A slotting machine is a machine which is used to slot materials made of metal and wood. A slotting machine can make slots on heads of screws, bolts and other automobile components as well as other similar parts. The main purpose of a slotting machine is to shape and cut hard materials like metal and wood. The slotting machines are generally used in heavy industries like electrical, construction, furniture, automotive etc. Slotting machines are considered as heavy duty robust machines specially designed for quick and accurate metal productions. The slotting machines are well known for their high performance, low maintenance cost and longer functional life. Slotting machine is one of the important machine tools in the sheet metal industries as well in electrical, furniture and construction industries. The slotting machine is also known as vertical shaper consisting of base, column and table, ram and tool head assembly, saddle and cross slide, rams drive mechanism and feed mechanism.
Specifications of a Slotting Machine
The slotting machine is designed in such a way that it is of high standards, uniform and systematic. To elaborate, we can say that it has reasonable arrangement suiting to construction. While using it is quite convenient and easy to maintain.
The electric equipment of a slotting machine is suitable for 3 phases and A.C. power.
The slotting machine is just perfect for small batch production shop as well as the work shops where large production at high speed is required. It is used in various processes, model surfaces, key seating etc., of any workshop.
How Does a Slotting Machine Work?
The slotting machine can take up all the cutting forces because its base is rigidly built. The vertical column of the slotting machine has a front face and has guide ways in the reciprocating ram. That reciprocating ram supports the tool head to which the tool is attached. The material is mounted on the table which can be given horizontal and vertical rotary feed motion.
Types of Slotting Machines
There are two types of slotting machines available, standard slotting machine and deluxe slotting machine. Standard slotting machine is a heavy duty machine which removes metal from large castings and the deluxe slotting machine is designed with extra features and to work on high speeds than a standard slotting machine.
Applications of Slotting Machines
The main applications of slotting machines are cutting keys, slots, metal sheets, grooves of various shapes and forming regular or irregular shapes used in many manufacturing units. The slotting machine can be used in any workshop where vertical tool movement is necessary and required to manufacture different metal objects.
How to Select a Slotting Machine
If you need to buy a slotting machine for your workshop, make sure that you buy from a reliable and reputed tool room machines supplier offering slotting machines with significant features like durability, sturdy structure, spontaneous functional ability etc. The slotting machine should be manufactured from best raw materials and using latest technology. Ensure that you buy only technically advanced slotting machines so that your workshop manpower is safe and can perform at its best.
A milling machine is a workshop tool used to shape solid materials like metal, wood, plastics etc. A milling machine is different than a lathe machine because in a lathe machine the material to be cut moves, whereas in the milling machine, the cutting tool moves at a high speed. Basically milling machines can be classified into various types like horizontal milling machines, vertical milling machines, turret milling machines and CNC milling machines. Before knowing how to install a milling machine, it would be better to have some information about different types of milling machines as given below:-
Horizontal Milling Machine
Horizontal milling machine consists of overhead arm supports and cutters that are arbor driven. This type of milling machine is cost effective as it produces only high quality material. A horizontal milling machine requires less manpower which reduces the manufacturing cost of the material. A horizontal machine is an excellent workshop tool which provides several years of efficient performance. It just needs to take care of properly and proper steps should be followed while using it which will keep it in best condition for years altogether.
Vertical Milling Machine
Vertical milling machine is just similar to horizontal milling machine in terms of performance and production of quality material. These both machines differ only because of the spindle axis orientation. Moreover, vertical milling machines are cheaper than horizontal milling machines and so are quite popular.
Universal Milling Machine
The universal milling machine machines can be fitted with various attachments to enhance their operations. The indexing fixture, table swivel housing, rotary table, rack cutting attachments etc., are some of the attachments that can be made to the universal milling machines.
Turret Milling Machine
The turret milling machine can be repositioned at any time making this machine versatile and very functional. The versatility of the turret milling machine makes it more practical as many different kinds of materials can be produced with the help of turret milling machine
All the above types of milling machines can be further categorized to manually operated milling machines as well as computer operated milling machines which are also known as CNC milling machines. The CNC milling machines have many advantages as they give fast and accurate results. However, the steps to be followed while installing a milling machine depends on the milling machine you have purchased. If you have bought a milling machine from a reliable supplier of machine tools, then you will get a manual which specifies the steps to be followed while installing the machine you have purchased. Below mentioned are the common steps to be followed for installing a horizontal or vertical milling machine:-
For shipping purposes, the hand cranks are inverted to face the machine. To reverse them, engage the lock mechanism to saddle and table.
Lower knee approximately.
Withdraw the safety pin on the left-hand side of ram adapter.
Loosen the four unite head mounting bolts.
Support unit head manually and use a spanner on swivel bolt to wind into upright position.
Press the safety pin back to the ram adapter after passing the 25 degree mark.
Tighten the four unit head mounting bolts to a diagonal sequence.
Besides these installation steps, you need to follow some safety measures which are given below:-
A lathe machine is an important machine tool in a workshop as it is basically used to shape the metal articles. Initially the basic operation of a lathe machine was to cut cylindrical metal stock which was then further developed to produce screw threads, tapered work, drilled holes, knurled surfaces and crank shafts. A standard lathe machine provides a variety of rotating speeds and a facility to manually and automatically move the cutting tool into the work piece. The workshop owners and the workers should be thoroughly familiar about the different lathe machines and its operations to accomplish the jobs of cutting, shaping and fabricating metal sheets. So below given are the different types of lathe machines used for different applications and you can choose one for your workshop according to the nature of the job to be completed.
Light Duty Lathe Machine
Light duty lathe machines are generally lathe machines of small size with a swing of 10 inches or less, mounted to a bench or table top. The light duty lathe machines are made of quality tested material and is used in electronic, electrical and automobile industries. The light duty lathe machines can be used in almost all machining jobs but may be limited due to the size of the material that can be turned.
Medium Duty Lathe Machines
The medium duty lathe machines consist of a strong bed casting made of close grained cast iron. Even under high pressure and heavy load, these medium duty lathe machines can give best performance without vibrations. These medium duty lathe machines can be used in different industrial and mechanical applications like turning, shaping, facing, boring and threading of all kinds of metals. It has been successful in performing many difficult tasks of metal cutting and shaping in many manufacturing units.
Heavy Duty Lathe Machine
The heavy duty lathe machines are manufactured from highest grades of material like iron and steel. This type of lathe machine is designed for performing many tasks efficiently like screw cutting, sliding and surfacing operations. The heavy duty lathe machine has dimensional accuracy due to which it ensures high tensile strength and longer service life. Moreover, heavy duty lathe machines are quite easy to install and operate.
Extra Heavy Duty Lathe Machine
Extra heavy duty lathe machines are considered as highly efficient lathe machines which are used in steel & paper mills, oil country, ship building, power plants, mining and textile industries. This type of lathe machine is available in various models of different technical specifications referring to type of bed, length and width of bed, lead screw diameter etc. Extra heavy duty lathe machines are manufactured using high grade durable material which enables it to have a long service life. Moreover, extra heavy duty lathe machines are well known for their low maintenance, long working life and accuracy in performance.
Roll Turning Lathe Machine
The roll turning lathe machines are suitable for extra heavy duty jobs like sliding, surfacing and screw cutting jobs. These roll turning lathe machines are dimensionally accurate, abrasion resistant, corrosive resistant and has high tensile strength. It can be used to its full capability because it embraces great toughness, ample power & control to drive the carbide tipped machine tools.
All Geared Lathe Machine
All geared lathe machines are used in different operations such as sanding, drilling, cutting, etc. Moreover, all geared lathe machines are further categorized as light duty all geared lathe machine, medium duty all geared lathe machine, heavy duty all geared lathe machines as extra heavy duty all geared lathe machine. All geared lathe machines work with excellent accuracy, perfection and smoothness. If maintained properly this type of lathe machine can work round the clock.
CNC Lathe Machine
CNC lathe machines are well known for higher production and lower costs. Moreover, it fulfils the requirement of quick results with high quality in many industries like electrical, automobiles, electronics etc. CNC lathe machines are highly used for manufacturing high quality components or parts as it operates with the help of a computer program. Therefore, it enables production of large quantities with less effort.
If you are in search of more information about lathe machines and different types of lathe machines in order to select a lathe machine just suiting to your workshop requirement, then visit http://www.bhavyamachinetools.com, there you will find lathe machines made of high quality lathe machine accessories providing high performance and incurring low maintenance cost.
Basically, a lathe machine is a tool used to shape metals. In lathe machine, the material is rotated in the cylindrical motion and then touches a cutting tool to it which cuts the material. The metal sheet is fixed on the chuck of the lathe machine and then the chuck rotates in the vertical direction as well as right and left direction and touching byte’s tip to the material to cut the metal. The original lathe machine when invented used to complete tasks like cutting cylindrical metal sheets and then it was further developed to produce screw threads, tapered work, drilled holes, knurled surfaces, and crankshafts. The modern lathe machines available nowadays, offer the facility of rotating speeds as well as adjusting manually and automatically the cutting tool in the lathe machine. There are different types of lathe machines available like light duty lathe machines, medium duty lathe machines, heavy duty lathe machines, extra heavy duty lathe machines, all geared lathe machine, imported lathe machine, CNC lathe machine, roll turning lathe machines and many more. No matter what type of lathe machine it is, you need to follow the below given basic instructions while using it.
You need to ensure that the lathe machine should not be started cold. First of all, warm up the lathe machine for 10 minutes, setting its speed up to 1000 rpm. The lathe machine should also be well lubricated and you need to check all the tools and ensure that they are tight.
Now, the tool holder should be located and tool block should be inserted in it. The spot is supposed to be located in the tool block where you can insert a cutter. Also for safety reasons, you need to tighter the tool block as tighter as you can. The cutters allow the users to cut from left to right, which is also known as cutting on a Z axis.
The tail stock is to be located where drill chuck can be inserted. The tail stock is very useful as it helps in drilling holes in the metal. The crank at the end of the measuring device helps in performing precision depths to the cuts.
The next step would be to set your zero and stop the turning spindle. You need to get a tool holder and put in at least 0.5 inch block between the tip of your tool and the metal sheet. Slide the tool holder in and out on an X axis to tighten it. The micrometer wheel should be set to zero.
Also you need to set your X zero point by pulling the Z axis tool towards the spindle and slide 0.5 inch block between the tool and the work piece. You also need to set the X axis micrometer to zero and turn the wheel 0.5 inch away.
So, now if you want to cut 0.5 inches from the metal sheet keep X axis and Z axis both 0.25 inches away from the metal sheet and then start the spindle.
Safety Measures to be Taken While using a Lathe Machine
You need to get dressed correctly by rolling your sleeves above the elbow. Also remove rings and watch if you have worn.
Before making any adjustments to the tools of the lathe machine, always remember to stop the machine.
Spindle speeds should not be changed until the lathe machine has come to a complete stop.
Always wear protective eye glasses before operating a lathe machine.
While the metal sheet is turning, never try to measure the cut.
Never lean on the lathe machine.
For more information on lathe machines, please visit our website http://www.bhavyamachinetools.com, where you will get information about various types of lathe machines available.
Press brake is an important tool which is widely used in cutting metals in various shapes and sizes. It helps in forming predetermined bends in metal sheets by clamping the material between matching punch and a die. Thus, a press brake uses some kind of force to bend or shape the metal in a particular form. The shapes formed in the metal with the help of press brake are extremely accurate but it also depends on the kind of die used and ability of the operator. Press brake is a wonderful asset to any workshop, provided it is used correctly. If the press brake is not operated in an effective manner, the result may be not accurate and the end product produced will be of low quality. The combination of the right kind of punch, die and knowledge of the operator can enable a press brake to give an accurate output.
Uses of Press Brake
Press brake is used in the manufacturing process of various housing products, automobiles, heavy equipments etc., where bending of metal sheet is required. The metal sheet once bended or shaped out of press brake is used in various manufacturing industries producing products used in our day to day life. The press brakes are available in various sizes to handle sheets of various sizes and thicknesses. Depending on the size and the thickness of the sheet metal, the type of press brake is used.
Types of Press Brake
There are various types of press brakes available like mechanical press brake and hydraulic press brake. Mechanical press brake enables easier overloading but doesn’t enable the operator to adjust the stroke level while the process is in continuation. One has to complete the process and then adjust the stroke length. A skilled operator is required to use mechanical press so that precision in the end product can be achieved. In 1970s, the hydraulic press brake started replacing mechanical press brake because of its affordable costs and safety advantages. However, using hydraulic press brake resulted to high quality products manufacturing which benefited many manufacturing units. Due to this, hydraulic press brake became popular amongst all the press brake machines available in the market.
The mechanical press brake is made of iron whereas, hydraulic press brake is made of steel. As the hydraulic press brake is made of 100% steel, its structure is much more firm than a mechanical press brake. This eliminates the built-in stress in a hydraulic press brake and so the machine can be used for the longer period of time.
Hydraulic press brake uses hydraulic system, which is much more superior than a mechanical system as its power output is stable and its repairing services can be found locally.
In hydraulic press brake, there are two cylinders controlling the beam’s vertical moving.
Hydraulic press brake under the CNC system can be controlled by the computer which results into accurate and fast production.
In hydraulic press brake, the gauge is controlled by the electric device with the digital panel in the front. So, you can enter the data or manually adjust according to the aiming point.
So, now if you are planning to buy a press brake, make sure that you read the manual and go through its features and after that only you can decide the type of press brake to be purchased. Always go for a perfectly designed press brake which consumes less power and incurs low maintenance costs. For more information on durable and user friendly press brakes, visit http://www.bhavyamachinetools.com.
Machine tools are the machines used for various processing work on different metals. Machining works like cutting, grinding, shaping machine to shape the metal workpiece, boring, slotting on metal through slotting machine, shearing and others are carried out by mechanical and electronic tools are known as machine tools. Previously in 18th century before the industrial revolution, the machineries were made from the wood. The bulk production with precision accuracy evolved the mechanism to define metal parts from cast iron and wrought iron but still there are were limitations of hammering and to create required pressure on metal works. Gradually the further inventions as per the requirements for machining evaluated the old wooden or metal machineries to their existing form passing through several stages Previously manual pressure are used for machining tools that can be transformed to electrical pressure and mechanical pressure later on as the electricity invented. Earlier machine tools used flywheels with gears and levers for controlling the machine. After the mid age of twentieth century Numerical controlled machineries and then CNC machineries were evaluated for better machining.
Grinding Machine
Grinding machine is used to grind the metal and other materials. This machine tool is well recognized as a Grinder in the Industries. This machine consist the abrasive wheel, the rolling wheel used as a cutter. It cuts the metal in chips. The importance of this machine tool is to make the finishing of metal work piece by grinding the small chips from metal surface. The process through which the grinding machine removes metal is called as abrasion. Heat gets produced during this process. It requires coolant to cool down the metal piece. Various types of grinding machines are used in different industrial applications.
Belt grinding – This grinding machine is used for grinding wood and metals to finish, debar and material removing.
Bench Grinder – manual machine tools used for finishing operation consisting two wheels of different grains.
Cylindrical grinder – with multiple grinding wheels to create cylinder shape of metal. Precision tubes, rods and bushing are generated through this grinder.
Surface Grinder - Most commonly grinder with manual use or CNC operated surface grinder. The work piece movement in back and forth grinds the surface of metal piece
There are many other types of grinder like tool and cutter grinder, jig grinder and gear grinder used to grind metal piece for different applications. For specific machine tools enquiry, you can log on the website – www.bhavyamachinetools.com
Drill FAQ will give you idea about the types of drill machines and their various industrial applications. Here it is tried to describe the common queries and needful information for drilling machine. For further query about the machine tools and their technical specification, you can visit the website – http://www.bhavyamachinetools.com
What is drill?
Drill is a machine tool used with cutter device like drill bit to drill various size of holes in solid materials like metal, wood and concrete etc.
What are the available types of drills?
There are various types of drills such as manual hand operated drills like bow drill, gimlet, breast drill and push drill. Electrical drills are pistol grip drill, hammer drill, cordless drill, drill press, radial drill and drilling cum milling machine.
What are drill bits?
Drill bits are the cutting tools used to create cylindrical holes in solid materials. Drill bits are held in the drills to get torque on rotation which creates holes.
What are the types of available drill bits?
There are various types of drill bits used in Industrial applications. Universal drill bits are used to make holes in wood, metal, plastic and others. There are different variants of universal bits like twist drill bits, step drill bit, unibit, hole saw etc, Metal drill bits as the name suggest, is used in metalworking for drilling. Variants of metal drill bits are center and spotting drill bits, core drill bit, countersink bit, ejector drill bit, gun drill bit, indexable drill bit etc. Wood drill bits are used for drilling in wood with different types of bits includes lip and spur drill bits, wood spade bits, spoon bits, forstner drill bits, center bits, auger bits, gimlet bits and adjustable wood bits etc. There are other bits used for different materials like diamond core bits, masonry drill bits, glass drill bits, PCB drill bits etc. Continue reading →
Drill is a machine tool used for drilling the holes in solid materials like metal and wood with drill bit or driver bit. Drills are used in wide range of applications in metalworking, constructions and woodworking industries. The small drill is used for our household requirements to make holes on wall and materials. Drill machines are available in various sizes and power capacities. Drill is one of the oldest handy tools used from very beginning of the industrial era.
Types of Drills
Varieties of drills are manufactured as per the industrial needs. They are categorized based on different parameters like manual drills and automatic drill machines. Manual drills are referred as hand powdered drills used with hand pressure on the device/material to drill a hole. Manual drill variants are Bow drill, Gimlet, Breast drill and push drill etc. Automatic drill machines are powered with electricity or compressed air known as electronic drill and pneumatic drill respectively. Drilling work is carried out at different locations with various types of drills including construction drill, wells drill, thermal drill etc. All drills have different applications of drilling from small to bigger size hole. Continue reading →
Lathes FAQ will give you idea about the lathe machines and queries related to their operations. Here it is tried to describe the common queries and needful information for lathe machines. For further query about the machine tools and their technical specification, you can visit the website – http://www.bhavyamachinetools.com
What is Lathe?
Lathe is a powerful machine tool to shape or cut the metal and wooden workpiece symmetrically on all axis.
What are the different types of Lathes?
Based on the type of machining techniques and technology, Lathes are defined as center lathe, toolroom lathe, turret lathe, gang-tool lathe, Multispindle lathe, CNC lathe and micro lathe. Center lathe, toolroom lathe, turret lathe, gang-tool lathe are executed mechanically with great human intervention. CNC lathe is computer operated lathe machine with automization for precision work where human presence doesn’t affect the accuracy standards. Micro lathe is available in manual and computerized form for small workshop.
What are the main parts of Lathe and their functions?
Lathe is versatile machine cut the metal in shape of the rotating work piece. Numerous work features can be achieved through turning, facing, boring and parting of the metal. Lathe bed provides stability to the cutter and maintains the alignment of headstocks and tail stock. Headstock keeps the spindle in positioning with lathe bed with motor and power system. The tail stock on right side of the bed holds tool bit for different machining. Central positioned lathe carriage is the platform for machining. Continue reading →
Lathes are widely used machine tools in the in the mechanical industries, factories, warehouses and manufacturing units. Lathes are generally applied to metal and woodworking units to shape or cut the workpiece with symmetry on all axis. Lathe rotates the object around the spindle for machining the metal in desired form. Lathe machines are available from small table units to large room units based on the type of industrial application. Based on the type of operation lathes are categorized in manual and automatic CNC controlled (Computer numerical control) machines.
Lathes are designed to machine the metals, thus known as metal lathe, metalworking lathe, toolroom lathe, turret lathe etc. Lathes use tool bits or drill bits to remove the hard material from the rotating workpiece. Lathes are designed for different industrial applications but the basic features remains common. The main parts of lathes are headstock, bed, carriage and tailstock. The various features and functionalities make the lathes use for different types of applications. Modern technology with computing power gives more automization to the mechanical machineries for better functioning with precision and speedy work.
Types of Lathe
Based on the type of machining, different variants of lathe machines are used. Various types of lathes are available in the market based on the machine tool functionality and technology used in manufacturing the lathes. Continue reading →
