Recently, the machine tools industry is enjoying unprecedented surge in demand worldwide. To the surprise of many manufacturers, the output is still unable to satisfy this demand. There have been certain areas of the machine development and innovation that have been the focus of most users, and prompting machine tools manufacturer to put in more research and effort into them. These include;
High Speed and Efficiency in Operation
There is mounting demand for greater maximum main spindle speeds as well as feed speeds that are aimed at avoiding the chatter vibration during operation. In the years of the 1960’s to the 70’s there was much research on reducing the vibration, mainly described as the regenerative and the forced chatter vibration. There has been much progress in this area, with the incoming of the CNC machines, but still the vibration problem resurfaces when harder materials and being machined.
Multifunctional Machine Tools
In addition to enhancing of efficiency, there has been a great focus on increasing the multifunctional ability of the machine tools. This includes the development of 5 axis machining centers and the combined multifunctional turning centers. According to engineers and machinists, the advantages of combined multifunctional machines include;
Improved machining accuracy with reduced production time (one chuck process)
Machining of complicated shapes.
Combination of processes such as hobbing, polishing, slope machining/drilling, milling, external circumference machining, boring and many other processes can be combined.
There have been many types machining centers developed to match up with the current needs of the tool room equipments. With the addition of the orthogonal 3-axis vertical machining centers, there has been rapid improvement in efficiency of the tool room machines. Some of the available machines from the Yash machine tools company have become widely renown due to their production efficiency are;
The available models of the lathe include; Light duty lathe machine
This equipment is designed to make industrial tasks easier, faster and error free. The bed is made from hardened cast iron, with the boring done with induction hardened boring head and ground spindle made from alloy steel. Many other innovations have been added to make the equipment best for light duty lathe machining operations.
Medium Duty Lathe Machine Medium duty lathe equipment comes with latest engineering design, with sturdy materials of construction which are also durable and firm. Important components like the machining bed, head stock, and saddle are carefully machined to guarantee operational accuracy.
Heavy duty lathe machine
The heavy duty lathe is developed with important innovations in parts design such as the bed design is stress relieved, gear box and feed box are new and improved to guarantee high speed performance.
CNC Lathe Machine
The company has also developed the CNC lathe machines, including the Flat Bed CNC Lathe and the Slant Bed CNC Lathe machines. The equipments have been made with advanced technology that eliminates the chatter vibration to minimum levels and thus increasing the machining accuracy of the equipment.
Vertical Turning Lathe
This equipment has been designed with the high output user in mind. The turret style machine has a high torque drive to achieve some of the toughest cuts in process. The massive castings and the extra wide way system will ensure very accurate and stable machining and high quality products are achieved.
After settling on the model of the lathe machine suitable for your needs, people tend to forget that planning for installation is equally critical for efficient operation of the equipment. It is wise toscrutinize all details of the installation area before the actual day of delivery and machine setup. Where possible it is recommended to obtain a two dimensional drawing of the equipment before arrival for better space and position planning. Illustrated here are some very important ideas when setting up your new Lathe machine.
Confirm Electrical Requirements
It is wise to be clear on the electrical requirements that your CNC lathe machine needs, the power rating, current requirements in order to determine the contacts switch system to use and even the correct cabling for this type of load.
It is recommended to check the placement of the electrical source and ensure that it is accessible near the new machine station. A qualified electrician, who ensures that the connection and integration requirements are met, must do all electrical fittings.
Planning For Oils and Lubricants
Always settle on a particular type of lubricating, hydraulic and coolant that your equipment will use. They must be purchased before running the machine to ensure that the equipment can be run and tested during the day of installation. Manufacturers recommend having a specific grade of coolant determined by themselves, for efficient operation and long life of the equipment.
Pre – Planning Space Lay Out
Here you will need the machine drawing to determine the placement of the machine. Following the installation guidance from the manufacturer helps avoid major running problems in the future.A good example for consideration is the door clearance. Different sizes of equipments will require different clearances. Pre planning these clearances before installation prevent the nightmares that emerge when running and servicing the machine.
For good running and durability of the lathe machine, the air source needs to be free of humidity as much as possible. This prevents rusting on the inside parts of the machine which are never dried or cleaned. This condition has been observed in compressor systems that have no dehumidifiers. Moisture management must be done since rust can quickly destroy an otherwise good machine tool.
Machine tools and especially the Lathe machine are heavy objects. The equipment must be held on a good solid slab that would not easily crack or bend due to vibration. Uneven surface will also lead to poor and incorrect operation of the machine. You may also get help from the manufacturer over the best foundation for the machine.
Entry Way and Machine Orientation
It is always good to avoid surprises such as the equipment not being able to fit through the entry to the workshop, where part of the wall has to be damaged then repaired again.
When all these steps have been followed accurately, the installation process is smooth and successful. It is then important to have a proper plan for general maintenance of the equipment. Bhavya machine tools supply these innovative lathe and CNC machine tools. The company also provides great guidance on the installation and maintenance requirements.
It is said that a machine can perform the work of a hundred men. This is true with the lathe machine that is regarded as the mother of all machines. It is versatile and very useful in manufacturing, production and maintenance workshops.
Bearings on the other hand are widely used in automobile, motors, pneumatic and hydraulic machines, engines, wheel hubs, gear boxes, industrial transmission lines, aircraft and ship. They are virtually applied in nearly all equipments that have rotating parts and therefore represent a large local and international market.
The main types of bearings are ball, roller and the journal bearings. All these require the lathe machines during their manufacture.
Manufacture ball bearing
These have an outer and inner race, the ball and cage to mount and hold the balls. Specially designed lathes are used to turn cylindrical work pieces in large quantities to form the inner and outer race. The turning operation ensures that the inner and outer rings of bearing have very accurate and precise diameters that meet the tolerance limits.
The device is also used to lap or smooth the inner and outer race to minimize friction. The lapping operation gives the bearing a very smooth surface where shaft and balls can roll on. The outside faces are also cut to the required flatness.
It is also used to face and lap the inner surfaces where the ball rolls. The type used depends on the size of the bearing with heavy duty all geared type being suitable for large diameter sizes.
For very precise applications such as those in aviation, medical equipments and sensitive instruments; the CNC type achieves the required precision and dimensional accuracy.
Application in manufacture of roller type
These have rollers instead of balls. They are used in heavy loading applications such as gears, transmission shafts and areas with high axial thrust. Again turning and facing operations are performed using this machine tools. The precision, size, accuracy and tolerances determine the type of equipment to use with CNC be favored for high precision work.
Use of lathe to manufacture journal bearing
They are applied in all internal combustion engines and forms the rotating parts of crank shaft. They are also used in large turbines, motors and heavy machinery where roller and ball types cannot be used. Essentially, this device is made of two rotating parts that slide along each other.
Specially designed turret and capstan lathes are used in mass manufacture of these journals. These reduce the diameter (turning) to suitable inner and outer diameter. This is followed by parting-off or cutting the concentric cylinder to accurate length.
For journal to function effectively, they must be smoothened. This is achieved using lapping operation. The cylindrical work piece is rotated against smooth abrasive material to remove a very small layer of materials and achieve high quality and extra smooth surface.
The use of Engine-Turning Lathe began sometime before the 1770s. During that time, this particular machine found application in the production of designs and decoration in stoneware and earthenware. Primarily, the widespread use of this equipment originated from England, where highly skilled potters used it for cutting exclusive patterns and creating unique designs on pots and stoneware. Well, the machine used to work on the principle mechanism of rotation. To put it in a comprehendible manner, pots used to rotate on it, eventually allowing the equipment to carve out specific embellishments.
Tracing the adaptations
What potters achieved as the end-result was beautiful pots with stunning graphic designs. Moreover, these amazing designs were perfectly visible through the interplay of lights as well as contrasting colored slips. Since then, the engine-turning lathe has been the go-to tool for every ingenious potter. However, there have been substantial changes in its appearance and functioning over these years. From its inception to the present times, this particular equipment has readily adapted to the changing trends in the pottery industry.
Perhaps, it is impossible to trace its significance, adaptations and contributions to the pottery sector without delving deep into its past. If you really wish to know a lot about this tool, then you will surely find this article quite engaging.
It will be judicious to begin with a brief history of the equipment. The idea of applying this machine in pottery began as early as 1763 in Birmingham. Josiah Wedgwood was the person who conceived this concept after an intriguing encounter with the machine, at a metal-working facility run by one of his friends. Later, this man differentiated the functioning of this tool in the woodworking and metalworking industries from its operations in the ceramic industry.
At first, it was the simple-turning lathe machines, finding use in the creation of exquisite designs. The engine-turning ones were nowhere in the picture then. Slowly and steadily, the machine adapted to the emerging trends, rising demands, and advanced technology. And these factors came together to produce what is known today as the engine turned Lathe. Potters felt two significant benefits while operating with this device.
Firstly, the machine had the capacity to lathe-turn hollow wares. As the outcome, the process of carving designs on the mugs, cups, jugs and bowls became quite easier than before.
Secondly, the equipment was apt for cutting unique designs and regular patterns on even the clay items, thus creating decorative elements.
The simple and advanced versions
It won’t be quite possible to understand the adaptations of this equipment, without a bit of information on the earlier models. Breeze through the following points for a pristine clear idea on the uses of the old engine-turning lathe.
The classic model: Wedgwood developed the “rose and crown lathe”, where the rose and crown refers to the edge and end cam respectively. Simple versions of engine lathe were primarily manufactured with the edge cam. And that is the reason that bigger pottery projects demanded the rose and crown ones.
Major components: Presently, every pottery project demands the newly constructed Lathe machine. The major components of the machine are the steel frame and the central axle, on which the end-cam, edge cam and mandrel are supposed to be mounted.
Customized pattern generator: Mandrels, also popular as chums are customizable into various designs and forms. And that proves to be highly beneficial in generating diverse patterns.
Allows lucid operation
Another important aspect is the flexibility in operating the machine. Especially, the pulley placement enhances the flexibility of operations with the machine. The engine-turned lathe has come a long way from just being simple pattern-carving equipment to a highly advanced design-making tool. Today, every ingenious Potter makes perfect use of the machine for belting out some great pot designs.
The ability of machine tools to perform repetitive actions is a key factor that has made them best for the automobile industry. Additionally, the machines have higher production rates because there is very little down times and changeovers are eliminated. With the invention of the computer numerical controls, part designs are developed using computer aided design software. The design is transferred to the machine software which re arranges the files in such a way as to direct the operation of the machine, movement of the tool and the machining operation.
In highly automated systems, one machining unit may have several operations combined on a work piece such that processes run sequentially. This also reduces the time required to complete a job and increasing the efficiency of the operation.
This method of manufacturing is used in batch manufacturing continuous process. Pieces to be milled are stationed on the machine and milling operations are run automatically from piece to piece until the raw material is completed and more is fed to the machine.
Parts manufactured through milling
A wide variety of parts is made through milling. They include transmissions, gearbox cases, transmission housings, engine cylinder heads, aluminium drive housings, flywheels, engine locks, piston rods, wheels, water pumps, and more of these equipments.
Manufacturing of parts such as fuel injectors requires very high precision. Camshafts’ grinding is also a core application of CNC machines and is achieved through computer-aided designing.
Rack and pinion systems machining
These systems have very wide applications in automobiles. Some basic applications in the car include the wind shield wiper system, hydraulic steering, power windows, electric hand brakes, wing mirror adjustments, and manufacture of small gear worms. The gears are made through the milling process. In form milling the shape of the tool takes the shape of the gap between the gear teeth. Each tooth is cut with cutter moving progressively until completion.
This process uses the turning machine or the lathe machine. It is used to make rotational parts through continuous removal of the unwanted parts. Apart from turning, the lathe does other processes such as facing, grooving, cut off and thread cutting. The machine also performs internal work piece operations such as axial drilling, boring, reaming, and tapping which is the creation of internal threads.
Automotive parts made through turning.
Manufacture of brake disks is the most common application of the lathe in the motor industry. In some cases , specialized brake lathes have been made due to the rapid demand for this particular part. Other parts made with the lathe include brake drums, rotors , the fly wheel and most parts requiring the threading and phasing operations.
This is also a process of milling using equipments such as the radial drill, cord drills and the pedestal drills. They are also very important in automotive workshops in making of slots as well as cutting threads.
The range of applications of the machine tools in automotive industry continues to increase exponentially. This has been enhanced by development of computer numeric controlled machines, which are able to transform design to completed product in a very short time frame. High-speed machining techniques have also enabled greater precision to be achieved.
The rate of advancement in the beverage industry is just phenomenal especially when we consider technological advancements. Globally, this is due to increasing population and the need to achieve efficiency in manufacturing. Certain equipments have become vital in this industry such as high-speed picking and packing machines, palletizing equipment, automatic inspection systems, filling equipments, capping machines, conveyors, shrink sleeving machines and movers.
Advantages of Packing Equipments
The machines help the manufacturer to lower operating costs, reduce dependence on human labor, economical utilization of material, maintenance of high and consistent quality, higher efficiency and productivity, flexibility in manufacturing and better implementation of health and safety procedures.
Importance of workshops in Manufacturing
A processing factory or plant with such machines is bound to experience down times due to servicing, breakages and machinery failures. A workshop is therefore crucial in such a setting to avoid extreme down times when unexpected failure occurs. One of the most important equipment that such as workshop must have is a lathe. This is because the equipment can handle numerous activities related to the installed equipments. These activities include;
Motor shafts machining
Damaged shafts are very common in motors and pumping equipments used in industry. Bearings attached to shafts are made of harder material than the shafts therefore, during continued use; the shaft may wear off leading to wobbling motion, which could be disastrous. The sunken areas are filled up with material and the machine is used to reduce the shaft back to the required dimensions.
Repairs for punching machine die forms
The punching mechanism is commonly used in erection of packaging boxes, and some containers. Regular wear and tear is therefore common on the punching die and hence constant recalibration may be required. In this case, accuracy is of utmost importance and this is possible with the lathe in the workshop.
Conveyor Belt Roller knurling Process
This is the process of creating tiny grooves on conveyor rollers to maximize friction and enhance the grip between the roller and the conveyor. The knurling tool is held firmly against the roller shaft on the lathe and it imprints the grooves. With the gradual usage, the grooves wear off and repair is required.
Liquid filling Machinery components servicing
Various filling equipments are used in bottling. They include overflow filling, gravity systems, pump filling, piston type systems and many others. Maintenance of this equipment requires very high accuracy in machining, surface smoothening, and repairs. This is achieved using sensitive machine tools, which can work to very small measurements and ensure accuracy.
Bottle Washing Machinery and Maintenance
These are critical equipments in the beverage industry. This is because some plants use reusable bottles, which are always re circulated. Cleaning machines are automated and may process in stages such as pre washing, detergent cleaning stage, sanitizing and final rinse. The washers are exposed to dirt and suspended particles, which can damage the pipes and ducts and therefore regular servicing is done using the lathe for greater productivity.
The important of fully equipped maintenance workshops in industry cannot be underestimated. Soft drinks making machine are exposed to certain cyclic problems such as wearing off shafts and rollers and conducting ducts. The lathe machine is useful equipment in repairs of these faults and efficiency and productivity is maintained.
Jewels have been used from time memorial for beautification and as precious gifts passed from one person to another. They are common among celebrities, famous people and even the ordinary folks as they bring a sense of class, elegance, luxury and happiness. They are manufactured from expensive durable materials such as diamond, gold, platinum, silver and bronze.
Due to their small size, complex shape and need to conserve the expensive materials, jewels must be made using special machines to produce high quality and good dimensional stability to ensure that customers are satisfied with them.
They must also have good aesthetic appeal and be durable. They must therefore be machined to perfect smoothness and flatness.
Precision jewel cutting using light duty lathes
Most rings are cast into cylindrical shapes and later machined using lathe and mill turns. They are also manufactured from rolled flat bars though this is not common for expensive products.
Due to the precision required, the production volumes are very low. In addition, most jewels are customized according to the client requirement which differ due to different physical dimensions e.g. size of fingers and neck.
Light duty lathe machines are used to fabricate most of these rings. The material is mounted on a chuck and various machining operations done. Turning of the internal surface is done to create an internal diameter that fits on the finger while outside diameter is turned to the specified size. Facing is done on the two opposite ends to smoothen them.
In addition, other processes such as drilling, tapping, chamfering and polishing and also done using this machine. A combination of these cutting operation results to the formation of the product. For example, chamfering gives the ring a wedge like edges while knurling results to a rough surface. All these operations are performed on light duty machines fitted with a small six jaw chuck to hold smaller work pieces without affecting the surface.
Contractors specializing in fabrication of many custom items have to make numerous rings that differ in design. This is achieved by using CNC machine. The jewels are automatically made by adjusting the tools and feed. In addition, these devices have the capacity of not only performing the turning, facing and other conventional lathe work but can also mill and perform cylindrical grinding.
The lathe allows a wide number of finishing operations to be done on the ring and jewels. In the lapping operation, the ring is rubbed continuously against another surface with an abrasive liquid between them. This removes a very tiny layer and smoothen the ring.
Features of light duty lathe machine
They are characterized by minute tool post and chuck which are designed to handle tiny work pieces. Their bed is machined to perfect straightness. They are also fitted with a plate chuck which assists in holding complex shaped work pieces. They have a smaller bed, tailstock, head stock and carriage. These machines also have low power consumption and are very efficient. They are compact, durable and have excellent functionality.
The importance of machine tools can never be underestimated industry and one of the most critical of these tools is the lathe machine. The equipment is basically used in shaping metallic pieces such as tubes, engine shafts, bolts and nuts. The effectiveness of using this machine is based on the ability to hold the work piece firmly by a vice clamping mechanism and calibrate the machining to very precise measurements.
Another major and recent innovation of the lathe is that new designs have been developed that have incorporated computer numeric controls. This allows a particular design to be prepared by the engineering software and fed to the machine for execution.
There has also been an improved level of safety in using this equipment, with the latest models operated remotely, the work piece being enclosed in a chamber.
Challenges in Oil Drilling and Production Machinery
Oil drilling and exploration is usually a complex process involving so many operations happening at the same time. This process involves using a lot of chemicals and solvents which in turn lead to very fast degradation of machines and equipments. Specialized equipments have to be on standby especially machine tools such as the lathes for quick replacements of these special parts. It is also worthy to note that most oil drilling operations are far away from industrial areas and may take long while, if there are no stand by equipments.
Special Machining Features of Oilfield Pipes
The rethreading process is one of the major challenges in oil field machining. The frequent breakdown of piping systems in oil fields has caused machine tools manufactures to work strategically to deal with this problem. Oilfield lathes have also been developed which are able to handle very large diameter pipes as those in the drilling and conveyance sections. Special features such as automatic coupling cells have been incorporated for ease of handling pipe sections during machining.
Some Of The Critical Innovation Areas Requiring Constant Maintenance Include;
Oil couplings for enhancing efficiencies through process automation
Down hole instrumentation systems for handling tough material
Pumps used for the hydraulic fracturing process.
Various components of the pump jacks such as sucker rods, and stanchions.
Special Features of Oil Field Lathes
There are very unique threading requirements in the oil exploration industry and innovations have been made to support this process. These include;
Thread phase harmonizing. This has been done through the automatic operation of CNC lathes. Once a work piece is placed in the machine, it can automatically locate the threads and start the threading process. This allows faster machining and maintenance of the important tolerances. Accuracy and consistent quality is also maintained.
The “variable spindle speed threading” This is an application for machining pieces with thin walled gauge, without previous threads on the work piece. This component actively controls the feed axis due to the changing speeds of the spindle. This forward feeding technology realizes very high accuracy on threading.
The importance of the lathe machine can never be underestimated in the oil field operations. This is due to the constant need for repairs and maintenance of piping and conveyance systems. Special machines have been constructed specifically for these processes which have increased efficiency and production.
Lathe is versatile equipment that works worthwhile for several operations starting from cutting, to turning and deforming. Professional performance brings specific results in productivity because there are ample possibilities of faults to happen while staging a cutting action. The errors vary in mechanism in accordance with the type of materials such as metal or wood. Below are some of the
Rotating Speed Adjustment
It is mandatory condition to be checked for before feeding exertion material. Though it may appear a common criterion, it is highly advised to ensure material thickness, tool and speed compatibility to achieve accuracy.
Material Feed Rate
Heavy setting starts to slow down the process and diminish the quality of machining. During such conditions, the headstock gets disengaged before it meets the stop point. Professionals or skilled operators will be able to find out this error. For those who start with heavy settings, it would be better to apply small amount of hand feed and then try out with reversing the carriage and begin the next step. Checking the dial through the help of lock screw is another way to achieve precise metal working
Cutting Depth-Preventing Short Bytes
The depth of engraving goes in tune with toll selecting, pace, metal texture etc. For bigger depth requirement setting with small value of cutting and enhancing later gives better results. Therefore prefer machining with moderate velocity, lower depth and gradual increase of job portion supply.
Improper Tool Arrangement
Fixing the engraving device in an improper position with imbalanced height balance causes damage to dimension of slashing. The recommended pose is fitting at the centre of chuck as this will ensure accuracy of cuts and keep the work stuff free from damages. However, fixing can be done by running the lathe gradually so that the chuck is not fast on rotation.
Sensing Blunders through Noise
With the inception of superior ranges of lathe models like vibration free, high speed, etc the point of finding mistakes is possible if only the equipment is managed by inexperienced operator or wrong substance feed position. However, there is a smart hint for the inexperienced to tactically grasp wounding mishaps is from high sound created during processing. If there is too much rotation speed or vibration the sound differs and this could help the operator to guess processing drawbacks.
Things to confirm before Turning
Turning is of different varieties such as facing off, tapering, facing to the length, boring, etc. The mechanism also differs wherein, the work object rotates and the instrument is fed against. Inaccuracies are identified through ensuring discoloring or ragging of job piece. Unmatched texture or surface forming on substance also indicated inappropriate operation. Such happening is likely when tempo or ingredient supply is incorrect.
Any workshop apparatus is designed only by means of reaching perfection and accuracy. However, errors may appear in most cases due to inexperienced trials. For successful results avoiding mistakes from operational aspects can help productivity in multiple ways.
Vehicle Manufacturing – the Major Sector that depends on Machining
Automobile companies are the major metal product users for producing different parts. Steel and aluminium are two major components. Apart from this, fibre and plastics are also considered for making varieties of transport. Major luxury motor making companies are making cars aluminium for body that gives a classic look for the transport product. Manufacturers use this ingredient because it is strong and is affordable in the market and moreover, product can be engineered in different shapes and need of crash safety. Approx 65% of vehicle parts are made up of metal products. Steel is a kind of element which has flexibility and qualities that leads to its usage in affordable way. There are machines that are used by manufacturing companies to create the required design for manufacturing.
Machines to Design Metal
Industries use various machines for forming different components required for manufacturing, one such is lathe device. Automobile industry are using this tools to get the desired shape and cut of components. Different types of lathes are used for shaping plus cutting the raw material such as, engine, turret, and special purpose lathes. Today, bigger range of workshop tools is used by makers.
The user uses these devices as per the requirement and how these modern styles of tools can be used.
Varieties in Machined products Applied
Steel: Most part of the auto product including steering and suspension are made from this. Moreover, stainless steel is also used for auto built-up because of non-rusting property.
Aluminium: There is a big transition happening from the above material to this one in vehicle production. Though this raw ingredient cost double than the one made from the top component, but it brings a major change in the design. The reason behind this change is its light weight. Parts that are completed by using aluminium are engine and wheels.
Iron: This is next big material used in creation after the top preferred ones. Moreover, the weight of iron makes the usage more sufficient.
Titanium: This is strong, light weight and corrosion resistant. It is quite hard to manufacture, but is generally considered for intake and exhaust valves.
Making of Luxury Cars
Car manufacturers are now using advanced high-strength steels to make strong body. Luxury car makers are also using aluminium which is less dense material and saves 11% on making the body. For this base material, the market is very competitive for car manufacturing. Presently, advanced high potency form is largely used materials in automotive business. Metal industry has evolved greatly, and so the makers are using different forms of such products to manufacture high class design travelling product structure with the help of machining tool and lathe is one among the important requirements which is preferred for majority of creation requisites by makers.
There is no doubt that metal is an important component in designing the means of transport structure. Automobile engineering is evolving dramatically and so are the machining trade introducing versatile tools for long run and getting desired shapes of the same.
Efficient utilization of it is important across all sectors of industry and economy. We comprise the lathe, the drill and sheet metal cutting and bending machines. Energy utilization varies as the work of the tools progresses. In milling and drilling operation the spindle or the cutting tool requires much more power as the volume of metal being removed increases and subsequently decreases as the bit approaches the end of the cutting.
Critical Need for Energy Saving In Machining
The overriding importance of efficiency and saving is the overall cost reduction of power requirements. All measures that can reduce the current drawn by a machine, end up reducing the power consumption of the instrument. Energy efficiency of a device also influences the life and the maintenance of the equipment. It is last longer and have lesser servicing requirements as compared to others. Currently, lathe and drills machines with geared motors specify the marketing strategy.
General Measures for Energy Conservation in the Workshop
Good management of the operation is important for efficiency. Gradual removal of material is more preferred than the sudden removal of huge volume of metal. This is because it exacts more stress to the equipment than the gradual process.
Operator support during work increases efficiency by reducing time spent in moving the base load.
Energy Demand during Drilling and Milling
Various operating components consume power during operation. In lathe operation, processing of the cooling liquid, motor and gears operation, spindle movement and the logical control units consume power differently. The greatest consumer however is during machining. Measures such as efficient lubrication, cooling and accuracy during operation must be observed to save.
Efficiency of Drive Components
The efficiency of the spindle of the lathe machine is largely influenced by the ratio of the power consumed versus that of power delivered. Drive modules, motors, gears and mechanical components convert the electrical power to mechanical power. Losses occurring due to frictional losses, poor calibration and wear and tear increase the cost of operation.
The Introduction of Regenerative Supply Components
The requirement of a braking system is very crucial in every system. When it is switched off, all moving parts have a momentum which must be managed because all that mechanical energy is converted to electrical energy. Power efficient tools must have a system to allow for the back EMF to avoid damage to the electrical components.
Power Consumption in Lathe Machine and sheet metal bending operation
Main consuming processes are the rotation and the circulation of the coolant. With the sheet metal bending machine, the folding process is the heaviest power consumer. The firmness of the cutting tool and the accuracy has great bearing on the power requirements on the drive motor hence the efficiency.
Energy efficiency is a critical requirement while operating equipment. Currently, efficiency is one of the key factors considered during installation of motors. Measures taken to improve efficiency include adequate lubrication, proper work management, servicing and maintenance and management of back EMF.
Today, in every industry there is a need of different devices that allows the manufacturing process easier and faster. There are different tools which are worth using. you can check out the best that are made by skilled staffs and distributed across India.
Machine Tools for Various Industries
These are widely used in different industries for processing units. Some of this largely used are Workshop, Sheet Metal, Wood Working, Automobile & Garage , Plastic & Printing, Welding , Food Processing as well as Special Purpose Machines.
Use of Lathe Machine
There are various types of Lathe that are offered including- v-belt drive, all geared lathe etc. These devices are designed to perform various manufacturing activities like drilling, cutting, sanding, metal working and glass working. These equipments are distributed to various industries in India. These are also come with various accessories like True Chuck, Independent Chuck, Key Way Attachment etc.
Essential Use of Drill Machine
These are largely used in industries for various cutting purpose. It comes in different forms like BMT 20-25, Pillar Drill, BMT 13-20H, V Belt Driven Radial Drilling, All Geared Radial Machine etc. Each of these are well designed to give desired result.
Machine Tool for Bending
The Press Brake is mechanically designed which is used in bending sheet, plate and other solid materials. This press brakes are the two types of press brake, offered for industrial needs. We offer all press brake are offered in low cost and are easy to install. The Hydraulic Press Brakes are made up of quality grade materials and are highly efficient to use.
There are also construction equipments specifically designed for constructions. These includes- concrete mixer, hydraulic type mixer, concrete mixer without hopper, half bag concrete mixer, weight batcher, slab trolley with rails etc. These are reliable and efficient to use. These equipments are primarily used for performing various construction related tasks.
Woodworking Machinery for Wooden Work
Woodworking machinery are also offered having different segments to work on. Some of the available device are- Surface cum thickness planer, Thickness Planer with Auto Mould, Surface Planer with Circular Saw Attachment and Auto Mould.
All these highly mechanized tools put a great impact in industries and construction work. These device certainly bring down the work load and give a great result.
Lathe machines are considered prominent component in majority of workshops. When it comes to machining with specific functionality it stays the right choice. We provide at reliable standards. Our device are made of high grade materials and are designed suitable for light duty, medium duty and heavy duty machining operations.
Light Duty Imported Lathe Machine
We provide light duty imported lathe device with improved specifications and optional accessories which can be selected based on the industrial requirements. Our imported light duty apparatus is provided with 3 jaw chuck, oil gun and machine lamp. It is also equipped with coolant system for uninterrupted machining operation. The foundation pads, bolts and nuts, outer and inner friction disc provisioned with the mechanical plate make way for improved machining functionality with light duty work materials.
Medium Duty Imported Lathe Machine
We provide CDL series medium duty lathe machine with 3 and 4 jaw chuck. The driving plate, face plate, steady and follow rest, and chuck and dead guard are some of the imported accessories that make the device specific among medium duty tools. The gear change possibility is yet another attractive feature that offers improved functionality.
Heavy Duty High Speed Lathe
We provide CDS B and C series heavy duty lathe machine high speed imported tools with all the special features including spanner and allenkey set, change gear, pointed nose oil gun, outer and inner friction disc, coolant system, etc. The maximum length of workpiece that can be machined with this device is 1000mm to 3000 mm. The main motor power bears the capacity of 10HP (7.5KW) which is suitable to manage heavy duty work materials.
Extra Heavy Duty Lathe Pedestal
We provide CW E series extra heavy duty imported lathe pedestal with excellent specifications that makes the machining possible for extra wide work piece materials. The maximum work piece range width that can be covered in this device is up to 5000mm. This device is a suitable option for heavy machining industries and construction industries.
Universal All Geared Lathe CW M
Universal all geared lathe CW M series provided by us can machine work piece up to 8000mm and the range of spindle speed varies from 3.15 5o 315 rotations per minute. It is a perfect machining tool suitable for fast and precise production requirement. This device is provided with 4 jaw chuck, coolant system, tool kit, rotating centre and coolant pump.
Extra Heavy Duty Lathe Planer
Extra heavy duty imported lathe planer is a suitable machining tool to handle work piece materials of broader width. It comes with standard accessories that are provided with other types of imported models. The length of work piece that can be managed with this machine is up to 8000mm.
We are one of the reputed suppliers in India and our machines are known for reliability, precision and cost effective pricing.
Self Protection in Machining Works-A Mandatory Aspect to Consider
Workshop machineries are of different sorts and each workshop device performs exclusive machining operations. However, there are risk factors present in working with workshop and lathe device is one among them.
Operation Instructions for Professionals
For every industry that involves in workshop activities, operating instructions remain common for all the operators. Even experienced professionals should stick to machining mechanisms and relative safety norms while involved in production. Similarly, maintenance also requires safety rules to be followed.
Dress Code for Machine Operators
Personal Protective Equipments are those that are recommended for operators who involve in workshop activities. This package includes protective clothing, protective glass for eyes, gloves, etc.
Take Care of your safety while Changing Spindle Speed
Lathe equipment should not be adjusted when it is in running condition; Spindle is the prominent part of the device that assists in machining operations. Hence, operator should know that changing the spindle speed before the machine sets to resting position will result in damage of the spindle.
Sharp Points in Bench Mount Lathe
Bench mount cutting tool is composed of sharp cutting tools, spindle, drilling tools, and different tools to perform possible machining operations. When it comes to bench mount or any other type of lathe for instance machining tools can be adjusted with manual support. This activity has to be done with care and attention and only experienced people can do it safely.
Eye Protection-A High Possible Risk in Cutting Operations
Handling hard and heavy work piece materials like steel, logs or wood, aluminum, etc in bench mount device releases fine grains or chips during the machining operation. Wearing protective glasses for eyes is considered obligatory as grains might stick to eyes and make things miserable.
Cleaning Wastage from Lathe Machine Work Atmosphere
Cleaning the waste materials like chips, fine metallic filings, etc, is more important and this can be done with the help of small and innovative tools like pliers. Operator must keep in mind that he should never use bare hand for cleaning activities.
Checking Accuracy when the machining takes place
Some amateur operators attempt to measure the work piece before the machining is done or when the machining process is alive. It is one of the worst mistakes that should never be done by a workshop machine operator.
Maintenance also supports for Safe Working
Checking the device before beginning machining operation for any sort of damages in tools, or machining parts will help to maintain longevity. Similarly, it is better to avoid operating the cutting equipment for longer time as motors might get overheated and affect further production.
How to Perform Machining Activity in accordance with Temperature?
Work Piece cutting function need to be managed matching the climatic influence. In hot climate tools can be used for longer productivity as normal machining will not affect the parts during hot season and during winter running the tools below usual speed will certainly never overload the equipment motor. Get more details, visit at https://www.bhavyamachinetools.com/products.
Lathe Machines are applied in various industries including engineering, automobile, woodwork, etc. Safety norms are more important while working. Hence, top industries prefer to have experienced operators to work with such workshop equipments.
As production volumes in industries increase various tools have been developed to handle complicated functions and heavy loads. These specialized tools include: threading and gear hobbing machines.
Features and Industrial Applications of Capstan and Vertical Lathe Machines
Capstan lathe are advancement to the current lathes. In the capstan, cutting tools for turning, drilling, boring, chamfering, tapering, facing and other operations are mounted on the turret. When the operator finishes with one operation he rotates the capstan without necessary having to mount and position the each tool.
The capstan lathe machine is widely used in mass production where same piece is machined many times and has the same repetitive processes. It is easy to use, accurate and saves time.
Unlike other devices, vertical lathe have a vertically oriented chuck. They are compact and robust and their construction reduces both the work piece and tool overhang. This results to less vibration and warbling.
Vertical lathes are widely used to turn large diameter work pieces which horizontal cannot. They easily perform drilling, grinding and vertical milling operations. They are also used to precision bearings, drilling large motor housing, drilling aeronautical parts, machining propellers among other functions.
Features of Planning and Threading Machines
Planning machines are specially designed tools for smoothening flat surfaces. The work piece moves front and backwards and the cutting device remove the material surface of work piece. Planners remove excess materials on surface plane flat surfaces.
Threading machines are specially designed to cut the wide variety of screw threads on bolts, shafts, and pipes. It may be fully automatic or semiautomatic. They cut high quality threads on shafts and pipes. The dies are held stationary as they work piece rotate making the threads. These are all geared to ensure accuracy and precision when cutting threads.
Hex nipple threading have tempered gears and specially used for threading hexagonal nipples found in many pipe fittings.
The bed physical dimensions, spindle bore size, pedestal box size, slide dimensions, threading length and motor power determine the size of bolts, shafts and pipes that can be threaded.
Industrial Applications of Threading and Planning Machines (hex nipple, bolt and hydraulic thread)
Bolt, hex nipple and other threading devices are used to cut threads on shafts and pipes. These dedicated instruments enable operators perform the treading operation much faster and produce threads with correct pitch and size. Form rolling tools impress threads on long shafts.
Features and Applications of Gear Hobbing Machines
It is specially designed to cut and form gears. Both vertical and horizontal gear hobbing devices can be used. Most parts of gear hobber resemble a milling but is specially constructed to cut gear, splines and sprockets. In the hobber, the work piece is held on one spindle while the hob/gear cutter is held on the other. Modern equipments have automatic indexing ad cuts threads very accurately.
Specialized equipments are ideal for high production environment and in cutting specially designed work pieces. Manufactures and workshop owners should therefore purchase these specialized for high volume and efficient production.
The lathe machine is one of the most utilized tool in the world. They have developed overtime from simple to more sophisticated Computer Numerical Control (CNC), turret, capstan, all geared among others. They are widely used in mechanical workshops, automotive industry and in maintenance workshops.
Machining Operations on Pipes and Shafts Done Using Lathe Machines
Convectional devices perform various operations on shafts and pipes. One main function is turning which entails the precision reduction of diameter of shafts and pipes. Facing entails the reduction of shaft length. It also performs threading on pipes and shafts. By adjusting the settings, one can cut imperial threads (UNF, UNC, BSW and BSF) of different pitches, ISO threads, ACME threads, internal and external threads and many other types.
Other functions done using the lathe machine include; drilling, boring (enlarging an existing hole on a shaft), taper tuning, form turning (producing a specific shape on a shaft), cutoff (cutting a shaft into different parts) and knurling (making impressions on a shaft).
They used to manufacture many cylindrical components such as bolts, nuts, bush bearings, shafts, pipes and many other mechanical components.
Achieving Precision and Accuracy of Mechanical Operations Using Geared Lathe Machines
These are very accurate as the transmissions from the motor to other controls are done through gearing systems. This achieves high precision and enables to cut heavy duty shafts.
Features of CNC Lathe Machines and How They Enhance Machining Operations
These are computerized and most functions of the operator are computer controlled. The operator programs the lathe to perform a set of functions based on the input parameters.
The operator enters the initial work piece size, depth of each cut, operations to be done (turning , threading, facing etc) and the final work piece size. It will automatically cut the shaft to the required parameters. It incorporates automatic feed control, tool changing systems and automatic spindle speed adjustments.
Technological Advancement in Lathe Machines and How They Enhance Shaft and Pipe Machining Operations
These are sturdy in their construction and are able to handle heavy loads and operate with less noise. They have high precision as compared to other lathe. CNC are automatically controlled and also achieve high precision.
The turret, capstan and CNC lathe machine are manufactured to handle high production volumes and have specialized features that allow easy work mounting, centering and precision machining.
Current it have many advanced features that enhance the production process. These include; self centering 3 jaw chuck, four jaw chucks, spindle speed control, automatic feeding, automatic braking and many safety and ergonomic features. The bed size, bed swing for most lathe equipments have increased in order to enable the large diameter shafts.
Lathe machines are used in most production workshops for shaft and pipe cutting. CNC and all geared have special features which make them very effective in machining centers and high production environments.
A lathe is fantastic workshop equipment that is applied mainly to cut different work piece materials like wood, glass, metals, etc. It is the only machining equipment that is designed to rotate the work piece with the help of a tool. Apart from that, machines are customized in different models to meet the precise machining needs. Starting from drilling operations, to shaping and cutting lathe remains a flexible option. In addition, the advent of fully automated lathe equipments has made great difference in machining activities. Hence, it stays one of the favourite workshop components for many engineering industries.
Complicated Working Mechanism in Lathe that Requires Safety Attention
Tooling with work piece like glass or metal is a complicated and risky aspect with lathe machine. When cutting process is applied with specific tooling option there are injuries possible with handling the cutting tool. In addition, post operations procedures like cleaning also involves complicated things like cleaning the sharp edges of cutting tool, or while filing it. Maintenance of rotating parts also contains certain critical safety issues such as with messing of rotating parts, metal splinters, etc. Careless handling might lead to critical injuries. Hence, pre-operational and post-operational safety instructions are educated to the operators before handling the device. Automated lathes are more risky than traditional equipments as misrepresentation of core machining parts might cause injury to eyes when the work piece is on for machining.
List of Risks in Lathe Machine Operations
Lathe machines are capable of handling different machining activities. Proper safety measures have to be provided before it operated like gloves, safety shoes, safety glasses, protective helmets etc. Ensuring the condition before the machining work begins is more important for safe working. Some of the possible risks are,
Lifting heavy parts like chucks or face plates which might not be possible with single handed assistance.
Proper adjustment of machining speed have to be checked before the machining operations is begin as it is very risky to work with incompatible machining speed with that of work piece material.
Ensuring that the work piece is clamped tightly is very important as it will end up in damage of the job or it might fall on the operator.
The Need for Skilled Operators for Lathe Device
Considering the risk factors involved in equipment and subsequent machining, many industries recommend the operational activities to be taken care of by experienced or skilled operators. Only experienced people can handle device in a safe and better way without leaving space for hazardous consequences. Hence, in many industries where workshop tools are highly preferred, they provide PPE or Personal Protective Equipments which includes a range of safety components starting from foot wear to covering shield, helmet, goggles, etc .
Lathe device is an interesting machining option where different types of workshop operations can be handled. Yet, when it comes to operational part, tools need to be handled with skilled people who can manage with better safety atmosphere.
Understanding the Lathe device and its functionality
A Lathe Machine is a suitable machining component with which tough work pieces can be shaped easily. It is widely used in industries for shaping, cutting, turning and grooving a range of work piece materials like wood, metal, glass, etc.
L earn the main types of lathe
Lathe machine is classified in accordance with the type and quantity of machining work that has to be performed. Based on that a device is classified into light duty, medium duty and heavy duty and apart from that tools are also available with Computer numerical control operations. A flat bed and slat bed are specific varieties in where the position of machining differs.
What is so specific about Flat Bed Lathe?
A Flat bed CNC lathe can be sought for precise machining measurement, tensile strength and excellent finishing. Work pieces materials bearing length up to 600mm can be easily maintained with this flat bed.
Heavy Duty Operations with Heavy duty Flat Bed CNC
Heavy duty machining is the challenging work in workshop operations. Hence, several engineering industries look for a device which can stay compatible to handle heavy duty work materials.
What makes Heavy Duty Flat Bed CNC a specific tooling equipment?
It is designed to carry over heavy duty machining applications will remain the right type. In addition, heavy duty CNC flat bed from Bhavya Machines is suitable to expect high performance and low maintenance cost.
Benefits of slant bed lathe
It is a good illustration reflecting high end technical excellence. Spindle speed ranges up to 4500 rotations per minute. It is the most preferred of all CNC for all sorts of automized machining jobs.
Comparing the expenses on lathe machine varieties
Finding a equipment for heavy duty operations will surely cost higher price; however, it is quiet unimaginable to find an imported machine at reasonable cost. We offers imported extra heavy duty pedestal and planer type and heavy duty devices at low cost.
How about choosing a lathe device from Bhavya Machine Tools?
They are leading distributors of imported workshop equipments to several engineering industries and technical educational institutes. In addition, We have wide range of device for different quantities of machining demands.
For low cost, low maintenance and high quality imported equipments we will stay the best option. When it comes to flat bed or slat bed imported equipments with different capacities of machining operations, Bhavya Machine Tools is the right place to find one from.
A lathe apparatus is a workshop friendly device with which a range of machining processes can be done such as cutting, drilling, turning, deformation, etc This device can be purchase based on the core industrial requirements and in accordance with the specific features it is embedded with, such as,
A lathe apparatus can be applied on a wide range of material surfaces such as metal, glass, wood, plastic, etc
A variety of functions can be handled with this equipment such as, screwing threads, tapering, drilling holes, knurling surfaces, crank shafts, etc
This device is provisioned with rotating operation whereby the work piece can be rotated to proceed with a number of cutting and shaping actions.
There are different designs of equipment provided by manufacturers of today where the consumer will feel the ease of selecting a particular design deciding over the rotating speed of the machine and the performance required for the respective industry.
Thus, the above flexible features in device make us wonder about its multiple functional capacities and the trend in designing innovative designs.
What are the Risks and Challenges Faced in Glass Shaping Work?
Lathe for glass shaping work is the most complicated jobs of all. Such fragile materials have to be shaped with precise handling as even minor variation in handling might result in breakage of the material, hence, choosing a lathe for glass works should also mean that safety aspects are also justified because there are possible risk factors in glass work lathe such as,
With glass the risk of man held glass work piece is very less as it is equipped with two head stocks, one for holding and another for turning the work piece. However, handling the working tools for heating the material needs to be done with proper safety precautions and attention.
Optical surface creation over a glass material is a challenging job for which watchfulness is completely required. Even minor mistakes may result in great loss. Some CNC lathe for glass cutting will be equipped with diamond tipped tool for creating optical material from glass hence, they will stay a suitable option for such works.
Lenses of complex varieties are created with this method, however careful attention toward each machining activity is recommended while handling as well as while delivering the product.
Wearing safety goggles, hand gloves will stay one of the basic options to avoid risks.
How does a Lathe Transforms Heavy Duty and Delicate Materials into Employable one?
Lathe apparatus are designed in different shapes pertaining to the work material range, weight and quantity. However, implementing an accurate lathe component in harmony with industrial needs will fetch good results. For example,
Heavy duty materials like metal blocks, rods or large wood logs can be managed only with specific design such as heavy duty apparatus or a medium duty apparatus.
A light duty is also the best kit to handle light materials with accuracy of machining. Thus transforms a heavy duty material to an employable one.
An all geared is a wonderful invention as it can be applied for wide functions in different industries such as mining, paper industries, power plants, etc.
A roll turning gadget is applied to make rolling mills, drying cylinders for paper industries, etc
A universal all geared can be preferred for noise free machining works.
Extra heavy duty is applied for heavy duty materials which needs tough performance for precise machining.
Buying a lathe machine is sure to fetch several benefits apart from the specific king of machining job required. Hence, while investing on a machine it is better to compare the specifications of the apparatus in accordance with the present work, negotiation of risk factors, and for future works also.
The Features that is Unique in Lathe Machines Manufactured in India
A lathe machine is of the most demanded work shop equipments in engineering industries. It is usually applied in shaping, sizing, or cutting wood or metal work piece. Lathe equipment is manufactured based on the requirement of the cutting and shaping dimensions with respect to the industry thus they are available from small size table devices to large units depending on the production demand. India is emerging as a leading manufacturer in producing different types of lathe. Indian lathe manufacturers have been focusing towards designing a range of lathe equipments which can be applied in various industries. As far as the Indian made Lathe machine features are concerned, they are found to be quite updated when compared to other country makes. Some of the attractions found in Indian make lathe equipments are
Higher performance for high productivity targets
Available with a range of specifications
Most of the Indian manufacturers are ready to produce custom made lathe equipments as per the client’s requirement.
Indian manufacturers promise for a timely delivery
Indian made equipments are known for their reliability, durability and less power consumption.
The expertise achieved by Indian Lather Manufacturers’ over a period of time for manufacturing different types of lather machines
Indian lathe equipment manufacturers have been showing enormous interest in producing effective lathe designs. Some of the popular types of lathe produced in India are
All geared lathe – for effective performance without any noise and works with gears for various rotating components
CNC lathe– It is a lathe with computerized monitoring facility available to control the working of the device with less man power required. There are different types of CNC based lathe which differs based on the kind of computer program applied.
Heavy duty lathe – Used for cutting and shaping highest grades of work piece like steel, iron, etc. A heavy duty lathe is applied in order to obtain higher level accuracy in cutting and shaping
Light duty lathe – Light duty lathe machine is usually applied in engineering industries like automobile, electronic, electrical etc
Extra heavy duty lathe – Applied in industries which has a requirement for heavy duty operations in large scale industries.
In addition, Indian lathe manufacturers also see to it that the lathe is designed with minute variations as per the custom requirement of the clients. This reflects the expertise of Indian manufacturers. For example, some of the types of lathes produced in India with minor technical changes are
Roll turning lathe
Gap bed all geared lathe
High speed All geared lather CDS A
High speed All geared lathe CDS B
Universal all geared lathe CW E,
Universal all geared CW M series lathe are some of the innovative models available in India.
How Indian Lathe Machines are superior to Chinese and other Lathe Machines
Indian lathe devices are superior in several ways than other country makes. When it comes to China, though China manufactures different types of lathe, yet they are relatively less competitive than Indian makes. For example, buying imported CNC lathe will have the risk of attending to the problems in machinery which will not happen with Indian manufacturers. In addition, there are certain reasons which make Indian lathe machines superior than imported lathe machines like CKE 6130i or CKE 6150Z => are
Custom design as per the client’s target
Quality and durability of the mechanism
Reliable customer support from the Manufacturer, etc
Indian Contribution for Supplying Lathe Machine to the Global Market
Be it lathe machine specifications or lathe accessories, Indian manufactures are trying out their level best with their expertise knowledge in designing lathe equipments with a range of specifications requested by the client. The number of industrial applications where Indian lathe are preferred is a proof to show their stability and professionalism in the global market. Be it a slant bed lathe or CNC slant bed lathe or flat bed lathe or even a universal all geared lathe, Indian manufacturers’ stay one of the most opted people in the global market.
Workshop machinery is also known as machine shop tools. This equipment is used in the fabrication or machining process. The process will involve transforming raw material into a useful product. Each type of Workshop equipments will have its pros and cons. It is therefore important to carry out a detailed analysis when buying. There are different types of devices used in the workshop. The tools will come as very basic tools to highly sophisticated computer controlled equipment. Common tools shop comprise of the following:
Drill Machine: A drill is used to create a round hole on a material. It can either be stand mounted or installed on the floor. It operates via an electric motor. Parts of a drill instruments will include a radial arm, mill drill, drill press, and a geared head.
Sheet Bending Machine: This is basically used to bend the raw material into the required shape. The sheet bending may be operated automatically or manually.
Lathe Machine: This equipment is used to produce a number of similar looking objects. It will involve cutting, drilling, knurling, sanding and shaping to produce finished products.
Milling Machine: It shapes and cuts solid raw materials to the required size and shape. The equipment will either operate manually or automatically to mill materials which include metal.
CNC Lathe: This is a computer controlled lathe which is more versatile and effective compared to the non-computer controlled lathes.
Shift from Standard Mechanism to Machine Tools
Over the last decade, more people have been switching from standard mechanisms to Workshop devices. This is attributed to a number of reasons which include the following:
Automation: The normal way of cutting and shaping materials is very tedious and laborious. However tools shop are automated. This makes the whole process easier and user-friendly. An operator will spend less time and effort hence improving the rate of production.
Affordable: Previously, the cost of the workshop tools was beyond reach for many people. However, better technology has made more affordable thus more people are able to purchase the tools.
Flexible: Unlike the standard mechanisms, workshop tools are very versatile. A single machine will perform different tasks hence minimizing the cost and space taken when using different tools.
Workshop Machinery Expansion in Last Decade
Workshop machinery expansion has been very impressive. The last decade has seen an increase in demand for workshop machines as more people opt for tools rather than standard tools. This demand is driven by people becoming more aware of the different drill, sheet bending, milling, and many others. The main regions that manufacture this equipment include India and China. It expansion has also been influenced by shortage of raw materials in regions such as China. This has led to competing regions such as India experiencing an upsurge in demand.
The workshop machinery expansion is still in its early stages. More demand is expected. This is influenced by economic growth in different regions where workshops are being established. Effective marketing is also another contributing factor that is making people switch from standard mechanism in favor of workshop machinery.
The Features that is Unique in Lathe Machines Manufactured in India
A lathe machine is of the most demanded work shop machines in engineering industries. It is usually applied in shaping, sizing, or cutting wood or metal work piece. Lathe equipment is manufactured based on the requirement of the cutting and shaping dimensions with respect to the industry thus they are available from small size table devices to large units depending on the production demand. India is emerging as a leading manufacturer in producing different types. We have been focusing towards designing a range of lathe equipments which can be applied in various industries. As far as It features are concerned, they are found to be quite updated when compared to other country makes. Some of the attractions found in Indian make lathe equipments are
Higher performance for high productivity targets
Available with a range of specifications
Most of the Indian manufacturers are ready to produce custom made lathe equipments as per the client’s requirement.
Indian manufacturers promise for a timely delivery
Indian made machines are known for their reliability, durability and less power consumption.
The expertise achieved by Indian Lather Manufacturers’ over a period of time for manufacturing different types of lather machines
Indian lathe equipment manufacturers have been showing enormous interest in producing effective lathe designs. Some of the popular types of lathe produced in India are
CNC lathe– It is a lathe with computerised monitoring facility available to control the working of the device with less man power required. There are different types of CNC based which differs based on the kind of computer programme applied.
Heavy duty lathe – Used for cutting and shaping highest grades of work piece like steel, iron, etc. A heavy duty lathe is applied in order to obtain higher level accuracy in cutting and shaping
Light duty lathe – this type of lathe equipment is usually applied in engineering industries like automobile, electronic, electrical etc
Extra heavy duty lathe – Applied in industries which has a requirement for heavy duty operations in large scale industries.
In addition, We also see to it that the lathe is designed with minute variations as per the custom requirement of the clients. This reflects the expertise of Indian manufacturers. For example, some of the types of lathes produced in India with minor technical changes are
Gap bed all geared lathe
High speed All geared lather CDS A
High speed All geared lathe CDS B
Universal all geared lathe CW E,
Universal all geared CW M series lathe are some of the innovative models available in India.
How Indian Lathe Machines are superior to Chinese and other Lathe Machines
We are superior in several ways than other country makes. When it comes to China, though China manufactures different types of lathe, yet they are relatively less competitive than Indian makes. For example, buying imported CNC lathe will have the risk of attending to the problems in machinery which will not happen with Indian manufacturers. In addition, there are certain reasons which make it superior than imported like CKE 6130i or CKE 6150Z are
Custom machine design as per the client’s target
Quality and durability of the mechanism
Reliable customer support from the Manufacturer, etc
Indian Contribution for Supplying Lathe Machine to the Global Market
It’s specifications or accessories, Indian manufactures are trying out their level best with their expertise knowledge in designing lathe equipments with a range of specifications requested by the client. The number of industrial applications where Indian lathe machines are preferred is a proof to show their stability and professionalism in the global market. Be it a slant bed lathe or CNC slant bed lathe or flat bed lathe or even a universal all geared lathe, Indian manufacturers’ stay one of the most opted people in the global market.
The lathe is one of the most essential tools. It is used for numerous purposes such as boring, cutting, drilling, grinding, grooving, knurling, parting, polishing, reaming, threading, turning, etc. Actually, this versatile equipment helps to manufacture precise products made from various materials like metal, plastic, wood, etc. A device can hold and turn different types of objects against a cutting tool for producing the required item. Today, advanced technology has helped to design and provide a wide range of equipments throughout the world. This includes the popular variants of v-belt drive lathe namely light, medium, and heavy duty. Each of these is crafted to execute a specific task in the workshop.
Light Duty V-Belt Drive Lathe Machine
The light duty v-belt drive lathe is basically used for performing relatively simple jobs. Moreover, only some features are utilized. They are simple to operate, run at a comparatively slower speed, and are also smaller in size. Yet, these devices are robust and long lasting; as they are built using superior grade components and corrosion resistant materials. These are user friendly, and are generally utilized for machining items that are not very hard; and for objects with low density. Their applications include several industrial segments such as automobile, electronics, electrical, etc. Besides this, they are low capacity equipments, and hence they can only be used for machining objects in a limited quantity.
Medium Duty V-Belt Drive Lathe Machine
The medium duty v-belt drive lathe machine is especially designed for carrying out moderate tasks. This equipment is manufactured using the most modern technology. Hence, it is comparatively more sturdy and effective; and can deliver top quality output in reasonable volumes. Moreover, they are supplied in various models that differ in terms of parameters like swinging length, belt size, height of center, spindle size, width of the bed, etc. It is also equipped with additional features, as compared to the lighter. Besides, these machines are suitable for applications that involve moderate cutting, turning, spinning, etc; for medium sized objects made from different materials. Further, they can be operated at relatively higher speeds, and are particularly useful for medium density work pieces.
Heavy Duty V-Belt Drive Lathe Machine
The heavy duty v-belt drive lathe machine is crafted from high grade metal. Hence they are very tough and can ensure noise-less and vibration-free operations for a longer time. Moreover, this type of unit also has accurate dimensions. Actually, these well designed equipments are precisely engineered for handling larger and harder objects. Besides, they can easily withstand corrosion and abrasion, due to their high tensile strength. These also occupy more space in the work place due to their large size. Further, they are also available at relatively higher rates. Their common applications include repairing workshops, power plants, ship building, paper mills, oil and mining industries, etc.
The v-belt drive lathe machines are highly popular as they can perform various tasks in many industries.
Lathe machines are the tools to produce objects that have correspondence about an axis of rotation and used for precise machining to the relative hard materials. Thus this tool rotates the work piece on its axis to perform variety of operations like cutting, sanding, knurling, drilling for metal working, wood turning and metal spinning etc.
The infograph is dedicated to the lathe machines including the actual use, types of the applications of lathe machines. Each type including light duty, medium duty, heavy duty, extra heavy duty & CNC lathe equipments are described in detailed information. For more information, kindly visit – http://www.bhavyamachinetools.com/lathe-machine.html
A metal lathe machine is a lathe that is designed to shape hard materials. When you buy a new lathe go through the instruction manual very carefully. These manuals are quite easy to follow. Even on the internet a lot of information is available regarding the usage of this equipment.
Tips to follow while using a Metal Lathe Machine:
A metal lathe is not a small so for the first few days work under an experienced metal worker and take his guidance. If you are not careful it can lead to injury.
Warm up the machine for about 10 minutes at a speed of 1000 rpm, never run the device cold. It should be well lubricated.
It has either 3 jaw chucks or 4 jaw chucks. These move at different speeds, up to 6500 rpm. A 4 jaw chunk should be used to hold an irregular material.
Check and prepare the tools and make sure they are tightly placed. Insert the tool block in the tool holder, insert the cutter and tightened it properly.
Insert the drill chuck in the tail stock. This is used to drill holes in the metal piece. The crank is located at the end of the measuring tool.
The turning spindle should be stopped before setting the zero point. With a tool holder keep a half an inch wedge between the tip of the tool and the piece of work and tighten it.
Create an X axis by pulling the tool towards yourself finding the micrometer wheel and setting it at zero point.
Next move towards the work piece at a distance of 0.5 inches. This is the Z zero point.
Wear protective eye equipment while working with metal or the splinters can damage your eyes. Keep the hair tied tightly.
Wear gloves and other safety guards while using it. Wear tight fitting clothes, remove any jewellery or the tie.
Take care while moving around the workshop, do not move it alone as these are heavy equipments. Never lean on the it.
The area around the machine must be kept clear, and free from any oil spills. The bed must be kept clean as the cast iron dust can damage it
Support the device with a clamp or a holder, this reduces the strain on the lathe and prevents the cutting from chatter.
Clean the center carefully before inserting it in the headstock or the tailstock.
Once in a while open and clean the gear teeth of the accumulated fine particles of metals. Use pliers or a brush to remove chips of metal.
Always stop the tool and then make adjustments and let it stop completely before changing spindle speed.
Before operating it remove the chuck keys and wrenches. Never leave the key in the chuck.
Always take care to choose a good quality metal lathe machine, which is of superior class. One must be aware of the safety risks associated with using a metal lathe and understand the precautions in order to avoid accidents.
Lathe machine plays a major role in any industries and manufacturing because of its ability in drilling, sanding, turning, cutting, spinning, and turning by helping in the rotation of the objects on its axis. Craftsmen use lathes in forming various things for decoration, tool parts, farm implements, furniture and glasses.
Different Lathe Processes & Industrial Lathe Application
Lathes have been in used for thousands of years for carpentry and construction purposes. The earliest forms of lathes were tree lathes. They were attached to two trees while the sharp tool was placed in the center of the tool to cut the wood design. The hand-operated lathe evolved into a pedal-operated tool and since then it has become a complex device for builders. Modern industrial lathe is operated by electricity and they have horsepower to determine their speed, thereby making the production more fast and effective.
Lathes are power tools that work for various lathe processes and application in industries. A builder uses lathe equipments to form different objects and designs and this tool is conspicuous in factories and shops. It is good to know that the industrial lathe applications are important in the manufacturing of farm implements, automobile, shipbuilding, furniture, decorative pieces, sporting goods, bottle and glass making and to name a few. Lathe applications consist of the following:
Lead Role of Different Lathe Machines in Machine Tools Categories
Lathe device are of different types and purposes. Shoppers may find it confusing on how to find industrial lathe for their business and personal use. It is always important that shoppers should know the purpose in buying the equipments to avoid buying the wrong tool.
Types of Lathe Machines
Turret Lathes are rotating lathes are high-speed tools that can reach up to nearly ten operations.
Engine lathes are versatile tools that come in different sizes.
Pottery lathes are helpful tools when moulding pots and ceramics.
Tool room Lathes are of different sizes with excellent spindle to run the operation at high rate.
Wood Lathes are one of the earliest lathes used in woodworking to form different designs and objects. It is driven by belt.
CNC Lathes are computer-enhanced lathes and they are excellent tools in contour and curved objects without the aid of other tools.
Industrial Importance of Lathe Machine
Industrial Lathe is important in any industry because it can hasten production and increase revenue. It speed up in the creation of various objects used for everyday living such as furniture, glass, house decor, implements, tools, and gadgets. Although there are other industry and building tools that exist but this tool is excellent and can perfect the work fast. Ancient people had their own version of lathe that helped in creating old structures, magnificent buildings and furniture that stood against the test of time.
Precision cutting has been made easy by the aid of different types of lathe machines. The creation of components of any implements and tools started with the simplest tree lathe and that was thousands of years ago. Today, builders are more comfortable with the modern version of lathes that are powered by electricity. Online shops offer various models of lathes with their features and horsepower to guide builders in choosing the excellent to make their production fast and easy. Companies of today rely on lathe processes to
The lathe machine is the most common tool in a workshop. It is mainly used for producing objects that have symmetry about their axis of rotation; as well as for precisely machining comparatively hard materials. Earlier lathes were simple and few models were available in market. While a large variety of complex lathes are now manufactured. The growing competition has also resulted in producing the latest range of lathe devices across the world, including India. As a result, buyers get confused and face difficulty while purchasing a suitable lathe. Today lathes are purchased to either set up a new unit or for expanding the activities of an existing workshop. Thus the below mentioned pros and cons will help buyers while selecting Indian lathes and imported lathe.
These days there is a great demand for Indian lathes. This is because they are very precise, easy to use and highly effective. Moreover they are available at reasonable rates and have a long working life. Further these lathes are sturdy machines as they are made from top grade materials to meet the standard quality levels; and hence require less maintenance. Another pro of an Indian lathe is that before installing and integrating a new lathe into the existing production unit; you can get onsite consultation and personal advice from the experts of the local company. They can even provide detail replies for any technical queries; and their team of highly trained staff can visit your workshop anytime before and after delivering the machine. The customers are also offered comprehensive warranty from the manufacturer, instant after sales support and onsite training to properly use the new lathes. Also, maintenance and repair services are readily available. Besides this, a large spare parts inventory is also available in order to quickly repair the related tools with original components made by the local company. One more advantage is that buyers can visit a local showroom to personally see the various models and check the specifications of the lathe. Lastly Indian lathes are less costly than the imported machines. Whereas the con is that, the most recent and fully computerized models of lathes may not be manufactured by the Indian firms. Visit Bhavya Machine Tools to know different types of Models are manufactured in India.
On the other hand buyers can opt for an imported lathe if they need a high end device for their workshop operations. Moreover, they are compact and completely automatic, include many enhanced features, and are highly accurate, efficient and long lasting. Another pro of imported lathes is that they are usually equipped with the most advanced technology, need less resources and are relatively faster. However, the con is that they are relatively expensive. Also original spares and expert technician may not be available to repair the imported machine. Further, in case an imported lathe breaks down; an alternate equipment may not be immediately available. Hence unit downtime will affect the production unit.
Thus based on individual requirements of the buyers they can either select an Indian lathe or imported lathe.
Nowadays, the tool room work and workshop machine activities; are done by repairers or through suitable lathe tools. A lathe is a tool utilized to perform various functions like turning, cutting, drilling, grooving, knurling, parting, threading etc. They are used to produce accurate products made from metal, plastic, wood etc. The basic lathe machine operations are as follows:-
Turning is an essential and important lathe operation. It is used to create circular objects and for reducing the diameter of the work. Taper turning refers to the process where the tool narrowly cuts the job at a specific angle. Knurling is done using a knurling tool; it has two slashed lined wheels that are pressed against the rotating work piece to produce a knurled object.
The drilling operation uses a drilling tool which is held in the tail stock and fed into the work by using a handle on tailstock. Threading is a precise operation, where the tool is fed into the job at a constant speed. This is done by attaching a carriage assembly with lead screws that are connected to the driving mechanism through gear trains. Two types of threading are external and internal threading.
Grooving is done before external threading by feeding the grooving tool perpendicular to the rotating work piece. Parting is done for cutting a work into smaller parts. Chamfering refers to slitting or cutting the edges of the object.
The major parts of a lathe machine are bed, headstock, saddle, tailstock, top slide; apron, cross slide, lead screw, countershaft, tool rest, chuck and gears. The bed is the base of a lathe, the chuck holds and spins the work piece; whereas the apron grips the gears, and the headstock allows the spindle to rotate at variable speeds. The tailstock holds the end of the work; and the carriage houses the cross slide, top slide and saddle.
Many types of lathes are available including the wood lathe. Here the cutting tool is operated manually by skilled workers to precisely form smooth curves and complex shapes on the work piece. The spindle is normally driven by a belt connected to the motor, and the speed can be varied manually. Lathe tools are held manually against the work, with the help of an adjustable tool rest; that is clamped to the base at a suitable position.
Engine lathes are machines with a longitudinal base, where the headstock and tailstock are mounted. It has an advanced spindle drive that runs at variable speeds; the selectable gears help to operate the machine at higher speeds. The lathe cutting tools are moved against the work using hand wheels; or automatically using a lead screw that is power driven by gears in the headstock. The carriage moves back and forth on the bed for longitudinal turning. The cross slide and compound rest are mounted above the carriage to enable cross and angular cutting.
Finally during any lathe machining operation, always take necessary precautions; even if you are an expert, or are handling an important process.
The invention of machines has resulted in saving our time, money and energy. Additionally it even helps us to produce better quality goods. The lathe is one of the oldest and most important machine tools. The earliest types of lathes were manually operated and included hand held tools with manual feed for the work piece. However nowadays these lathe machines are power driven, highly versatile and computer controlled.
The conventional lathe machine is a standard lathe that is used for holding and turning various types of materials such as metal, wood, plastic etc. against a cutting tool in order to produce a cylindrical object. Besides this it can even perform many other functions like grinding, boring, threading, polishing, reaming, drilling etc.
Many types of lathe machines are available; with exclusive features to perform a variety of machining operations. The wood lathe or a woodworking machinery lathe is the simplest and oldest type of lathe; which is specially designed for turning wood. Wood lathes are used for wood working and to create several wooden objects such as wooden furniture, sports goods etc.
Metal lathes are used to remove material parts from a metal item using an integrated cutting tool. Metal lathes are mainly utilized to cut, grind, drill, bore and ream harder and heavier materials like metal. However, nowadays they are even used for cutting various types of materials including plastic and other composite materials.
There are several kinds of metal lathes, such as a center lathe, a capstan lathe, a turret lathe etc. Engine lathes or center lathes or bench lathes are basically metal turning machines. This is a traditional lathe machine with an automatic feed for the cutting tool. They come in various sizes and are capable to work with almost all types of materials.
It is also known as center lathe, where the work piece remains fixed and the dual heads move towards the work piece and make a central drill hole from each end. Moreover, mini lathes and micro lathes are just small sized lathes as compared to the typical general purpose engine lathes.
The tool room lathe is a medium sized engine lathe that is specially used for very accurate work and for high quality machining. A tool room lathe can deliver better accuracy and precision as compared to an engine lathe. These machines are commonly used in tool rooms and die shops; as well as for manufacturing precision machine parts and accurate fixtures. While producing tool room lathes, the main focus is towards the spindle accuracy, smooth operation and precise alignment of the carriage and cross slide.
Turret lathes and capstan lathes are mostly utilized in the production machine shops where numerous back to back processes are performed on a single work piece. This is due to the fact that removing a work piece from one machine and re-holding it in another will affect machining accuracy and work alignment; and is also expensive and time consuming.
Today, several conventional lathe machine manufacturers supply a wide range of lathe machines at competitive prices.
The lathe is indeed a great invention and a very helpful machine, used for numerous purposes since the ancient times. The earliest type of lathe was the potter’s wheel, which is being utilized to shape clay pots and earthen objects even today. The lathe machine is basically a machine tool that revolves the work piece on its axis to carry out a variety of operations that includes cutting, shaping, turning, drilling, sanding, bending etc.
Types of Lathe Machines
An extensive range of lathe machines are now available in the market at affordable rates. Each type of lathe machine has remarkable features and specific engineering application, including shaping various kinds of materials. They can be used in several industrial functions such as wood shaping, metal bending, glass sanding, stone cutting, plastic drilling, repairing machine parts etc.
These lathes have truly made a major difference in the shaping industry due to its highly beneficial features and outstanding performance. Some of the most useful lathe machines designed and manufactured nowadays are as follows:
First is the v-belt drive lathe machine that includes light duty lathe machine used for shaping small size items and other bending tasks; the medium duty lathe machine has enhanced functionality to cast most accurate shapes; heavy duty lathe machines are robust equipments built for large scale metal working and wood working operations; extra heavy duty lathe machine have tight tolerances and are utilized to shape very hard substances.
Next is the roll turning lathe machine which is another sturdy machine tool, dedicated for finishing purposes and to produce cylindrical rolls in rolling mills. Further comes the all geared lathe machine that includes light duty all geared lathe machine, meant for relatively light activities; medium duty all geared lathe machine for moderate functionality; heavy duty all geared lathe machine for higher capacity lathe machining work; and extra heavy duty all geared lathe machine for applications in heavy industries.
Recently highly precise, imported all geared lathe machines are widely used. They easily provide smooth machining on solid sheet metals; and include light duty imported lathe machine and medium duty imported lathe machine. These uniquely designed lathes are very efficient; and perform the lathe functions with zero defects.
The latest models of lathe machines comprise of the heavy duty high speed lathe. They are versatile and function at a greater speed, and used for bulk manufacturing and solid machining work on sheet metals. Further is the extra heavy duty lathe with pedestal type bed and extra heavy duty lathe with planer type bed that have longer working life.
Even imported CNC lathe machines, manufactured as per international standards are available these days. Another advanced technology based lathes are flat bed CNC lathe, heavy duty flat bed CNC lathe and slant bed CNC lathe; that are reputed for accurate dimension and high tensile strength. All these lathe machines provide a significant return on investment; and are extensively used in tool rooms, power plants, ship building, paper mills, repairing shops, steel rolling mills, workshops, mining, oil, textile industries etc.
In industries, workshop is termed as a place, room or a building containing machines, required to manufacture or repair products. The equipments in a workshop can be wood working, sheet metal, automobile and garage, food processing, printing, welding etc., which can ultimately help in manufacturing products in the industries. Thus, a workshop is the most important part of a manufacturing unit are a necessity in every industry. So, there are constant innovations experienced in the workshop equipments. In ancient times, metal cutting and metal fabrication was done manually, which was very much time consuming and inaccurate. The machines like shaping, lathe etc., give excellent results as far as cutting, shaping, drilling and finishing metals is concerned. If you are not getting accurate results from the device you have in your workshop as per your requirements, then you should try to know that are as per the latest technologies and are specialized for the job you need to complete or not. If not, then you better go through the below mentioned details of different workshop equipments which are necessary to be installed in every workshop involved in sheet metal cutting and fabrication.
It is used when a metal sheet is to be given a specific shape. It removes unwanted part from the metals so that a new shape can be given. In it, the metal is rotated against the tool which trims down the material into a particular shape. On an initial stage, when a lathe was invented, it was used manually but now there have been much technological advancement brought to a lathe which has resulted to availability of different types of lathe like light duty lathe machine, medium duty lathe, heavy duty lathe, extra heavy duty lathe etc. So, now you have a wide choice of a lathe depending on the job you need to accomplish in your workshop.
It is a special kind of metal shaping unit used to remove unwanted material from metal sheet to give a particular shape to an object. There are two types of it, horizontal milling and vertical milling machines, further classified into plain milling and universal milling which can be either manually operated or digitally operated also known as CNC milling. You can also buy different combinations in all the different milling equipment which are known as all geared universal milling, all geared vertical milling etc., having different features and specifications.
It is a versatile tool which can cut metals in different curves, angles and shapes. It is used when it needs to cut large amount of metal from the workspace comparing to milling unit. It is widely used in many industries nowadays because of its capacity of working accurately with speed and simplicity in using it. It is used to cut flat metal surfaces like steel, aluminium, ferrous and non-ferrous metals without corrosion.
It used to slot metal and wood materials is known as slotting machine. With the help of this, slots on heads of metal screws or wood screws, bolts, components used in automobiles can be done. These are widely used in industries like automation, electrical, furniture, construction etc. This is specially designed for quick and accurate metal productions and so it is well known for its low maintenance, accurate production and durability while it is quite easy in operating also.
If you are planning to buy this for your workshop, ensure that you buy from a reputed tools supplier like http://www.bhavyamachinetools.com, offering robust workshop equipments and also prompt after sale services which can easily help you to increase your production and lower your production costs.
We present variety of tools used in various standard and critical industrial applications. Some of the widely used industrial equipments are lathe, drill, tool room, sheet metal, shearing, press brakes, SPM & heavy, wood working and automobile unit. We are having expertise in manufacturing all types of industrial machines, which work accurately with high performance. These are made up of high quality sturdy materials to give a long life with low maintenance cost. Our wide ranges of lathe devices are demanded worldwide for perfection of work, quite affordable low cost for long durability.
Our light duty lathe is perfect for applications, where lathe equipment usage is limited with higher performance and ease in operation. The series is spread further with medium duty lathe machine, heavy duty and extra heavy duty. Our export quality roll turning lathe is used in creating specialized cylindrical rolls in rolling mills. We cater the above all series of lathe under the all geared category also to perform metal and wooden machining with speed control gears. We are also a leading distributor and supplier of imported lathe for India and across the world dealing in high end universal all geared lathe including CDS A series, CDS B series, CW E series, CW M series lathe which are completely automatic with enhanced features, compact units, highly durable and efficiency of delivering the perfection output beyond imagination.
Our completely automatic computer operated lathe machines give amazing performance with very low resources and high efficiency have made them popular to opt as an industry best lathe in various models of CKE 6130I, CKE 6150Z and slant bed CNC lathe.
About Bhavya Machine Tools
We are an ISO 9001:2008 certified tools manufacturing company in India. The company specializes in supplying lathe, drilling, grinding, V belt driven shaping, shearing, press brake, pillar and C type power press machines and others for tool room, construction, metal and wood working industries. For further details please contact us at +91-79-4024 2800, +91 – 79 – 3007 4560 or visit our office located at
CNC is the short form of computer numerically controlled which refers to a process in which a computer reads code instructions in order to control a tool. A CNC lathe is controlled by a computer due to which the material can be cut, drilled, sanded, shaped or polished quickly. In order to meet a variety of industries, modern technology is required. It can give a specific standard of accuracy and speed which can enable a workshop to fulfill even the difficult demands of the industries and achieve success in providing completion of jobs as per the their requirements. The basic benefit is that it requires minimum human efforts and so the possibilities of workers getting injured in workshops have reduced to a great extent. These computer operated lathe have given a great level of accuracy in production due to which more and more workshops and industries are inclining towards applying it in their production. Thus, CNC lathe machines can make your job easy considerably by providing accuracy and speed both. If you are convinced with the idea of buying a CNC tools but need to have more details about it then you should consider reading this article further.
Advantages of CNC Lathe Machines
The foremost advantage is that it makes difficult jobs easier and quicker as it is fully automated with a computer program. It operator has to feed the dimensions of the finished product in the specified program of the machine and then does its job by finishing one process after another automatically with the extreme level of accuracy and speed.
The operating costs incurred by a CNC equipment are much lower than the traditional lathe costs.
The labour costs can be reduced at a great extent because one operator can operate several.
A CNC device can work for several tasks required to be accomplished in various industries like textiles, power generation, medical, defence, plastic, aerospace, automotive, automobiles etc.
Buying CNC Lathe Machines
Buying CNC lathe can be a big investment and so one cannot afford to buy without knowing some of the things to look for when buying such one. The foremost thing which you need to be sure of while buying it is the quality. A good quality machine can boost your productivity and a low quality can drop your productivity at a great extent. So, you need to be careful about the quality of a CNC lathe and make sure that all the quality parts have been used otherwise it may increase your maintenance costs. Secondly, you need to ensure that you buy CNC lathe for your workshop from a reliable source. Just go through the customer reviews for the manufacturers of it and then decide on a particular supplier who can suggests you the best machinery as per your workshop requirements.
If you are buying a CNC lathe to make your job easier then that would be a perfect decision for your business but you also need to ensure that the unit you are buying is of high quality so that breaking down of your machinery can be avoided from time to time. In such competitive business environment, it would be always better to choose the best machinery for your workshop which can ensure safety of your laborers and gives accurate and speedy outputs.
Giving shapes to rigid materials like wood and metals was not an easy job in ancient times. It was a back breaking job to remove unwanted parts from metals to give a specific shape. It is rightly said that necessity is the mother of invention. Due to this necessity of shaping, twisting and turning metals, lathe machine was invented. It is used to remove undesirable material to form specific shape in a metal. It was successful in reducing 50 per cent of human labour work due to which it became very much popular in workshops and since then there were many improvements brought in a lathe machine which added versatility to it. The applications are not limited to only one industry. There are various luxurious items made of metals which we use in our day to day life. It is used to shape, cut and twist those metals which make the process of manufacturing those products quite easy and quick. The size and functionality may vary from small lathe to huge lathe with lot many features. There are many types of lathe available like light duty lathe, medium duty heavy duty lathe machines, CNC lathe etc. The selection depends on the job to be accomplished in a workshop. For example a jeweler or a hobbyist may use a small lathe to complete their metal shaping jobs but if an industrial product is to be manufactured, then a huge and fully featured lathe machine is required. Before you buy It, you need to have complete information about different parts and how they work.
Lathe Machine and its Parts
Basically, there are 6 main parts which are briefed below:-
The Bed – It is a rigid and stable platform which is an aligning surface to place the material which is to be shaped. The headstock is on the left hand side and tailstock is on the right hand side of the lathe bed when the machine is viewed from the front side.
Headstock – The headstock turns the work piece by holding the spindle and drive mechanism. The spindle is rotated through a motor-driven belt or directly by a motor. The headstock can adjust speed adjustment with the help of gears or sliding pulleys which are mounted in its rear.
Tailstock – The tailstock allows accurate machining because it supports work which is time consuming, for example turning long pieces straight. A drill chuck is mounted in the tailstock for better results.
Carriage – The carriage moves left and right through manual operation of a hand wheel or driven by a lead screw. At the base of a carriage is a saddle that mates and aligns with the bed ways. It provides mounting and motion control components for cooling.
Cross Slide – The cross slide is placed on the top of the carriage to provide movement perpendicular to the length of the bed for cutting the work piece.
Lead Screw – As the headstock turns, the lead screw enables automatic feed and makes cutting possible.
Thus, the above mentioned are the basic parts. The machine can be upgraded as per the job to be completed in a workshop. The smallest lathe machine can be found with a watch maker whereas, the largest lathe machine with many features can be found at industrial workshops. So, the selection depends on the job to be completed. Still, there are few things which should be considered before selecting for your workshop which are given below:-
Consider the spindle in the lathe you are buying. The spindle comes in standard and non-standard sizes, so you need to select which suits the requirement of your job as spindle is the core to the operations.
The bed capacity is very much important as it will determine the size of the material on which you can work on.
Different speed is selected for different jobs to be performed. If you are cutting a metal, you might need high speed but if you need to carve a metal which requires high accuracy, then you might prefer to work at a medium speed. So, make sure you can adjust to different speeds.
Be careful with cheap lathe machine as it might be consisting of cheap parts which may wear out very soon.
If you are planning to buy and require having more information on it, visit http://www.bhavyamachinetools.com.
Lathe machine is wonderful equipment used to shape objects with symmetrical physical properties about the axis of rotation. Various actions like cutting, knurling, sanding, drilling or deformation can be easily and quickly performed on a work piece using a modern lathe unit which is now-a-days available with highly automated features. It is not only the industries that require lathes even institutes like engineering colleges where education on machines, their parts and uses is given to the students require lathes for practical demonstrations in their workshops. We are specialist in delivering lathe for colleges and institutes. The firm has already marked its presence in various states across the country by supplying high-end device including lathes to the well known institutes spread across several states including Karnataka, Bihar, Gujarat, Andhra Pradesh, Orissa, Haryana, Kerala and many more.
The developers and team working at Bhavya are highly proficient and experienced developers who since several years have been designing state-of-the-art lathe equipment for industrial use. They very well know the requirements of their clients very well and therefore build their machines with most desired features so that the clients can get the most satisfactory and reliable services for longer working periods of time. The primary goal of the team at Bhavya is to offer their clients the flawlessly designed lathe machines with tight tolerances. The MAX and RXZ Series models of lathe of Bhavya are perfect examples of such. They are multipurpose devices that are incorporated with the latest technology and simple to use features which give the users improved performance and at the same time ease of use. Lathe toolsa offered by Bhavya scatter across a wide continuum of specifications and types which include light duty lathes, heavy duty lathe, extra heavy duty lathes, roll turning lathe, slant/flat bed CNC lathe, all geared lathe and much more. For those looking to buy lathe equipment for their industry or institution, can visit http://www.bhavyamachinetools.com to know more.
About Bhavya Machine Tools
Bhavya Machine Tools is an ISO 9001:2008 certified tools manufacturing company in India. The company specializes in supplying lathe, drilling, V belt driven shaping, shearing, pillar and C type power press and machines for tool room, construction, metal and wood working industries. For further details please contact us at +91-79-4024 2800, +91 – 79 – 3007 4560 or visit our office located at
Lathe Machines are one of the important workshop tools used in creating the symmetry about an axis rotation. It is used to equipment the comparative hard materials. We are leading manufacturer and exporter of lathe are offering a wide range of lathes for various industrial applications.
We offers Below Exclusive Range of Lathe Machines:
Light Duty & Medium Duty Lathe Machine – highly durable, sturdy and easy to operate and made from corrosion resistance material for long lasting applicable in electronics, electrical and automobile industry where need the limited work features of lathe.
Heavy Duty Lathe Machine – This highly efficient lathe from Bhavya Machine tools is best applicable to the metal working, wood turning and metal spinning. High quality and state of the art technology lathes are presented in MAX Series & YBX Series in various models varies with the factors height of center, width of bed, max. Swing, spindle, travel and other parameters.
Roll Turning Lathe Machine – This extra heavy duty lathe is made up of high quality iron and steel having accurate dimension, abrasion and corrosion resistant with high tensile strength useful in power plants, ship building , repairing shops, paper mills, oil and mining etc industries.
All Geared Lathe Machine – We offers wide range of all geared lathe machines including light duty, medium duty, heavy duty and extra heavy duty. The gear box with lead screw & feed shaft increase the capacity of machining.
Imported Lathe Machine – It including universal all geared imported lathe, Gap bead all geared lathe, high speed all geared lathe CDS A, high speed all geared lathe CDS B offered by us are highly demanded as per the industrial need.
Imported CNC Lathe – Imported CNC lathe are computer auto control lathe device for machining the hard metal, wood and material for high end required accuracy. This is available in 3 various models : A) Flat Bed CNC Lathe CKE6130i B) Flat Bed CNC Lathe CKE 6150Z C) Slant Bed CNC Lathe. For further details visit – http://www.bhavyamachinetools.com/lathe-machine/cnc-lathe-machine.html
AboutBhavya Machine Tools
We are leading tools manufacturer in India offering diverse models of workshop, sheet metal, wood working, automobile & garage, plastic & printing, welding, food processing, sheet bending, shaping, lathe, automatic CNC milling, press brake, power press machines etc. For more details contact at
Lathe machines are the most efficient tools for handling jobs of cutting, shaping and fabricating metals. We introduces a multipurpose light duty lathe which can easily and efficiently handle wide range of applications in a workshop or industry including production of symmetrical parts, screw threading, tapering work, holes drilling, knurled surfaces and crank shafts etc. Incorporated with the latest technology, this is an advanced lathe machine flawlessly designed with tight tolerances for better accuracy in tasks. We understands the importance of quality materials that go into construction of equipment and therefore designs the light duty lathe with the all the desired standard accessories like chuck plate, gear set, centre adaptor, dead centres, dial indicator, square tool post and tool post key made out of best materials so that user can get optimum performance with the unit for a longer period of time. This is simple and robust lathe manufactured by the company in two most desired height specifications – 165mm lathe and 175mm light duty lathe machine. Available with user friendly controls the device is very easy to operate and enables the user to work on for high precision jobs with total control and ease. The simple design makes installation very easy and therefore the equipment can effortlessly be set up at the workplace conveniently without any hassles. This is ideal machine for applications at workshops and small scale metal fabricating tasks at power plants, steel rolling mills, tool rooms, ship building, repairing shops, paper mills, workshops, textile, oil and mining industries.
AboutBhavya Machine Tools
We are leading tools manufacturer in India offering diverse models of workshop, sheet metal, wood working, automobile & garage, plastic & printing, welding, food processing, sheet bending, shaping, lathe, automatic CNC milling, press brake machines, power press machines etc. For more details visit http://www.bhavyamachinetools.com or contact at
A machine tool is a power driven equipment designed to drill, bore, grind or cut metal or other material. A tool is employed to complete the process of cutting, shaping or drilling in a machine tool to get jobs done quickly and accurately. In ancient times, these were controlled by human force but now it work with the help of electrical or hydraulic force. A certain kind of cutting or deformation is done with the help of it. All the machine tools have specific type of working which provides a guided movement to the parts of the machine to achieve the shape of the material required. It controls the relative movement between the work piece and the cutting tool which is also known as toolpath. To be precise, these are the machines which help people in making things. It plays an inevitable role in a factory or any construction unit. Thus, these are required to make things work faster, easier and the most important is to generate accurate output.
A workshop is a place where different machines are used to cut, shape and drill various materials like metals, plastics, wood, glass etc. The decision of installing equipments for your workshop depends on the process you would like to carry out. There are some specific machine shop processes like turning, drilling, shaping, grinding, milling etc., and you need to install devices depending on the process to be carried out in your machine shop. For example, if you need to shape metals in your workshop, then you need to install a lathe machine and if you need to drill holes into any material, then you need to install a drilling machine. But before installing different types of equipments in your workshop, you need to understand their specifications and applications which are given below:-
A lathe machine is considered as the most important machine tool in any workshop as it used to shape metal which is the most important process when any metal product is to be manufactured. Initially, a lathe machine was used to cut cylindrical metal stock but now it is also used to drill holes, tapered work, screw threads etc. There are different types of lathe machines like CNC lathe machines, light duty lathe machines, heavy duty lathe machines etc. for various applications requiring fabricating metal. Every workshop has a different job to be done, and so the lathe machine for a machine shop is chosen accordingly.
Just like lathe machine, a milling machine is also used to cut and shape solid materials like metal, wood and plastics. But, a milling machine is different than a lathe machine because in lathe machine the material moves in order to give a specific shape whereas, in milling machine the cutting tool moves at a high speed. Basically, there are two types of milling machines manually operated milling machines and computer operated milling machine which gives ultimately accurate results. The milling machine you need to choose depends on the process your workshop requires to accomplish.
The drilling machine, as the name suggests is used to drill holes in the solid material like metal and wood. Drill machine is an essential machine tool of any workshop as it is used in wide applications in various industries like construction, woodworking and metalworking. Different types of drilling machines are available but basically it can be categorized into manual drilling machines and automatic drilling machines. Manual drilling machines are operated with hand power whereas automatic drill machines are powered with electricity. All the drilling machines can be applied wherever small to bigger size holes need to be formed.
Besides, the above mentioned tools there are various other tools for workshop like power press, grinding, sheet bending, slotting machine etc., which can be found in almost all the workshops. So, the tools you need to install in your workshop depends on the output required. Installing best tools in your workshop becomes necessary when accurate output is required. So, to enable proper flow of work, just collect the information about all the tools available at http://www.bhavyamachinetools.com and decide on which tools to be installed in your workshop.
A lathe machine is a tool used in workshop which spins a block of material to perform various operations such as cutting, turning, facing, threading, sanding, knurling, drilling or deformation such as metal spinning with tools that are applied to the work piece to create an object which has symmetry about an axis of rotation. The lathe equipment holds a piece of material between two rigid supports called centers, or by some other device such as chuck or faceplate which revolves about the center line of the lathe. Metal is removed from the work piece using a hardened cutting tool, which is usually fixed to a solid moveable mounting also known as toolpost which is then moved against the work piece using hand wheels or computer controlled motors. The lathe tool which are controlled by the computer are known as CNC lathe machine used for mass production of parts. These are commonly provided with a variable ratio gear train to drive the main leadscrew which enables different pitches of threads to be cut. Some older gear trains in a lathe machine are changed manually by using interchangeable gears with various numbers of teeth, while more modern or elaborate lathes have a quick change box to provide commonly used rations by the operation of a lever. To better know about how it operates, it is necessary to undergo the details of the components as given below:-
The headstock includes the main spindle, speed change mechanism and change gears. It is required to make a headstock as robust as possible because of the cutting forces involved during the process of cutting or shaping metals using a lathe machine.
The main spindle is generally hollow to allow long bars to extend through to the work area, which reduces preparation and waste of material. The spindle then runs in precision bearings and is fitted with some means of attaching work holding devices known as chucks or faceplates. This end of the spindle will also have an included taper, usually morse to allow the insertion of tapers and centers.
Electric Motor and Gear Box
The lathe machines use a gear box which is driven by a dedicated electric motor. The fully geared head in the gear box allows one to select the speed through the gear box.
The bed is a stationery base in a lathe machine which is connected to the headstock. It allows the carriage and tailstock to get aligned parallel with the axis of the spindle.
Feed and Lead Screws
The feedscrew is a long driveshaft that allows a series of gears to drive the carriage mechanisms. Like feedscrew, the leadscrew is driven by either the change gears or an intermediate gearbox known as quick change gearbox.
The carriage holds the tool bit and moves it longitudinally or perpendicularly under the control of the operator. The carriage can be moved manually by the operator or automatically if the feedscrew is engaged with the carriage feed mechanism.
The cross-slide stands atop the carriage and has a leadscrew that travels perpendicular to the main spindle axis, to perform permit facing operations.
The compound rest is also known as top slide which is the part of the machine where the tool post is mounted. The axis of compound rest can be adjusted independently of the carriage or cross slide.
The tailstock is placed opposite to the headstock and directly mounted on the spindle axis.
So, now when you have the information about how lathe works, if you want to buy a lathe device to complete the processes at your workshop with accuracy then just visit http://www.bhavyamachinetools.com and view the specifications and details of various types of lathe which will help you to select just the right one to accomplish your metal shaping and cutting jobs quickly and accurately.
There is no doubt in saying that necessity is the mother of all inventions. All the machines are invented with a single purpose and that is to reduce labour work and get things done quickly. In ancient times, giving shapes to metal was a tedious job and time consuming process. The invention of lathe machine made the job of metal shaping much easier. Basically, It is used to remove the unwanted part from the metals to give it a new shape. The material is rotated against the tool which trims down the material into shape. In olden times, It was operated manually but the machine got many innovative improvements after that. The technological changes brought many versatile changes to a lathe machine. There are many products which we use in our daily life using metals of different shapes and sizes. The production of all these products has been possible only due to a lathe machine. Every other industry is influenced. it can even perform the complicated process of shaping metals. To manufacture any metal product, the basic requirement is to shape it and that is possible only due this tool.
Elements of a Lathe Machine
Generally, it provides a variety of rotating speeds and different features which can enable manual and automatic controls for moving the cutting tool. There are various types of equipment available like light duty, medium duty, heavy duty, extra heavy duty etc. No matter which device you choose, suiting to your job requirements, below are the common elements which are present in every lathe machine as given below:-
Chuck – is used to hold the work piece and can be replaced with Jacobs chuck or centre for alternative work holding.
Tailstock – is used to hold and located the tail centre and can be unlocked and slid towards the chuck.
Tail centre – is used to hold the end of long pieces of work, as the small lengths can just be held in the chuck. Centre can be removed and replaced with Jacobs chuck and drill and the advance wheel rotated to drill the work.
Tool Post – is used to hold the cutting tool in a precise location.
Cross Slide – it runs on the bed rails and has a mounting for the tool post which can be driven forward by the tool post advance wheel to bring the cutting tool on to the work peice.
Cross Slide Advance – It is used to move the cross slide and tool post sideways and hence the cutting tool towards and away from the chuck.
Drive pulleys and belts – are used to achieve various speeds by varying the belt position on the pulleys.
How to Choose a Lathe Machine?
As you know there are various types of lathe machines available having different features, you need to select as per your job requirements. For example, an average hobbyist would choose a light duty lathe machine which is small in size but if a metal work shop requires, then it would definitely go for an extra heavy duty or a CNC.
It is very much important to consider the bed capacity before selecting it depends on the material on which you require to work on.
The core to any lathe machine is the spindle. The spindle comes in standard as well as non-standard sizes. So, you need to choose the spindle size depending on the metal shaping project you are working on.
Never go for cheap, as you may end up buying consisting non-standard parts which are not going to last longer period of time.
A workshop is a place where different kinds of machines and tools are employed to make, finish and repair machines or parts. These are the important requirements without which no workshop can function. Workshops can be found in diverse industrial and commercial establishments. Every workshop has a diverse requirement and depending on where and why the workshop is installed different kinds of equipment are employed in it. However there are some basic machining equipment that are required in most of the workshops. Majority of the workshops where some kind of metal or wood materials are worked upon, tools for tasks like grinding, milling, drilling, cutting, shaping and finishing are most required. Therefore if your workshop is also one of these kinds of commercial or industrial workshop involving metal or woodwork, then opting to install the below mentioned tools will serve your purpose better.
To accomplish the jobs of cutting, shaping and fabricating metal sheets in your workshop, nothing can be much better than a lathe. With a lathe in your workshop you could handle a wide range of applications including production of symmetrical parts, screw threads, tapered work, drilled holes, knurled surfaces and crank shafts easily and efficiently with a single one without having to install in number of machines used for each individual task. Moreover most of the tool today come with a variety of rotating speeds and automatic cutting features. Therefore with an advanced lathe machine in your workshop you can accomplish your machining tasks much faster and to a better accuracy. These are available in different forms today like light duty lathe, medium duty lathe and heavy duty lathe. For installment in your workshop you can either go with light or medium duty which will give you efficient functioning for small scale machining requirements in your workshop.
Milling machine is another variant of tools one could opt as metal cutting device for workshop. It is the best tool for cutting metals to the customized dimensions and shapes especially if the parts are to be cut or shaped to rectangular or uneven dimensions.
While machining, repairing or making parts in a workshop one may require creating cylindrical holes on the solid materials. A drill machine is for the purpose. With this in your workshop you can very effectively carry out the hole making processes on metals and other solid materials with ease and much accuracy. Various other tasks like tapping, spot facing, reaming, counter sinking and counter boring can also be carried out efficiently with the help of these. It come in various models, customized dimensions of drill head, base plate and capacity and therefore can be possessed to best suit the requirements of your workshop.
Grinding machine is a very important tool used in most of the workshops for solid material grinding and shaping applications. This power driven tool can be run on desired speeds to accurately remove the unwanted parts from the work piece so that the desired shape and finish can be achieved. With grinding machine in your workshop, you can easily accomplish your metal shaping goals without much effort. There are various types of grinding machines available in market today. For example there are belt grinding equipments used for debarring and grinding of metals with coated abrasives, bench grinders for roughing and finishing of tool bits, tool & cutter grinding machines used to perform customized and most accurate grinding tasks and much more. Selecting the one with most apt specifications for your workshop will best serve your solid material shaping requirements at your workshop.
Mentioned above are the basic device which are found at most of the workshops and best to install at any workshop where metal or other solid material applications are to be executed. But however apart from these there are yet various other forms of tools too available in the market today. Depending on your requirements and work in your workshop, you should decide which tool with what specifications will suit your applications and is the best for installation in your workshop.
A lathe machine is an important machine tool in a workshop as it is basically used to shape the metal articles. Initially the basic operation was to cut cylindrical metal stock which was then further developed to produce screw threads, tapered work, drilled holes, knurled surfaces and crank shafts. It provides a variety of rotating speeds and a facility to manually and automatically move the cutting tool into the work piece. The workshop owners and the workers should be thoroughly familiar about the different lathe tools and its operations to accomplish the jobs of cutting, shaping and fabricating metal sheets. So below given are the different types used for different applications and you can choose one for your workshop according to the nature of the job to be completed.
Light Duty Lathe Machine
These are generally small size with a swing of 10 inches or less, mounted to a bench or table top. These are made of quality tested material and is used in electronic, electrical and automobile industries. It can be used in almost all machining jobs but may be limited due to the size of the material that can be turned.
Medium Duty Lathe Machines
It consist of a strong bed casting made of close grained cast iron. Even under high pressure and heavy load, it can give best performance without vibrations. It can be used in different industrial and mechanical applications like turning, shaping, facing, boring and threading of all kinds of metals. It has been successful in performing many difficult tasks of metal cutting and shaping in many manufacturing units.
Heavy Duty Lathe Machine
These are manufactured from highest grades of material like iron and steel. It is designed for performing many tasks efficiently like screw cutting, sliding and surfacing operations. It has dimensional accuracy due to which it ensures high tensile strength and longer service life. Moreover, heavy duty are quite easy to install and operate.
Extra Heavy Duty Lathe Machine
These are considered as highly efficient which are used in steel & paper mills, oil country, ship building, power plants, mining and textile industries. This type is available in various models of different technical specifications referring to type of bed, length and width of bed, lead screw diameter etc. Extra heavy duty lathe machines are manufactured using high grade durable material which enables it to have a long service life. Moreover, these are well known for their low maintenance, long working life and accuracy in performance.
Roll Turning Lathe Machine
These are suitable for extra heavy duty jobs like sliding, surfacing and screw cutting jobs. These are dimensionally accurate, abrasion resistant, corrosive resistant and has high tensile strength. It can be used to its full capability because it embraces great toughness, ample power & control to drive the carbide tipped machine tools.
All Geared Lathe Machine
These are used in different operations such as sanding, drilling, cutting, etc. Moreover, these are further categorized as light duty all geared, medium duty all geared, heavy duty all geared as extra heavy duty all geared. It work with excellent accuracy, perfection and smoothness. If maintained properly this type can work round the clock.
CNC Lathe Machine
These are well known for higher production and lower costs. Moreover, it fulfils the requirement of quick results with high quality in many industries like electrical, automobiles, electronics etc. CNC lathe machines are highly used for manufacturing high quality components or parts as it operates with the help of a computer program. Therefore, it enables production of large quantities with less effort.
If you are in search of more information about lathe machines and different types is in order to select just suiting to your workshop requirement, then visit http://www.bhavyamachinetools.com, there you will find it made of high quality accessories providing high performance and incurring low maintenance cost.
Basically, a lathe machine is a tool used to shape metals.The material is rotated in the cylindrical motion and then touches a cutting tool to it which cuts the material. The metal sheet is fixed on the chuck of the lathe machine and then the chuck rotates in the vertical direction as well as right and left direction and touching byte’s tip to the material to cut the metal. The original lathe machine when invented used to complete tasks like cutting cylindrical metal sheets and then it was further developed to produce screw threads, tapered work, drilled holes, knurled surfaces, and crankshafts. The modern lathe machines available nowadays, offer the facility of rotating speeds as well as adjusting manually and automatically the cutting tool. There are different types available like light duty, medium duty, heavy duty, extra heavy duty, all geared, imported, CNC, roll turning and many more. No matter what type it is, you need to follow the below given basic instructions while using it.
You need to ensure that it should not be started cold. First of all, warm up the lathe machine for 10 minutes, setting its speed up to 1000 rpm. It should also be well lubricated and you need to check all the tools and ensure that they are tight.
Now, the tool holder should be located and tool block should be inserted in it. The spot is supposed to be located in the tool block where you can insert a cutter. Also for safety reasons, you need to tighter the tool block as tighter as you can. The cutters allow the users to cut from left to right, which is also known as cutting on a Z axis.
The tail stock is to be located where drill chuck can be inserted. The tail stock is very useful as it helps in drilling holes in the metal. The crank at the end of the measuring device helps in performing precision depths to the cuts.
The next step would be to set your zero and stop the turning spindle. You need to get a tool holder and put in at least 0.5 inch block between the tip of your tool and the metal sheet. Slide the tool holder in and out on an X axis to tighten it. The micrometer wheel should be set to zero.
Also you need to set your X zero point by pulling the Z axis tool towards the spindle and slide 0.5 inch block between the tool and the work piece. You also need to set the X axis micrometer to zero and turn the wheel 0.5 inch away.
So, now if you want to cut 0.5 inches from the metal sheet keep X axis and Z axis both 0.25 inches away from the metal sheet and then start the spindle.
Safety Measures to be Taken While using a Lathe Machine
You need to get dressed correctly by rolling your sleeves above the elbow. Also remove rings and watch if you have worn.
Before making any adjustments to the tools, always remember to stop the machine.
Spindle speeds should not be changed until it has come to a complete stop.
Always wear protective eye glasses.
While the metal sheet is turning, never try to measure the cut.
Metals are casted into different shapes and sizes and used for various applications. This shaping and metal forming process is usually carried out with the help of various kinds of machinery in industries like automobile, engineering, electronics etc. Some of the widely used categories of metal forming equipment include lathe machines, press brakes and grinding machines.
A lathe machine for metalworking applications comes in various forms and specifications. There are light duty, medium and heavy duty, roll turning and all geared lathe used to carry out different metal shaping tasks in different industries. While light duty lathes are widely preferred for low volume metal shaping tasks like in tool rooms, the medium and heavy duty lathe are usually preferred for industrial applications where bulk metal forming is the requirement. There are different uses with lathe. It can be used to cut, drill, knurl and deform different kinds of metals. Metals can be shaped to create objects that have symmetry about an axis of rotation.
Press brakes are common at the workplaces where metal bending is performed. With a press brake, metal sheets and plates can be bent and shaped to different dimensions and sizes accurately. A press brake forms predetermined bends by clamping the work piece between a matching punch and die. The shape of die determines the shape to which metal is bent. Therefore for performing shaping of metals to different shapes usually different kinds of dies are used. Press brake for metal bending now comes in different forms and specifications. Mechanical as well as hydraulic press brakes are two widely used forms of metal bending press brakes. Mechanical are generally preferred for low volume tasks where as the hydraulic ones are apt for large volume metal formations.
Grinding machine in metal forming applications is widely used to grind metals for better surface finish. It is very easy to work on the metals which must show high surface quality and high accuracy of shape and dimension. It like jig grinders can also be used for grinding holes and pins where as the belt grinders are apt for applications like finishing, deburring, and stock removal. Apart from these there are tool & cutter grinding machine which are best for low volume tool room applications and also the cylindrical grinders that are widely used in industries for making precision rods, tubes, bearing races, bushings, and many other metal parts.
Metal shaping and sizing is a big industries which needs heavy machine tools to differently shaping a cutting of the metals. Handling with tools are totally mechanical works with electrical integration. In this process metal work piece is carved by the industrial machine tools as per the required shape and size to be performed by unique types of tools specialized in cutting and shaping the metal as per the needs. In this article, it is discussed about very few useful metal types of machinery used in various industries frequently on daily basis to prepare the metal work pieces in new forms.
Slotting Machine: Slotting and shaping are the functionality of this machine. Solid metal parts are cut through mounted cutting tool with movable table parts to move the metal part back and forth to slot at various angles. It is widely used in industrial manufacturing of T-slotted metal, grooves and metal curved parts.
Shaping Machine: Easy and efficient shaping of the metal piece is carried out by this tool. Metal shaping with precision work is done through It. For more details of technical specification and applications, you can log on the website www.bhavyamachinetools.com Continue reading →
Metal Bending and Shaping Machines – Press Brake, Lathe Machine
Basically two types of equipments are widely used in metal forming industries. One is sheet bending and other is lathe. A sheet bending machine is the one that bends metal sheets into miraculous shapes whereas the lathe machine is used to create metal work pieces with evenness about an axis connected with rotation.
Different kinds of sheet bending are employed for various metal bending and shaping tasks in industries. Press brakes and power press are the popular ones.
Press brake is a special kind of sheet bending tool in which strain is exerted by the upper punch tool is on the material placed on the die tool at the bottom. The material gets deformed as per the shape of the die. If the die is U-shaped the metal will deformed to U shape and if V-die is used then metal will be bent into V-shape. Depending on the type of force used to exert strain on the material, It is classified into various categories; mechanical, hydraulic, pneumatic and servo-electric devices. In mechanical press brake, electric motor is the source of energy used to empower the flywheel that is engaged by clutch to power a crank mechanism that moves the ram vertically to perform bending job. The advantage of mechanical press brake is that accurate tasks can be performed much faster but the problem is the control over the motion of the ram which cannot be easily stopped at any required time as that in the hydraulic ones. The hydraulic press brakes that are operated by synchronized hydraulic cylinders are safer and energy saving metal benders in which ram motion can be stopped at any time. On the other hand pneumatic and servo-electric machines that operate by air pressure and servo motors respectively are generally preferred for low tonnage applications.
These are used to lower, press, fold and kind sheet metal into various shapes and sizes. These are usually equipped with parts like shaft, gears, clutch, table and ram to enable for easy, quick and precise sheet bending operations. C type power press and pillar type power press are the popular categories of power press used in industries.
Apart from bending, metals are also shaped to create axis symmetrical objects and this task is accomplished with the help of lathe machines. It is a tool which rotates the work piece on its axis and various operations such as cutting, sanding, knurling, drilling, or deformation are performed with tools on the work piece to create an object that is symmetrical about the axis of rotation. Different kinds like CNC lathe, roll turning lathe and all-geared lathes are generally employed in industries to accurately shape out different kinds of metals as per requirements. Lathe machines with best features can accurately device out even the hardest metal into a functional work piece.
The term tool refers to the category of machinery which is generally powered electrically or hydraulically or by any means other than human effort. These are widely used to make manufactured parts or components in various ways that include cutting or certain other kinds of deformation. By constant research and day-by-day developing technical strategies, today a wide range of tools have evolved to make the industrial processes simplified and easier to work out.
A milling device is definitely is one of the best examples of tools that have evolved to make solid material machining processes in industries simpler. With the help of this one can perform a vast number of operations ranging from simple tasks like slot and keyway cutting, planing, drilling to complex operations like contouring and die sinking. There are two categories now available in market. They are horizontal milling and vertical milling where horizontal and vertical refers to the orientation of the main spindle of the device. Continue reading →
Electro mechanical machinery are high in demand as the world progress with new technologies. Growing demand for technology development in the machine tools sector have developed competitive machinery like drill machines, sheet metal machines, shearing machines, press brake, tool room machines, constructions machines, wood working machines and power tools etc.
These are the machines to create objects that have symmetry about an axis of rotation and used for precise machining to the comparative hard materials. Thus this tool rotates the work piece on its axis to perform variety of operations like cutting, sanding, knurling, drilling for metal working, wood turning and metal spinning etc., with wide range of other applications in the field of power plants, steel rolling mills, tool rooms, paper textile and oil industries.
Types & Applications of Lathe Machines
These are available in varieties for different functions and features with compact and lighter models. The durability of these machines is very high as they are made for robust tough environment from high quality spare parts. Different types are used for different applications in different industries. Light duty lathe machines are very compact, robust, and designed for long duration workability on this machine. Medium duty is a higher version with enhanced lathe functioning in the industries like ship building, mining and for textile industries build with modern technology. Heavy duty are built from world class heavy duty parts for long lasting work capability with high functionality, flexibility and durability features. Extra heavy duty incorporate latest technology and features for high tolerances applications in steel, power plants and mining industries.
Roll turning lathe machine made from quality materials for tensile strength and resistivity to adverse conditions and high productivity results across Iron & Steel, metal industries to re-grind roll mills. It is also useful in plastic and metal die-making in various industries like sugar, paper, cement and heavy engineering industries. All Geared are made from supreme quality parts with durable structure used for sanding, drilling, cutting for wood turning, metal spinning, glass working in various industries. Light weight all geared are also available in the market with enhanced features. These all machinery are made in few of the developing countries and exported to the countries where they are in demand. Many a times industries also import these equipments with extend features and accessories for better productivity, easy operation and maintenance at cheap rate. Imported lathe machines are categories based on the applications and features as universal all geared and high speed all geared lathe machine. Imported CNC with various features for different segments are categories as Flat bed CNC lathe and Slant bed CNC lathe. Bhavya Machine tools is a leading Machine tools manufacturer in India, dealing in all types of machinery tools. For further details, you may visit www.bhavyamachinetools.com.