The various types of bending machines include the bus bar bending machine, profile bender, pipe bending machines, metal sheet bender, motorized and manual pipe benders. These are innovative forming machines generating bends on a metal work piece. This is achieved using linear rotating motion. They are developed with high flexibility that allows easier exchange of work pieces and ability to generate smooth even bends without deformation of the work piece. The profile bending machine is equipped with special hydraulic motor and gearing system with special hardened steel for durability. The bending machines are sturdy in construction and workmanship, and all safety concerns have been addressed. Operation is through advanced control systems that also enhance efficiency of the process.
Iron Worker Machine
Iron worker machine is a combination of productivity and effectiveness in metal working. The iron worker machine is very user friendly designed for durability and low maintenance costs. It has been developed by very competent engineers with vast experience on the metalworking processes and the needs of the industry. Has a strong and rigid structure for noise less operation and reduced vibration. Some application include cutting and shearing operations on angle lines, I section cutting,punching, notching and other customized operations. This is equipment that has a guaranteed return on investment. The control system is advanced with easier tool handling as well as completely safe operation.
Imported Sheet Metal Machine
Imported sheet metal machines include tube benders, profile end grinders, swaging (bead bending machines, profile bending, shearing machine and slip rolling machines. The shearing machines are designed with high grade steel and a robust construction to give strength and rigidity to the equipment. The sheet metal machines are able to achieve better cutting accuracy on thin sheets with a lower rake angle and also designed with automatic rake angle adjustments. They are also pre-calibrated for easy adjustment of the blade gap. They are also able to achieve smooth and low noise operations as well as high power usage efficiency. Operator safety is also well considered.
Wood Working Machine
Wood working machines include the Combination planners, surface planner models, thickness planners, spindle molders, spiral lathes, wood saws and circular saws, radial saws, grinders and chisels. The equipment is built with compact design and of rust resistant material making them highly durable. They have been built to provide high power and precision which translates to reduced material wastage and good return on investment. The planner equipmentshave been highly automated to produce very good finishes in the shortest time possible.The J 601 heavy duty planners are especially great for extremely busy environment and works efficiently with no downtimes or machine failures.
This welding equipment is versatile with advanced control system and achieves efficient welding over a long period of time. The models available include the MIG and the MAG welders. The equipment comes with the wire feeder and pressure regulator devices including the flow meter and measuring gauge. The Arc welding machine models are very affordable and require less maintenance. They can offer power saving of between 30 – 60% and offer very good arc formation as well as a power factor of up to 0.9. The equipment is suitable for all kinds of electrodes and light in weight for easy movement. The welding machines have also been fitted with protection against under voltage, over voltage and surges in power levels.
CNC Machining Center
The available models for CNC Machining Center include DL – MH series and the TD Series for drilling and tapping centers. The CNC machines are able to guarantee long term reliability and efficiency through sturdy construction, high quality manufacturing material and automatic lubrication systems. The CNC machines are also equipped with automatic tool length setters that ensure allmeasurements during production are highly accurate and there is no material wastage. The machining centers are also equipped with programmable logic control systems as well as automatic memory system that avoid repeated calibrations when similar work pieces are being operated. The equipment can also accommodate a wide variety of spindles required during the different operations.
CNC Vertical Machining Center
The vertical machine center can be referred to as an industrial work horse, able to deliver parts with high accuracy and has reduced production time. The spindle design is robust and well designed to deliver exceptional horse powers, superior torque and variable machining speed as may be required by the work pieces. With this level of automation, the CNC vertical machining center can cut a wide variety of materials, lower production cycle times, reduce the cost of machining and increase the profitability of the process. The machine has been developed with great hind sight from the engineers to reduce the downtimes associated with frequent quality checks
Slant Bed CNC Turning Centre
Slant bed CNC Turning Centre is a high speed production lathe that has a high precision and a bi-directional indexing turret. The eight station tool turret increases the production efficiency and decreases waste. The guide ways are also developed in a way to ensure accuracy and high level of feed as well as cutting speeds. The 45 degree slant bed CNC turning centre feature of the bed enhances the accuracy of operation and machine stability. The spindle structure is also designed and mounted in such a way as to prevent deformation of the work piece.
Drilling Cum Milling Machine
The drilling cum milling equipment from Bhavya Machine Tools comes with several advantages to the user. These include ;
- Excellent gantry design for greater functionality and performance
- May come in gantry or table design
- Singular or multistage carriage design
- Good pass between the columns for maximum usability
- The milling cum drilling machine offers flexible machining which can integrate up to 5 axis milling head
- Long term accuracy is guaranteed through sturdy and rigid framework that eliminates unwanted vibration.
- Some of the units come with enhanced tool management system for easier tool changing, automated lubrication and very user friendly control system for smooth operation.
Re-sharpening machine is a very innovative equipment made to withstand rigorous and hard metal sharpening operations. It delivers very precise grinding results with an accuracy of up to 0.02mm. The equipment is easy to learn and operate and will sharpen a drill bit in 20 seconds. The power consumption is good and the grinder usage of approximately 0.2 mm. The quality of the grinding wheel has been ensured by using diamond dust wheel grinding material. The tool box is also well secured. Some of the units are portable hence can be used at the work site. Various models of drill bit re-sharpener and universal drill grinders are available depending on the customer’s needs in machining.
Some models of the hydraulic press include the c-type hand operated press, c-type power operated, H-type power operated press. The pressing equipment is built with great versatility and designed to run at variable strokes and die sizes. They are developed to handle various production needs and different tool sizes as the production demands. The ability to have variable stroke length allows for various applications including punching, straightening, pressing, transfer molding and other applications. Due to the variable stroke length, a wide range of die heights can be used and still be able to maintain the required tonnage during operation.