Application of the Shaping Machine in Pulleys and Gears Manufacturing

Introduction

The shaper is one of the most versatile and important devices used in production and maintenance centers.  It is an important production machine along with milling and lathe machines. The primary role of this tool is to produce surfaces that are at different planes. The equipment contains powerful motor that develops the rotary motion. This motion is the changed to reciprocating movement . The reciprocating feed is then connected to the cutting tool such that the cutter moves forward and backwards. During the forward stroke, the specially shaped cutter makes an incision along the workspaces but does not cut on the backstroke. Vertical feed is provided automatically so that the groove made by the cutter continuously deepens to the required depth. During the backward stroke, the vertical position of the cutter changes so that it removes some material during next cycle. The vertical feed and cutting speed are adjusted to match the type of metal, depth of cut and type of operation.

Use of shaping machine in gear manufacturing

Use of shaping machine in gear manufacturing

Gears are an important constituent in vehicles, machines and other parts.  The main types include: bevel, spur, helical and worm gears. The main methods used to manufacture different types of gears include: hobbing, milling, shaping, broaching and grinding.  This shaping process has been used for a long time to manufacture them. The blank or a round work piece is mounted on the equipment table. The tool resembling the tooth to be cut is mounted on the tool clamp on the device.  The reciprocating motion of the tool forms a single tooth on the round work piece. Once completed, the blank is rotated using an indexing head. The indexing head is set such that it accurately rotates the blank to a position where the next tooth will be formed. This process is used in manufacturing both internal and external components. Shaping machine and broaching are very much similar and are used on very large work pieces that require extra force to manufacture.

For manufacturing plants that require high production runs, cutting of one piece at a time is not convenient. In this case, pinion shaped cutters are used. They are mounted on the shaper while the blank is clamped on the equipment table. As the cutter moves forward and backwards, the whole gear is formed in a single operation.  In addition, this equipment is also widely used to form keyhole, slots and internal splines that fasten pulleys on the shaft.

Use of Shaping Machine in Pulley Manufacture

Use in pulley manufacture

Pulleys are used in many industries to transfer rotary motion between different components. The increase or decrease speed depending on the ratio of the diameter of the driver and driven wheels. The shaper is used to produce internal slots and keyways which are used to assemble the pulley wheel on the shaft.  The slot is made on the internal radius of the pulley using this device.  Therefore, the shaper plays a fundamental role in the development of rotary components.

How Industrial Efficiency and Bulk Productivity can be Achieved?

Research and development has led to the availability of many new and better products across many industries throughout the world. This has resulted in designing and producing a vast range of innovative machinery including tool room units for the local and global market. Hence, a broad variety of tools are now produced in order to fulfill the growing needs of various manufacturing industries.

toolroom_machine

Today there are several tool room equipment manufacturers in India and abroad. Each tool is built to perform a particular function and different models with specific characteristic are readily available at reasonable rates. Although all the producers supply good products; there are always certain distinctive features, even in the same type of equipments, manufactured by different producers.

Hence, choosing the right tool room device is definitely the key to control the overall costs. It helps to minimize input and maximize output; mainly in terms of expenditure, quality and quantity. First of all one should select a reliable and reputed tool manufacturer. The selected machine must have various salient features such as: user-friendly design, robust structure, higher dimensional accuracy, noise less, low maintenance, economical components etc.

Other essential characteristics include: top grade materials, highly secure, flexible, perfect timing, simple to operate, rust free, precise settings, corrosion resistant, longer working life, higher cutting capacity, vibration free, globally adaptable, highly tolerant, better surface, faster setup time, lesser wear and tear, standard parameters, higher tool life, uniform output, better finishing, consistent speed, fully tested, highly efficient, constantly updated, higher throughput, good quality spares, durable parts etc.

Some of the most versatile and widely used tools include the milling, bandsaw, grinding, shaping and slotting machine.

Milling machines are utilized for easy and complicated cutting, shaping and drilling operations. There are two categories of milling equipments such as horizontal milling and vertical milling. These are available in three models; namely manually operated milling equipment, mechanically automated milling  and digitally automated CNC milling.

all_geared_universal_milling_machine

Bandsaw machines are utilized for cutting long metallic or wooden pieces into various irregular or curved shapes. It has a horizontal metal band and a blade. Basically two types are available such as horizontal bandsaw and double column bandsaw.

bandsaw-machine

The grinding device is a tool used to grind the workpiece into different shapes and sizes, using an abrasive wheel. It involves precisely chipping the metal to finish the rough metal surfaces into smooth objects. Both manual and hydraulic grinders are easily available.

surface_grinder

Shaping machines are utilized in several industries to shape straight and flat metal surfaces made from steel, aluminum, ferrous and non-ferrous metals; into various curved or angular shapes. A slotting unit is a tool used for shaping or cutting materials and for making slots in objects made from wood, metal etc.

shaping_machine

Hence, the chosen tool room machine must be versatile, safe and efficient in order to control costs and achieve optimum value for money.

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Working Principle & Significances of Shaping Machine

Working principle of shaping machine

Among the range of workshop machineries available a shaping machine stays very useful to shape the surface of metal, wood or steel surfaces to a desired shape or dimension. It is quiet easy to obtain good finishing in the surfaces of the instrument. Some of the popular predetermined shapes that can be acquired through shaping machines are flat surface, shoulders, and different types of grooves. it come in different sizes hence; it is easy to choose it for workshop based on the requirement of dimensions and sizes.

cuttingboards

The significances and applications of shaping equipment

it is used for different applications in shaping, hence, it is considered as significant workshop equipment. The cutting is processed with a special single edged accessory where to and fro strokes help in cutting the desired dimension and shape. It is found to be useful in removing scaling from metals like cast iron, where a steel shaping device can be preferred to get smooth surface in the cast iron material. Long and heavy parts can also be cut into desired shapes by heavy duty. Similarly, a wood and metal shaping machine are also available for cutting wood and various metals respectively. For obtaining precise cutting, and quality smooth surface it will stay excellent workshop equipment.

metal shaping

Components of shaping device

The tools for a shaping machine differ according to the applications such as cutting, surfacing, etc. The selection of tools has to be determined in terms of the type of work piece that need to be shaped. Every component has specific function to perform in the machining process. Some of the important components that are installed with equipment are

  • Tool feed handle-Which carries the cutting tool to the machining material
  • Ram-helps the cutting tool to more to and fro
  • Vice- It is the part that hold the machining material strongly
  • Clutch Handle-Helps in starting the ram to function

shaping_machine

Tips to select appropriate equipment for shaping requirements

Since, shaping requirements vary for different materials such as wood, metal and steel the cutting tools also has to be selected based on the thickness and volume of the machining material. For example, a straight or bent of swan-necked tool can be used for cutting in different angles and shank forms. Similarly for shouldering, grooving and hooking purposes specific tools are available. Thus investing on a shaping device brings multi-benefits for machining process. Read more about the shaping machine.

Some important suggestions to maintain the efficiency of Shaping Machines

Selecting the right kind of cutting tool is an excellent way to maintain the efficiency of the machining process. For example, it is possible to normalize the slotting tools with respect to the predetermined shape and dimension. In order to maintain proper function of the shaping device for a long run, it is better to keep the cutting edge properly sharpened. This will also save cost of cutting and shaping processes. In addition selecting the type of power source is also important, for example a v belt driven shaping are relatively less efficient than gear driven.

Conclusion

Investing on shaping equipment for workshop can be made more economical by choosing the right tools with respect to the desired machining process. This will also increase the efficiency of working with machineries.

The Magic of Different Shaping Methods with Single Point Tool-A Multipurpose Solution for Flat Surface Machining

The Increasing Industrial Demand for Different Shapes

Shaping of materials stays a prime requirement in the metal industry as every process is done in accordance with the expectations from different industries. Metals such as steel, cast iron, aluminium, etc are applied in majority of industries either in the form of  raw materials or as supporting components of industrial activities. Automobile and aviation sectors, industrial construction and manufacturing units are some of the leading sectors they exclusively depend on metals as raw materials. However, these raw materials are not applied in the original form, every material is shaped or cut or drilled or sheared in different ways and in a range of dimensions as per the production requisites. Precision is the next important feature that is followed while shape the metals. In earlier days manual assistance was considered a major driving factor for shaping as simple machinery was considered only as a supporting tool. In recent days with the advent of computer technology innovative equipments are designed which with fabricating of metals are done in a convenient and precise way.

The Nuances of Machining Over Flat Surfaces

Metals work pieces are produced in different thicknesses and lengths. The compatibility of cutting operation with that of work piece material is considered more important. Particularly while handling flat surfaces, the point of obtaining accuracy stays mandatory. Tools that support working on flat surfaces such as the shaping apparatus has all the features of metal seminal functionality. It works effectively for machining flat surfaces over a range of planes. Flat surfaces are machined with equipment in various ways with the help of single point cutting component. Machining can be done over a different flat surfaces such as horizontal, vertical and inclined planes. Shapes such as steps, slot pockets, Vee-block are some of the illustrations of flat surface machining possible. These are considered as exclusive tools which can be obtained through customization requests made to manufacturer

Shaping Device-A Real Innovative Invention to Obtain Different Shapes with Single Tool

  • Crank type shaper equipments work with single point cutting component that works with long stroke application.
  • Heavy duty shaping device is an innovative made in machine design which can be relied upon for higher performance
  • Geared and hydraulic devices work in terms of rack teeth and hydraulic oil power respectively.
  • Selecting the right tool header can bring effective results on machining.
  • It is possible to purchase various tool heads for shaping and hence, with investment made in single equipment the investors can bring out multiple machining solutions.

Conclusion

Flat surface machining is not a less important workshop activity. A shaping apparatus is the one of the very few workshop components that can manage machining activities with multiple tooling options. Investors can find reliable and accurate shaping apparatuses with the provision of tooling options in India as there are many leading manufacturers in India who can deliver machines based on the industrial designs.

5 Most Important Machine Tools For Any Workshop [INFOGRAPH]

Nowadays, several types of workshop machine tools are manufactured in many countries around the globe. These tools are commonly used for different purposes in a wide range of industrial segments such as woodworking, automobile, electrical, construction, etc.

This infograph give you information about the most important machine tools for any workshop including milling, grinding, shaping, bandsaw, hacksaw machine. For the best equipment at the competitive price, visit – http://www.bhavyamachinetools.com/

BhavyaMachineTools - Inforgraphic.

Types of Workshop Machinery – Milling, Grinding, Shaping Machines

Types of Workshop Machinery – Milling, Grinding, Shaping Machines

Machine play a very important role in a workshop where metal working or woodworking tasks are performed. They enable speed process in the workshops and enhance the accuracy and efficiency of the processes. With tools the bulk wood and metal processing requirements in workshop can be met with ease. Today various kinds of equipment are available in the market. By installing these, various tasks like cutting, shaping, drilling etc which are to be carried out on harder wood and metal surfaces can be easily accomplished.

The workshop machines are a bit different from industrial. Industrial are configured to handle heavy duty applications in robust industrial environments where as workshop are usually designed with intermediate specifications and cannot handle such larger workloads as in industries. Workshop unit are usually compact multitasking which can be stored in smaller space. These are usually lesser in price than the industrial.

This article is a brief description on various kinds of tools used in metal and wood working workshops.

Milling Machine for Workshop

A milling machine is often misunderstood as a lathe work. It is different from a lathe. In a lathe the material is moved in order to achieve the desired shaping or cutting whereas, cutting tool moves at a high speed for the same. A milling machine is the best tool for cutting metals to the customized dimensions and shapes especially if the parts are to be cut or shaped to rectangular or uneven dimensions. Two types of milling devices are employed in workshops manual and CNC milling. CNC are computer controlled  which automatically perform the process according to set computer specifications where as in manual devices the process is done manually and therefore takes time for completion.

Grinding Machine

Tasks like roughing or finishing of surfaces, finishing internal cylinders or bores, sharpening the cutting tools, removing rough projections from castings, cleaning, polishing, and buffing surfaces all are achieved through grinding equipments. Visit at http://www.bhavyamachinetools.com/spm-a-heavy-machine/tool-a-cutter-grinding.html these tasks are carried out by use of a grinding abrasive wheel which moves abrasive particles which when contact the work piece act as tiny cutting tools which cut chips from the work piece to give it desired shape.

Shaping Machine

Shaping machine is a popular form unit used in workshops. It is used for cutting curves, angles and various shapes from the work piece. It comes in different sizes, specifications and tooling and can be used for various metal or wood cutting requirements. As compared to lathe or milling, shaping are much affordable and are best tools for shaping flat metal or wood surfaces.

Apart from these various other kinds of tools like saws, drills, chisels, routers, planers, shapers etc are employed in workshops for efficient processing. All these machine tools come in different specifications and can be selected as per specific requirements for needs in a workshop. For those looking to buy tools for workshop, We can offer the best quality, reliable units at cost effective pricing.

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The Most Important Machine Tools Required in Any Workshop

The most important tools required in any workshop, nowadays are described below.

The milling machine is used for milling, cutting, shaping, carving, planing, contouring, drilling, stamping, and die-sinking a variety of solid materials. The work piece is positioned, to cut and shape the metal object on its tip, and from all the sides. There are two kinds of milling tools; depending on the direction of the main spindle; namely the vertical milling and the horizontal milling. They are further classified as manually operated milling, mechanically automated milling and electronically controlled CNC milling. Milling machines are designed to perform simple and complex machining operations.

The grinding machine is utilized for grinding a metal workpiece into required shapes and sizes; with the help of an abrasive wheel. The abrasive wheel perfectly chips the rough metal surfaces into smooth metal objects. Grinding is basically a finishing process that produces workpieces with minimum surface roughness and maximum surface smoothness. Normally grinders remove very less metal; however some grinding operations involve rapid removal of large quantities of metal. Both manual grinding and hydraulic grinding deliver highly precise workpieces.

A shaping machine is used to cut small or large work pieces made from wood, steel, aluminum, ferrous and non-ferrous metals etc. into various shapes, angles, and curves. This shaper is smaller than a planer, and has a cutting movement like a lathe. The single point cutter has a linear motion and usually moves over the stationary work piece, instead of the work piece moving under the cutter. Both conventional and modern metal shaping tools are widely utilized to quickly and easily shape flat and straight metal surfaces.

A slotting machine is another essential tool that is widely used for shaping or cutting a variety of wooden and metal objects. It is also known as a slotter or a vertical shaper. They are commonly utilized for making slots on the heads of metal screws and bolts, wooden screws, etc.

The bandsaw machine is utilized for cutting long pieces of wood or metal into a variety of odd or curved shapes. It consists of a long horizontal metal band and a blade with sharp teeth on one side to cut the work piece. The band moves on two wheels that rotate in the same plane, in order to precisely cut different types of objects. These are mostly used for woodworking, metalworking; and for cutting different materials into straight, asymmetrical and curved shapes. The horizontal bandsaw and the double column bandsaw are the two kinds of bandsaws.

A hacksaw machine is also a vital tool that is used for cutting wood, metal, plastic and numerous other materials. It has a fine-tooth saw with a blade that is held under tension by a screw or other mechanism. The blade is made from high grade steel and its thickness depends on the material to be cut. Some hacksaw also have a coolant pump to avoid the saw blade from overheating..

How to Choose a Highly Efficient Shaping Machine

Today, several types of machines, equipments and tools are invented in order to automate numerous industrial activities; such as cutting, drilling, milling, threading, shaping etc. A small or large work piece made from wood, metal etc. can be used to create the required product using a shaping tools. It is basically utilized to shape straight and flat metal surfaces.

It helps to cut and form aluminum, steel, ferrous and non-ferrous metals into different shapes, curves, and angles. A variety of shaping equipments with different specifications are available nowadays. Metal shaping equipments vary from inexpensive hand tools to latest devices that save both time and effort. Hence choosing a highly efficient shaping machine will primarily depend on the exact requirements of the user, their budget and quality of the selected one.

All industries apply a wide range of hand and/or power tool room to shape sharp sheets of metal into usable materials. Soft metals like copper, or hard metals such as steel, require the appropriate equipments to transform sheet metal into the final product; without damaging or denting the work piece. The various metal cutting and shaping tools that help to transform raw metals into usable objects with accurate and customized shapes; are as follows:

A versatile lathe is a tool that turns metal materials to shave away the exterior part and form the desired shape. A metal stock is mounted on a lathe that spins the material like a potter’s wheel. The turning work piece is pressed against a sharp cutting tool to create a precisely shaped material.

A milling machine is another metal cutting that has the ability to carry out a variety of tasks; that includes cutting, carving, stamping, milling and shaping. Milling are normally large, floor mounted units. A metal stock is placed on the milling table, to cut and shape the object. Programmable and automated, CNC milling deliver highly accurate shapes.

A machine press refers to several multi-purpose metal cutting tools. They are primarily used to cut and deform metals by pressing the work piece in between two heavy plates. The machine can cut, bend, stamp and shape metal sheets into different forms; depending on the shape of the pressing plates. A typical press may be bench or floor mounted; and is usually powered by pneumatic force or electricity.

A metal working plane or planer shaves thin and exact strips of metal away from the surface of a work piece. It can cut flat surfaces, and create long slots, channels and grooves through a metal work piece. Metal working planes are generally large, floor mounted. Here the metal stock is placed on the machine’s stationary table and passed through a cutting attachment with an adjustable arm to produce the required shape.

Moreover, before selecting the right shaping machine assure; that it is manufactured using high quality cast iron for higher efficiency and stability. Also ensure that it is sturdy, safe and durable;corrosion resistant, energy efficient and cost-effective..

A Brief Description About Useful Tool Room Machines

A tool room basically refers to a room in an industrial unit where special machinery is used, in order to manufacture or repair the various tools and components that are necessary to produce the final product.  A tool room also stores and distributes a wide range of other tools or parts, required by other departments of a production unit. Nowadays, several types of very useful tool room are designed and manufactured for a broad range of applications in electrical, woodworking, construction, automotive and other heavy industries.

A tool room device is used for milling, grinding, shaping, slotting and cutting; a variety of items made from wood, metal and other substances.  The highly useful tool room machines include the milling, hacksaw, bandsaw, grinding, shaping and slotting.

Milling Machine

It is a tool, used for machining solid materials. There are mainly two types based on the direction of the main spindle; such as horizontal milling and vertical milling. These highly precise machines are available in various dimensions. It also move the work piece radially against the rotating milling cutter, in order to cut objects both on its tip and on all the sides. Manual, mechanical, and CNC milling device are manufactured to automate various operations like cutting, planning, drilling, contouring and die-sinking.

Bandsaw Machine

It is a tool that uses a blade made from a long metallic band with teeth on one edge to cut various work pieces. The band normally rides on two wheels rotating in the same plane, to ensure perfect cutting. Bandsaws are applied in woodworking, metalworking and cutting various materials into straight, irregular and curved shapes.

Grinding Machine

It is a tool used for grinding objects of various shapes and sizes, using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel’s surface cuts a small chip from the work piece. Grinding is used to very accurately finish work pieces; that need high surface quality and low surface roughness. It is mostly a finishing operation and removes comparatively very little metal. However, there are certain grinding applications in which lots of metal is removed quickly.

Shaping Machine

It is a tool that has a relatively linear motion between the work piece and a single-point cutting tool. It has cutting movement like a lathe, except that it is linear instead of helical. A shaper is smaller than a planer, and has a cutter which moves above a stationary work piece, instead of the work piece moving completely under the cutter.

Slotting Machine

It is used for making slots in various objects. This tool is used for shaping or cutting materials made from wood, metal etc. It is basically a vertical shaper, used for making slots on the heads of wooden screws, metal screws, bolts etc. Many types of slotting machines are now available in the market which can ease the job of shaping and cutting materials.

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Do You Have the Right Machines for Your Workshop?

In industries, workshop is termed as a place, room or a building containing machines, required to manufacture or repair products. The equipments in a workshop can be wood working, sheet metal, automobile and garage, food processing, printing, welding etc., which can ultimately help in manufacturing products in the industries. Thus, a workshop is the most important part of a manufacturing unit are a necessity in every industry. So, there are constant innovations experienced in the workshop equipments. In ancient times, metal cutting and metal fabrication was done manually, which was very much time consuming and inaccurate. The machines like shaping, lathe etc., give excellent results as far as cutting, shaping, drilling and finishing metals is concerned. If you are not getting accurate results from the device you have in your workshop as per your requirements, then you should try to know that are as per the latest technologies and are specialized for the job you need to complete or not. If not, then you better go through the below mentioned details of different workshop equipments which are necessary to be installed in every workshop involved in sheet metal cutting and fabrication.

httpvh://www.youtube.com/watch?v=LO3zSortR5k

Lathe Machine

It is used when a metal sheet is to be given a specific shape. It removes unwanted part from the metals so that a new shape can be given. In it, the metal is rotated against the tool which trims down the material into a particular shape. On an initial stage, when a lathe was invented, it was used manually but now there have been much technological advancement brought to a lathe which has resulted to availability of different types of lathe like light duty lathe machine, medium duty lathe, heavy duty lathe, extra heavy duty lathe etc. So, now you have a wide choice of a lathe depending on the job you need to accomplish in your workshop.

Milling Machine

It is a special kind of metal shaping unit used to remove unwanted material from metal sheet to give a particular shape to an object. There are two types of it, horizontal milling and vertical milling machines, further classified into plain milling and universal milling which can be either manually operated or digitally operated also known as CNC milling. You can also buy different combinations in all the different milling equipment which are known as all geared universal milling, all geared vertical milling etc., having different features and specifications.

Shaping Machine

It is a versatile tool which can cut metals in different curves, angles and shapes. It is used when it needs to cut large amount of metal from the workspace comparing to milling unit. It is widely used in many industries nowadays because of its capacity of working accurately with speed and simplicity in using it. It is used to cut flat metal surfaces like steel, aluminium, ferrous and non-ferrous metals without corrosion.

Slotting Machine

It used to slot metal and wood materials is known as slotting machine. With the help of this, slots on heads of metal screws or wood screws, bolts, components used in automobiles can be done. These are widely used in industries like automation, electrical, furniture, construction etc. This is specially designed for quick and accurate metal productions and so it is well known for its low maintenance, accurate production and durability while it is quite easy in operating also.

If you are planning to buy this for your workshop, ensure that you buy from a reputed tools supplier like http://www.bhavyamachinetools.com, offering robust workshop equipments and also prompt after sale services which can easily help you to increase your production and lower your production costs..

Important Tool Room Machines You Need to Buy for a Workshop

Improvement of processes in a workshop and automation doesn’t need to be an expensive affair. It needs to be a smarter choice of tool room machines required in a workshop. Various industrial applications require rigid material like wood and metal to be cut, shaped and grinded on a regular basis. These are exactly used for those processes. A workshop needs to provide properly shaped metals to the industries so that they can further manufacture the products of high quality. Proper use in a workshop enables accurate and quick output which becomes very much necessary for all the industries. Basically, there are some important tool room which are necessary to have in a workshop as given below:-

Milling Machine – It can perform versatile operations ranging from simple tasks like slot and keyway cutting, planning, drilling to complex tasks like contouring, dies sinking etc.

Grinding Machine – It also known as grinders are used to grind metals and other materials in a workshop. A grinder is very useful in a metal workshop as it helps in making metal chips from sheet metals which are used in many applications.

Shaping Machine – As the name suggests, It is used to shape metals in a workshop by removing unwanted material from the flat metal surface. It is used when large amount of metal is to be cut to form a specific shape.

Slotting Machine – It is used to make slots needed on the screw heads, bolts, wood screws and other industrial components. The most common use is in manufacturing process of automobiles, electrical components, furniture etc.

Bandsaw Machine – These are used to cut long bars in irregular shapes, straight cuts or curved shapes. This provides maximum accuracy with minimum wastage.

Hacksaw Machine – These are used to cut metals with high efficiency speed and accuracy. These are used where high pressure is required, whereas mechanical and semi-hydraulic hacksaw are used wherever low pressure is required.

How to Select Tool Room Machines for a Workshop?

Each and every workshop is different and needs to complete different types of processes. Similarly, each and every tool room unit also has different uses. If a workshop works on majority of metal grinding projects, then it may require grinding equipment and if it is working on majority of metal cutting projects, then it may require a hacksaw equipment installed. If your workshop requires completing versatile projects involving cutting and drilling both, then a milling device would be just perfect. Thus, the choice of tool room devices to be installed in your workshop depends on the majority of the projects you are handling. Many times it happens that a particular tool room is over occupied and another tool room unit is staying idle for hours altogether. This can increase the production costs of the workshop and reduce the profits. So, it is very much important to judge the kind of projects you are going to handle in your workshop in future and select tool room machines accordingly.

Buying Tool Room Machines

Buying tool room equipments for your workshop can be a crucial decision and needs to be taken carefully. If you fail to buy quality tool room devices, you may end up paying more on maintenance costs which can have an adverse effect to your returns on investment. If you need to cut down on your maintenance costs, never buy used tool room equipments, instead always go for new tool room provided by reliable manufacturer of tool room like Bhavya Machine Tools which is an ISO 9001:2008 certified company.

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Bhavya Machine Tools Supplies Latest Technology Shaping Machines for Industrialists of New Era

Higher production requirements of the industries are compelling the industrialists to update their manufacturing equipment with latest technology which gives higher and also faster production rates. Team at Bhavya have very well understood this requirement of industrialists of the new era and therefore are constantly striving hard to offer efficient models of tools which can give efficient production while helping them to meet their bulk production requirements in lesser time with less labor. The customized tools offered by Bhavya are flawlessly designed taking into consideration the parameters which work best for their clients to meet their custom requirements depending on their infrastructure and production needs at their industries.

The modern industrialists want machineries for reliable, safe, easy and durable operations. As the cost of labor is going up, they now require equipment with more automatic features so that their production requirements can be met with lesser efforts and labor required. The managers at Bhavya work to satisfy this requirement of the modern industrialists. They thrive to provide tools which can operate automatically with lesser labor or efforts required while giving the users convenience of use with higher production rates. One such example of the latest technology offered by Bhavya is a V belt driven shaping machine offered by it. This is a high-end tool designed for best resistance to corrosion with a superior grade and well ribbed cast iron material built structure. It is a multitasking developed for cutting steel, aluminum, ferrous and non-ferrous metals in different curves, angles and shapes. This energy efficient machine tool can be easily installed, operated and maintained by the industrialists at lesser operating and maintenance costs.

Various other examples of high-end machineries offered by the firm include CNC lathe, drilling cum milling, the modern tool room, C-type power press,  capstan lathe, tool & cutter grinding and many other forms of equipment which are successfully being  used in industries across the country. For further details visit http://www.bhavyamachinetools.com.

About Bhavya Machine Tools

Bhavya Machine Tools is an ISO 9001:2008 certified tools manufacturing company in India. The company specializes in supplying lathe, drilling, V belt driven shaping, shearing, pillar and C type power press and machines for tool room, construction, metal and wood working industries. For further details please contact us at +91-79-4024 2800, +91 – 79 – 3007 4560 or visit our office located at

A-601, 6th Floor, Sapath-4, Opp. Karnavati Club,

S.G. Highway Road, Satellite,

Ahmedabad-380 051,

Gujarat. (India)..

Bhavya Machine Tools Presents Grinding Machine, Slotting Machine & Shaping Machine

Machine tools are widely used tool room machineries across the industries. As an industry leader in manufacturing machine tools in various sizes and standard materials for rough & tough usage. There is a high demand of tool room, lathe, drill, sheet metal, wood working and press brakes from us. These tools are very much useful in steel, metal, wood, automobile and rubber industries for various functions of cutting, shaping, banding and smoothing effects on metals, woods and other solid materials.

Tool & Cutter Grinding is a part of heavy SPM machinery is used for cutting and grinding the tools and metal sheets to sharpen the edge. We offer the versatile and durable cutter & grinder for easy and accurate functions. The cutter diameter for grinding is maximum 250mm with max. Distance between centers is 300mm. This is very high quality tools for prompt cutting and grinding execution of tools and sheet metal tools. The most important feature are sturdy made from quality raw materials give stable and vibration free operation experience. It is used for bulk production, the size and designs are standard based on the applications. These are heavy duty operational equipment for long duration. For further details about the grinding machine – visit: http://www.bhavyamachinetools.com/spm-a-heavy-machine/tool-a-cutter-grinding.html

We offer other exclusive machine tools – slotting machine used in automotive, furniture, construction and electrical industries. The main function is to shape or cut the materials, to make slots on the screw heads, wood screws, bolts and other industrial components. The incorporated advanced technology have made the slotting more special tools available in different strokes ranging from 10 to 150mm and 10 to 250mm.

Another important product deputed by Bhavya Machine tools is shaping machine. The name of this machine is same as it is used in shaping metals and materials for straight and flat metal surfaces. This machine can be effectively applied on various metals like cutting steel, aluminium, ferrous and non-ferrous metals in variety of curves, angles and shapes.

 

 

 

About Bhavya Machine Tools

We are leading tools manufacturer in India offering diverse models of workshop, sheet metal, wood working, automobile & garage, plastic & printing, welding, food processing, sheet bending, shaping, lathe, automatic CNC milling, press brake, power press machines etc. For more details visit http://www.bhavyamachinetools.com or contact at

A-601, 6th Floor, Sapath-4, Opp. Karnavati Club,

S.G. Highway Road, Satellite,

Ahmedabad-380 051,

Gujarat. (India).

Phone: +91-79-4024 2800, +91 – 79 – 3007 4560

 

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Tool Room – Types of Tool Room Machines, Toolroom Setup

Tool room

Tool room is the room where the tools are kept for storage, prepare, repairing and machining. The space area can be varied based on the types of the tool room machines and applications. It may include high end electro-mechanical equipments for different applications like grinding, milling, shaping, slotting of metals. In lower scale, it can be defined as a small room to store all tools for servicing and repairing before giving it to the workers for operation. It consisting the big racks, shelves, cupboards and workbench to store and repair the tools. Thus it can have the facilities to design, manufacture and repair the custom requirements.

Types of Tool room Machines

There are various types manufactured by the tools manufacturing companies. Some of them are available with standard technical specifications as well can be manufactured as per industry specific application requirements. Major metalworking equipments are included in the types of tool room equipments. The widely used are Grinding, milling, shaping, slotting, bandsaw and hacksaw devices.

Grinding Machine – It is categorized further in manual surface grinder, hydraulic cylindrical grinder and centerless grinder. Grinding of metals and other materials are carried out by these devices with manual or hydraulic pressure. These are widely used in various industrial applications including engineering, automobiles and electrical.

Milling Machines – These are used to shape the metals and solid materials as per the defined or custom specifications. It is executed manually or automatically based on the types of milling devices that are manual milling, mechanical milling and digital CNC milling for automatic execution.

Shaping Machine – V Belt shaping with wide industrial acceptance to cut metals in curvature shape or angularly. The strength is high to work on ferrous and non-ferrous metals.

Slotting Machine – Metal & wood slotting is the prime requirements to cut and shape the metal slots on the head of metal and wood to create screws, bolts, wood screws and automobile custom parts. It with variation from slow to fast execution depends on the types in the market.

Bandsaw Machine – It is specialized for irregular cutting and curving of the metal shapes with precision accuracy. Based on technical features, various bandsaw devices from horizontal to double column are used in industrial applications.

Hacksaw Machine – It is used in wide range of industries for long time. The metal cutting efficiency of hacksaw unit is unbeatable with high accuracy and precision gathered with hydraulic hacksaw. Mechanical and semi hydraulic are also applied in applications where it needs low pressure.

Toolroom Setup

Tool room setup is the process to setup precision equipments as per the custom prototype machining for the operation, repairing and production. Setting up it required highly efficient and skilled execution with plan out the application installations for current and future requirements of tool room machineries..

Machine Tools – Grinding Machine, Shaping Machine, Milling Machine

Grinding Machine

Grinding machine is one of the important tools for industrial usage. It is also referred as Grinder. It has two abrasive wheels for grinding the work piece. Grinder can be used to cut and grinding the work piece or metal piece through power controlled abrasive wheels that can be run on desired speed for better grinding. These abrasive wheels are used as a cutter that has a rough surface cuts small chips from the work piece and makes the metal piece surface area smoother with accurate cutting. Thus it removes material from the work piece by the abrasion method. This process generates heat which needs to be cooled for easy operation. Inbuilt coolant cools down the generated heat during the grinding process. Grinder cuts the metal with high quality and accuracy to give the best precision work. There are various types of grinding machines are available in the market for different industrial grinding needs. Belt grinder is used for debarring and grinding of metals and materials with coated abrasives. Bench grinder with different grain sized wheels are used for roughing and finishing of shaping tool bits and used for manual operation. Tool & cutter grinding are used for different industrial tools and cutter to grind and shape with precision accuracy. CNC controlled surface grinder are used manually for grinding the metal or other work pieces. Jig grinding machine is used to finish jigs, dies and fixtures. It is used in the process of manufacturing high quality precision gear.

Shaping Machine – It is used to cut flat metal surface. It is used when it needs to cut large amount of metal from the workspace compare to milling. Back and forth movements of top cutter through rotating wheels cut the measured amount of metal surface portion and carefully bolted down. The mechanism of the device is simple and widely used in major industries now days; though there are more technological advanced featured machines are available. Shaping is mechanical tool used to cut and shape metals like steel, aluminium etc.

Milling Machine – Cutting of solid metals is quite easy and accurate with milling machine. There are two types of classical segmented millings are used in industries. Horizontal milling and vertical milling. Sizes of these are vary as per the cutting requirements of metal from small, bench mounted and big room size milling machine. There is a movement of workspace radially passing through the rotating cutter of the milling machine that cut and smooth the surface of sides and tips. The speed of this cutting tool is controlled by electric panel. There are various types of variants available as per the industrial needs..

Metal Shaping, Sizing, Slotting & Bending with Machine Tools

Metal shaping and sizing is a big industries which needs heavy machine tools to differently shaping a cutting of the metals. Handling with tools are totally mechanical works with electrical integration. In this process metal work piece is carved by the industrial machine tools as per the required shape and size to be performed by unique types of tools specialized in cutting and shaping the metal as per the needs. In this article, it is discussed about very few useful metal types of machinery used in various industries frequently on daily basis to prepare the metal work pieces in new forms.

Slotting Machine: Slotting and shaping are the functionality of this machine. Solid metal parts are cut through mounted cutting tool with movable table parts to move the metal part back and forth to slot at various angles. It is widely used in industrial manufacturing of T-slotted metal, grooves and metal curved parts.

Shaping Machine: Easy and efficient shaping of the metal piece is carried out by this  tool. Metal shaping with precision work is done through It. For more details of technical specification and applications, you can log on the website www.bhavyamachinetools.com Continue reading

Types of Machines Used for Shaping and Cutting Metals

Types of Machines Used for Shaping and Cutting Metals

The use of metal has become essential in many industries like automobiles, construction, electrical, furniture etc. Thus, there are many equipments used for shaping and cutting metals for the faster production. The need of robust and efficient machines is always there in various industries so that there is fast production at minimum costs. In different industries there are various requirements in terms of cutting and shaping metals. There are different types available to suit the different requirements, as given below:-

Shaping Machine

It is used in many industries as it is used to shape straight and flat metal surfaces as well as for cutting various metals like steel, aluminium ferrous and non-ferrous metals to form different angles, shapes and curves.

Power Press

Power press is a tool which is used to bend, cut, press in order to form metals into different shapes and sizes. Power press is one type of sheet metal and is used in various industry segments as it is extremely versatile unit used for metals.

Slotting Machine

Slotting like a shaping machine is a type of tool room equipment used to shape and cut metal and wood materials. It can make slots on heads of metal screws, wooden screws, bolts and other automobile components. Perfect slotting has been achieved out of the slotting machine because it incorporates advanced technology.

Milling Machine

It is used to accurately shape different metals and solid materials. It is being used in tool rooms in various industries for cutting and shaping metals. Milling are basically diversified into two forms, horizontal milling and vertical milling. Further, it has been classified into manually operated milling, mechanical automated milling and CNC milling. All these milling machines can cut, drill and shape metals to be used in different applications.

Press Brake

Press brake is a machine which is used to bend metal sheets and plates to form them in different sizes and shapes. The press brake is advantageous in terms of speed and accuracy. The metals bend by press brake are used in various industrial applications and manufacturing automobiles, home appliances etc.

The above mentioned are only some of the machines used for metal cutting, shaping and bending..

Shaping Machine, Slotting Machine, Milling Machine

Forms of Metal Forming Machinery – Shaping Machine, Slotting Machine, Milling Machine, Lathe Machine

Different kinds of metal working machineries are used to form the metals into required shapes and sizes. These include the metal shaping machines, metal cutting machines, the slotting machines, milling machines and lathe machines.

The metal shapers and cutters are the basic forms of machineries used in industries for metal fabrication tasks. Both of them are employed to give the metals desired forms or shapes. The metal piece is brought to a specified geometry by removing excess material from it using various kinds of tooling with these machines. The final product obtained from these metal shaping and cutting machines are the finished parts that meet size and shape specifications of the user.

Slotting Machine

One of the widely employed forms of metal cutting and shaping machinery is slotting machine. A slotting machine is used to slot and shape the metals. It can make slots on hard-to-cut metal parts like heads of blank machine screws, wood screws, bolts, automobile components etc. The operation employed in these slotting machines is carried out using a mounted cutting tool in conjunction with a movable table that moves metal back and forth to create the different shapes. The tasks like the creation of grooves, T-slots, dovetails, and curved surfaces on the metals can be easily and efficiently be carried out on slotting machines.

Shaping Machine

On the other hand the shaping machine is good when machining flat metal surfaces is the purpose. Especially when a large amount of metal has to be removed for shaping machines are really very efficient. The milling machine is just one of the forms of metal shaping machinery that is used when complex metal shaping tasks with much accuracy are needed to be carried out. The milling machine is comparatively much expensive and better for the tasks where shaping can be achieved by removing smaller amounts of metal.

CNC Lathe Machine

Producing cylindrical or axis identical parts is yet one of the most common requirement in industries like power plants, steel rolling mills, tool rooms, ship building, repairing shops, paper mills, workshops, textile, oil, mining industries etc. To meet this requirement often CNC lathe machines are used. These lathe machines turn the metal work piece producing a cylindrical or axis-symmetrical surface by employing cutting, or deformation tools. The headstock, the carriage, and the tailstock are the three main components of these metal forming machineries that are used to produce an object which has rotational symmetry about an axis of rotation. The headstock secures the work piece, tailstock holds the cutting tool to be used to cut the metal and the carriage moves the cutting tool around the rotating work piece, gradually shaving the material from the work piece to give it the desired shape. In the recent times CNC lathe machines have been developed which are advanced and automated forms of the traditional lathe machineries. These are computer controlled machines which are designed to automate most of the metal forming tasks which were earlier performed by the user himself for metal fabrication.

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Machine Tools for Sheet Metal Industries for Slotting, Shaping & Bending

Slotting Machine for Sheet Metal Industry

It is used to shape and cut metal, wood and other hard materials. It is a heavy duty machine with robust design and high speed equipment used in metal industries. Slot making applications are handled in factories like to make slots on heads of bland screws, bolts, wood screws and other automobile parts. It is one of the important tools in the sheet metal industries as well in electrical, furniture and construction industries.

Shaping Machine for Shaping the Metal Surfaces

It is used to shape metal surfaces with straight and/or flat surface. Various metals like steel, ferrous/non-ferrous metal parts, aluminium are used with this machine for casting in different curves, angles and shapes. Continue reading

Tool Room Machines – Slotting Machine, Shaping Machine, Milling Machine

Tool Room Machines – Slotting Machine, Shaping Machine, Milling Machine

Tool room is a space for making tools. In a broader sense it can be defined as facility where the tools and machining equipment are made, stored, and repaired on a work site. Usually these tool rooms can be found in metalworking facilities where quite often there is need for production of custom tools and equipment. That are used in these tool rooms are often referred by special category called tool room machines.

Machines in the category of tool room equipments are usually those that are well suited to the low volume production applications of tool room departments. Some of the widely used kinds of tool room equipment are slotting, shaping, milling, tool & cutter grinding, bandsaw and hacksaw machine. Let us now have a detailed look on slotting, shaping and milling used in tool rooms. Continue reading