All about V-Belt driven radial drilling machine
V-Belt driven radial drilling machine is an innovative modern drilling which can be preferred for high accuracy in the process of drilling. Among the workshop equipments functionalities, drilling stays very important for the purpose of creating hole in different materials. Drilling instruments are used for drilling purpose and there are different types of drilling devices available to different drilling purposes such as
- Fastening holes on metal sheets and majority types of solid materials
- Heavy duty drilling for consistency
- Drilling in solid metal platforms
- Radial drilling for automatic execution. A radial drilling is a motor driven machine wherein, the cutting tool rotates with electric power supply to make a hole in solid materials.
Applications of V-Belt Driven Drilling Machine
It is preferred to obtain accuracy in drilling holes in different materials and not constrained only for drilling solid materials. It is reliable and durable that can be recommended for accurate and precise drilling works. The V belt driven radial equipment is designed as per the standards and requirements of an industry. The manufacturer offers the drill machine design based on the type of materials which would need drilling. We can get different types of radial drilling equipments in accordance with the drilling capacity. It is found to be important workshop equipments and its applications are useful in heavy tools industries. Some of the important applications are
- Oil drilling
- Drilling foundations
- Automobile garages
- Metal industries
- Mining industries
- Defence industries, etc
Features of Modern V-Belt Driven Radial Drilling Machine
It is designed to obtain ultimate precision and to meet worldwide standards. The drilling processes with V-belt driven device offers quality and strength without any damage caused to the material that needed to be drilled. In addition, the spindle can be changed with respect to the type of drilling required thus making space for accuracy and perfection in drilling process. With a V-belt you can also drill holes in different places on the same work piece material, which will be rotated and brought to position automatically. However, if it is handled by a skilled professional we can obtain effective results.
Tips to consider while buying V-Belt drilling Equipment
Before buying V-belt equipment for your industry, it is important to make sure of the following features such as
- Reputation of the manufacturer or supplier
- Drilling capacity with respect to your productivity demand, types of materials that need to be drilled, etc
- Spindle size and capacity
- Distance from the spindle
- Travelling capacity of the spindle
- Speed of the spindle
- Type of motor that will be used for drilling
- Working range in terms of maximum drilling that can be done
- Table size on which it will be fixed
- Protective tools such as eye guard, etc
With online purchase option available, you can place your order online and make sure of the shipping or delivery norms and conditions before you pay.
Introduction to CNC Lathes and significance of CNC
Lathe equipment is one of the workshop machineries that can be used for a range of machining purposes such as shearing, sanding, turning, drilling, shaping, etc. A lathe works for different types of materials such as all kinds of metals, wood, and even plastic. It is one of the best workshop equipments that stay perfect to obtain proportioned objects. With several technological innovations have been made to cope up with the industrial demands, lathe device has been incorporated with computerised technology called CNC.
A Computerised numerical control or CNC lathe works with modern concept with which machining can be made effective and monitored as well. Lathe equipments are of two types lathe machines flat bed lathe and slant bed lathe. A CNC is a latest technology that works with the help of a computer where you can monitor the equipments performance in a computer. A CNC lathe is of two types’ flat bed CNC lathe and slant bed CNC lathe. Both the types of CNC lathe device are preferred for the improved applications they offer.
What is Slant Bed and Flat Bed CNC Lathe Equipment?
A slant bed lathe with CNC technology and the flat bed lathe vary in terms of lathe bed alignment. The lather bed is aligned in sideways in a slant bed lathe as it is found to be very useful in producing straight movement in Z axis. The motion of the moving parts of the machine is stabilized in slant bed which helps in maintaining accuracy in the machining process. The slant position of the backlash promotes to process work even with heavy loads. Mounting the tool, whole machine bed and other maintenance roles are easy to play in slant bed. Flat bed equipment on the other hand contains lathe bed in flat position in which the material needs to be positioned appropriate. Flat bed can be opted for designing with variations to handle light and heavy metal machining process. You may have more information about CNC lathe equipments, here at – http://www.bhavyamachinetools.com/lathe-machine/cnc-lathe-machine.html
Differences between Slant and Flat Bed CNC lathe
- A flat bed lathe stays perfect to achieve accuracy of rigid materials, whereas slant bed can be preferred to obtain Z axis movement in machining
- A flat bed can be preferred for handling lighter and heavy duty materials, where as slant bed can work only for lighter material
- A flat bed is reliable than a slant bed in terms of low power consumption, higher range of productivity, stability and machining.
- A slant bed lathe is relatively beneficial in loading, accessing and machining as it works only with lighter materials, whereas flat bed lathe requires the support of a skilled professional who can handle it properly.
Applications of Flat Bed CNC and Slant Bed Lathe
Both the lathe models are preferred for various industrial purposes such as
- In Shipping
- In mining
- Power Plants
- Industrial workshops where higher amount of drilling is required
While considering the two models, a flat bed is more beneficial when it comes to more production requirement. Hence, investing in flat bed lathe is relatively good for large business.
The Purpose of Press Brake
A press brake is workshop equipment that is mainly used for bending metals and metal sheets. Wherein, it can be done either in V shape or U shape in accordance with the industrial requirement. It consists of two C frames fixed in the sides of the machine, which is then fixed over a movable upper beam. The speed of the upper beam increases when the process of bending is tuned to work fast if there are more requirements for production. The whole unit is mounted on a table hence, this equipments like a press brake is a space saving option too. In addition, press equipment is mostly preferred to obtain precision in the process. The precision is expected in terms of angle finalization, finishing, accuracy in measurement, etc. It is possible to obtain it for a range of metals such as aluminum, brass, and cold rolled carbon steel, hot steel, stainless steel, wood, etc.
Applications of Press Brake in Workshops and industries
Press brakes for metal sheet are used mostly in machining industries. The applications also vary according to the production demands. The shape variations can be adjusted with the help of selecting the type of die. Hence, these are found to be most suitable equipment. Selecting the right die design will get your requirement done with precision. There are different types of die designs available which can be applied in accordance with the predetermined angle bend.
The process of metal bending and sheet bending with press brake
The process of these works with the support of punch angle and punch tip which are called the top and bottom tool respectively. The bottom tool contains a V shape open on which the pressing force works to get the desired shape and angle. The bending on the other hand is done in different types such as
- Mechanical Press brake–works with an electric motor. In which only the bending radii contact with each other. It is a universal application.
- Pneumatic press brake– Works with air pressure
- Hydraulic press brake-Works with hydraulic cylinders
- Servo-electrical press brake-Works with servo-electrical motor
Different types of sheet metal bending with Press Brake
There are different types of process that can be achieved through it. This can be done by selecting the type of die to be installed in the sheet bending machine. The die on the other hand is usually installed in the bottom part of the brake and some of the popular die designs are
- V –dies-
- Rotary bending dies
- U-bend dies
- 90 degree dies
- Acute angle dies, etc
It is quiet difficult to manage with bottoming. However, for greater precision and more production preferring the right type of die will give better results. Click here to know more about Press Brake.
Different types of sheet metal bending such as radius bend, open hat channel bend, double form bend, offset bend, V Bottom bend, etc can be achieved by selecting suitable dies. This will help for better productivity also.
What is Turret Milling Machine?
Workshop machineries stay useful for several core machining works. It is one of the workshop equipments that are used particularly for cutting metals into a predetermined shape. It is preferred for workshop process to obtain precision in metal cutting process. It is available with different operational modes such as manual, automated and CNC mode that can be selected according the production efficiency expected. Working with Turret devices offers durability of cutting process as it is designed with high quality materials and components that can bear heavy work load. In addition, It is designed in two forms either vertical or horizontal depending on the position of the spindle unit.
Applications of Turret Equipment
The two types of Turret equipment works in different ways. For example, in the vertical turret machine the spindle will not move while cutting the metals whereas, only the place on the table on which the metal is places moves to and fro. Some of the important applications of turret device are
- Can be used to cut different types of metals
- Can obtain flawless accuracy
- Can also be used for drilling, shearing workshop processes
- A CNC Turret that works with computer commands stays an ideal option to manufacture identical products
What makes Turret milling device significant than conventional milling equipment
There are many differences between conventional device and a CNC milling equipment. Some of them are listed below
- It is available in many sizes and shapes hence, it is easy to find the right turret device for different kinds of cutting jobs such as from smaller jobs to heavy metal cutting jobs
- It can be utilised more efficiently and increase the production under the supervision of a professional machining man
- Other types of materials such as wood can also be shaped.
Benefits and disadvantages of Turret
- Benefits– These is more effective than conventional equipments, because it is quiet easy to acquire smooth finishing, precision, and surface finishing. In other machine efficiency can be obtained only by manual support
- Disadvantages- it has both advantages and disadvantages. A CNC turret can obtain accuracy and precision in cutting process yet it is not possible to cut metals that are round in shape. The power consumption part for CNC turret has a big drawback as it consumes more electricity. In addition more space is required to set the machinery.
Different types of Industrial Applications of Turret
When it comes to industrial applications, it support for different workshop activities for several industries such as shearing, drilling, cutting, etc. It is a suitable option for small and medium level metal cutting jobs such as small parts for toy making, plaques, and for several tool room processes. Click here for more information about Turret Milling Machine.
While buying a turret machine, it is always better to know the advantages of cutting in accordance with the cutting requirement and the type of materials that need to be shaped.
Why A Workshop Is Necessary for Metal Working?
The metal work will comprise of light metal applications such as jewelry to heavy duty applications such as automotive garage or building bridges. Metal work is an energy intensive activity that produces a lot of noise, dangerous debris in form of metal off-cuts, and excess fumes. In order to contain the dangerous residue and ensure that the working environment is safe and sound to the environment as well as human health, it is important to set up a proper metal workshop. A poorly laid out workshop or using the wrong kind of machine tools will more often than not create an unfriendly working environment that will be more prone to accidents.
What Influences the Design of a Metal Workshop?
Prior to constructing a metal workshop, it is necessary to carry out a detailed research in order to come up with the most feasible workshop. The type and size of the workshop will be influenced by the following:
• Availability of Space: large space makes it possible to create a large workshop that will house many apparatus while a limited space will only be sufficient for small devices.
• Type of Metal work: Heavy duty applications or activities taking place frequently require a large workshop while a smaller workshop will suit applications carried out rarely.
• Type of Machines: Large milling, bandsaw or any other tools require a commercial grade large sized workshop. A milling equipment for light metal work such as jewelry can be used in a small workshop.
• Legal Requirements: The location of the metal workshop will be influenced by the legislation as well as council bylaws. It is usually not allowed to set up an industrial workshop in a residential area. The local authorities will also authorize the setting up of a workshop based on social and environmental factors such as noise pollution.
• Power supply: A Standard sheet metal equipment, CNC lathes, press brake or power press will run on 110-240 volts (single phase) which is the domestic power supply. However, large bandsaw, sheet metal, power press as well as press brake equipment will require industrial power supply which comes in 3 phase with voltages of about 414 volts (AC).
Types of Machines Used in A workshop
Machines used in a workshop for metal working come in various designs. The tools will include sheet metal, milling , press brake, bandsaw, power press and CNC lathes. High quality equipments will assure the user of top notch work, but it is important to regularly service and maintain the intruments as per the manufacturer’s recommendations. Failure to do so will shorten the life span of the machine. It is also beneficial to use genuine spare parts as well as a reputable service firm during repairs. Click Here to get more information on Workshop for Metal Jobs.
Coming up with a good workshop will entail a number of processes hence should not be viewed as a one-off activity. Periodic adjustments will be necessary to improve the service delivery. The ideal workshop needs to be cost effective providing reliable service at all times.