Bending machine – Application and Benefits

Bending machine – Application and Benefits

A Bending machine is essentially a forming machine tool with the main purpose being to assemble a bend on a workpiece. It makes use of a linear and rotating move to manufacture a bend. This type of machine is durable, fast, cost-effective and is very useful for bending reinforcements bars. It is useful for many forms of bars like round bars, busbar bars. This is also known as a round bending machine. It has a high production capacity and is an essential piece of equipment for any steelyard.

These machines are easy to use and do not require any special skills to use either. This article goes on to describe the various applications of such a machine and the benefits of using it besides high production rate.

Benefits of a bending machine

There are many benefits of using this type of machine:

  • It is a computer-controlled equipment that is highly efficient.
  • This type of machine has high precision.
  • There are additional benefits for using this for busbar processing.
  • This machine is capable of executing several actions. For example, it is useful as a busbar bending machine, busbar cutting machine, busbar punching machine.
  • It is useful for punching round, oblong, and other types of holes.
  • This type of machine is also useful for embossing, shearing, slotting, round cornering.
  • It makes use of high precision ball screws and linear guides; This ensures that the machine is highly efficient and provides high precision.
  • One of the main advantages of these machines is the fact that even when used at maximum capacity they have high precision and allows for rapid production as well.
  • These machines are very accurate and easy to use.
  • There is a high level of automation hence it does not require very high skill level to operate it.
  • It has the capability of providing the perfect cut or bend and does not require any maintenance.

Bus bar bending cutting punching machine

Applications of a Bending machine

There was a time when automotive companies and suppliers had to make use of a manual process for bending brake lines and fuel lines. There were many disadvantages of a manual machine and it also reburied a high skill operator level.

The round bending machine has many applications in several industries as listed here:

  • Agriculture industry: It is useful for Vineyard accessory, Agricultural Spring, Tractor part
  • Furniture industry: It is useful for decoration lamps, bottle holder, chair frame
  • Automotive industry: It has many applications in this industry for the production muffler hargers with end forming units, single head or head and collar, headrest frames, bonnet rods, tank floats, child seat hooks, etc.
  • Railway industry: Applications in the railway industry include railway clips, etc.
  • Construction Industry: There a large number of applications in the construction industry like scaffolding safety hooks, ceiling hook, frameworks concrete.
  • Appliances industry: It is useful for several appliances like barbecue accessories, refrigerator accessory, dishwasher accessory, oven grill, iron holder for axis, cooling coil.
  • Display material: It is useful to make material like postcard support and other display support material.
  • Fastening Industry: It is useful for many types of pins and hooks.
  • Gardening industry: Applications in the gardening industry include gas lever lawn mowers, mower lever, wire planter.

This machine also has several other applications as listed here:

  • Hydraulic connections
  • Fuel pipes for diesel motors
  • Hydraulic system
  • Shop furnishings
  • Motorbike and scooter accessories
  • Gym equipment
  • Exhausts
  • Supermarket and airport trolleys
  • Handles
  • Trim for train and bus windows
  • Office furnishings
  • Hospital furnishings
  • Boat and swimming pool furnishings
  • Road signs and posters
  • Bathroom furnishings and taps and faucets
  • Prams and pushchairs

Working of Busbar Bending-Cutting-Punching Machine

A busbar is a metallic strip or bar that is used in electric power distribution. It is employed for local high current power distribution and is fitted inside the switchgear, panel boards, and busway enclosures. They are generally kept uninsulated and are employed to connect high voltage equipment at electrical switchyards, and low voltage equipment in battery banks. A busbar has sufficient stiffness to be supported in the air by insulated pillars.

Busbar Bending-Cutting-Punching Machine

A busbar bending-cutting-punching machine is technologically advanced machinery capable of performing the operation of bending, cutting, and punching simultaneously. It is used for producing a busbar and is capable of performing almost all the required operations. The machine has very high productivity and hence is synchronous with the growing demands of the numerous industries. The busbar machine has an independent station for performing the operation of bending, cutting, and punching. These stations perform the required task in parallel, thus ensuring higher rates of production.

Bending is a type of manufacturing process and it is used to produce a V-shape, U-shape, or channel shape along the straight axis in ductile materials, mostly sheet metals. The bending machine also has special tools for its bending station. The bending tool is unhardened & ungrounded and the speed at which the bending operation is carried out is 5mm/Sec. The machine also consists of a gauge stopper.

Another operation which the machine performs is that of cutting. The workpiece is being cut into the desired length with the help of the busbar cutting machine at the cutting station. The shearing station boasts of a hardened & grounded HCHCr Blade to carry out the cutting operation effectively. The cutting machine performs the cutting operation at the speed of 6 strokes/min. The oil tank capacity of cutting station is about 75 liters. The station is powered by a 5HP motor that is equivalent to 3.7KW. It also comprises of a gauge stopper.

Bus bar bending cutting punching machine

The busbar punching machine has one suitable die & punch on its punching station. Punching is a forming process in which a tool is forced through the workpiece to create a hole by shearing. The machine has a separate foot switch for every station, i.e. punching, cutting, and bending. There is a provision made for special tools at the punching station of the machine. The punching operation is performed at its station with a speed of 13 strokes/min.

The busbar bending-cutting-punching machine is a highly compact and versatile machine. The machine is powered by the main drive motor. It comprises of a compact hydraulic power pack with a built-in control panel. The machine is highly durable and capable of giving out higher outputs. A high-speed version of the machine is also available. It boasts of hydraulic and electrical components of international standards that ensure the long life of the machine without any requirement of maintenance.

Summary: The machine has 3 different stations for bending, cutting, & punching. These 3 operations are carried out at their respective stations and thus it proves to be a versatile machine. Gauge stopper is provided at all three stations. The punching station consists of one suitable die & punch.

The Bottom Line: A busbar is being extensively used for electric power distribution. It is manufactured using a busbar bending-cutting-punching machine. The machine has separate stations for all the 3 process and thus the simultaneous operations help in greater productivity. The machine is also available in a higher speed version.