Countless Uses of Metal for Decorative Purposes
Recently the craze for beautifying construction works has reduced the use of brick work and employs metals in artistic ways. Steel, cast iron, aluminium, alloy coated material are few among them that are considered for creative works. The need for suitable machining tools is also highly felt as they support a largely in easily achieving inspirational sculptures and consumer friendly forms. There are several types of shapes created using steel as base metal for enhancing purposes. The range extends from domestic space to commercial buildings and public places. Starting from light fixtures to art work, frames, and the list is unlimited.
Cutting –The Major and Mandatory Job
Creative outcomes made from tensile materials need strong force to bring them to the desired shape. Convenience in cutting varies based on thickness, width and type of ingredient. Components in the form of sheets remain comparatively flexible for deforming and those that are in rod shape have to be fed into suitable machinery for reshaping them as per preferred assortment of applications.
Unlimited Applications of Rods
Today, rod forms of steel are found have obtained majority likes from consumers because of its compatibility to adapt in infinite ways of creativity. Steel rods for instance are utilized for ornamental aspects for the following luxuries. For example,
- They provide Aesthetic appearance when tried in varieties of designs
- Bears smoothness when touched
- If offers feel of sturdiness
- These are pre formed and processed and polished before being sawed.
- Stay supple for bringing out into elegant shapes.
Among the series of equipments applied for producing artistic patterns using rods, bandsaw plays prominent role in providing accurate cuts. Dimensional precision is most important to reach the desired outline; especially, metal components are quite complicate in this regard. Bandsaws help to achieve this in easier manner. Apart from that,
- Application of automatic saws is economical
- Provides better results in cutting
- Convenient operation to transform into expected dimension for making it further designing
- Featured with ease of machining setting options
- Faster in performance
- Suits best for bulk production
The non-corrosive property of this material makes it a smart and favorite choice of ingredient for making plethora of projects like ladders, door handles, railings, chairs, tables, and many more things. A bandsaw device comes with variable cutting capacities in terms of blade speed. It stays very supportive for carrying out complicated machining works on metal stock which then vary in thickness and shape. Today machine manufacturers are able to analyze its industrial importance and customize important features to make the equipment stay fit for industrial standards. In addition, this device is completed from strong material which makes it perform for long run.
A saw device with automatic features stays supportive to carry out multiplicity of art works made from high tensile elements. Apart from other machining equipments, this device proves to be friendly one to work for creative expectations.
Metals and Metallurgical Concern in Industries
Metallurgical concern is more important when it comes to selection of machining components. If you are very particular about investing for long term and continuous production requirements, then selection of equipments which are designed with perfect metallurgical significance can provide you best results.
Materials Engineering and their Significance in Obtaining Consistent Results
Working with metals is one of the highly competitive industrial jobs. Though there may be wide range of apparatus available today, the point of achieving maximum percentage of accuracy and production can be reached only with the help of smooth functioning or performance of equipment. Successful materials engineering is more related to maintaining compatibility of metals and machining tools as this will help you to reach consistency in production targets.
Blade Provision-Why and what to look for?
If you are making commercial produce using steel, carbon, aluminium, etc, then it is the right time to check out blade provision. This is the main tool that plays multiple roles of cutting, sawing, etc. and it has to endure operations when fed with varieties of metals.
The Important Tooling Operations
If you are investing over sawing equipment, it would be fine to check its compatibility of performance when fed with carbon, stainless steel or nickel base steel, and with varieties of produce like pipes and tubes. A blade has to be durable and strong to work with mixed metal applications and to bring out this effect, you can verify the metallurgical details from the manufacturer.
Saw Device-An Ideal Choice of Apparatus for Complicated Works
An apparatus like bandsaw machine is one among the list of devices where metallurgical concern plays a prominent role, especially when it comes to blade provision and for dealing with multiple metals.
Blade Metallurgy in Bandsaw-Some Important Aspects to Consider
- Ensure the raw material from which the blade is made of. Cast iron may work out efficiently to work with different metals.
- Check the tooth tip formation, as it has to match tooling demands of your industry.
- Buying bimetal blades stays a suitable choice for handling pipes made of mild steel.
- The teeth size is more important when you are hunting for equipment that can work with stainless steel.
- Cutting edge made of abrasion resistive material can also stay very adoptive to deal with varieties of materials.
- If the sharp edge is made of minimized chipping, it is well and good to work with stainless steel.
- Other important considerations include tooth rake angle, flant, tooth distance, thickness and width will also have to be equally looked out for.
How to select a perfect Saw focusing on Blade Capacity?
The most important point of determining which kind of bandsaw can work out well is to choose the kind of blade along with other kinds of settings like configuration of saw, speed, stack pattern, feed pressure, etc. These features will help you out to have cost effective cutting. Bhavya Machine Tools manufactures and supplies technically well equipped sawing device with the above specifications.
Cutting operations on metal components for long term usage has lot to depend on selection of tooling gadgets therefore, it would be much better to check for the metallurgical concerns to achieve maximum results.
Welding is of different sorts and it starts from minute to higher level operations. We present powerful and durable equipments of various types that can be used for fabrication works.
Flexibility and Portability of Table Mounted Spot Welding
Spot welding is one of the most preferred forms of strong welding in work metals of reduced thickness. It is one of the fast welding processes where more than one work material is over lapped to form the welding. Portable table mounted spot welding equipment is a suitable welding device for automobile industry where welding metal sheets at a particular spot is required. This portable table mounted device is a compact option where machining of smaller to medium size work sheet metals can be welded precisely.
Development of Wire Butt Welding
Creating a joint in metals work materials is a challenging task indeed and butt welding has been specially designed to weld two parts of thin metals work materials. The continuous processing of wire manufacturing can be carried out with the help of wire butt welder machine. We Provide wire butt welder suitable for combining electrodes. This equipment is compact, light weight and works on moderate power consumption.
Operation of BandSaw Welding
Band saw butt welding from Bhavya Machine Tools can be used for combining two work pieces after they are sawed. It is perfect equipment for all types of bandsaws as well as band knives. It can be relied up on for high strength joints as it offers good elasticity while applied for welding.
Benefits of Submerged Arc Welding and Importance in Fabrication
Sub merge arc welding is applied to weld long pieces of steel together to fabricate metal work pieces such as beams used in construction industries. It is a powerful tool very advantageous in applying continuously for wire electrodes. We offer sub merge arc welding machine of superior performance and cost effective price.
Industrial Applications of Mig/Tig Welding and Advantages in Industry
Mig/Tig welding is a double purpose welding machine where the former operates with using a feed wire which is also called MIG and the latter operates by means of welding rods. It is simple to operate ad MIG welding stays very effective for continuous welding of materials like steel, stainless steel and aluminum. TIG on the other hand is applied mainly for thinner range of work piece metals such as kitchen utensils.
Process of Seam Welding for the Best Finish
We presents Seam Welding machine which is widely applied in variety of welding processes including spot and seam as well. Welding is carried out by electrode wheels wherein work materials that is overlapped on one another can be welded easily with seam welding device. Get more information, visit at https://www.bhavyamachinetools.com/products/.
Welding process make the fabrication work strong and there are different types of welding processes available to obtain good strength on the work materials. Bhavya Machine Tools offer plethora of welding tools that are suitable for variety of industrial welding machine applications.
It used for cutting metal, wood or even meat in food processing. It is made up of a continuous band of metal with cutting teeth similar to a wood work saw. The construction of the saw blade is such that it can with stand the rigors of cutting material and bending of the blade while in motion.
It has been developed in two main types of designs which are horizontal and the vertical types. In the horizontal types the work piece is held stationery while saw blade swings through the cut. These systems are best for very long work pieces such as pipes and bars. In the vertical types the path of the cutting blade is stationery while the work piece moves along this path. This type is good for cutting complex angle and lines on the work piece.
Operation of the bandsaw machine
The metal band which has the cutting teeth is powered by the bandsaw wheels which are in turn rotated by a powerful induction motor. Where the tool is used for cutting metal, they are equipped with brushes which remove off metal chippings which could clog the saw. Specialized metal cutting saws are also equipped with a liquid cooling system which sprays a jet of liquid at the point of contact between the band and the work piece. This fluid is re circulated by a pumping system.
Role of the bandsaw machine in industry
It has greatly contributed to the tools industry in metal and wood working. Manual cutting of metal is not possible in heavy engineering works therefore making the bandsaw machines critical in metal working.
Various types of the bandsaw machine
- Swing type automatic; this is a horizontal type where the head is supported by bearings and the blade is guided by rollers. The blade moves in an oscillating motion generated by a hydraulic cylinder.
- Automatic double column machines .they have a horizontal saw head with up down movement controlled by a hydraulic cylinder. They are fully automated and deliver more output.
- Vertical bandsaw machines ; whereby the material being cut moves over the rotating bandsaw and is commonly used in cutting wood which has much less friction.
- The pipe and neck cutting; generally used for quick cutting of cylindrical shapes.
- Swing type manual; generally used for high speed cutting and have longer blade life.
The bandsaw is a tool used for metal cutting as well as wood cutting. It works by rotating a toothed band of metal at a high speed over the work piece thus cutting it to the required shape and sizes.
There are two main designs of these equipments are available which are the vertical and the horizontal types. The horizontal types hold the work piece firmly on a vice while the saw moves over it cutting to the required dimensions.
In vertical types, the saw rotates in a single path while the work piece is moves. This type is commonly used in wood working machine where friction is much lesser.
This machine has highly contributed to the metal working industry and is critical in a workshop.
The bandsaw is one of the most important equipment in any workshop. It is also regarded as an ideal tool for accurately cutting different types of materials that includes wood, metal, plastic, etc. In fact, besides cutting curves a bandsaw can also be utilized for performing many other functions such as shaping various metal objects; splitting a big workpiece into smaller pieces; and re-sawing large pieces of wood to form thin strips. Currently a wide range are manufactured globally and readily available in the market. Hence the following description will guide the buyers to choose the right machine for woodworking and metal shaping.
Generally there are two types; the first one is the horizontal. They are actually meant for cutting large pieces of wood and metal in various kinds of manufacturing units. And the second type is the vertical; which is mostly used in small workshops for cutting smaller pieces of wood, metal, etc. Further the two basic things to keep in mind before deciding the right is the throat of the machine, and depth of the cut. The throat refers to the distance from the blade of the saw up to the vertical frame of the saw. This distance actually denotes the width of cut that can be executed by it. The throat of the horizontal variety is normally greater than the throat of the vertical ones. For example a 12 inch bandsaw, refers to the size of the throat of that machine. Moreover, the depth of cut refers to the distance from the table up to the upper blade of the equipment. This depth primarily indicates the thickness of the workpiece that can be cut using that particular one. However, certain models may have a smaller depth of cut, and also include an additional riser that can be attached to the machine in order to extend the depth of the cut.
Another factor to take into account when you choose a bandsaw equipment is the size of the motor. Usually the horizontal variety and industrial models have a relatively larger motor with variable speeds. On the other hand the vertical ones and smaller models include a low capacity motor. Heavy duty motors with variable speed can be used for woodworking. While slow speed motors can be used for cutting small metals and plastics. Besides this, a buyer should opt for a robust device that has a steel or cast iron table which is around 15 inches in length as well as width; and that can be slanted up to 45 degrees for angular cuts. Further it wheels should have tyres, and a brush for cleaning the wheels. Also prefer a equipment that includes a point for connecting a vacuum cleaner to gather the dust.
Therefore all buyers should consider the above mentioned points as they will help to choose the right bandsaw machine for woodworking and metal shaping.
Nowadays, several types of workshop machine tools are manufactured in many countries around the globe. These tools are commonly used for different purposes in a wide range of industrial segments such as woodworking, automobile, electrical, construction, etc.
This infograph give you information about the most important machine tools for any workshop including milling, grinding, shaping, bandsaw, hacksaw machine. For the best equipment at the competitive price, visit – http://www.bhavyamachinetools.com/
Woodworking machines are highly popular and widely used equipments. They are basically utilized for performing various processes on wood, such as cutting, carving, drilling, finishing, grinding, joining, molding, sawing, sanding, shaping, etc. It help to avoid manual labor and the conventional wood working system. It also enables you to do several woodworking jobs quickly and easily. Besides this a number of industries require these equipments. Hence a wide range of woodworking equipments are now manufactured throughout the world. Further it is better to opt for superior quality units as they are highly accurate, more effective, as well as long lasting; and deliver better results. All woodworking equipments include a motor for reducing the work of the operator and increasing the production. These machines also make less noise and vibrate less compared to the manual wood operations and traditional tools. Moreover they help to create a product with a relatively smoother surface.
It is one of the commonly used woodworking machines. This is basically a cutting tool that includes a long metallic band with a sharp blade on one side, in order to cut the work piece. This band usually rides on a set of two wheels that revolve in the same plane, for accurately cutting various objects into straight, irregular and curved shapes. Band saws are highly useful tools especially in the timber industry.
Another type of woodworking device is the drilling machine. It is a versatile tool which is utilized for making round holes in a work piece. They may be either fastened on the floor or mounted on a stand. It is electrically powered and comprises of a drilling head, radial arm, as well as a gearing mechanism. It also provide a safe and easy way to drill holes, on a variety of surfaces and different materials.
The adjustable circular saw is an essential woodworking tool which is used to cut work pieces of various depths. It primarily consists of a working table that is adjustable as well as tilting. This equipment is highly effective and used for precisely cutting a work piece. It is driven by an electric motor and includes a motor pulley and motor plate.
These are used to process wood and produce different objects that are useful in residential, commercial, and industrial units. Today a broad variety of tools are available in the market. The various applications of woodworking machines include producing and repairing wooden furniture for homes, offices, and factories. Besides this they are also used to create several types of wooden products in different shapes and sizes. It can be used for drilling holes, cutting wooden sheets, shaping wooden pieces, finishing wooden objects, etc. These devices have a wide range of applications in several industrial segments such as automobile, construction, engineering, electrical, metal, as well as in many other heavy industries. Hence there is a rising demand for various types of machineries across the world.
A machine that is used for cutting wood, metal, plastic and a variety of materials into straight, curved or irregular shapes is called a horizontal bandsaw. A wide range of bandsaw equipments are available in the market. They are made from cast iron, steel or aluminum alloy.
The blade consists of a continuous band of metal which has teeth on one edge. These teeth are used to cut different pieces of work. The blade of the machine is held either by guide blocks or bearings. The saw blade is secured between two wheels or pulleys. One of the wheels called the driven wheel is fixed in place and it provides the power to the saw. The other wheel is the idler wheel which is used to make the blade in the saw tight or loose.
A horizontal bandsaw machine is a versatile power tool and a foundational tool in many workshops. The work piece is clamped in place and then the blade slides down through the work piece and cuts it. A sprayer and a pump keep the work piece covered in a cutting fluid so the metal does not overhead and it can be cut easily.
These are usually used for cutting the supply down to size. The exact finishing cuts are made on more precise equipment. Perfect cuts save a lot of time and stock removal cutting is made much faster. The horizontal bandsaw device is normally used to cut large pieces of work, wood or metal, and different blades make different cuts. They have higher cutting speed and better accuracy. These are very suitable for cutting long bars into different shapes.
Designed for smooth and vibration free functioning, the economical and low noise tools offer maximum output and minimum wastage. The horizontal bandsaw machines are extensively used in automobile, electronic, electrical, wood working etc.
Different types of blades are used for different materials. A diamond blade is used to cut glass, a segmented cold saw blade is used to cut structural tube, and a fabrication blade is used for aluminum, brass or copper. To cut steel tubes, angel cuts and decking, friction & hot saw blades are used. Ferrous applications, cutting extrusions, thin wall tubing, bar stock, angel iron and flat bars are cut with solid high speed steel saw blades. Circular knives are used to cut rubber, fiber glass and aluminum. Carbide tipped saw blades are used to cut aluminum, brass, copper and bronze.
Sparks fly during cutting so protect your eyes and face by wearing a facial safety guard or safety goggles. As soon as cutting work is over remove the blade from the saw and store it in a place where it will not get damaged or scratched.
Thus, while selecting a horizontal bandsaw machine, choose unit which gives superior accuracy and which is suitable for cutting long bars in different shapes. The model chosen must suite your requirements. These machines have really simplified and secured the production work, and has also allowed advanced productions at minimum energy consumption rates.
The bandsaw machine is one of the most essential tools widely used for woodworking, metalworking and cutting a variety of materials into straight, curved and irregular shapes. Nowadays, a wide range of bandsaw equipments are available in the market. They are built as per the industry standards, and each model has various features and different specifications. Hence, choosing the required bandsaw device may be difficult and confusing. You should therefore take into account the following features while selecting it.
First of all you should look for the frame construction of the bandsaw machine. They are either made from cast iron, steel or aluminum alloy. You should basically select a good quality workshop equipment since it will run smoother, track better, and last longer. Further, go for band saw table that tilts right up to 45 degrees for angled cuts. Also ensure that the table tilts properly and see that there is no obstruction for the blade. It should be equipped with a meter track, and band wheels with tires; and cleaning brushes for cleaning the wheels. Also check that it has an inbuilt dust collection point, so that you can connect it with a vacuum cleaner.
Secondly the size of the band saw motor is also significant. Hence check the horsepower and choose a machine with minimum ¼ HP for light work and for wood working. While heavy motors such as 1 HP or more is suitable for large scale projects and to cut various metals. Moreover, it is necessary to check the size or depth of cut and the throat. The depth of the saw cut is the distance from the table up to the upper blade guides. This is the ability of the bandsaw machine to cut the related object.
Some have smaller depth of cut. Hence an optional riser is required to extend the depth. And the throat refers to the distance from the blade to the vertical frame of the bandsaw. This distance is related to the width of the cut that can be executed by the machine. For example a 12 inch band saw is basically the throat size of that model. So select the appropriate model, based on the material to be cut.
The blade of a bandsaw is held either by guide blocks or bearings. Basically bearings are cooler, smoother and quieter than the blocks. Generally bandsaw units have guide blocks made from steel. However bearing kits and resin blocks are now available. They run cooler and smoother than the steel blocks, the noise level is also reduced considerably; and the blades will also last longer.
Finally, select a bandsaw machine of reputed brand and renowned company. Also verify the safety features and warranty conditions. The power switch should be easy to reach and located properly to avoid accidents. Moreover check about the after sales servicing and repairing of the equipment. The machine spare parts should also be readily available.
These days, a variety of workshop machines are readily available in the market. Following are the different types which can enhance efficiency and productivity. A shaping machine is an exceptional workshop unit that is generally applied to shape flat or straight metals made of steel, aluminum, or ferrous and non-ferrous metals; into different angular or curved shapes. The shaper moves precisely between the work piece and the single point cutting tool. The cutting motion is similar to a lathe; however it is linear instead of helical. Moreover, the cutter moves above the stationary object, instead of the object moving under the cutter. A shaper is smaller than a planer, and is widely used in numerous industries.
The bandsaw machine is another resourceful workshop unit which is utilized to cut long metal or wood pieces into a variety of straight, curved or irregular shapes. This workshop tool consists of a horizontal metal band that moves on a set of wheels; and a blade to accurately cut the required work piece. The two main types is horizontal bandsaw and the double column bandsaw. They are commonly in used woodworking, metalworking and for cutting several objects.
A versatile milling device is an efficient workshop unit that is utilized for shaping or cutting various solid metals. They can easily execute several complicated tasks; that include milling, cutting, drilling, routing, threading, carving, rebating, planing, diesinking, etc. This powerful tool is used to cut a variety of metals such as aluminum, steel, and many more. Milling equipments may be either horizontal or vertical. It has a horizontally facing spindle, while a vertical milling has a vertically inclined spindle. Manually operated milling, mechanically automated milling and digitally programmable CNC milling; are extensively used in various industries.
The grinding machine is also known as a grinder. This very useful workshop device is typically used to grind an object into various shapes and sizes, with the help of an abrasive wheel. It accurately chips the rough surface of the work piece to produce finished objects with highly smooth surfaces. They are mainly categorized as manual grinding and hydraulic grinding. It basically involves a finishing operation that transforms objects with low surface roughness into objects with high surface smoothness.
The slotting machine is one more highly productive workshop tool that is widely utilized to cut or shape several materials; and to also create slots in a variety of objects made from wood, metal etc. It is also known as a slotter, and is broadly used for making vertical slots on the heads of metal and wooden screws, bolts, etc.
The hacksaw machine is also a highly effective workshop tool that is utilized to cut various materials made from wood, metal, plastic etc. It consists of a thin tooth saw with a blade that is held under tension in a frame. The thickness of the sharp blade depends on the material to be cut.
The most important tools required in any workshop, nowadays are described below.
The milling machine is used for milling, cutting, shaping, carving, planing, contouring, drilling, stamping, and die-sinking a variety of solid materials. The work piece is positioned, to cut and shape the metal object on its tip, and from all the sides. There are two kinds of milling tools; depending on the direction of the main spindle; namely the vertical milling and the horizontal milling. They are further classified as manually operated milling, mechanically automated milling and electronically controlled CNC milling. Milling machines are designed to perform simple and complex machining operations.
The grinding machine is utilized for grinding a metal workpiece into required shapes and sizes; with the help of an abrasive wheel. The abrasive wheel perfectly chips the rough metal surfaces into smooth metal objects. Grinding is basically a finishing process that produces workpieces with minimum surface roughness and maximum surface smoothness. Normally grinders remove very less metal; however some grinding operations involve rapid removal of large quantities of metal. Both manual grinding and hydraulic grinding deliver highly precise workpieces.
A shaping machine is used to cut small or large work pieces made from wood, steel, aluminum, ferrous and non-ferrous metals etc. into various shapes, angles, and curves. This shaper is smaller than a planer, and has a cutting movement like a lathe. The single point cutter has a linear motion and usually moves over the stationary work piece, instead of the work piece moving under the cutter. Both conventional and modern metal shaping tools are widely utilized to quickly and easily shape flat and straight metal surfaces.
A slotting machine is another essential tool that is widely used for shaping or cutting a variety of wooden and metal objects. It is also known as a slotter or a vertical shaper. They are commonly utilized for making slots on the heads of metal screws and bolts, wooden screws, etc.
The bandsaw machine is utilized for cutting long pieces of wood or metal into a variety of odd or curved shapes. It consists of a long horizontal metal band and a blade with sharp teeth on one side to cut the work piece. The band moves on two wheels that rotate in the same plane, in order to precisely cut different types of objects. These are mostly used for woodworking, metalworking; and for cutting different materials into straight, asymmetrical and curved shapes. The horizontal bandsaw and the double column bandsaw are the two kinds of bandsaws.
A hacksaw machine is also a vital tool that is used for cutting wood, metal, plastic and numerous other materials. It has a fine-tooth saw with a blade that is held under tension by a screw or other mechanism. The blade is made from high grade steel and its thickness depends on the material to be cut. Some hacksaw also have a coolant pump to avoid the saw blade from overheating.
A tool room basically refers to a room in an industrial unit where special machinery is used, in order to manufacture or repair the various tools and components that are necessary to produce the final product. A tool room also stores and distributes a wide range of other tools or parts, required by other departments of a production unit. Nowadays, several types of very useful tool room are designed and manufactured for a broad range of applications in electrical, woodworking, construction, automotive and other heavy industries.
A tool room device is used for milling, grinding, shaping, slotting and cutting; a variety of items made from wood, metal and other substances. The highly useful tool room machines include the milling, hacksaw, bandsaw, grinding, shaping and slotting.
It is a tool, used for machining solid materials. There are mainly two types based on the direction of the main spindle; such as horizontal milling and vertical milling. These highly precise machines are available in various dimensions. It also move the work piece radially against the rotating milling cutter, in order to cut objects both on its tip and on all the sides. Manual, mechanical, and CNC milling device are manufactured to automate various operations like cutting, planning, drilling, contouring and die-sinking.
It is a tool that uses a blade made from a long metallic band with teeth on one edge to cut various work pieces. The band normally rides on two wheels rotating in the same plane, to ensure perfect cutting. Bandsaws are applied in woodworking, metalworking and cutting various materials into straight, irregular and curved shapes.
It is a tool used for grinding objects of various shapes and sizes, using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel’s surface cuts a small chip from the work piece. Grinding is used to very accurately finish work pieces; that need high surface quality and low surface roughness. It is mostly a finishing operation and removes comparatively very little metal. However, there are certain grinding applications in which lots of metal is removed quickly.
It is a tool that has a relatively linear motion between the work piece and a single-point cutting tool. It has cutting movement like a lathe, except that it is linear instead of helical. A shaper is smaller than a planer, and has a cutter which moves above a stationary work piece, instead of the work piece moving completely under the cutter.
It is used for making slots in various objects. This tool is used for shaping or cutting materials made from wood, metal etc. It is basically a vertical shaper, used for making slots on the heads of wooden screws, metal screws, bolts etc. Many types of slotting machines are now available in the market which can ease the job of shaping and cutting materials.
Improvement of processes in a workshop and automation doesn’t need to be an expensive affair. It needs to be a smarter choice of tool room machines required in a workshop. Various industrial applications require rigid material like wood and metal to be cut, shaped and grinded on a regular basis. These are exactly used for those processes. A workshop needs to provide properly shaped metals to the industries so that they can further manufacture the products of high quality. Proper use in a workshop enables accurate and quick output which becomes very much necessary for all the industries. Basically, there are some important tool room which are necessary to have in a workshop as given below:-
Milling Machine – It can perform versatile operations ranging from simple tasks like slot and keyway cutting, planning, drilling to complex tasks like contouring, dies sinking etc.
Grinding Machine – It also known as grinders are used to grind metals and other materials in a workshop. A grinder is very useful in a metal workshop as it helps in making metal chips from sheet metals which are used in many applications.
Shaping Machine – As the name suggests, It is used to shape metals in a workshop by removing unwanted material from the flat metal surface. It is used when large amount of metal is to be cut to form a specific shape.
Slotting Machine – It is used to make slots needed on the screw heads, bolts, wood screws and other industrial components. The most common use is in manufacturing process of automobiles, electrical components, furniture etc.
Bandsaw Machine – These are used to cut long bars in irregular shapes, straight cuts or curved shapes. This provides maximum accuracy with minimum wastage.
Hacksaw Machine – These are used to cut metals with high efficiency speed and accuracy. These are used where high pressure is required, whereas mechanical and semi-hydraulic hacksaw are used wherever low pressure is required.
How to Select Tool Room Machines for a Workshop?
Each and every workshop is different and needs to complete different types of processes. Similarly, each and every tool room unit also has different uses. If a workshop works on majority of metal grinding projects, then it may require grinding equipment and if it is working on majority of metal cutting projects, then it may require a hacksaw equipment installed. If your workshop requires completing versatile projects involving cutting and drilling both, then a milling device would be just perfect. Thus, the choice of tool room devices to be installed in your workshop depends on the majority of the projects you are handling. Many times it happens that a particular tool room is over occupied and another tool room unit is staying idle for hours altogether. This can increase the production costs of the workshop and reduce the profits. So, it is very much important to judge the kind of projects you are going to handle in your workshop in future and select tool room machines accordingly.
Buying Tool Room Machines
Buying tool room equipments for your workshop can be a crucial decision and needs to be taken carefully. If you fail to buy quality tool room devices, you may end up paying more on maintenance costs which can have an adverse effect to your returns on investment. If you need to cut down on your maintenance costs, never buy used tool room equipments, instead always go for new tool room provided by reliable manufacturer of tool room like Bhavya Machine Tools which is an ISO 9001:2008 certified company.
Irregular and curving shapes in wood and metal are quite efficient with new introduced technical enhancements in bandsaw machineries from us. This power tool from us consisting blade to band the metal with teeth. Horizontal and vertical designed bandsaw machines from us ranging from 175mm to 450mm size. Blade size varies as per the various models and round sizing. The specialty of Bandsaw machine from us is better accuracy and highly suitable for cutting long bars in different shapes. The equipment from us are designed for completely smooth and vibration free noise less operation. We have launched so many economical ranges of bandsaw machines for less wastage and higher output. The models are widely ranging to suit the customer’s requirements. Even custom requirements are also furnished based on application needs. The bandsaw device from Bhavya is widely accepted and used in various industrial applications like wood working, electronics & electrical and automobile industries. Cost effective solutions are the most important parameter of these equipment manufacturer. Along with bandsaw, We offering wide array of lathe, drill, tool room, shearing, press brakes, SPM & Heavy etc. We even have core specialty in Milling Machine ranging from all geared universal milling, all geared vertical milling, universal geared drive, turret milling and milling accessories. The milling tools from Bhavya carries user friendly features and higher cutting and shaping capacity of metals and solid materials.
About Bhavya Machine Tools
We are leading tools manufacturer in India offering diverse models of workshop, sheet metals, wood working, automobile & garage, plastic & printing, welding, food processing, sheet bending, shaping, lathe, automatic CNC milling, press brake, power press machines etc. For more details visit http://www.bhavyamachinetools.com or contact at
A-601, 6th Floor, Sapath-4, Opp. Karnavati Club,
S.G. Highway Road, Satellite,
Phone: +91-79-4024 2800, +91 – 79 – 3007 4560
Tool room machines are the machines used in grinding, shaping and cutting wood, metal and other materials in various industrial applications. Grinding machine, milling machine, shaping machine, slotting machine, bandsaw machine and hackshow machines are some of the tool room machines are very useful in industries.
Types of Tool Room Machines
Grinding machines are used to grind metals and other materials. Milling machine is used to accurately shape metal and other solid materials. Shaping machines are used for shaping straight and flat metal surfaces. Slotting machine is useful to shape or cut metal and wood materials. It can make slots on heads of blank machine screws, wood screws, bolts and automobile components. Bandsaw machines are used to cut a variety of irregular or curved shape materials. Hackshow machine is used to cut wood, metal and other materials very smoothly.
Applications of Tool Room Machines
The high quality grinding machine also referred as a grinder used in grinding with abrasive wheel as a cutting tool. Various types of grinding machines have different applications like belt grinder is used to process metals and other materials with the aid of coated abrasives. Belt grinding is used in finishing, debarring and stock removal. Bench grinder is used in roughing and finishing operations. Cylindrical grinder is used in making precision rods with multiple grinding wheels. Surface grinding machine with wash grinder is applied to the workpiece, which is moved back and forth past the grinding wheel on a table that has a permanent magnet for use with magnetic stock. Surface grinding machine can be manually operated or have CNC controls.
Milling machines are classified in two forms, horizontal milling machine and vertical milling machine. Milling machines are available in three types based on operation. Manually operated milling machine, mechanically automated milling machine and digitally automated CNC milling machine. Milling machines are used for simple to complex cutting, drilling and shaping applications. Turret milling machine is a subcategories of vertical milling. Turret milling has a quill, allows the milling cutter to be raised and lowered in a manner similar to a drill press. Turret milling cuts in the vertical (Z) direction by raising or lowering the quill and by moving the knee.
Bandsaw machine is used to cut long bars into different shapes in various industries like automobile, electronic, electrical, wood working and others. Bandsaw is a power tool used to band of metal with blade. Bandsaw is used in woodworking and metalworking for cutting irregular shapes, curved shapes or straight cuts. There are two types of bandsaw machines are available in the market like horizontal bandsaw machine and double column bandsaw machine. Shaping machines are used for shaping straight and flat metal surface like for steel cutting, aluminum, ferrous and non-ferrous metals cut in different curves, angles and shapes. Tool room machines made from high quality materials/parts with rugged constructive formation from expert machine tools company always give assurance and trust for long durability, flexibilities, low maintenance with accurate and precision functions, easy operations with many inbuilt features are prime attractions to buy tool room machines from reputed manufacturers. Bhavya Machine Tools is one of the leading machinery tools manufacturers and exported in India providing all types of machines for better functionalities. For further details you may visit – www.bhavyamachinetools.com