In this article, we will talk about the benefits of a hydraulic busbar bending machine and its Edge bending mold. You will also learn how it works and how to choose a machine that will best suit your needs. After all, the benefits of a hydraulic busbar bending machine are numerous. Let’s get started. Here are a few examples. Let’s take a closer look. Here, we will discuss how hydraulic busbar bending machines work.
Hydraulic Busbar Bending Machine
This machine can be easily transported between locations, making it ideal for both in-plant and field service requirements. It features a FC electric limit switch that controls the bend angle, a hydraulic work cylinder, and a complete range of accessories. Electric power packs are available as an option as well. Several types of hydraulic clamps are available in the market to ensure that the machines can be used for various kinds of busbars.
Busbar bending machines are commonly used to shape solid bars, hollow tubes, and flat strips into different shapes. They are usually composed of copper, brass, or aluminium. There are several models available, and you can select the most suitable one based on the materials you want to bend. These bending machines are easy to use and come in different shapes, too. Hydraulic and pneumatic cylinders can be used to bend aluminum, copper, and other types of metal.
Hydraulic busbar bending machine features several advantages over manual tools. The first benefit is its portability. It is very easy to transport and ideal for in-plant and field service requirements. The second advantage of using a hydraulic bending machine is that it can bend any metal material, including brass. Moreover, the bent busbar will not twist and you can remove the workpiece without any hassle. Both N-type and L-type hydraulic bending machines allow you to bend busbar in vertical plane or horizontal plane.
Edge Bending Mold for Hydraulic Busbar Bending Machine
The upper mold must match the part’s shape and size. Its fillet radius should be slightly smaller than the part’s bending radius. The straight arm type is typically used. A curved arm can be used instead if needed. The machine can be set up for vertical, edge, and U-shaped bending, and can support both Vietnamese and Russian busbars. It can be used for both manual and hydraulic bending.
The punching and cutting dies are made of Cr12Mov steel. They are durable and have an average life of 8 years. This machine also comes with a punching unit that can operate the bending unit. Its cutting and bending unit feature flat bending dies and a U-shape bending die. This machine is widely used in electric transformer station and voltage switchgear. This equipment can improve the production capacity.
An edge bending mold can be made from several different types of metals. Depending on the type of metal and thickness, this mold can be made of a variety of materials. The radius of the bend is dependent on the type of dies used. A small radius will allow for a lap joint. A large radius will require a larger mold than a narrow one. A small radius will allow the user to get a very tight bend.
Benefits of Hydraulic Busbar Bending Machine
If you have a small business, you may choose a simple hydraulic busbar bending machine. These machines have simple operation and can measure angles with digital or mechanical angel indicators. The “V”-type head will create two parallel lines behind the busbar after bending. However, these machines do not calculate spring back during the bending process, so you will need to consider this when using them. If you are looking for a machine with advanced functions, you can also choose a hydraulic bending machine.
A hydraulic press brake machine is an excellent choice for bending thicker materials. The press can change the output force by a factor of +20Kg within a 20mm boost stroke range. A hydraulic press brake machine will provide consistent bending and a specific radius on thicker materials. This type of machine is versatile and can complete 40 cycles per minute. Moreover, it is very easy to use and is suited for most industrial applications.
Another advantage of hydraulic busbar bending machines is their low maintenance cost. They do not need to be serviced regularly, and there is no need to change oil. Furthermore, a hydraulic machine can pollute the environment as there are parts that can easily break or be damaged. With a pure electric servo bending machine, you only need to maintain it with lubrication. Apart from these features, hydraulic busbar bending machines have high efficiency and reliability.