CNC Machining Center, Slant Bed CNC Turning, Drilling-cum-Milling, Re-sharpening Machines

CNC Machining Center

CNC Machining CenterThe available models for CNC Machining Center include DL – MH series and the TD Series for drilling and tapping centers. The CNC machines are able to guarantee long term reliability and efficiency through sturdy construction, high quality manufacturing material and automatic lubrication systems. The CNC machines are also equipped with automatic tool length setters that ensure allmeasurements during production are highly accurate and there is no material wastage. The machining centers are also equipped with programmable logic control systems as well as automatic memory system that avoid repeated calibrations when similar work pieces are being operated.  The equipment can also accommodate a wide variety of spindles required during the different operations.

CNC Vertical Machining Center

CNC – Vertical Machining CenterThe vertical machine center can be referred to as an industrial work horse, able to deliver parts with high accuracy and has reduced production time. The spindle design is robust and well designed to deliver exceptional horse powers, superior torque and variable machining speed as may be required by the work pieces. With this level of automation, the CNC vertical machining center can cut a wide variety of materials, lower production cycle times, reduce the cost of machining and increase the profitability of the process. The machine has been developed with great hind sight from the engineers to reduce the downtimes associated with frequent quality checks

Slant Bed CNC Turning Centre

Slant Bed CNC Turning CentreSlant bed CNC Turning Centre is a high speed production lathe that has a high precision and a bi-directional indexing turret. The eight station tool turret increases the production efficiency and decreases waste.  The guide ways are also developed in a way to ensure accuracy and high level of feed as well as cutting speeds. The 45 degree slant bed CNC turning centre feature of the bed enhances the accuracy of operation and machine stability. The spindle structure is also designed and mounted in such a way as to prevent deformation of the work piece.

Drilling Cum Milling Machine

Drilling Cum Milling MachineThe drilling cum milling equipment from Bhavya Machine Tools comes with several advantages to the user. These include ;

  • Excellent gantry design for greater functionality and performance
  • May come in gantry or table design
  • Singular or multistage carriage design
  • Good pass between the columns for maximum usability
  • The milling cum drilling machine offers flexible machining which can integrate up to 5 axis milling head
  • Long term accuracy is guaranteed through sturdy and rigid framework that eliminates unwanted vibration.
  • Some of the units come with enhanced tool management system for easier tool changing, automated lubrication and very user friendly control system for smooth operation.

Re-Sharpening Machine

Re-Sharpening MachineRe-sharpening machine is a very innovative equipment made to withstand rigorous and hard metal sharpening operations. It delivers very precise grinding results with an accuracy of up to 0.02mm. The equipment is easy to learn and operate and will sharpen a drill bit in 20 seconds. The power consumption is good and the grinder usage of approximately 0.2 mm. The quality of the grinding wheel has been ensured by using diamond dust wheel grinding material. The tool box is also well secured. Some of the units are portable hence can be used at the work site. Various models of drill bit re-sharpener and universal drill grinders are available depending on the customer’s needs in machining.

Hydraulic Press

Hydraulic PressSome models of the hydraulic press include the c-type hand operated press, c-type power operated, H-type power operated press. The pressing equipment is built with great versatility and designed to run at variable strokes and die sizes. They are developed to handle various production needs and different tool sizes as the production demands. The ability to have variable stroke length allows for various applications including punching, straightening, pressing, transfer molding and other applications. Due to the variable stroke length, a wide range of die heights can be used and still be able to maintain the required tonnage during operation.

Use of Specialized and CNC Lathes in Education and Training Institutions

Introduction

Lathes are referred to as the mother of all machines due to the numerous engineering functions they perform and their application in nearly all industrial sectors. As the proverb goes, there is profit in all hard work; lathes are at the center of all profitable production and maintenance centers.

They provide a wide range of mechanical engineering functions suitable for all manufacturing and maintenance workshops. Teaching technical students on lathe machine operations not only impacts them with practical skills but also enable students engage in profitable ventures after college.

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Nature of educational lathe machines

With the rapid increase in the number of universities and tertiary education centers offering quality engineering education, students must be trained on practical hands on experience on these equipments. Sturdy, high precision and accurate equipments are therefore used.

Educational equipments are developed to provide extra safety during operation since they are operated by untrained people. The bed, spindle, chuck and other components are made to high strength and durability and are must be produced to precision and accuracy.

Special training features for educational lathe

Trainer equipments must incorporate operations such as threading, horizontal boring, turning, facing, horizontal drilling, knurling and other functions. This ensures that trainers attain skills and experience in all machine tool operations. Three and four jaw chucks can be mounted on this equipment and this increases their versatility.

Safety is at the heart of every process and device. To enhance safety, they have automatic turn off switches and foot brake pedal that stops the device immediately. They also incorporate ergonomics to ensure that the user does not strain when operating the device.

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CNC lathes are at the heart of modern training. Most operations in these devices are automated and have computerized feeds. It is possible to program these machines and are compatible with CAD and CAM software’s.  Using CAD, drawing and other materials can be imported and used during operations.

Educational institutions are centers of excellence and quality. As a result, trainer machine tools must achieve high precision and accuracy. Their beds are manufactured to high flatness, robustness and smoothness. This is achieved high strength materials to manufacture the bed, carriage, tailstock, headstock, and tailstock. The feeds and lead screw are specially constructed to reduce backlash which results to inaccuracies.

Use in Education Institutions

The use of these machines in engineering college has increased due to the rapid need to produce well trained graduates and technologists in many countries. Currently most education facilities use CNC lathes since the train the student on both manual and computerized control. Over 95% of engineering learning institution have these equipments and is therefore imperative that institutions acquire them to aid in practical training.

Conclusions

Educational training equipment replicates modern machine tool used in production and maintenance centers. The machine tools used for teaching must have high strength and provide numerous functions to enable students gain all skills required. In addition, CNCs trainers are programmable, versatile and easily linked with design centers utilizing CAD and CAM software’s.

The Vertical Machine Center – Advanced Milling Techniques that Deliver High Quality Workmanship

Milling requirements have been changing in accordance with the industrial requisites. There are innovations made in milling specifications and vertical center is one among them that is suitable to obtain rigid and flexible milling in fragile work materials.

Development of the Vertical Machine Center

Complex machining operations cannot be performed by conventional milling. There are specific tools designed today to make the milling perfect. A vertical machine center is a option that can be applied to obtain precise milling in complicated work materials including ceramics, cavities, intricate cores, etc.

Essential Features of the Vertical Mill for Peak Performance

We offer this with exclusive specifications including cooling system, working lamp, and alarming lamp, spindle blowing device, foundation bolts and pads. The heat exchanger offers improved functionality. The automatic chip flushing makes it easy to remove wastes immediately during the milling operation thus leaving space for flawless machining.

Benefits of the Vertical Mill over the Horizontal Mill

Horizontal milling device is equipped with horizontal spindle or horizontal arbor wherein it performs rotary function and mills at different angles on the work piece. The structure of the horizontal machine has been designed in such a way that rapid milling operation can be done.  Vertical mills are advantageous over horizontal mills as they can work with die sinking. Hence, it is applied in variety of operations including forging, coining, casting, etc.

VERTICAL MACHINING CENTER

Safety Features of the Vertical Milling Machine

The spiral chip removal system and automatic chip flushing makes and the heat exchanger supports to remove metal chips spontaneously. This is one of the important safety aspects as chips that emerge out in milling operations might wound eyes, skin, etc. However, wearing personal protection equipments will remain advantageous to avoid possibilities of safety issues.

Design of the Vertical Bit Machine

It is designed to provide precise and high speed milling. It also matches materials that have high tolerance. For precision, accuracy and stability, it remains the right choice as some of the intricate milling operations like forming cavities in casting materials are not possible with conventional mills or horizontal mills.

Range of Applications

It has wide range of capacities. It provides high speed milling on hard materials however sustains precision in milling. It can be applied to obtain precise finishing in tough material including cast iron, hardened steel, etc. The spindle blowing makes way for high speed spindles performance and subsequent accuracy in milling.

Availability in the Market

It has been found to be very effective in work shop to obtain final finishing in milling operation.  We offer vertical center made of high quality material. We provide excellent specifications including alarming lamp and ATC will keep the device perform flawlessly and accurately at https://www.bhavyamachinetools.com/products/.

Conclusion

Vertical machine center is a versatile and improved form of vertical mill. It is a suitable device used to make holes in complex materials like ceramics.