Meeting the Challenges in the Production of Electronic Enclosures and Automobile Parts with Ease of Pressure Related Press Device

Press Device in Electronic Industry

A power press device is one that is applied for shaping a work piece in terms of applying pressure. This device is found to be supportive in different sectors such as automobiles, electrical and electronic companies and especially a basic press apparatus is found to be suitable for auto machine workshops to perform a range of machining activities on metal sheets such as cutting, pressing, curving, into different shapes and sizes. As far as electronic industry is concerned, the formation of enclosures stays important requisite. A power press is employed to make different elements made of metal pages and production of enclosure is one of the interesting jobs that can be performed in terms of stamping action. The electrical enclosures are then applied as junction boxes in telecommunication industry.

C Type Power Press and its Benefits in Production of Automobile Parts

Power press apparatus is available in Pillar type and c type version with economical machining designs. C type press apparatus is made of solid and durable steel material equipped with a rolling key pattern clutch that helps to bring out ceaseless pressing strokes; hence, this equipment can be depended on for mass production. The presence of revolving crankshaft keeps the device work on uniform strokes. The C type press is a single action press gadget which is a user friendly choice when it comes to operations. This equipment is suitable in several manufacturing sectors such as steel and aluminium utensils, automobile parts and defence engineering components. Automobile is composed of a range of smaller and complicated metal parts. A c type press apparatus is applied to make complicated shapes made of metal for automobile construction. In addition, some of the salient features of C type press apparatus are,

  • Suitable for long term usage
  • Guaranteed accuracy of machining
  • Reliable tool for pressing and bending requisites
  • High speed performance with low noise
  • Made of quality metals that will not get influenced by atmospheric influence
  • This equipment is available in custom design
  • Above all consumes very low amount of fuel.

Selecting a Press Device Based On Pressure Requirement

A power apparatus for metal shaping requisite can be classified in terms of the working principle such as the single action, double action and triple action presses. However, the mechanism of every type of press apparatus depends on the pressure given on the crankshaft. A crank is like an arm to the apparatus that helps in responding to the rotating motion received from the shaft. The forced applied by the crankshaft mechanism is linked to the speed of the press mechanism. For example, C type power press apparatus can be preferred for operating on heavy duty materials as the crankshaft can bear good level of pressure and withstand the same. A  Pillar type power tool is built with cross ribbing, and the clutches are designs with rolling keys and this device is useful for a flawless and high-end reliability and hence, can be preferred for moderate pressure requirement.

Conclusion

Be it automobile industry or electronics, core particles have to be designed in various shapes and sizes, hence, selecting a press apparatus in accordance with the shaping dimensional requirement and the pressure capacity of the crankshaft will stay an ideal option.

C Type Power Press – An Efficient Machine Tool for Different Industrial Applications

A number of items are made from a variety of metals. Different techniques and equipments are used to give shape to these hard and soft metals. To bend and give different shapes to hard metals special tools are used in the industry. C-type is an efficient equipment used for bending heavy metals in various industries.

C type Power Press Machines

The shape is like the letter ‘C’. It consist of gears, crank shaft, clutch, ram and table. The reasonably priced device have a capacity of 3 tons to 250 tons. Made from high grade steel and cast iron, these are strong and sturdy. The power brakes are very durable.

The work of bending metal in the industries has become quite simple with the use. Its design provides lots of free space around it so the operator can move around the work place without any restraint.

Operating the power press machine

A well trained person must handle the equipments very carefully. He must take all precautions in order to evade any kind of accident. He must also be trained to lock and lubricate the tools or if any work is stuck, how to remove it. He must have the information about the parts of the machine and their functions, controls and safety procedures. Devices to protect and maintain the work must be used.

Applications of C type Power Press machines

These are used for bending, pressing, shaping, compressing etc. sheets of different types of metals by using pressure. The metal sheets may vary in size and shape. These are being used in various industries working with metals. Industries dealing in the manufacture of automobile parts, bicycles, agricultural equipments and tools, parts etc. use it extensively.

High quality products are produced using these equipments. Power press machines are used not only in industries engaged in the production of parts of planes, space shuttles etc. but also in industries making containers for cosmetics, tableware, ornamental articles etc.

Types of C type Power Press machines

Depending upon the type of functions performed by the machines, these are available in different types like

  • Hydraulic power press use two hydraulic cylinders to move the top shaft or beam. These are very reliable and precise.
  • Mechanical are more popular as compared to other types. Their speed is more and they are also very accurate.
  • Pneumatic use air pressure for exerting the necessary energy.
  • Electric use a motor for applying pressure.

 Industries where parts of automobiles like cars and trucks are made, large power press are used to make sure even pressure is exerted and metal does not incline.

Conclusion

As these machines do not rust and make less noise and use less power they can be driven very fast for peak production. These are very efficient so they are extensively being used in metal industries..

In What ways is Power Press Useful as a Workshop Machine?

Applications of Power Press in a Workshop

The power press is basically a versatile sheet metal machine that is utilized to cut, bend, form, and press sheet metal into a variety of shapes and sizes. This multi tasking equipment involves a press mechanism, where pressure is applied to compress and shape the required material. Due to the development of technology a wide range are now readily available in the market.

It is also useful as a workshop machine since it has simplified the metal bending tasks in many industrial segments. These days It is manufactured as per standard, as well as customized specifications; and supplied in the local and the global market. The C type and pillar type power press are the most popular types. They are actually termed as per the design of their frame.

Power Press Machine

The C type power press is an exceptional workshop machine that is used as a pressing machine in several industries. It consists of a frame that looks exactly like the letter C. This design provides maximum floor space for the machine operators. Thus they can freely move around the workplace. It has numerous salient features and also includes a wheel stand and pressure gauge, which are used for drawing, straightening, and assembling tasks. It is highly suitable for automobile, agriculture, bicycle, engineering, and electrical industries; for trimming, straightening, pressing, assembling, and disassembling of various machine components.

The pillar type power press is constructed on two pillars, and has a bed in the central part for enforcing mechanical or hydraulic pressure in order to bend the hard metal sheets. The pillar type design of these presses enables them to provide additional rigidity to the machine, particularly on the parts that receive maximum stress and jerks. This helps to minimize the chances of deflecting the work piece and thereby deliver relatively better results. This unique sheet metal machine is utilized in the workshop for a number of metal working operations.

The other types include hydraulic machine, punch pressPillar Type Power Press machine, and H type power press machine. A hydraulic press uses a hydraulic cylinder for generating compressive force, which is the hydraulic equivalent of a mechanical lever. It is mainly used for hydro forming. The industrial hydraulicis a sturdy, energy efficient and durable machine that is used for hydraulic applications in numerous industries.

The power press is mainly used in heavy industrial applications. Hence it is generally preferred for metal compressing and forming tasks on a large scale in various manufacturing units. It helps to precisely and quickly execute bending and shaping of different metals. It machines are commonly used for heavy duty tasks in sheet metal machinery works, engineering workshops, and industrial units. It is also utilized for mass production of ductile materials like mild steel. They are even useful in a number of factories, engineering plants, and allied industrial establishments.

The objective of this article is to educate readers for power press which can be the most useful workshop machinery for cutting, bending, forming and pressing the sheet metal into variety of shapes and sizes with this multi tasking machine tools available in different categories like C type, pillar type and hydraulic power press..

Power Press Machine – One of the Most Versatile Sheet Metal Machines

A power press is a machine that is used to cut or shape various types of materials, by compressing the work piece or by feeding the work piece into a cutting tool and applying the necessary pressure. They have diverse applications across numerous manufacturing industries such as metal, plastic, textiles, rubber, automobiles, plywood etc.

It is one of the most versatile sheet metal equipments that are widely used in many heavy industrial operations. They utilize a high amount of pressure to cut, bend, press and form the metal sheet in to different shapes and sizes. These robust and efficient power press are produced using top quality components in order to ensure maximum accuracy, consistency and longer working life.

Types of Power Press Machines

There are basically two types tools such as the C type power press machine and the pillar type; depending on the shape of their frame. These versatile industrial pressing tools are built to fulfill the bending, cutting and pressing operations of various manufacturing activities.

Nowadays several types of power presses are available such as mechanical, hydraulic, pneumatic and electric presses. A mechanical press is very fast and highly accurate device. It has a clutch that engages the flywheel to power a crank mechanism. Hydraulic presses function through two synchronized hydraulic cylinders on the frames that move the top beam. Pneumatic presses make use of air pressure to exert the required force and energy on the ram. Electric presses utilize a servo motor to move the belt drive or ball screw drive in order to apply pressure on the ram.

The pneumatic and electric power press machines are mostly used in applications that require less tonnage. These dependable and accurate hydraulic presses are utilized to manufacture high quality goods. They use lesser amount of energy and are much safer, compared to the flywheel-driven presses. The ram movement can be easily stopped at any time as a result of a safety mechanism.

These are rust-proof and low noise equipments that can be operated at high speeds to deliver maximum output. This multipurpose equipment is thoroughly tested to work under extreme conditions. Many different models of these sheet metal are readily available in a variety of dimensions at reasonable prices. They can also be used for many different forming jobs by using the appropriate die design.

The pillar type power press machine is also another versatile sheet metal machine.  It is built with two pillars and bed at the centre to exert a high amount of hydraulic or mechanical pressure so as to ensure tough metal bending. These unique tools are precise, reliable and corrosion resistant. They are mainly used for heavy duty metal cutting and bending applications.

The latest models of power press devices are computer-controlled. They have gauges and sensors that enable the operators to adjust the settings related to that manufacturing process. These modern power presses incorporate advanced technology to perform complicated sheet metal jobs quite easily at relatively low manufacturing cost in many industrial segments..