The milling machine you need to choose depends on the process your workshop requires to accomplish.
Drilling Machine
The drilling machine, as the name suggests is used to drill holes in the solid material like metal and wood. Drill machine is an essential machine tool of any workshop as it is used in wide applications in various industries like construction, woodworking and metalworking. Different types of drilling machines are available but basically it can be categorized into manual drilling machines and automatic drilling machines. Manual drilling machines are operated with hand power whereas automatic drill machines are powered with electricity. All the drilling machines can be applied wherever small to bigger size holes need to be formed.
Besides, the above mentioned tools there are various other tools for workshop like power press, grinding, sheet bending, slotting machine etc., which can be found in almost all the workshops. So, the tools you need to install in your workshop depends on the output required. Installing best tools in your workshop becomes necessary when accurate output is required. So, to enable proper flow of work, just collect the information about all the tools available at http://www.bhavyamachinetools.com and decide on which tools to be installed in your workshop.
A workshop is a place where different kinds of machines and tools are employed to make, finish and repair machines or parts. These are the important requirements without which no workshop can function. Workshops can be found in diverse industrial and commercial establishments. Every workshop has a diverse requirement and depending on where and why the workshop is installed different kinds of equipment are employed in it. However there are some basic machining equipment that are required in most of the workshops. Majority of the workshops where some kind of metal or wood materials are worked upon, tools for tasks like grinding, milling, drilling, cutting, shaping and finishing are most required. Therefore if your workshop is also one of these kinds of commercial or industrial workshop involving metal or woodwork, then opting to install the below mentioned tools will serve your purpose better.
Lathe Machine
To accomplish the jobs of cutting, shaping and fabricating metal sheets in your workshop, nothing can be much better than a lathe. With a lathe in your workshop you could handle a wide range of applications including production of symmetrical parts, screw threads, tapered work, drilled holes, knurled surfaces and crank shafts easily and efficiently with a single one without having to install in number of machines used for each individual task. Moreover most of the tool today come with a variety of rotating speeds and automatic cutting features. Therefore with an advanced lathe machine in your workshop you can accomplish your machining tasks much faster and to a better accuracy. These are available in different forms today like light duty lathe, medium duty lathe and heavy duty lathe. For installment in your workshop you can either go with light or medium duty which will give you efficient functioning for small scale machining requirements in your workshop.
Milling Machine
Milling machine is another variant of tools one could opt as metal cutting device for workshop. It is the best tool for cutting metals to the customized dimensions and shapes especially if the parts are to be cut or shaped to rectangular or uneven dimensions.
Drill Machine
While machining, repairing or making parts in a workshop one may require creating cylindrical holes on the solid materials. A drill machine is for the purpose. With this in your workshop you can very effectively carry out the hole making processes on metals and other solid materials with ease and much accuracy. Various other tasks like tapping, spot facing, reaming, counter sinking and counter boring can also be carried out efficiently with the help of these. It come in various models, customized dimensions of drill head, base plate and capacity and therefore can be possessed to best suit the requirements of your workshop.
Grinding Machine
Grinding machine is a very important tool used in most of the workshops for solid material grinding and shaping applications. This power driven tool can be run on desired speeds to accurately remove the unwanted parts from the work piece so that the desired shape and finish can be achieved. With grinding machine in your workshop, you can easily accomplish your metal shaping goals without much effort. There are various types of grinding machines available in market today. For example there are belt grinding equipments used for debarring and grinding of metals with coated abrasives, bench grinders for roughing and finishing of tool bits, tool & cutter grinding machines used to perform customized and most accurate grinding tasks and much more. Selecting the one with most apt specifications for your workshop will best serve your solid material shaping requirements at your workshop.
The Bottom Line
Mentioned above are the basic device which are found at most of the workshops and best to install at any workshop where metal or other solid material applications are to be executed. But however apart from these there are yet various other forms of tools too available in the market today. Depending on your requirements and work in your workshop, you should decide which tool with what specifications will suit your applications and is the best for installation in your workshop.
Rotary filling was the first in base of invention of the first milling machine that reduced the efforts need to put on hand filling and save the time. The development history is still unclear as the variety of custom machines performing the functions of milling machine were available in individual shops and factories before. Rotary milling was the ancestor of first. It is a unique machine tools first manufactured during 1814 to 1818 in two federal armories of the USA.
James Nasmyth is the famous name who built the advanced milling machine during 1829 to 1831, ahead of it’s time to mill the six sides of hex nut. Gay & silver also used a prototype of milling machine for vertical milling which was a better method than earlier milling versions. Till then milling machine was a part of production machine and not toolroom machines.
1840 to 1860 was the era of designing for successful milling machine by Lincoln Miller. Different companies were making the milling machines on the common configuration. George S. Lincoln & Company first put the true commercial milling machine in the market on 1855. Based on the company, the name to machine was given as milling machine.
Brown & Sharpe’s were the first to make universal milling machine in 1861, which was unique in design and function itself. This patented machine the milling cutters use to sharpen the teeth did not change the form geometry.
Joseph W Roe, the founder of many machine tools has created the first true milling machine in co-ordination with Eli Whitney, the private arm maker during 1912 to 1916. Robert S. Woodbury and other scholars had improved the design and functioning of the Roe’s first true milling machine. Robert Johnson, Cap. John H. Hall, Simeon North, Roswell Lee and Thomas Blanchard are the few names of researchers and engineers who had contributed in development and improvement in the previous type of milling machine.
From 1870 to the mid of twentieth century till first world war, the various other forms of milling machines came into existence like universal milling machine for tool room, jobbing and production use.
After World War I, new advanced versions including jig machines and milling machine with CNC technology have come up with various milling features and functionalities.
For further details about different types of machine tools including milling machines, metal shaping machines, grinding machines, standard slotting machines and their model features with functionalities, visit – http://www.bhavyamachinetools.com
A milling machine is a workshop tool used to shape solid materials like metal, wood, plastics etc. It is different than a lathe machine because in a lathe machine the material to be cut moves, whereas in the milling machine, the cutting tool moves at a high speed. Basically it can be classified into various types like horizontal, vertical , turret and CNC. Before knowing how to install this, it would be better to have some information about different types of milling machines as given below:-
It consists of overhead arm supports and cutters that are arbor driven. It is cost effective as it produces only high quality material. A horizontal requires less manpower which reduces the manufacturing cost of the material. A horizontal machine is an excellent workshop tool which provides several years of efficient performance. It just needs to take care of properly and proper steps should be followed while using it which will keep it in best condition for years altogether.
Vertical Milling Machine
It is just similar to above in terms of performance and production of quality material. These both machines differ only because of the spindle axis orientation. Moreover, vertical are cheaper than horizontal and so are quite popular.
Universal Milling Machine
It can be fitted with various attachments to enhance their operations. The indexing fixture, table swivel housing, rotary table, rack cutting attachments etc., are some of the attachments that can be made..
Turret Milling Machine
It can be repositioned at any time making this machine versatile and very functional. The versatility of the turret makes it more practical as many different kinds of materials can be produced with the help of it
All the above types can be further categorized to manually operated equipment as well as computer operated which are also known as CNC milling machines. It has many advantages as they give fast and accurate results. However, the steps to be followed while installing it depends on the you have purchased. If you have bought a it from a reliable supplier of machine tools, then you will get a manual which specifies the steps to be followed while installing the machine you have purchased. Below mentioned are the common steps to be followed for installing a horizontal or vertical milling machine:-
For shipping purposes, the hand cranks are inverted to face the machine. To reverse them, engage the lock mechanism to saddle and table.
Lower knee approximately.
Withdraw the safety pin on the left-hand side of ram adapter.
Loosen the four unite head mounting bolts.
Support unit head manually and use a spanner on swivel bolt to wind into upright position.
Press the safety pin back to the ram adapter after passing the 25 degree mark.
Tighten the four unit head mounting bolts to a diagonal sequence.
Besides these installation steps, you need to follow some safety measures which are given below:-
Tool room is the room where the tools are kept for storage, prepare, repairing and machining. The space area can be varied based on the types of the tool room machines and applications. It may include high end electro-mechanical equipments for different applications like grinding, milling, shaping, slotting of metals. In lower scale, it can be defined as a small room to store all tools for servicing and repairing before giving it to the workers for operation. It consisting the big racks, shelves, cupboards and workbench to store and repair the tools. Thus it can have the facilities to design, manufacture and repair the custom requirements.
Types of Tool room Machines
There are various types manufactured by the tools manufacturing companies. Some of them are available with standard technical specifications as well can be manufactured as per industry specific application requirements. Major metalworking equipments are included in the types of tool room equipments. The widely used are Grinding, milling, shaping, slotting, bandsaw and hacksaw devices.
Grinding Machine – It is categorized further in manual surface grinder, hydraulic cylindrical grinder and centerless grinder. Grinding of metals and other materials are carried out by these devices with manual or hydraulic pressure. These are widely used in various industrial applications including engineering, automobiles and electrical.
Milling Machines – These are used to shape the metals and solid materials as per the defined or custom specifications. It is executed manually or automatically based on the types of milling devices that are manual milling, mechanical milling and digital CNC milling for automatic execution.
Shaping Machine – V Belt shaping with wide industrial acceptance to cut metals in curvature shape or angularly. The strength is high to work on ferrous and non-ferrous metals.
Slotting Machine – Metal & wood slotting is the prime requirements to cut and shape the metal slots on the head of metal and wood to create screws, bolts, wood screws and automobile custom parts. It with variation from slow to fast execution depends on the types in the market.
Bandsaw Machine – It is specialized for irregular cutting and curving of the metal shapes with precision accuracy. Based on technical features, various bandsaw devices from horizontal to double column are used in industrial applications.
Hacksaw Machine – It is used in wide range of industries for long time. The metal cutting efficiency of hacksaw unit is unbeatable with high accuracy and precision gathered with hydraulic hacksaw. Mechanical and semi hydraulic are also applied in applications where it needs low pressure.
Toolroom Setup
Tool room setup is the process to setup precision equipments as per the custom prototype machining for the operation, repairing and production. Setting up it required highly efficient and skilled execution with plan out the application installations for current and future requirements of tool room machineries.
Grinding machine is one of the important tools for industrial usage. It is also referred as Grinder. It has two abrasive wheels for grinding the work piece. Grinder can be used to cut and grinding the work piece or metal piece through power controlled abrasive wheels that can be run on desired speed for better grinding. These abrasive wheels are used as a cutter that has a rough surface cuts small chips from the work piece and makes the metal piece surface area smoother with accurate cutting. Thus it removes material from the work piece by the abrasion method. This process generates heat which needs to be cooled for easy operation. Inbuilt coolant cools down the generated heat during the grinding process. Grinder cuts the metal with high quality and accuracy to give the best precision work. There are various types of grinding machines are available in the market for different industrial grinding needs. Belt grinder is used for debarring and grinding of metals and materials with coated abrasives. Bench grinder with different grain sized wheels are used for roughing and finishing of shaping tool bits and used for manual operation. Tool & cutter grinding are used for different industrial tools and cutter to grind and shape with precision accuracy. CNC controlled surface grinder are used manually for grinding the metal or other work pieces. Jig grinding machine is used to finish jigs, dies and fixtures. It is used in the process of manufacturing high quality precision gear.
Shaping Machine – It is used to cut flat metal surface. It is used when it needs to cut large amount of metal from the workspace compare to milling. Back and forth movements of top cutter through rotating wheels cut the measured amount of metal surface portion and carefully bolted down. The mechanism of the device is simple and widely used in major industries now days; though there are more technological advanced featured machines are available. Shaping is mechanical tool used to cut and shape metals like steel, aluminium etc.
Milling Machine – Cutting of solid metals is quite easy and accurate with milling machine. There are two types of classical segmented millings are used in industries. Horizontal milling and vertical milling. Sizes of these are vary as per the cutting requirements of metal from small, bench mounted and big room size milling machine. There is a movement of workspace radially passing through the rotating cutter of the milling machine that cut and smooth the surface of sides and tips. The speed of this cutting tool is controlled by electric panel. There are various types of variants available as per the industrial needs.
Types of Machines Used for Shaping and Cutting Metals
The use of metal has become essential in many industries like automobiles, construction, electrical, furniture etc. Thus, there are many equipments used for shaping and cutting metals for the faster production. The need of robust and efficient machines is always there in various industries so that there is fast production at minimum costs. In different industries there are various requirements in terms of cutting and shaping metals. There are different types available to suit the different requirements, as given below:-
Shaping Machine
It is used in many industries as it is used to shape straight and flat metal surfaces as well as for cutting various metals like steel, aluminium ferrous and non-ferrous metals to form different angles, shapes and curves.
Power Press
Power press is a tool which is used to bend, cut, press in order to form metals into different shapes and sizes. Power press is one type of sheet metal and is used in various industry segments as it is extremely versatile unit used for metals.
Slotting Machine
Slotting like a shaping machine is a type of tool room equipment used to shape and cut metal and wood materials. It can make slots on heads of metal screws, wooden screws, bolts and other automobile components. Perfect slotting has been achieved out of the slotting machine because it incorporates advanced technology.
Milling Machine
It is used to accurately shape different metals and solid materials. It is being used in tool rooms in various industries for cutting and shaping metals. Milling are basically diversified into two forms, horizontal milling and vertical milling. Further, it has been classified into manually operated milling, mechanical automated milling and CNC milling. All these milling machines can cut, drill and shape metals to be used in different applications.
Press Brake
Press brake is a machine which is used to bend metal sheets and plates to form them in different sizes and shapes. The press brake is advantageous in terms of speed and accuracy. The metals bend by press brake are used in various industrial applications and manufacturing automobiles, home appliances etc.
The above mentioned are only some of the machines used for metal cutting, shaping and bending.
Forms of Metal Forming Machinery – Shaping Machine, Slotting Machine, Milling Machine, Lathe Machine
Different kinds of metal working machineries are used to form the metals into required shapes and sizes. These include the metal shaping machines, metal cutting machines, the slotting machines, milling machines and lathe machines.
The metal shapers and cutters are the basic forms of machineries used in industries for metal fabrication tasks. Both of them are employed to give the metals desired forms or shapes. The metal piece is brought to a specified geometry by removing excess material from it using various kinds of tooling with these machines. The final product obtained from these metal shaping and cutting machines are the finished parts that meet size and shape specifications of the user.
Slotting Machine
One of the widely employed forms of metal cutting and shaping machinery is slotting machine. A slotting machine is used to slot and shape the metals. It can make slots on hard-to-cut metal parts like heads of blank machine screws, wood screws, bolts, automobile components etc. The operation employed in these slotting machines is carried out using a mounted cutting tool in conjunction with a movable table that moves metal back and forth to create the different shapes. The tasks like the creation of grooves, T-slots, dovetails, and curved surfaces on the metals can be easily and efficiently be carried out on slotting machines.
Shaping Machine
On the other hand the shaping machine is good when machining flat metal surfaces is the purpose. Especially when a large amount of metal has to be removed for shaping machines are really very efficient. The milling machine is just one of the forms of metal shaping machinery that is used when complex metal shaping tasks with much accuracy are needed to be carried out. The milling machine is comparatively much expensive and better for the tasks where shaping can be achieved by removing smaller amounts of metal.
CNC Lathe Machine
Producing cylindrical or axis identical parts is yet one of the most common requirement in industries like power plants, steel rolling mills, tool rooms, ship building, repairing shops, paper mills, workshops, textile, oil, mining industries etc. To meet this requirement often CNC lathe machines are used. These lathe machines turn the metal work piece producing a cylindrical or axis-symmetrical surface by employing cutting, or deformation tools. The headstock, the carriage, and the tailstock are the three main components of these metal forming machineries that are used to produce an object which has rotational symmetry about an axis of rotation. The headstock secures the work piece, tailstock holds the cutting tool to be used to cut the metal and the carriage moves the cutting tool around the rotating work piece, gradually shaving the material from the work piece to give it the desired shape. In the recent times CNC lathe machines have been developed which are advanced and automated forms of the traditional lathe machineries. These are computer controlled machines which are designed to automate most of the metal forming tasks which were earlier performed by the user himself for metal fabrication.
It is used to shape and cut metal, wood and other hard materials. It is a heavy duty machine with robust design and high speed equipment used in metal industries. Slot making applications are handled in factories like to make slots on heads of bland screws, bolts, wood screws and other automobile parts. It is one of the important tools in the sheet metal industries as well in electrical, furniture and construction industries.
Shaping Machine for Shaping the Metal Surfaces
It is used to shape metal surfaces with straight and/or flat surface. Various metals like steel, ferrous/non-ferrous metal parts, aluminium are used with this machine for casting in different curves, angles and shapes. Continue reading →
The advancing technology has brought up different kinds of machine tools for human use. There are lathe machines, drilling machines, milling machines, slotting machines, bandsaw machines, tool & cutter grinding machines, construction machines, wood working machines, automobile machines and various other kinds of machines being employed in various sectors today for faster and efficient work. These machine tools have greatly simplified, fastened the production work and also allowed higher productions at minimum energy consumption rates in the specific sectors. Let us now have a brief look on why and where the popular slotting, milling, bandsaw and tool & cutter grinding machine tools used in tool room and industrial applications today.
Slotting Machine
A slotting machine is widely used in automotive, furniture, electrical, construction and heavy industries. Its main purpose is to shape and cut hard materials like metal and wood. The slotting machines used in industries are generally the heavy duty, robust machines designed for faster and high speed metal productions in industries. These machines are widely employed for slot making applications in industries including making slots on heads of blank machine screws, wood screws, bolts, automobile components and other similar parts. Continue reading →
Tool room is a space for making tools. In a broader sense it can be defined as facility where the tools and machining equipment are made, stored, and repaired on a work site. Usually these tool rooms can be found in metalworking facilities where quite often there is need for production of custom tools and equipment. That are used in these tool rooms are often referred by special category called tool room machines.
Machines in the category of tool room equipments are usually those that are well suited to the low volume production applications of tool room departments. Some of the widely used kinds of tool room equipment are slotting, shaping, milling, tool & cutter grinding, bandsaw and hacksaw machine. Let us now have a detailed look on slotting, shaping and milling used in tool rooms. Continue reading →
The term tool refers to the category of machinery which is generally powered electrically or hydraulically or by any means other than human effort. These are widely used to make manufactured parts or components in various ways that include cutting or certain other kinds of deformation. By constant research and day-by-day developing technical strategies, today a wide range of tools have evolved to make the industrial processes simplified and easier to work out.
A milling device is definitely is one of the best examples of tools that have evolved to make solid material machining processes in industries simpler. With the help of this one can perform a vast number of operations ranging from simple tasks like slot and keyway cutting, planing, drilling to complex operations like contouring and die sinking. There are two categories now available in market. They are horizontal milling and vertical milling where horizontal and vertical refers to the orientation of the main spindle of the device. Continue reading →
The constant development in technology and the introduction of modern machines; helps us to produce better products, optimize costs and increase productivity. All industrial units utilize a variety of machine tools; that typically include the milling machine. It is one of the most important workshop machineries. It is a highly resourceful machine tool that is utilized for machining solid objects.
There are mainly two types : the horizontal milling and the vertical milling. They are categorized basically on the orientation of the main spindle; and are available in various dimensions from small bench mounted tools up to large room sized machinery.
designed, extremely versatile and highly efficient. However, only the small sized turret mills are practically functional. This is due to the fact, that for the larger sized turret milling machine; moving the knee up and down is relatively harder. Moreover it also not easy to reach the quill feed handle.
A milling machine is a versatile tool room machine which is used to remove undesirable metal from the sheet metal to give a specific shape to an object. The first milling machine was invented by Eli Whitney for producing interchangeable Musket Parts. After that, there were many developments brought in a milling machine which has made it a special kind of tool room machines. Due to these developments, the metal can be removed now with more speed and accuracy. The developments brought in versatile features in a milling machine as so now a milling machine can not only perform metal cutting but it can also used for boring, slotting, circular milling dividing, and drilling. Different types of milling machines were developed with versatile features which are briefed below:-
A lathe machine is considered as the most important machine tool in any workshop as it used to shape metal which is the most important process when any metal product is to be manufactured. Initially, a lathe machine was used to cut cylindrical metal stock but now it is also used to drill holes, tapered work, screw threads etc. There are different types of lathe machines like CNC lathe machines, light duty lathe machines, 
Just like lathe machine, a milling machine is also used to cut and shape solid materials like metal, wood and plastics. But, a milling machine is different than a lathe machine because in lathe machine the material moves in order to give a specific shape whereas, in milling machine the cutting tool moves at a high speed. Basically, there are two types of milling machines manually operated milling machines and computer operated milling machine which gives ultimately accurate results. The milling machine you need to choose depends on the process your workshop requires to accomplish.
The 
To accomplish the jobs of cutting, shaping and fabricating metal sheets in your workshop, nothing can be much better than a lathe. With a lathe in your workshop you could handle a wide range of applications including production of symmetrical parts, screw threads, tapered work, drilled holes, knurled surfaces and crank shafts easily and efficiently with a single one without having to install in number of machines used for each individual task. Moreover most of the tool today come with a variety of rotating speeds and automatic cutting features. Therefore with an advanced lathe machine in your workshop you can accomplish your machining tasks much faster and to a better accuracy. These are available in different forms today like light duty lathe, medium duty lathe and heavy duty lathe. For installment in your workshop you can either go with light or medium duty which will give you efficient functioning for small scale machining requirements in your workshop.
Drill Machine
Grinding machine is a very important tool used in most of the workshops for solid material grinding and shaping applications. This power driven tool can be run on desired speeds to accurately remove the unwanted parts from the work piece so that the desired shape and finish can be achieved. With grinding machine in your workshop, you can easily accomplish your metal shaping goals without much effort. There are various types of grinding machines available in market today. For example there are belt grinding equipments used for debarring and grinding of metals with coated abrasives, bench grinders for roughing and finishing of tool bits, tool & cutter grinding machines used to perform customized and most accurate grinding tasks and much more. Selecting the one with most apt specifications for your workshop will best serve your solid material shaping requirements at your workshop.
