The ability of machine tools to perform repetitive actions is a key factor that has made them best for the automobile industry. Additionally, the machines have higher production rates because there is very little down times and changeovers are eliminated. With the invention of the computer numerical controls, part designs are developed using computer aided design software. The design is transferred to the machine software which re arranges the files in such a way as to direct the operation of the machine, movement of the tool and the machining operation.
In highly automated systems, one machining unit may have several operations combined on a work piece such that processes run sequentially. This also reduces the time required to complete a job and increasing the efficiency of the operation.
This method of manufacturing is used in batch manufacturing continuous process. Pieces to be milled are stationed on the machine and milling operations are run automatically from piece to piece until the raw material is completed and more is fed to the machine.
Parts manufactured through milling
A wide variety of parts is made through milling. They include transmissions, gearbox cases, transmission housings, engine cylinder heads, aluminium drive housings, flywheels, engine locks, piston rods, wheels, water pumps, and more of these equipments.
Manufacturing of parts such as fuel injectors requires very high precision. Camshafts’ grinding is also a core application of CNC machines and is achieved through computer-aided designing.
Rack and pinion systems machining
These systems have very wide applications in automobiles. Some basic applications in the car include the wind shield wiper system, hydraulic steering, power windows, electric hand brakes, wing mirror adjustments, and manufacture of small gear worms. The gears are made through the milling process. In form milling the shape of the tool takes the shape of the gap between the gear teeth. Each tooth is cut with cutter moving progressively until completion.
This process uses the turning machine or the lathe machine. It is used to make rotational parts through continuous removal of the unwanted parts. Apart from turning, the lathe does other processes such as facing, grooving, cut off and thread cutting. The machine also performs internal work piece operations such as axial drilling, boring, reaming, and tapping which is the creation of internal threads.
Automotive parts made through turning.
Manufacture of brake disks is the most common application of the lathe in the motor industry. In some cases , specialized brake lathes have been made due to the rapid demand for this particular part. Other parts made with the lathe include brake drums, rotors , the fly wheel and most parts requiring the threading and phasing operations.
This is also a process of milling using equipments such as the radial drill, cord drills and the pedestal drills. They are also very important in automotive workshops in making of slots as well as cutting threads.
The range of applications of the machine tools in automotive industry continues to increase exponentially. This has been enhanced by development of computer numeric controlled machines, which are able to transform design to completed product in a very short time frame. High-speed machining techniques have also enabled greater precision to be achieved.
Human beings cannot live without food. For centuries, the agricultural industry has been thriving due to global rise in population that continues to grow exponentially and demand for more foodstuffs.
Traditionally, hand and manual tools were used but in modern time, agriculture is highly mechanized and computerized. Common equipments include tractors, combine harvesters, planters, ploughs (mould board ploughs and disc cutters), harvesting machinery, storage equipments, pest and herb control, hay making and processing equipment.
Use of radial machine in production workshops
The manufacture of tractor relies heavily on machine tools. These are used to bore holes on the engine block, gears and shafts. The devices have a large table and heavy metal base suitable for heavy duty work. The all geared type is suitable for making large precision holes on the engine block, wheel hub, gear box and other transmission and structural parts
Tractor engine (Inline and V type): numerous holes and attachments done with radial drill
Other specialized tractors such as the combine harvesters also use these devices to make holes oriented at different directions, angles and position.
Tractors essentially pull a wide variety of farm implements. Implements such as ploughs, harvesters, fertilizers, irrigation and planting equipments are manufactured through casting, machining and assembly of parts. During the machining process, heavy duty radial drill are used to make large and deep openings oriented at different angles. This machine is a must have for small and large scale production of these devices.
Farm produce must be processed to add value using a wide range of equipments. Farm processing industry has numerous equipments and this makes them an indispensable and imperative machine tools.
Special design features
The protruding arm allows the movement of the drill head and spindle horizontally. In addition, the radial arm moves 3600 about the column. Once the work piece is clamped, very many holes can be drilled at an instance.
The parts are through hardened fine grade steel that has extra strength and resist wear. The drill is able to withstand heavy forces during boring. The machine have double row roller and thrust bearing which withstand high forces and torque.
Trends in the industry
The global agricultural sector has been experiencing a yearly growth of 8 %. In 2010, it accounted for $ 56 billion and US$ 81 billion in 2015. The industry is mostly serviced by 50Hp tractors and combine harvesters.
The main drivers are increasing population, food demand and technological advancement.
High power tractor (>100Hp) are used in Europe, USA and Canada. In the EU the tractor market accounted for $18 million in 2010 and is expected to reach $ 23 billion in 2015. South America and Asia countries use medium (40-100 Hp) while Africa uses low horse power types.
The major drivers in pacific region are Asia and India. On average, India sells 150000 units of tractors (15 -75Hp) each year.
Repair and maintenance
The devices are also widely used in repair and maintenance of tractors, farm implements and in making processing equipment.
Radial drilling machine is one of the most versatile equipment used in manufacturing and production centers. They essentially punch and ream through or blind holes on work piece. They are also used to enlarge already punched holes. A protruding arm characterizes these equipments. On this arm, the spindle is attached so that vertical and horizontal movements can be attained. In addition, the large radial arm where the spindle is attached swings, move vertically as well as make radial movement. These movements enable the machine to perform operations on complex and odd shaped work pieces. They are therefore more versatile as compared to the pillar drill. The spindle can be tilted and swiveled and this makes it possible to bore through work pieces inclined at an angle.
Application in pharmaceutical machines
The production of medicine relies heavily on intricate equipments that are used to manufacture, process and pack medicines. The main devices used to manufacture drugs include reactors, bio-reactors, agitator vessels, mixers, homogenizers, fermentation equipment, pressurized tanks, storage tanks, centrifuges and other equipments. These are mainly manufactured from aluminum and cold rolled stainless steels. In addition, other devices are used to move and pack the liquid and solid medicines in containers. The making of pharmaceutical machinery greatly relies on devices such as drills. They bore opening on parts which assist in fastening using bolts and rivets. Equipments used to produce drugs have intricate shapes with numerous bores used to fasten the parts to others as well as to the production lines. The boring process requires versatile and computerized radial drills that can make vertical and inclined holes. The radial projections allow this device to make a range of complex openings on the parts being manufactured. These devices also allow for precision and computerized control that results to accurate and precision drilling of holes.
Application in medicine packaging
Medicine manufacturing industries have numerous equipments used to process, transport, separate and pack medicines. Wide ranges of devices are used in the packing products. Conveyor belt system transport drugs to and from the packaging machines. In addition, systems such as carton forming systems, shrink wrappers and automatic packaging systems are also used. All these equipment require fastening using bolts and rivets. Subsequently, drills are used to punch through holes for fastening with bolt and rivets while blind openings are tapped to allow fastening with a threaded bolt. Conveyor belt systems and wrapping equipment are intricate in nature since they must sort and pack different products with high precision. The complex nature of these parts requires more precision and accurate drilling to allow precision fastening and assembly of the whole equipment.
Application in repair and maintenance
These drills are also used in maintenance of both production and packaging machines. The repair of worn out parts necessitates the development of an alternative parts which must be drilled with precision. Most drugs manufacturing centers have a separate maintenance workshop dedicated to repairing the production equipment. These workshops have drilling tool to perform intricate drilling operations.
Healthcare industry has extensive demand of minor to major gadgets made from metals. Machining equipments have significant roles to play in formation of metal based gadgets. These accessories range from small to moderate range of sizes and are applied for several purposes during the course of testing to treatment. Some of the related elements are forceps, scissors, pet’s first air kit, hoof testers, toe nail clipper, and many more.
Compatibility of Raw Material with Designing Source
Special metal called surgical quality steel is the one used for designing flawless pieces. This job material quality has amazing velocity impact which makes it perfect choice for machining with high speed CNC mill. Moreover, the maker is able to obtain uniform quality of produce that stays rigid for high temperature exposure. This material is recommended for usage in pharmaceutical and food sectors as metallic contamination is very less when compared to others. For body modification implants compliant steel is also considered due to its corrosion resistant and tooling compatibility.
Forging Basic Shapes
Forging is the primary method applied to achieve shapes using raw ingredients. Application of suitable dyes and hammers help to get elementary structure which will then be sent to varieties of complicated processes. However, periodical inspection of all steps is carried out by instrument specialists only.
Tooling Apparatus Used for Manufacturing
Dimensional accuracy is utmost important for creating medical friendly components. To get the desired thickness, shape, blend, cut and joining, there are many instruments involved in the process. When it comes to procedures involved between shaping to cutting, the part played by milling, drilling machine and welding becomes highly required.
How does Milling Enhance Production?
Mill is highly required for setting space for screwing. Automated mills have greater demand in this industry because best instruments are selected based on accuracy of holes provided in it. Every process is inspected and every machine employed for production is also inspected before it is used. The need for screwing in multiple measurements is another top requirement in creation of therapeutic devices. Compact drills are also considered for maintaining perfecting in hole as pairs of produce are joined to form a single apparatus. A slight variation in milling or boring will lead to wastage of raw stuff and time taken to carry over job.
The Process of Fitting
Welding device is equally required for binding two or more parts to form into a full apparatus. For example, gadgets like forceps which is made by binding more than one portion. The role of welding works out at this stage. However, the joints have to be perfectly combined to leave no space for further weld or leave any suspensions at particular spot. Scissors on the other hand, is designed with precise processes.
Pharmaceutical sector makes use of special form of un-contaminated metal for handling in operations and body part modification treatments. These elements are processed through series of methods with the help of workshop devices to obtain them in precise and accurate way.
Most of the workshop tools are featured with multifaceted operational aspects. Single equipment may be defined for specific operation like cutting, drilling or surfacing, yet, as far as flexibility is concerned, the same device is eligible for varieties of machining works. Machines like drill, press, mill, lathes machine, etc come under this category as they are meant for more than the specific form of working. Creation of cone shaped hole is one among the most required works, this is called countersinking. A drill is the prime apparatus that stands suitable the above work, however, lathe, mill; drill press can also be applied to same purpose.
Creating holes on work materials ranges may not be questionable unless the kind of material or position in which hole is required may remain complicated. Countersinking is a right method to manage tricky forms of drilling. Yet this process should be managed in a strategic method to avoid the possibilities of complications which vary in accordance with material.
Material Issues and Recommended Strategies
Titanium– Metals like Titanium remains a challenging raw ingredient during the process of backing off the cutting edge. This can be solved through the selection of spring in drilling equipment. The harder the work piece is, the stiffer and special the spring should be selected.
Application of sharp tools suits best to attain smooth dimension in wood. Apart from that, ensuring screw head and high rake angles works better to obtain better cut angles.
Drill is best equipment suitable for cone type drilling in plastics such as acrylic, Teflon, fiber, etc. It is found to bring our better results by using a drill than other eligible equipments for the above kind of operation
Acrylic is also a challenging material in forming conical holes is concerned. Simultaneous contraction of opposite sides of the hole had been the trouble during the application and the strategy remained in pressing the hole contour and apply lighter cut. Next, the numbers of RPMs were also determined in accordance with removal of residues to reach precision.
Important Rules Which May Help to Restrict Issues
In order to prevent disturbances, apart from countersinking, even chamfering also required special considerations. This will help in preventing burrs forming in between layers and from forming fuzzy edges and achieve good joints.
The application is done without leaving any obvious burr, tearing out, etc
While handling with plastics, the temperature may be noted for compatibility to stop melting
Slow feed rate is recommended for fragile range of components
Removing chips is a favorable condition for precise tooling.
Strategic way of handling complicated hole making operations helps to obtain precise performance. In addition, the ideas differ in tune with the type of work material because tool selection must be compatible with the ingredient chosen. In the same way, there are many devices which can be used for performing similar range of actions and they need to be selected based on how they go matching with work component.
Piercing has different connotations when it comes to industrial process. It is applied in various ranges depending on the intensity required. In addition, this application is implemented over different materials and surfaces in accordance with the industry. Some of them are oil well drilling, piecing on work materials, creating holes on metal surfaces, grinding smaller to larger sized components, etc.
Metal Industries and Piercing Requisites
The toughest and most challenging part of piercing is the one that is done on metal surface. If the work material is heavier, it would be more challenging without the help of equipments. Metal industries require this operation for making holes, for combining two or more components at a single point, shaping tools to its precise from, sharpening materials by deforming surfaces, etc.
Industries which prefer Tooling Operation
This application can be seen in automobile, machine manufacturing and many industries which make use of different types of metals, wood and plastic as raw material.
How wood works are intensified with Drill?
Boring equipment is featured with a tool bit or sharpening provision, that sharpens the specific area in terms of creating dimensional holes or cavity. The cavities have to be created based on the matching dimension to be combined with other parts to form a final product like in making of furnitures. In the same way, when it comes to wood work, boring means a lot, it remains the connective point for creating the preferred object.
Countersinking is a kind of operation that helps to make cone shaped surface on the mouth of an already existing hole. It is done to link the material with flat head screw or rivet. It is applied with the help of tool bit that can be attached to the equipment. Moreover, this kind of piercing is also preferred for eliminating inflections or sharp edges present in the hole and radial drilling machine can be applied to obtain these conditions.
Creation of Holes
Holes are created for fixing requisites and for inserting more components that stay in matching dimension with that of hole. Precise of dimension is more important and this can be obtained only with the help of special equipment like pierce machine. For creating precise holes on heavy duty work materials v-belt driven radial drill will stay the ideal choice.
Grinding –Masonry Works
Grinding is yet another form of mandatory requirement in masonry wood works. It helps in removing the burrs and keeps the surface smooth. Radial device with v-belt drive works efficient for this function also.
Drilling Large Work Pieces
Radial drilling equipment is one of the top choices of machines that can be used for piercing large or heavy load work materials. This machine is available in new features such as the v-belt drive is yet another advantageous feature that helps in this regard.
Drilling is preferred in different industries as it is found to be mandatory to combine work materials. There are special forms of equipments that can be applied to reach precise tooling at reduced wastage.
Simple grinding operations to work on smaller to medium size work piece materials can be done with the help of compact grinding and drilling equipments. We provide grinding compact grinding equipments which can be applied for drilling and grinding as well.
The Development of the Drill and Grinder Systems
Drilling or piercing work materials of different types can work out only if precise machining is done. However, in earlier days grinding was manual done and later the inception of grinding equipments have made a lot of difference. Hence, tools invented for piercing provided scope for precision and reliability. We provide compact piercing tools that can be applied in both metal industries and wood work.
Drill and Grinder Construction and Mode of Operation
Drill equipments are designed as per industrial machining requisites. Based on the type and thickness of materials grinder are provided with exclusive specifications. In addition, grind tools are also designed to match the width and texture of work materials.
Essential Features of a High Quality Drill and Grinder
High quality drill or grinders are made of high tensile strength material. Such equipments can be relied upon for long term piercing operations. We provide devices suitable of variety of devices. These types of grinders can be applied for prolonged machining.
The Light Duty and Heavy Duty Drill and Main Differences
It is designed to drill work materials of less thickness. In addition, metal work sheets and wood piece which are less thick can be applied in light duty piercing machine for precise drilling. Heavy duty drill on the other hand is a perfect choice for machining heavy duty work materials especially metals including steel, aluminum, etc.
The Strait Grinder Versus the Angle Grinder
Straight grinder is versatile equipment very compact in size and it is a suitable choice to grind complicated areas which cannot be grind easily by conventional drilling equipments. Angle grinder on the other hand stays very effective in drilling as it has been designed exclusively to perform flawless drilling with less vibration.
Replaceable Parts of the Drill and Construction Materials
Drills are designed with replaceable parts including drill tool, handle and thrust. We provide straight and angle drill equipments of reliable quality and we also provide spare parts that can be replaced.
Quality Features of the Grinding Tool-What Do you Look out for?
When it comes to grinding tool, precision in piercing is the foremost quality as change in dimensions obviously results in wastage of work material. Secondly, durability of the equipment and power consumption remains yet another important feature that needs to be looked for while selecting grinding equipment.
Availability of the Drill and the Grinder Machines
We are leading supplier of work shop equipments. Our range of power tools including grinders and drills remain unique for the machine construction and performance. We provide drill components for light duty and heavy duty piercing requisites at https://www.bhavyamachinetools.com/contact/.
Grinding and drilling requisites have increased a lot in recent years due to the development of variety of industries. Bhavya Machine Tools offers variety of drills and grinders in compact size to handle light duty and heavy duty work materials.
Unlike earlier days, designers no more need to depend on pencil drawing over graph sheets to bring a new equipment design. It is hard to imagine that tools can be designed with the help of software. Engineers make use of CAD, CAM, and similar kind of logical programs to easily design equipments.
Computer Knowledge is Compulsory
In recent days, the influence of computer has changed the outlook of device designing. Possessing good knowledge in engineering drawing with the help of computer is very much appreciated by equipment manufacturers. Hence, most of the manufacturers depend on the engineers to fulfill the customized options of consumers while producing equipments and workshop equipments remain prominent among them.
Interpret Engineering drawings to Bring out the best Milling Tool
Manufacturers try to interpret engineering drawings and capture the important aspects for considering in production process. In this way, manufacturers and suppliers easily focus on competing aspects present in global workshop market.
Why Machine Designers Consider the specifications?
Specifications are more important for consumers when they prefer to choose a device to match their production requirement. Engineers on the other hand, will consider the specifications from their customization requests and easily try out changes in specifications and analyze CNC milling machine functionality using respective software.
Design Planning As per Competence
CNC Milling device has a great demand in engineering and metal industries. When it comes to design plan successful designers consider competing features that need to be included in equipment pattern. This includes consideration of Tool set up, work piece holding feature, work piece processing, etc.
Calculate cutting conditions
Grinding conditions including, dimension, selection of suitable machining tools, accessories, etc remain important in the designing. This includes consideration and analysis of machining status with respect to the compatibility of the work material and tools applied. Advanced knowledge is required to find out the tooling options for grating equipment.
Selection of CNC controller Equipment
Installing Computer Numerical Control equipment with milling device is the most important process among the design and manufacturing activities. Designer should be well experienced in selecting branded CNC equipment and in creating CAM program. This will entertain the engineers to easily set the cutting methods with respect to the client request.
Generating Programs and Testing
Once the design and installation of CNC controller is done, and then comes the part of testing. Designer make use of the software to generate milling programs. This method allows the consumer to define their expected grinding limitations, type of materials to be handled, and the productivity requirement.
A Leading Manufacturer of Workshop Equipments with Excellent Technical Features
Yash Machine Tools has been designing and supplying variety of workshop machines in India and to different parts of the world. We work with experienced designers who are talented in capturing the competitive trends of machining and design accordingly. Our CNC milling illustrates our proficiency in making.
CNC is the topmost specification preferred in workshop equipments. Milling machines equipped with computer numerical control are depended for their excellence in grinding, high speed and flawless performance and uninterrupted productivity.
Find out the Machining Aspect of Radial Drill
It is equipped with a geared drilling tool over the arm and this can be easily moved, adjusted and rotated. This equipment is compact yet offers wonderful mechanism. It can be sought for grinding and countersinking operations.
Advantageous Machining Prospects from Radial Drill
One of the most important advantages are that it is bench mounted and considered the resourceful machineries of all. The compact design makes it a user-friendly component to drill the work pieces without any variation in dimension. It is even possible to handle large work piece.
Types of Drilling Work Done With Radial Machine
Radial machines can be applied for probable applications such as boring, reaming, thread cutting, spot-facing, counter-boring, etc. It is widely used in automobile, printing and many engineering industries.
Comparing Radial Drilling with Traditional Drilling Equipment
A traditional equipment will serve the machining requirements up to certain limit and are designed to handle specific work materials only therefore it is quiet hard to obtain heavy duty operations with conventional equipment. It on the other hand can be preferred for different dimensions and different heavy duty materials.
Learn about V-Belt Driven Radial Drilling Device
A V-belt drive radial drilling device is designed on customized aspects suitable to handle specific work piece. It is also known for smooth and noiseless function, ultimate finishing, performance, durability and low maintenance features.
Significance of All Geared Radial Drill Machine
It is a perfect device which can be preferred to drill holes in solid work materials. It is a suitable drilling equipment to handle heavy duty operations; hence, it is regarded as a high performing option.
Speciality of Radial Drilling Machine
We manufacture and supply workshop machineries of various sorts pertaining to the growing industrial requirements. These are both manufactured and imported from other countries; hence, We remains the one stop place where engineering industries can find the right tools easily.
Why to invest in Drilling cum Milling Machine?
A drilling cum milling machine is applied to obtain excellent productivity; however, it stays a suitable model for professional people. It is an excelling model of lathe and it can be relied up on for various ranges of milling purposes.
Radial Drilling Machines available supplied by Bhavya Machine Tools
We supply this types starting from all geared, V-belt driven radial to drill cum milling equipment. They also supply imported equipment which is suitable for heavy metal purpose.
Drilling requirement varies from one industry to another industry; however, handling heavy duty materials stays a challenging task in work. These device is the right choice to handle heavy materials.
Boring or drilling functions are of various sorts and the dimensions vary in different industrial sectors. Piercing is done for different requisites such as for fixing two work pieces or preparing the work material for core purpose. Drilling equipment is the right option for precise boring and the same process is found in several industrials such as metal, heavy metal and wood, heavy duty materials, plastic, etc. As far as in wood is concerned, either the process is applied in heavy furniture making where model such as a radial drilling device will be suitable to handle large and heavy wood work pieces which cannot be pierced easily with a basic component. In addition, earlier days the demand for manual support seemed higher in order to bore, with the advent of spindle component and rotatable radial arm features machines are relied for easier wood piercing works.
The List of Interesting Piercing Applications in Different Industries
V-Belt Driven drilling –It is mainly applied to pierce the work materials for creating holes and can be used on a range of materials. V belt driven equipment comes with different specifications which vary in the boring competence, spindle nose and column diameter.
A radial drilling machine is also an ultimate choice for different works. In addition, it is a flexible device which can be chosen based on different dimensions and capacities.
An all geared drill tools is a completely automated device where it is no more required to change the dimension of piercing of the work piece if more piercing or tapping or screwing is required on the work material.
For heavy duty operations, a radial drill or all geared radial will stay the best options.
A pillar drill tool is a perfect device for wood works and for shaping or sanding also.
How to Obtain Perfect Accuracy with All Geared Drilling Machines?
These components are available with unbelievable technologies and specifications. There are no more requirements for man power assistance like in earlier days. With several automated functionalities equipped with latest drilling machine models, the ease of this and related tapping, screwing purposes can be obtained with a single device. Moreover, before ordering for a piercing device it would be better to consider the below suggestion for precision, accuracy and durability. Some of the important suggestions are,
A radial drill device can be chosen to obtain accuracy of boring in heavy duty metals. In addition, it is an automated device where man power requirement is very less.
In addition, imported radial drill equipment from a professional country like India will take you to experience numerous benefits like smart working, durability, quality, reasonable pricing, etc
Finding a genuine manufacturer of drilling equipment or a drill device supplier is not tough thing to proceed with provided the investor need to be updated about the types of boring equipments available and the possibilities in custom made designs as well. This will make the search easier. Moreover, with the help of online search one can find the list of manufacturers and the machines offered by them. Thus, contact a reliable equipment designer and reveal the industrial requisites to obtain a perfect apparatus.
Workshop machinery is also known as machine shop tools. This equipment is used in the fabrication or machining process. The process will involve transforming raw material into a useful product. Each type of Workshop equipments will have its pros and cons. It is therefore important to carry out a detailed analysis when buying. There are different types of devices used in the workshop. The tools will come as very basic tools to highly sophisticated computer controlled equipment. Common tools shop comprise of the following:
Drill Machine: A drill is used to create a round hole on a material. It can either be stand mounted or installed on the floor. It operates via an electric motor. Parts of a drill instruments will include a radial arm, mill drill, drill press, and a geared head.
Sheet Bending Machine: This is basically used to bend the raw material into the required shape. The sheet bending may be operated automatically or manually.
Lathe Machine: This equipment is used to produce a number of similar looking objects. It will involve cutting, drilling, knurling, sanding and shaping to produce finished products.
Milling Machine: It shapes and cuts solid raw materials to the required size and shape. The equipment will either operate manually or automatically to mill materials which include metal.
CNC Lathe: This is a computer controlled lathe which is more versatile and effective compared to the non-computer controlled lathes.
Shift from Standard Mechanism to Machine Tools
Over the last decade, more people have been switching from standard mechanisms to Workshop devices. This is attributed to a number of reasons which include the following:
Automation: The normal way of cutting and shaping materials is very tedious and laborious. However tools shop are automated. This makes the whole process easier and user-friendly. An operator will spend less time and effort hence improving the rate of production.
Affordable: Previously, the cost of the workshop tools was beyond reach for many people. However, better technology has made more affordable thus more people are able to purchase the tools.
Flexible: Unlike the standard mechanisms, workshop tools are very versatile. A single machine will perform different tasks hence minimizing the cost and space taken when using different tools.
Workshop Machinery Expansion in Last Decade
Workshop machinery expansion has been very impressive. The last decade has seen an increase in demand for workshop machines as more people opt for tools rather than standard tools. This demand is driven by people becoming more aware of the different drill, sheet bending, milling, and many others. The main regions that manufacture this equipment include India and China. It expansion has also been influenced by shortage of raw materials in regions such as China. This has led to competing regions such as India experiencing an upsurge in demand.
The workshop machinery expansion is still in its early stages. More demand is expected. This is influenced by economic growth in different regions where workshops are being established. Effective marketing is also another contributing factor that is making people switch from standard mechanism in favor of workshop machinery.
V-Belt driven radial drilling machine is an innovative modern drilling which can be preferred for high accuracy in the process of drilling. Among the workshop equipments functionalities, drilling stays very important for the purpose of creating hole in different materials. Drilling instruments are used for drilling purpose and there are different types of drilling devices available to different drilling purposes such as
Fastening holes on metal sheets and majority types of solid materials
Heavy duty drilling for consistency
Drilling in solid metal platforms
Radial drilling for automatic execution. A radial drilling is a motor driven machine wherein, the cutting tool rotates with electric power supply to make a hole in solid materials.
Applications of V-Belt Driven Drilling Machine
It is preferred to obtain accuracy in drilling holes in different materials and not constrained only for drilling solid materials. It is reliable and durable that can be recommended for accurate and precise drilling works. The V belt driven radial equipment is designed as per the standards and requirements of an industry. The manufacturer offers the drill machine design based on the type of materials which would need drilling. We can get different types of radial drilling equipments in accordance with the drilling capacity. It is found to be important workshop equipments and its applications are useful in heavy tools industries. Some of the important applications are
Defence industries, etc
Features of Modern V-Belt Driven Radial Drilling Machine
It is designed to obtain ultimate precision and to meet worldwide standards. The drilling processes with V-belt driven device offers quality and strength without any damage caused to the material that needed to be drilled. In addition, the spindle can be changed with respect to the type of drilling required thus making space for accuracy and perfection in drilling process. With a V-belt you can also drill holes in different places on the same work piece material, which will be rotated and brought to position automatically. However, if it is handled by a skilled professional we can obtain effective results.
Tips to consider while buying V-Belt drilling Equipment
Before buying V-belt equipment for your industry, it is important to make sure of the following features such as
Reputation of the manufacturer or supplier
Drilling capacity with respect to your productivity demand, types of materials that need to be drilled, etc
Spindle size and capacity
Distance from the spindle
Travelling capacity of the spindle
Speed of the spindle
Type of motor that will be used for drilling
Working range in terms of maximum drilling that can be done
Table size on which it will be fixed
Protective tools such as eye guard, etc
With online purchase option available, you can place your order online and make sure of the shipping or delivery norms and conditions before you pay.
Today, high precision drilling machines are regarded as one of the most important tools in the metal industry. This is because accurate drilling is always necessary for a vast number of manufacturing processes that are related to different types of metals. It is primarily utilized for holes of precise depths and various dimensions, on a variety of surfaces. Moreover, It is also considered as one of the multi-purpose equipments; as it also has the ability to execute several functions. This includes counter-boring, countersinking, reaming, spot-facing, tapping, etc. The highly accurate range of devices that are now readily available in the market include the upright drilling, the radial drilling machine, and the special purpose equipments. Actually, the various unit perform the same basic operations. However, there are some special tasks which can be done more precisely and very easily by a particular unit. It generally utilizes one or the other type of drill bit to drill very accurate holes in a specific material. Besides this, it can also be utilized for bonding two pieces of materials together with the help of some kind of fastener. As a result, these are now used for a broad variety of accurate metalworking tasks across the globe. Further, when the tool is utilized for placing fasteners; it simultaneously drills holes that are highly precise, through the work piece while installing the fastener.
Basically drilling machines enables us to drill both extremely small holes and very large holes. It is a fact that the equipment has helped to easily perform lots of complex tasks. Moreover, they have automated the manual process and also changed the way of executing various industrial tasks. Besides this, the latest models are now readily available in different regions of the world. Today, these highly accurate equipments are manufactured using standard quality materials. Further, they even incorporate the up to date technology as well as the recent development in the engineering field. Additionally, the modern range is fully automatic and totally computer controlled. Actually they are now available in various specifications, and can also be supplied as per the customized needs of the clients in the national as well as international markets. As a result, there is a great demand throughout the world. Besides, these machines have also gained immense popularity, because they can easily drill very accurate holes on various metals. Additionally, It is nowadays used for different kinds of machining works. Hence, they can be applied for a variety of purposes in the metal industry for highly precise tasks. Moreover, the other applications include perfect holes for work related to building structure foundations and pillar holing; quarry work, boulder splitting, leveling work, etc.
The drilling machine is therefore an important tool, which is now widely used in the metal industry.
A drill machine is primarily utilized to drill a variety of wooden and metal items. It is also commonly applied in construction work, drilling foundations, breaking boulders, quarry work, etc. These are easy to operate and highly reliable. They can precisely carry out multiple functions such as drilling, boring, reaming, lapping, counter boring, tapping holes, etc. Today, a wide range of tools, including the radial drill are manufactured throughout the world. As a result, the buyer sometimes gets confused while purchasing a drill device. Besides, some people are not aware about the specific equipment that will exactly meet their particular needs. Hence the following buying tips are provided in order to help the customers take a better decision.
As a buyer you should first gather the details about the different makes and various models of drill machines that are readily available in the market. Then you can simplify your choice by determining your specific requirements. Moreover, you should also concentrate on the main characteristics of the equipment, such as the size of the drill head, the base plate, as well as the drilling capacity, drilling depth, and drilling power. Further, you should also ensure that the drilling head can be adjusted, in order to accurately position it on the work piece. Besides this, you should opt for that is built using good quality materials, so that it lasts longer. Another major factor to keep in mind is that the chosen unit should operate smoothly and silently. This is because equipments that make a loud noise disturb the people working nearby, and it may also increase the wear and tear of the device. Moreover, one of the most important elements to consider is that the equipment should have easy to access control buttons that are simple to operate. Visit Bhavya Machine Tools to check various models of drill machines.
Radial Drill Machine
It is usually categorized according to the length of its arms. So, make sure that the selected radial drill will be able to accommodate the largest size of work pieces. Further, you should select a radial drill depending on the size of the material that will be drilled. Moreover, you should even consider the range of movement that will be required for the radial arm. Another point is the level of accuracy; this will ensure that the drilling tasks will be perfectly executed and thus provide optimum results. The last and most important factor is the cost of the equipment. Hence, in order to get a drill machine within your budget limits you should compare the price of similar models offered by several manufacturers and various suppliers; and then prepare a final list of the suitable companies. In case you want to buy a large number of device you should try to get them at a relatively lower price.
Hence the above mentioned useful buying tips for drill machine will help you to get the best possible equipment as per your requirements.
Drill machines have come a long way in history because of the value they add in numerous areas such as: infrastructure, mining and many fields that involve building, demolishing or exploring. There are various types of drills available in the market to enable consumers to have unlimited options when it comes to choosing the right one. When choosing it requires adequate information about the drilling machine and how it is able to meet the demand the particular consumer would want it to meet. There are various examples of good quality drills that have been tested and are certified to be user friendly and impressive. They include:pillar drill machine and a V- belt driven radial drilling machine.
These are able to carry out drilling thoroughly and have amazed many consumers because of the way they have been meticulously designed to perform efficiently. These equipment have systems that contain a routine spindle in a system head that is installed near a flexible radial arm that can be brought up or reduced. They are designed to make sure that they offer high quality routines that can be modified above the item while executing the drilling exercise. It can be used for exploration gaps that many machines are yet to attain. Get your hands on these machines today and watch drilling becomes easier.
Features and application that Pillar Drill Machines have
These exquisite tools have a rigid structure that offers firm support in the course of the drilling exercise which enables it to last over time making it highly durable. Its part is readily available and easy to access hence should any replacement of parts be required one needs not to worry about spending a lot of time looking for spare part for the Drill equipment. It is easy to maintain which helps the consumer save on cost while maintain and its precision parts are made of the EN-8 steel. The pillar drill machine is specially designed for fast metal removal rate which is highly favorable for extraction of ores as far as mining is concerned. The octagonal shape pillar bracket acts like a rib providing more rigidity and support that keeps it upright. It has a drive to the spindle that goes through a six-splined sleeve from the inside making it firm and hard to get damaged.
Features and applications of V-Belt Driven Radial Drill Machine
This Drilling equipment is equipped with pasts such as a closed grain cast, iron column, high quality arms, geared work head. Its moving parts are finished to close tolerance while it has a steel spindle, a pinion and a spindle ram which enables the operator to easily use and maintain it. It has exceptionally accurate drilling performance of high quality that enable the operator to execute Radialdrilling in a fast and effective manner that will save time and energy which in turn increases work productivity. This device has managed to incorporate sophisticated in its designs with a touch of simplicity.
Drilling can now be an enjoyable exercise thanks to these highly innovative machines that have fully embraced technology to help the mechanical industry keep up with the modernized society.
A drilling machine is primarily utilized for drilling holes of various depths and sizes on different surfaces. Moreover this versatile machine is also used for performing some other operations such as counter boring, countersinking, lapping, reaming, screwing, spot facing, and tapping; on different types of materials. These days a broad variety of drilling devices are now readily available in the market including it. Besides this radial drill are also manufactured in different specifications and have several features that help to deliver very precise results on many types of materials including metal, wood, etc. They are widely used for heavy duty drilling applications to manufacture various kinds of products. Further, it is also regarded as an ideal tool for carrying out bulk drilling operations in numerous industrial segments such as construction, masonry, metalworking, woodworking, etc.
It consists of a drill bit which is fixed in the tool head, and mounted close to the adjustable radial arm. This movable arm can be either raised or lowered on a vertical pole in order to adjust the drill above the work piece. The length of the arm, usually determines how far the it can swing. Further, since the drill spindle is fastened at the end of the radial arm, it is now possible for the users to drill holes into relatively larger work pieces as compared to the other varieties of drill units. Besides this the radial drilling enables to easily and effortlessly, carry out highly accurate drilling tasks due to the adjustable drilling components.
Radial Drilling Machine
Today several models of V- belt driven radial drilling machine are available in the market. Hence the buyer may get confused and thus requires proper guidance in order to select the suitable equipment. First of all it is necessary to decide your specific needs and accordingly opt for the machine that can do that particular type of task. Moreover you should also consider various other factors such as your budget limit, and the features you expect from that equipment. It is also recommended to go for a top quality equipment as it helps to deliver better output and even lasts longer. It also minimizes downtime and reduces maintenance costs; and thereby helps to save your time and money. Further while deciding the appropriate radial drilling you should also consider the size of the material that you want to drill. Besides this you should go for a tool that has the facility to also drill very large size work pieces. Another significant point you have to consider is the range of movement that is needed for the radial arm. This basically depends on the distance between the holes as well as the direction in which you want to drill the work piece. Actually in order to select the best device for different industrial drilling operations you should contact a reliable manufacturer as they will help to find the radial drilling as per your exact needs.
Woodworking machines are highly popular and widely used equipments. They are basically utilized for performing various processes on wood, such as cutting, carving, drilling, finishing, grinding, joining, molding, sawing, sanding, shaping, etc. It help to avoid manual labor and the conventional wood working system. It also enables you to do several woodworking jobs quickly and easily. Besides this a number of industries require these equipments. Hence a wide range of woodworking equipments are now manufactured throughout the world. Further it is better to opt for superior quality units as they are highly accurate, more effective, as well as long lasting; and deliver better results. All woodworking equipments include a motor for reducing the work of the operator and increasing the production. These machines also make less noise and vibrate less compared to the manual wood operations and traditional tools. Moreover they help to create a product with a relatively smoother surface.
It is one of the commonly used woodworking machines. This is basically a cutting tool that includes a long metallic band with a sharp blade on one side, in order to cut the work piece. This band usually rides on a set of two wheels that revolve in the same plane, for accurately cutting various objects into straight, irregular and curved shapes. Band saws are highly useful tools especially in the timber industry.
Another type of woodworking device is the drilling machine. It is a versatile tool which is utilized for making round holes in a work piece. They may be either fastened on the floor or mounted on a stand. It is electrically powered and comprises of a drilling head, radial arm, as well as a gearing mechanism. It also provide a safe and easy way to drill holes, on a variety of surfaces and different materials.
The adjustable circular saw is an essential woodworking tool which is used to cut work pieces of various depths. It primarily consists of a working table that is adjustable as well as tilting. This equipment is highly effective and used for precisely cutting a work piece. It is driven by an electric motor and includes a motor pulley and motor plate.
These are used to process wood and produce different objects that are useful in residential, commercial, and industrial units. Today a broad variety of tools are available in the market. The various applications of woodworking machines include producing and repairing wooden furniture for homes, offices, and factories. Besides this they are also used to create several types of wooden products in different shapes and sizes. It can be used for drilling holes, cutting wooden sheets, shaping wooden pieces, finishing wooden objects, etc. These devices have a wide range of applications in several industrial segments such as automobile, construction, engineering, electrical, metal, as well as in many other heavy industries. Hence there is a rising demand for various types of machineries across the world.
Machines make our work simple, reduce the effort and increase the efficiency. It used for holes in a work-piece are known as drilling machines. It is the process of making a circular hole with a rotating cutter, called drill, in any material. Also known as drill press, drilling device are used for holes of various sizes and precise depth in any surface. These have made all kinds of complex jobs very simple.
It is used for industrial, commercial as well as domestic purposes. It is an important tool used for drilling in metal processing industry, manufacturing industry and for construction work. These are also designed to be used for medical purposes, for space missions and in industries like manufacturing, metalworking, woodworking and masonry work.
Besides holes, drill tools are also used for chores like tapping, spot facing, reaming, counter sinking and counter boring etc. Manual equipments are operated with hand power and automatic drill machines are powered with electricity. These are either fixed on the floor or are mounted on a stand.
A drill has a head, a radial arm and a gearing mechanism. These machines have high performance value but low maintenance cost. Those made from good quality materials have high accuracy machining work.
A variety of drilling machines for different applications are available. These are:
1) Pillar drill machine – These have rigid structure and vibration free mechanism. These are used in different industries to drill holes in concrete, rocks, heavy duty machines, metal sheets, plastic, wood, glass etc. These machines have durable bits due to which their efficiency and performance increases.
2) Radial drill machine– These are available in various dimensions of drill head, base plate and capacity. In these machines the head is mounted on a radial arm. In order to adjust the position of the drill above the work piece, the radial arm can be rotated, raised or lowered on a vertical post. It is known for its precision, accuracy and efficiency. In the plain radial drill the spindle is vertical and does not swing.
3) Drilling cum milling machine- This is two-in-one operation machine which works for drilling as well as milling operations.
A versatile drill machine contains a box with different types of drill bits and it can make holes of required sizes. All geared machine comes in various capacities for holes of a variety of radius. Pneumatic machines are powered by compressed air.
The machines that are used for industrial and commercial purposes, are powered by electricity, and are particularly designed for an extended duration use. Drill machines used in the steel industry are heavy duty machines with high functionality and durability.
Low capacity tools are used for domestic purposes like plumbing, nailing, fitting bathroom fixtures etc. While using this equipments at home one must follow the safety procedures, and use safety gears, like glasses, gloves and jumpsuits.
So, take good care of your equipment, it will last longer and serve you better. Oil it occasionally to prevent rusting and clean it properly after every use. Purchase a unit according to the nature of the job you want to perform.
These days, a wide range of workshop machinery is manufactured to fulfill the diverse requirements of various industrial segments. Moreover, each of these has distinct features, and every is used for a specific purpose. The commonly used workshop machines include the milling, drilling, slotting , grinding ,hacksaw, shaping, band saw machine, etc.
The basic application includes cutting, shaping, milling, sawing, boring, slotting, grinding, drilling, and turning; a variety of objects made from metal, wood, plastic, and any other solid material. It has a wide range of applications in metal, woodworking, construction, engineering, automobile, electrical, and other heavy industries.
A milling machine is used for cutting and shaping metals and other solid substances into required shapes and sizes, according to the predetermined specifications. They may be operated manually or automatically. The various types of milling devices include vertical milling, horizontal milling, CNC milling, etc. A grinding machine or grinder is used for grinding metals and other materials by applying manual or hydraulic pressure. They are further categorized as manual grinder, hydraulic grinder, etc.
A shaping machineor shaper is used for cutting a variety of ferrous and non-ferrous metals into different shapes and angles. It has a comparatively linear movement between the work piece and the cutting tool. There are various kinds of shaping equipments including the v belt shaping, etc. A slotting unit or slotter is utilized for cutting or making a slot on the head of various metals and wooden materials; in order to produce wooden screws, metal screws and bolts, parts, automobile components, etc. Depending on the type of application, slotting machines with slow and fast speeds are available in the market.
A bandsaw tool is applied for precisely cutting a wooden or metal work piece into irregular or straight, shapes and curves. There are different types such as horizontal bandsaw, column bandsaw, etc. They are commonly used in woodworking, metalworking and cutting a variety of other substances. A hacksaw machine is utilized for accurately cutting various kinds of metals, wood, plastic, etc. The hydraulic hacksaw, mechanical hacksaw, and semi hydraulic hacksaw; are the different types of hacksaw equipment available in the market.
A drilling device is utilized for creating round holes in the work piece. These may be fixed on the floor or mounted on a stand. A drill normally consists of a drilling head, a radial arm, and a gearing mechanism; and is electrically driven. A boring is almost like a drilling, except that it is used for making the round holes bigger.
Hence, you should use a suitable workshop tools as per your specific requirement. Moreover, all operators are advised to be careful and take safety precautions while operating. This is due to the fact that all workshop equipment have moving parts which are harmful, and may cause accidents, if they are not handled properly.
A machine tool which is used for machining or shaping metal or any other solid material, by various methods such as cutting, grinding, milling, shearing, boring; or other suitable ways of deforming the related work piece. All unit generally use a specific tool, in order to perform the related task such as shaping, boring, cutting, grinding, milling, slotting, planing, etc.
A machine usually holds the work piece in a suitable manner and the related parts move in a predetermined way. This relative movement or tool path, of the cutting tool and the work piece, is controlled by that particular device, to perform the specific function. All equipments are utilized to produce a particular object, or manufacture a component, using different methods for deformation. All you should know about machine tools is described further.
In the earlier days, machines were hand operated, whereas nowadays these machine tools are controlled by various sources; and therefore they are referred to as electrically powered, hydraulically powered, pneumatic powered etc. Machine tools can now be operated manually or maybe automatically controlled. Generally all machines incorporate a mechanism; a flywheel may be used to stabilize the related motion and a combination of gears and levers are used to control the machine and the work piece.
These days, computerized numerical control (CNC) machines are used to enhance the speed, accuracy and efficiency of the related task. A CNC machine also provides greater flexibility to the particular mechanical process. They can precisely repeat the process sequences as required, and also produce highly complex work pieces and superior quality products; even better than the most skilled tool operators. In the past, normally the machine operators had to manually change the bit, or move the work piece from one station to another in order to perform the various functions of the related machine.
However, now these machines can automatically change the particular cutting and shaping tool. For instance, a versatile drill machine usually contains a box that includes different types of drill bits for making holes of required sizes. Moreover, a number of functions are combined together and hence multipurpose machine tools are also available in the market. They are computer controlled as commonly referred as machining centers, and are capable to produce very simple to the most complex machine components, and high quality machine parts.
Numerous procedures are incorporated to remove the unwanted material or extra metal in order to shape or fabricate a work piece. This includes single edge cutting tools, multiple edge cutting tools, grinding or abrasive cutting, electrical discharge machining, etc. A wide range of machine tools are now available in the market such as drill press, gear shaper, hone, lathes, shapers, saws, planer, mills, different grinding machines, hobbing machine, broaching machine, screw machines, milling machine, shearing machine, sheet metal machinery, etc. Hence there is a continuous need and great demand for various types of machine tools in a number of manufacturing industries all over the world.
The drilling machine is one of the most vital tools. It has transformed a lot of complex manufacturing processes into very simple tasks. It is an important tool that is used in several industrial and commercial operations; such as construction, woodworking, metalworking etc.
It is also commonly known as a drill press. It is basically used for drilling holes of various sizes as per required depths on any surface area. Moreover it is utilized for tapping, reaming, counter boring, countersinking, spot facing etc.
There are several categories of it such as the upright, radial and special purpose drilling tools. Even though all these are execute the fundamental drilling task; there are certain specific objectives and additional features that can be done more precisely and easily.
A radial drilling machine has a drilling head, which is mounted to slide along a radial arm; and can be rotated, raised or lowered, on a vertical mast to adjust the position of the drill above the work piece. It is used for numerous functions that include drilling, reaming, boring, tapping, counter boring, lapping, screwing and spot facing. These are capable of drilling a wide range of materials made from cast iron, steel, plastic etc.
The latest range includes V belt driven radial drill and all geared radial drill; as well as the imported radial drill machines. These are normally categorized on the basis of the arm length and the width of the drill bit swing.
The plain radial drilling always has a vertical spindle that may not move over the work piece. In the half universal drilling the spindle can be swung in one place over the work piece. A full universal drilling machine offers a great amount of flexibility. It has the capability to move and swing in any plane and over any angle; without moving the work piece.
It is a highly versatile workshop tool. The drilling spindle is attached to the end of an arm. Hence it can hold large sized work pieces, depending on the length of the arm. Whereas in the other types of drilling machines; only smaller work pieces can be placed under the drill.
Further, the arms of these radial drilling can be moved and swung in various angles to reach the exact drilling locations. The extra ability to move the arm extensively; permits even larger work pieces to be placed quite easily. It can also be used as a tool for placing fasteners. It can cut through the material and at the same time fasten two pieces of materials together with some type of fastener.
Nowadays many radial drilling manufacturers supply sturdy, accurate and long lasting radial drill machines in the local and global markets at competitive rates.
Higher production requirements of the industries are compelling the industrialists to update their manufacturing equipment with latest technology which gives higher and also faster production rates. Team at Bhavya have very well understood this requirement of industrialists of the new era and therefore are constantly striving hard to offer efficient models of tools which can give efficient production while helping them to meet their bulk production requirements in lesser time with less labor. The customized tools offered by Bhavya are flawlessly designed taking into consideration the parameters which work best for their clients to meet their custom requirements depending on their infrastructure and production needs at their industries.
The modern industrialists want machineries for reliable, safe, easy and durable operations. As the cost of labor is going up, they now require equipment with more automatic features so that their production requirements can be met with lesser efforts and labor required. The managers at Bhavya work to satisfy this requirement of the modern industrialists. They thrive to provide tools which can operate automatically with lesser labor or efforts required while giving the users convenience of use with higher production rates. One such example of the latest technology offered by Bhavya is a V belt driven shaping machine offered by it. This is a high-end tool designed for best resistance to corrosion with a superior grade and well ribbed cast iron material built structure. It is a multitasking developed for cutting steel, aluminum, ferrous and non-ferrous metals in different curves, angles and shapes. This energy efficient machine tool can be easily installed, operated and maintained by the industrialists at lesser operating and maintenance costs.
Various other examples of high-end machineries offered by the firm include CNC lathe, drilling cum milling, the modern tool room, C-type power press, capstan lathe, tool & cutter grinding and many other forms of equipment which are successfully being used in industries across the country. For further details visit http://www.bhavyamachinetools.com.
About Bhavya Machine Tools
Bhavya Machine Tools is an ISO 9001:2008 certified tools manufacturing company in India. The company specializes in supplying lathe, drilling, V belt driven shaping, shearing, pillar and C type power press and machines for tool room, construction, metal and wood working industries. For further details please contact us at +91-79-4024 2800, +91 – 79 – 3007 4560 or visit our office located at
A workshop is a place where different kinds of machines and tools are employed to make, finish and repair machines or parts. These are the important requirements without which no workshop can function. Workshops can be found in diverse industrial and commercial establishments. Every workshop has a diverse requirement and depending on where and why the workshop is installed different kinds of equipment are employed in it. However there are some basic machining equipment that are required in most of the workshops. Majority of the workshops where some kind of metal or wood materials are worked upon, tools for tasks like grinding, milling, drilling, cutting, shaping and finishing are most required. Therefore if your workshop is also one of these kinds of commercial or industrial workshop involving metal or woodwork, then opting to install the below mentioned tools will serve your purpose better.
To accomplish the jobs of cutting, shaping and fabricating metal sheets in your workshop, nothing can be much better than a lathe. With a lathe in your workshop you could handle a wide range of applications including production of symmetrical parts, screw threads, tapered work, drilled holes, knurled surfaces and crank shafts easily and efficiently with a single one without having to install in number of machines used for each individual task. Moreover most of the tool today come with a variety of rotating speeds and automatic cutting features. Therefore with an advanced lathe machine in your workshop you can accomplish your machining tasks much faster and to a better accuracy. These are available in different forms today like light duty lathe, medium duty lathe and heavy duty lathe. For installment in your workshop you can either go with light or medium duty which will give you efficient functioning for small scale machining requirements in your workshop.
Milling machine is another variant of tools one could opt as metal cutting device for workshop. It is the best tool for cutting metals to the customized dimensions and shapes especially if the parts are to be cut or shaped to rectangular or uneven dimensions.
While machining, repairing or making parts in a workshop one may require creating cylindrical holes on the solid materials. A drill machine is for the purpose. With this in your workshop you can very effectively carry out the hole making processes on metals and other solid materials with ease and much accuracy. Various other tasks like tapping, spot facing, reaming, counter sinking and counter boring can also be carried out efficiently with the help of these. It come in various models, customized dimensions of drill head, base plate and capacity and therefore can be possessed to best suit the requirements of your workshop.
Grinding machine is a very important tool used in most of the workshops for solid material grinding and shaping applications. This power driven tool can be run on desired speeds to accurately remove the unwanted parts from the work piece so that the desired shape and finish can be achieved. With grinding machine in your workshop, you can easily accomplish your metal shaping goals without much effort. There are various types of grinding machines available in market today. For example there are belt grinding equipments used for debarring and grinding of metals with coated abrasives, bench grinders for roughing and finishing of tool bits, tool & cutter grinding machines used to perform customized and most accurate grinding tasks and much more. Selecting the one with most apt specifications for your workshop will best serve your solid material shaping requirements at your workshop.
Mentioned above are the basic device which are found at most of the workshops and best to install at any workshop where metal or other solid material applications are to be executed. But however apart from these there are yet various other forms of tools too available in the market today. Depending on your requirements and work in your workshop, you should decide which tool with what specifications will suit your applications and is the best for installation in your workshop.
Drill FAQ will give you idea about the types of drill machines and their various industrial applications. Here it is tried to describe the common queries and needful information for drilling machine. For further query about the tools and their technical specification, you can visit the website – http://www.bhavyamachinetools.com
What is drill?
Drill is a tool used with cutter device like drill bit to drill various size of holes in solid materials like metal, wood and concrete etc.
What are the available types of drills?
There are various types of drills such as manual hand operated drills like bow drill, gimlet, breast drill and push drill. Electrical drills are pistol grip drill, hammer drill, cordless drill, drill press, radial drill and drilling cum milling machine.
What are drill bits?
Drill bits are the cutting tools used to create cylindrical holes in solid materials. Drill bits are held in the drills to get torque on rotation which creates holes.
What are the types of available drill bits?
There are various types of drill bits used in Industrial applications. Universal drill bits are used to make holes in wood, metal, plastic and others. There are different variants of universal bits like twist drill bits, step drill bit, unibit, hole saw etc, Metal drill bits as the name suggest, is used in metalworking for drilling. Variants of metal drill bits are center and spotting drill bits, core drill bit, countersink bit, ejector drill bit, gun drill bit, indexable drill bit etc. Wood drill bits are used for drilling in wood with different types of bits includes lip and spur drill bits, wood spade bits, spoon bits, forstner drill bits, center bits, auger bits, gimlet bits and adjustable wood bits etc. There are other bits used for different materials like diamond core bits, masonry drill bits, glass drill bits, PCB drill bits etc.
Where Pillar drill machines are used?
These are used to drill the solid materials with different sizing capacities ranging from 13mm to 40mm. It is used for tapping, screwing, counter boring, lapping etc. Easy installation and smooth operation with this type of drill press have made it more popular in commercial usage.
Where Radial drill machines are used?
Radial arm to drilling increase the operation versatility. Drilling of large and heavy metals and solid materials are executed quite systematically with accuracy and precision. The high quality steel parts, drilling column, arms and geared work head increase the tolerance capacity of the machine. This heavy capacity radial drills are used where it needs to bear high drilling resistant for drilling heavy metals with precision work ranging from 25mm to 40mm.
Why to use all Geared radial drill machine?
This is the advanced radial drill equipment and used in the industries where required high performance and precision drilling. It equipped with gears can greatly handle and adjust the speed of spindle to enhance the drilling accuracy with high drilling force. It is used with auto feed and fine feed to drill 40mm, 45mm drilling capacities in metalworking industries.
Where to use Drilling cum milling machine?
This two in one combo function machine is used for drilling as well milling and other machining like slotting and tapping. This high performance multi tasking drill machine is used where multiple job work needs to be done by a single operator occasionally or frequently.
What are the safety measures one must take during drilling operation?
It is one of the risky instruments during drilling execution. Several precautionary measures can prevent the accidents like always use holding device to fix the work piece from being escaped. Don’t shake/adjust the work piece while drilling is on. Use brush to clean the drilled matter to avoid burn. Keep any of the flammable material away from the drilling place. Hold the drill machine straight during drill cutting. Keep the drilling table clean during and after the process. One must use face protector to protect face and eye during drilling. Drilling must be careful to avoid breakage of drill bits that can harmful to the operator. Check the drill bits and drill unit well before operation. Drill bits must be sharpened.
Drill is a machine tool used for drilling the holes in solid materials like metal and wood with drill bit or driver bit. Drills are used in wide range of applications in metalworking, constructions and woodworking industries. The small drill is used for our household requirements to make holes on wall and materials. These are available in various sizes and power capacities. Drill is one of the oldest handy tools used from very beginning of the industrial era.
Types of Drills
Varieties of drills are manufactured as per the industrial needs. They are categorized based on different parameters like manual drills and automatic drill machines. Manual drills are referred as hand powdered drills used with hand pressure on the device/material to drill a hole. Manual drill variants are Bow drill, Gimlet, Breast drill and push drill etc. These are powered with electricity or compressed air known as electronic drill and pneumatic drill respectively. Drilling work is carried out at different locations with various types of drills including construction drill, wells drill, thermal drill etc. All drills have different applications of drilling from small to bigger size hole.
Pistol grip drill is commonly used in our daily work. Right angle drill is used in plumbing and electrical works. Hammer drill is similar to electrical drill with addition of hammer action on the same device. Rotary hammer drill is equipped with rotation mechanism used for drilling in solid constructions. Cordless drills with inbuilt rechargeable battery power are used where electrical supply is not reachable for drilling. Cordless drills consume high power. Thus need more spare batteries on charge during the drilling work to replace effectively on discharge of installed batteries.
Drill Press/Pillar Drill Machine
Drill press is the drill machine that can be stand mounted or fixed with floor or workbench through bolting. Drill press also known as pillar drill consist base, column, table, drill head and spindle. This bench drill use induction motor supply to execute the drilling operation faster with small or bigger drill bit. Drill press is quite lighter and efficient for operator compare to hand drill. The clamping of drill press makes the convenient positioning for precision and accurate drilling operation.
Radial Drill Machine
Radial drill machine with geared head put up press on large area without repositioning the work piece. Radial arm drill press is manufactured with several dimensions of drill head and varying base plate. Different thickness and size of drill bits are used here to drill from small to large size holes. These are very much popular and widely used in automotive, workshops and garages.
Drilling cum Milling Machine
Drilling cum milling machine is used for both drilling and milling operation. This lighter machine is having great option of milling capabilities to save the space including the added functionalities of shaping the materials.
Applications of Drill Machines
The basic function of drill machine is to create hole of different size in solid materials. Different drills are used for industry specific applications. Drill rigs are used to drill water wells and oil wells. Hand drills are used for screwing and fastening. Electrical pistol grip drill is used in common masonry works by builders, electricians and plumbers. Hammer drill is specifically used by carpenters to drill and fix the wooden parts. Cordless drills are useful where electrical supply is not possible to get for drilling. Pillar drill machine (also referred as drill press) is used in commercial applications where it required bulk production of drilled materials in various size and shape like metal sheets, plastic, wood, glass and concrete construction applications. The induction based power supply is easily controlled in drill press to increase or decrease the drilling speed and capacity. The capacity of drill press differs with pillar diameter, spindle nose, spindle travel, spindle speed and electronic motor used in the machine. These are widely used in automobile, printing and engineering field to increase the durability and tensile strength of the machine with effective execution to the resistive materials with quality performance. Milling cum drilling machine is broadly adopted in the industries where required mixing and grinding of solid and liquid substances.
It is used for drilling holes in different materials. It’s also called as drill press used in drilling various sizes of holes in any surface area and to a precise depth. They have revolutionary changed the industrial work of every kind to make the complex task very simple. Fine quality equipments with latest technology and standards have made the machining work more precise and accurate. These are in high demand across the world due to effective precision machinery work and cost effective price and maintenance. There are varieties of drilling machines for different applications.
Types of Drilling Machines
Drill machines are categorized as pillar drill machine, radial drill machine and drilling cum milling machine. Pillar drill machines have rigid structure and vibration free machining. 13-20-25mm pillar drill machine and 38-40mm pillar drill machine are used in different industries worldwide. RAM from special alloy steel pipe of more thickness gives more strength bearing capacity. These are very common and parts are also easily available. These are available in various dimensions of drill head, base plate and capacity. All geared radial drill machine comes in several models with highest degree of accuracy. All geared drilling machine comes in various capacities for drilling various radius ranges. The bearing shafts and main assemblies are force lubricated and gears are induction hardened and the spindle is hardened and ground. Radial drills are of three types. One is plain radial drill where the drill spindle is always vertical and may not swing over any point of the work. Drilling cum milling machine is two-in-one functioning machine works for drilling and milling operations.
Applications of Drilling Machine
Drill machine made from quality materials, using advanced technology have low maintenance and high performance with higher precision machining work. Various models provide convenience and versatility. These machines are used in industries like manufacturing, metalworking, woodworking, masonry and construction as well. Apart from drilling holes, drill machine is featured of performing various tasks like tapping, spot facing, reaming, counter sinking and counter boring etc. Tapping is a process to hole in pipelines under pressure. Spot facing application is furnishing finished circular surfaces around the top of a hole for seating the washer or the bolt head. Pillar drill machine is used to drill holes in concretes, rocks, heavy duty machines, metal sheets, plastic, wood, glass and other material. It has durable bits which extends the efficiency and performance in heavy load conditions. The height and penetrating assembly of the drilling machine can also be adjusted.
Radial drill machine is a machine, where drilling head is mounted slide along a radial arm which can be rotated, raised or lowered on a vertical mast to adjust the position of the drill above the work piece. The radial drill machine is much known for its precision, accuracy and efficiency. Radial drills are designed for very precision and accurate work ensuring smooth rotation of column and avoid angular deflection of spindle axis. It is of very much robust construction for heavy duty drilling. Minute inspection with accuracy is required while operating radial drilling machine. The drill table is placed on a solid foundation to hold the heavy work. When the piece of work is secured on the drill table, the drill spindle may be placed over any part of the work without moving the latter.
Drilling cum milling machine is used for both drilling and milling function on the work piece. Bhavya Machine Tools is one of the prime machine tools manufacturers in India provides all types of drilling machine and other machinery tools with reasonable quote.