The packaging equipment making such as plastics and paper processing are heavily mechanized process in industry and there are various equipments used in this process. These include corrugation machines, rotary cutting and greasing machines, slotting machines, sheet-pasting machines, board cutting machines, sheet-pressing machines, stitching equipments and mill roll stands.
Carton erecting equipments include stamping machines, paper folding, and board creasing machines.
Plastic Manufacturing Equipments Parts
Plastic packages manufacturing is also highly automated and carried out in various processes. The Injection molding process is commonly used in batch manufacturing where high output is required. Production of the injection mould relies heavily on the use of the milling machine. Mold machining requires making of complex 3 dimensional forms. Some of the important pieces made using CNC milling include stamping dies, forming dies, forging dies, injection moulds and blow moulds. These parts are made to mirror the intended final shape of these mass produced items.
Milling Machine in Batch Manufacturing Of Components
Having the right equipment combined with the correct process produces high quality products. High precision milling process is used to make lighter milling passes progressively, to achieve the required geometry and the best surface characteristics. Milling of manufacturing components also heavily relies on hard milling processes because moulds and dies are machined in their hardened state. This is done to avoid heat-treating work pieces, which could interfere with their geometry.
CNC Milling Versus Traditional Milling in Industry
The practice of machining has been transformed by new generation milling machines, which are currently being preferred. Since the inception of the CNC technology, it has been found to reduce costs , reduce lead times in manufacturing, achieve higher quality ,reduce excessive tooling and increase the productivity of the equipment.
Important features of CNC machines include perfect accuracy in cutting, faster production of identical parts, continuous production, and easier upgrading. Changes of design are easily incorporated through software and programming design updates. To check the accuracy of a new design, visual simulation is done on the computer before production has begun of the work piece.
Types of Milling Machines
Various types of milling machines are available in industry. In production of packaging machinery equipments high speed and precision is of utmost importance. The vertical machining center (VMC) has the spindle in vertical orientation and is primarily used for high tolerance milling such as making of fine die’s and moulds.
Other important types of milling machines include the horizontal milling machine, the bed type milling machine, planer machines, rotary table machines, tracer controlled and the CNC machines.
The milling machine is referred to as the father of all machining operations. In manufacturing of packaging equipments, it is vital equipment, which can never be substituted. They utilize rotary cutters to remove material from metallic work pieces to achieve a desired design. In manufacture of plastic making equipments, milling is done in making of injection moulds, stamping dies, forming dies and forging dies. Automated milling processes have enhanced the efficiency in the packaging equipment manufacturing due to accuracy and high-speed batch production.
SPM machines are equipments designed to perform tasks that ordinary machining tools cannot handle due to the size, weight and unique features of the work piece. The ship building industry is characterized by larger and heavier size engines requiring heavy duty machine tools. Production of flanged shafts and stepped shafts for engines is common in the ship making processes. Various heavy metal forming processes such as large sheet metal cutting, planning and finishing, gears making and production of customized designs are processes involved in manufacturing vessels. Special equipments useful in this process include;
The Planning Machine: Operation and Utilization
Planning Machine is used in machining of large sized flat surfaces as well as “V” shaped guide ways. It is also built to machine T –slots, vertical, horizontal and inclined surfaces. In construction, the bed is made of cast iron with high strength properties. It also has sufficient box section with adequate double walled ribs to the floor line. Special features include the rigid construction, ample bearing surface, automatic lubrication systems, table of box Cross section and scrapped V ways for maximum load bearing, quick return mechanisms and high precision cut gears for maximum efficiency.
Bolt Threading Machine
This machine is designed to produce very accurate threads in pipes and rod applications. Bolt Threading Machine used in making threads in pipes on materials such as stainless steel High tensile steel and mild steels. Sturdy construction of the machine ensures efficiency and accuracy in the machining process, and durability of the equipment.
Hex Nipple Threading Machine
The hexagonal nipple is a pipe connector with both ends being threaded with the male threads. The nipples are used to allow connections to other systems such as straight end pipes, water heaters and other plumbing’s. They are manufactured using special nipple threading equipment. The equipment is able to deliver precision and fine threading that ensure leak free and reliable connections and can thread various materials such as stainless steel, brass and carbon steel.
Gear Hobbing Machine
This equipment is designed for manufacturing of gears. In the hobbing process, gear teeth are cut in the work piece through a series of cuts with the cutting tool called a hob. Using this special equipment, the process becomes efficient and affordable while still maintaining the required accuracy. This has made the gear hobbing machine the most widely used in making of spur and helical gears with reduced time to completion.
Hydraulic thread and Form rolling machine
Hydraulic Thread & Form Rolling is used in production of various types of threads through an efficient cold forming system. The equipment is user friendly with very high efficiency in operation. To enhance efficiency, the machine is equipped with low pressure hydraulic system thus reduced power consumption.
Other Industrial Applications of the Special Purpose Machines;
Other industrial applications of special machine tools include petroleum exploration, gear making, aerospace engineering and turbines in hydropower generation. The equipments have high demand in the ship manufacturing process, as they are able to machine unique and customized parts. These machines are available through certified manufacturers capable of delivering high quality and long lasting equipments.
The ability of machine tools to perform repetitive actions is a key factor that has made them best for the automobile industry. Additionally, the machines have higher production rates because there is very little down times and changeovers are eliminated. With the invention of the computer numerical controls, part designs are developed using computer aided design software. The design is transferred to the machine software which re arranges the files in such a way as to direct the operation of the machine, movement of the tool and the machining operation.
In highly automated systems, one machining unit may have several operations combined on a work piece such that processes run sequentially. This also reduces the time required to complete a job and increasing the efficiency of the operation.
This method of manufacturing is used in batch manufacturing continuous process. Pieces to be milled are stationed on the machine and milling operations are run automatically from piece to piece until the raw material is completed and more is fed to the machine.
Parts manufactured through milling
A wide variety of parts is made through milling. They include transmissions, gearbox cases, transmission housings, engine cylinder heads, aluminium drive housings, flywheels, engine locks, piston rods, wheels, water pumps, and more of these equipments.
Manufacturing of parts such as fuel injectors requires very high precision. Camshafts’ grinding is also a core application of CNC machines and is achieved through computer-aided designing.
Rack and pinion systems machining
These systems have very wide applications in automobiles. Some basic applications in the car include the wind shield wiper system, hydraulic steering, power windows, electric hand brakes, wing mirror adjustments, and manufacture of small gear worms. The gears are made through the milling process. In form milling the shape of the tool takes the shape of the gap between the gear teeth. Each tooth is cut with cutter moving progressively until completion.
This process uses the turning machine or the lathe machine. It is used to make rotational parts through continuous removal of the unwanted parts. Apart from turning, the lathe does other processes such as facing, grooving, cut off and thread cutting. The machine also performs internal work piece operations such as axial drilling, boring, reaming, and tapping which is the creation of internal threads.
Automotive parts made through turning.
Manufacture of brake disks is the most common application of the lathe in the motor industry. In some cases , specialized brake lathes have been made due to the rapid demand for this particular part. Other parts made with the lathe include brake drums, rotors , the fly wheel and most parts requiring the threading and phasing operations.
This is also a process of milling using equipments such as the radial drill, cord drills and the pedestal drills. They are also very important in automotive workshops in making of slots as well as cutting threads.
The range of applications of the machine tools in automotive industry continues to increase exponentially. This has been enhanced by development of computer numeric controlled machines, which are able to transform design to completed product in a very short time frame. High-speed machining techniques have also enabled greater precision to be achieved.
Online shopping is a great alternative to regular walk in shopping for various reasons. Listed here is a list of the many advantages of using the online Bhavya machine shop to buy quality machine tools for your organization.
The Quality policy; the company is committed to delivering the highest quality products through upholding of quality management systems after sales services and focus on the customer.
- Customer service; you get access to a live chat service with support on standby to sort out all your queries. You can also call or email and get immediate assistance.
- High technology standards; the company has a team of highly qualified professionals who are involved in the development of machinery and equipments. The company products meet the workmanship standards.
- Efficiency; the equipment are manufactured for optimum power consumption while delivering maximum performance. All equipment has robust design, with stability and performance enhanced. The equipment is also durable.
- Clientele include learning institutions, as well as private and government bodies. The company has been able to retain this market share due to their innovation, quality and service delivery.
Terms and Conditions in Online Shops
- Information used in making online transactions is held in strict privacy and is only used for the company reference in orders processing. The information may also be used to help the company better their services.
- Online registration is optional during purchase but it helps if you intend to make repeated online purchases. Registration also makes the purchase process simpler and easier.
- Security; data security is very important in all online transactions. At Bhavya online shop, sufficient effort has been made to ensure transactions are secure.
- Secure sockets layer “SSL technology has been used to ensure data is not hacked during transmission. Order information is transmitted in encrypted format and only accessible to the company staff.
- In credit card payments, the SSL technology creates a very high level of encryption making the online money transfer very effective.
- Product return policy is in place in case you feel not satisfied with the product. Returns are done within seven days of purchase and the company makes a full refund of the payments within 15 days. Product can also be exchanged for another in case you prefer another model.
As a customer, you receive your products within seven days of order if we have the product in stock.
You are notified in case of extra shipping charges before shipping is done.
For international purchases, the only documents that you require are a copy of the purchase order, payment documentation such as swift transfer and the dispatch instructions.
- Payments can be done on a “cash on delivery” terms which are available on every product.
- The company handles claims of damages during transits as soon as they are launched.
Bhavya machine tool is one-step ahead in machine technology. The efficient online shopping and payment system has enabled global supply of their machine tools while making the purchase process very user friendly.
The rate of advancement in the beverage industry is just phenomenal especially when we consider technological advancements. Globally, this is due to increasing population and the need to achieve efficiency in manufacturing. Certain equipments have become vital in this industry such as high-speed picking and packing machines, palletizing equipment, automatic inspection systems, filling equipments, capping machines, conveyors, shrink sleeving machines and movers.
Advantages of Packing Equipments
The machines help the manufacturer to lower operating costs, reduce dependence on human labor, economical utilization of material, maintenance of high and consistent quality, higher efficiency and productivity, flexibility in manufacturing and better implementation of health and safety procedures.
Importance of workshops in Manufacturing
A processing factory or plant with such machines is bound to experience down times due to servicing, breakages and machinery failures. A workshop is therefore crucial in such a setting to avoid extreme down times when unexpected failure occurs. One of the most important equipment that such as workshop must have is a lathe. This is because the equipment can handle numerous activities related to the installed equipments. These activities include;
Motor shafts machining
Damaged shafts are very common in motors and pumping equipments used in industry. Bearings attached to shafts are made of harder material than the shafts therefore, during continued use; the shaft may wear off leading to wobbling motion, which could be disastrous. The sunken areas are filled up with material and the machine is used to reduce the shaft back to the required dimensions.
Repairs for punching machine die forms
The punching mechanism is commonly used in erection of packaging boxes, and some containers. Regular wear and tear is therefore common on the punching die and hence constant recalibration may be required. In this case, accuracy is of utmost importance and this is possible with the lathe in the workshop.
Conveyor Belt Roller knurling Process
This is the process of creating tiny grooves on conveyor rollers to maximize friction and enhance the grip between the roller and the conveyor. The knurling tool is held firmly against the roller shaft on the lathe and it imprints the grooves. With the gradual usage, the grooves wear off and repair is required.
Liquid filling Machinery components servicing
Various filling equipments are used in bottling. They include overflow filling, gravity systems, pump filling, piston type systems and many others. Maintenance of this equipment requires very high accuracy in machining, surface smoothening, and repairs. This is achieved using sensitive machine tools, which can work to very small measurements and ensure accuracy.
Bottle Washing Machinery and Maintenance
These are critical equipments in the beverage industry. This is because some plants use reusable bottles, which are always re circulated. Cleaning machines are automated and may process in stages such as pre washing, detergent cleaning stage, sanitizing and final rinse. The washers are exposed to dirt and suspended particles, which can damage the pipes and ducts and therefore regular servicing is done using the lathe for greater productivity.
The important of fully equipped maintenance workshops in industry cannot be underestimated. Soft drinks making machine are exposed to certain cyclic problems such as wearing off shafts and rollers and conducting ducts. The lathe machine is useful equipment in repairs of these faults and efficiency and productivity is maintained.