Machine tools manufacturing Industry is a very planned and important industry today. Indian manufacturing industry has grown many fold be it automobiles, aerospace, defense, electric machinery. For a country to progress, to become influential it must progress in technology. Today technology and industry play a very important role in our lives. Take a look around yourself, almost everything is machine made or machine operated.
At present the machine tool industry in India is worth two billion US dollars and is estimated to boost to 4 billion dollars according to ( IMTMA) Indian Tool Manufacturers Association. Globally, in the field of production India ranks 13th. There are about 450 industrial units manufacturing tools, parts, accessories, attachments and parts. The organized sector has about 150 units and 70% of the production output is by the key ten manufacturing units.
Since 2002 industry has experienced an excellent rate of growth. This happened because the main global industries outsourced manufacturing to India which in turn led to increase in demand. Now the Indian industry is exporting to various countries. As the government is laying emphasis on more investment in this tool industry, it is sure to grow and become the global hub for manufacturing tools.
A wide range of metal cutting and metal forming equipments are being manufactured by the Indian machine tool industry. They are making manually operated machines as well as computer numerically controlled machines. More people are now opting for superior numerically controlled machines as less man power is needed for these and the output is enhanced.
Indian industry is also designing and producing machines for special purpose like TPM friendly machines, handling systems, robotics etc. These have integrated the sophisticated and complex features of technology from many advanced countries. Value added low cost machines are also made to meet specific requirements of customers.
The main raw materials needed by the machine tools industry like ferrous, non ferrous metals (steel and aluminum) are easily available in India. Moreover, India has a stable foundry industry to support industry for complex and good quality castings. As compared to global industry India is the 6th largest producer of castings.
The machine tool manufacturing industry of India has experienced a major change in its views. It is known for its low cost but high quality products. The pillars of the complete manufacturing industry are the equipments manufacturers as capital goods are produced by them. The growth of equipments industry has a huge impact on the whole manufacturing industry.
Some of the machines manufactured are lathe machines, drill machines, shearing machines, wood working machines, press brakes, tool room machines, sheet metal machines, power tools, machines accessories, welding machines, automobile and garage machinery etc. These machines and tools are being exported to many countries like South Africa, Zimbabwe, Dubai, UAE, Daman, Saudi Arabia etc.
Indian machine tools manufacturing industry is an extremely innovative industry where products are manufactured by the transferring technology from a leader of technology.
Why A Workshop Is Necessary for Metal Working?
The metal work will comprise of light metal applications such as jewelry to heavy duty applications such as automotive garage or building bridges. Metal work is an energy intensive activity that produces a lot of noise, dangerous debris in form of metal off-cuts, and excess fumes. In order to contain the dangerous residue and ensure that the working environment is safe and sound to the environment as well as human health, it is important to set up a proper metal workshop. A poorly laid out workshop or using the wrong kind of machine tools will more often than not create an unfriendly working environment that will be more prone to accidents.
What Influences the Design of a Metal Workshop?
Prior to constructing a metal workshop, it is necessary to carry out a detailed research in order to come up with the most feasible workshop. The type and size of the workshop will be influenced by the following:
• Availability of Space: large space makes it possible to create a large workshop that will house many apparatus while a limited space will only be sufficient for small devices.
• Type of Metal work: Heavy duty applications or activities taking place frequently require a large workshop while a smaller workshop will suit applications carried out rarely.
• Type of Machines: Large milling, bandsaw or any other tools require a commercial grade large sized workshop. A milling equipment for light metal work such as jewelry can be used in a small workshop.
• Legal Requirements: The location of the metal workshop will be influenced by the legislation as well as council bylaws. It is usually not allowed to set up an industrial workshop in a residential area. The local authorities will also authorize the setting up of a workshop based on social and environmental factors such as noise pollution.
• Power supply: A Standard sheet metal equipment, CNC lathes, press brake or power press will run on 110-240 volts (single phase) which is the domestic power supply. However, large bandsaw, sheet metal, power press as well as press brake equipment will require industrial power supply which comes in 3 phase with voltages of about 414 volts (AC).
Types of Machines Used in A workshop
Machines used in a workshop for metal working come in various designs. The tools will include sheet metal, milling , press brake, bandsaw, power press and CNC lathes. High quality equipments will assure the user of top notch work, but it is important to regularly service and maintain the intruments as per the manufacturer’s recommendations. Failure to do so will shorten the life span of the machine. It is also beneficial to use genuine spare parts as well as a reputable service firm during repairs. Click Here to get more information on Workshop for Metal Jobs.
Coming up with a good workshop will entail a number of processes hence should not be viewed as a one-off activity. Periodic adjustments will be necessary to improve the service delivery. The ideal workshop needs to be cost effective providing reliable service at all times.
The machine tool industry is regarded as the backbone of any industrial economy. It is basically the source through which a broad variety of industrial products and consumer goods are manufactured. India is a developing nation with a rising economy, and its value is largely estimated by its manufacturing capabilities. The rapid industrialization has played an extremely important role in transforming India as a manufacturing hub of the world. Today, the Indian tool manufacturing sector receives a number of incentives from various government agencies. Moreover, constant efforts are made to develop and maintain the growth of the country’s equipment sector in order to remain competitive in the local and global market. As a result various types of device are now manufactured throughout India to meet the growing demand of the national and international clients. Tools are regularly used in various industries such as automobile, general engineering, energy, railway, defense, etc.
Machine Tools from Indian Manufacturers
Following are the several benefits of purchasing tools from Indian manufacturers. First of all Indian companies now have the latest manufacturing facilities and modern infrastructure that helps to produce top quality products. Moreover, the Indian manufacturers incorporate the most modern machinery and hence they can produce highly complex machine components and superior. Another major advantage is the significantly lower costs of production in India. Besides this the Indian manufacturers use various raw materials that are made locally. For example all the castings, CNC controls and electrical equipment, sheet metal parts, mechanical components, machining parts are made locally; and assembly, fitted in house by expert technicians. Hence the unit that are produced by the manufacturing companies in India are relatively cheaper as compared to device made in the other developed nations of the world. Click Here to check various Indian tools offered at Bhavya Machine Tools.
Machinery from Indian Manufacturers
The superior quality is the most important advantage of purchasing machinery from Indian manufacturers. Moreover, the design of the machines is regularly improved to enhance the production process, ensure higher volumes and maintain continuous flow of production. Another advantage is the comparatively less wear and tear, and easy maintenance of the Indian devices. Besides they are highly reliable, accurate and effective. The Indian machines also offer an overall benefit in terms of service related factors. The required spare parts and skilled technical service personnel are readily available and are also relatively cheaper. Good after sales service is also provided by the Indian companies. Moreover the services are constantly improved by offering regular training to the service engineers. Today India has a well established supply chain system and fast delivery is now provided to both domestic and overseas customers. Further, the growing demand for highly advanced instrument and the ever increasing competition has resulted in the production of highly sophisticated tools by the manufacturers from India. Today the Indian manufacturers can supply both standard and custom machines as per the specific needs of the buyer.
Hence many buyers now prefer to buy tools from Indian manufacturers.
The research and development activities have resulted in manufacturing a variety of new products including several types of workshop machinery. In fact equipment play an important role everywhere and affect almost every person, in any part of the world. Today unit are utilized for numerous purposes. They help to mechanize various manual tasks and also make the related process simple. It enable us to complete the particular work faster, also reduce the manual efforts and thereby increase productivity.
Nowadays, various types of workshop tools are manufactured in many countries across the globe. These tool room are commonly used for different purposes in a wide range of industrial segments such as woodworking, automobile, electrical, construction, etc. Moreover, good quality workshop equipment is very important, in order to obtain high quality output. Therefore, several buyers now prefer to invest in good quality equipments, and thus achieve higher productivity and thereby produce better quality products.
In any industrial setup, buying any device is an important decision, and a costly investment. It is also one of the most essential assets of each and every production unit. It is practically the basic requirement for manufacturers in all types of industries worldwide. Machines assist to do the related task easily with better accuracy. They can also deliver large volumes of the required product, and that too repeatedly for many years.
A superior quality device is always capable of achieving the best results. Hence it plays an important role in increasing the efficiency of the related process or task, and this ultimately increases the profit of the organization. Today, there are many renowned manufacturers that assure to supply various types of workshop unit, designed and engineered as per high quality standards.
Moreover, the performance of any machine also depends a lot on the quality of the associated mechanical parts. Therefore a top quality component also helps to deliver high quality results, and increase the overall productivity of the related tools. Hence fabrication units and metal working plants should always invest in high quality tools. This is due to the fact that buying low quality sheet metal equipment, may lead to low quality output and also relatively less production.
A sub standard machine needs frequent repairs and will also not last longer. Hence it has to be replaced in the short term before you get the necessary results. This finally increases your company’s maintenance expenses and manufacturing costs. Purchasing a low priced workshop tools also delivers less output. Hence you need to run the device for a longer time and also employ more persons to achieve the same level of output, delivered by a high quality and comparatively expensive.
Using second hand machinery may also lead to higher downtime in the manufacturing plants. This will affect the production cycle and also delay or reschedule the related process. Sometimes poor quality equipments may not work and acquiring a new unit may be difficult, thus production may stop. Accidents may also occur due to low quality machines.
Nowadays, the tool room work and workshop machine activities; are done by repairers or through suitable lathe tools. A lathe is a tool utilized to perform various functions like turning, cutting, drilling, grooving, knurling, parting, threading etc. They are used to produce accurate products made from metal, plastic, wood etc. The basic lathe machine operations are as follows:-
Turning is an essential and important lathe operation. It is used to create circular objects and for reducing the diameter of the work. Taper turning refers to the process where the tool narrowly cuts the job at a specific angle. Knurling is done using a knurling tool; it has two slashed lined wheels that are pressed against the rotating work piece to produce a knurled object.
The drilling operation uses a drilling tool which is held in the tail stock and fed into the work by using a handle on tailstock. Threading is a precise operation, where the tool is fed into the job at a constant speed. This is done by attaching a carriage assembly with lead screws that are connected to the driving mechanism through gear trains. Two types of threading are external and internal threading.
Grooving is done before external threading by feeding the grooving tool perpendicular to the rotating work piece. Parting is done for cutting a work into smaller parts. Chamfering refers to slitting or cutting the edges of the object.
The major parts of a lathe machine are bed, headstock, saddle, tailstock, top slide; apron, cross slide, lead screw, countershaft, tool rest, chuck and gears. The bed is the base of a lathe, the chuck holds and spins the work piece; whereas the apron grips the gears, and the headstock allows the spindle to rotate at variable speeds. The tailstock holds the end of the work; and the carriage houses the cross slide, top slide and saddle.
Many types of lathes are available including the wood lathe. Here the cutting tool is operated manually by skilled workers to precisely form smooth curves and complex shapes on the work piece. The spindle is normally driven by a belt connected to the motor, and the speed can be varied manually. Lathe tools are held manually against the work, with the help of an adjustable tool rest; that is clamped to the base at a suitable position.
Engine lathes are machines with a longitudinal base, where the headstock and tailstock are mounted. It has an advanced spindle drive that runs at variable speeds; the selectable gears help to operate the machine at higher speeds. The lathe cutting tools are moved against the work using hand wheels; or automatically using a lead screw that is power driven by gears in the headstock. The carriage moves back and forth on the bed for longitudinal turning. The cross slide and compound rest are mounted above the carriage to enable cross and angular cutting.
Finally during any lathe machining operation, always take necessary precautions; even if you are an expert, or are handling an important process.