Author Archives: Yash Shah

About Yash Shah

This blog is written by Mr. Yash Shah, an industry expert with in-depth knowledge of machine tools and industrial machinery. He explores various machining equipment, metal fabrication machines, and re-sharpening machines offered by Bhavya Machine Tools, a leading manufacturer, exporter, and supplier of high-quality machine tools worldwide.

How Industrial Efficiency and Bulk Productivity can be Achieved?

Research and development has led to the availability of many new and better products across many industries throughout the world. This has resulted in designing and producing a vast range of innovative machinery including tool room units for the local and global market. Hence, a broad variety of tools are now produced in order to fulfill the growing needs of various manufacturing industries.

toolroom_machine

How to Choose Right Tool Room Device?

Today there are several tool room equipment manufacturers in India and abroad. Each tool is built to perform a particular function and different models with specific characteristic are readily available at reasonable rates. Although all the producers supply good products; there are always certain distinctive features, even in the same type of equipments, manufactured by different producers.

Hence, choosing the right tool room device is definitely the key to control the overall costs. It helps to minimize input and maximize output; mainly in terms of expenditure, quality and quantity. First of all one should select a reliable and reputed tool manufacturer. The selected machine must have various salient features such as: user-friendly design, robust structure, higher dimensional accuracy, noise less, low maintenance, economical components etc.

Essential Characteristics of Tool Room Equipment

Other essential characteristics include: top grade materials, highly secure, flexible, perfect timing, simple to operate, rust free, precise settings, corrosion resistant, longer working life, higher cutting capacity, vibration free, globally adaptable, highly tolerant, better surface, faster setup time, lesser wear and tear, standard parameters, higher tool life, uniform output, better finishing, consistent speed, fully tested, highly efficient, constantly updated, higher throughput, good quality spares, durable parts etc.

Some of the most versatile and widely used tools include the milling, bandsaw, grinding, shaping and slotting machine.

Milling Machines

Milling machines are utilized for easy and complicated cutting, shaping and drilling operations. There are two categories of milling equipments such as horizontal milling and vertical milling. These are available in three models; namely manually operated milling equipment, mechanically automated milling  and digitally automated CNC milling.

all_geared_universal_milling_machine

Bandsaw Machines

Bandsaw machines are utilized for cutting long metallic or wooden pieces into various irregular or curved shapes. It has a horizontal metal band and a blade. Basically two types are available such as horizontal bandsaw and double column bandsaw.

bandsaw-machine

Grinding Machines

The grinding device is a tool used to grind the workpiece into different shapes and sizes, using an abrasive wheel. It involves precisely chipping the metal to finish the rough metal surfaces into smooth objects. Both manual and hydraulic grinders are easily available.

surface_grinder

Shaping Machines

Shaping machines are utilized in several industries to shape straight and flat metal surfaces made from steel, aluminum, ferrous and non-ferrous metals; into various curved or angular shapes. A slotting unit is a tool used for shaping or cutting materials and for making slots in objects made from wood, metal etc.

shaping_machine

In Conclusion

Hence, the chosen tool room machine must be versatile, safe and efficient in order to control costs and achieve optimum value for money.

Working Principle & Significances of Shaping Machine

Working principle of shaping machine

Among the range of workshop machineries available a shaping machine stays very useful to shape the surface of metal, wood or steel surfaces to a desired shape or dimension. It is quiet easy to obtain good finishing in the surfaces of the instrument. Some of the popular predetermined shapes that can be acquired through shaping machines are flat surface, shoulders, and different types of grooves. it come in different sizes hence; it is easy to choose it for workshop based on the requirement of dimensions and sizes.

cuttingboards

The significances and applications of shaping equipment

it is used for different applications in shaping, hence, it is considered as significant workshop equipment. The cutting is processed with a special single edged accessory where to and fro strokes help in cutting the desired dimension and shape. It is found to be useful in removing scaling from metals like cast iron, where a steel shaping device can be preferred to get smooth surface in the cast iron material. Long and heavy parts can also be cut into desired shapes by heavy duty. Similarly, a wood and metal shaping machine are also available for cutting wood and various metals respectively. For obtaining precise cutting, and quality smooth surface it will stay excellent workshop equipment.

metal shaping

Components of shaping device

The tools for a shaping machine differ according to the applications such as cutting, surfacing, etc. The selection of tools has to be determined in terms of the type of work piece that need to be shaped. Every component has specific function to perform in the machining process. Some of the important components that are installed with equipment are

  • Tool feed handle-Which carries the cutting tool to the machining material
  • Ram-helps the cutting tool to more to and fro
  • Vice- It is the part that hold the machining material strongly
  • Clutch Handle-Helps in starting the ram to function

shaping_machine

Tips to select appropriate equipment for shaping requirements

Since, shaping requirements vary for different materials such as wood, metal and steel the cutting tools also has to be selected based on the thickness and volume of the machining material. For example, a straight or bent of swan-necked tool can be used for cutting in different angles and shank forms. Similarly for shouldering, grooving and hooking purposes specific tools are available. Thus investing on a shaping device brings multi-benefits for machining process. Read more about the shaping machine.

Some important suggestions to maintain the efficiency of Shaping Machines

Selecting the right kind of cutting tool is an excellent way to maintain the efficiency of the machining process. For example, it is possible to normalize the slotting tools with respect to the predetermined shape and dimension. In order to maintain proper function of the shaping device for a long run, it is better to keep the cutting edge properly sharpened. This will also save cost of cutting and shaping processes. In addition selecting the type of power source is also important, for example a v belt driven shaping are relatively less efficient than gear driven.

Conclusion

Investing on shaping equipment for workshop can be made more economical by choosing the right tools with respect to the desired machining process. This will also increase the efficiency of working with machineries.

Safety Measures While Operating Woodworking Machines

Woodworking is basically a dangerous task; however the risk can be reduced by always using the proper safety equipments.  Moreover, the power tools are very sharp, and can cause serious injury, if they are not used properly. Hence you can keep safe while using machinery by implementing the following safety habits.

First of all you should always wear suitable safety equipment. You must always wear your safety glasses and only take them off when you leave the woodworking room. Routers and surface planers are very noisy machines hence you should put on ear plugs for protecting the ears. Wearing latex gloves is also essential to protect the hands while applying various finishes. Also do not consume alcohol or drugs; or other intoxicants and stimulating drinks while performing operations as they are dangerous.

Moreover, you should not wear loose fitting clothes, and also remove neck chains or bracelets that hang from the body; as they may get trapped in a cutting head or saw blade. Wearing proper fitting clothes makes you feel comfortable and also helps to protect your body from any harmful wood chips during cutting tasks. Always check the work piece for nails, screws, staples, metals etc. before starting the machine. This may damage the work piece, cutting head, or the fast spinning saw blades; or cause the work piece to kick back and thus injure you.

woodworking-shop2

Always disconnect the power connection before changing the blade or bit of a power tool. You should always use a heavy duty extension cord for all high voltage power tools in the woodworking room. Hence you will have to change the cord and also plug and unplug the power before using the tool. You must avoid using a dull cutting tool as the tool may kick-back or bend and harm you. Moreover the tool and the woodworker will have to work harder for completing a simple task. While a sharp cutting tool is quicker and safer.

Further, you should avoid distractions while using it. In case you get distracted; while performing any task with a power tool, you must always remember to finish the cutting operation safely before going away from the machine; or leaving the working room for any some reason.

bandsaw-machine

While working on a bandsaw machine, table saw, miter saw, etc., you should never put your hands near the moving blade, particularly when you are removing the waste or cut-offs. Always wait for the blade to stop moving and thereafter touch the switch. It is advisable to use a scrap piece or a push stick for moving the waste away from the blade; only after the saw blade has stopped moving.

wood_workingmachine

You must always work against the cutter. A saw blade or router bit must cut against the motion. Also the cutter should cut into the work piece. Hence all woodworking tools are engineered in such a way that the direction of the moving wood, and the direction of the moving tool, is in the opposite direction.

Industrial Milling Machine – Useful Tips While Selecting the Best

Milling machine is used in industries dealing in wood, metal, plastic etc. Solid hard materials can be formed into shapes of desire. With the advanced technology there is a great improvement in the working. Today they work much faster than what the speed was years ago.

bhavya blog

Milling Machine

It can execute many functions. It can drill, cut, rout etc. The machines are kept greased with a liquid which is dispensed on the location of cutting to clean away small pieces of metal.

milling machine

Types of Milling Machines

Main types available are:

  • Vertical Milling Machine is used for thrust drilling and its spindle is placed vertically.
  • Horizontal type is mainly used for cutting big and heavy material.
  • Column type is simple to use, with few parts. The mechanism for cutting is poised vertically and this can drill the materials.
  • The turret is very adaptable and can produce numerous products.
  • The C frame is commonly used in the workshops as it is very powerful.
  • The most accurate type of it is the CNC machine. As it works by means of computer and very intricate designs can be made on the work piece.

The size of the machines also differs, small machines that can be kept on a table and the big ones are as big as a room.

Tips for Buying the Milling Machine:

The type of Milling machine you buy depends largely on the kind of work you have to do. So first reflect on how simple or difficult and intricate the work is. The main conditions you must think about are:

  • Production needs – the capacity of it you wish to buy depends on your needs.
  • Frequency of use – if you are going to use the machine often then buy an industrial tools, and for less usage buy a commercial machine.
  • Axis – check how many axis the machine has.
  • Power – depending on the speed you require check the power of the electric motor, spindle, turbine and the engine power.
  • Speed – how fast the spindle head moves is the speed of the spindle, make a note of it.
  • Attachments – check how many attachments will come free with the machines, you might have to buy others.
  • Popularity – check online how popular that particular brand of machine is, read the feedback and comments of other people who are using the machine.

safety-tips

Safety measures to use while operating milling machines:

The operator must be trained well. The work piece must be clamped properly and  the operator must make sure the clamps and vises are activated properly or it can lead to serious accidents.

He must check regularly if and when the tools should be changed. The machines must have the guards to protect any small pieces from flying away. Safety glasses must be used while operating it.

Conclusion

Thus, it becomes easy to buy a particular brand of machine after learning important facts about it. Check the credentials of the company and also the machine you wish to buy. It’s a big investment, so be very sure about the type of machine you need, before you buy one.

Channel Bending For Making Door and Window Frames

Creative Works using Metal Components

Metal materials are also applied for making creative ideas like art work, designer steel doors, window frames, etc. However, range of bending operation varies when compared to customary ones. The type of reforming that suits best for the above kind of application is channel bending. In some work requirements punch remains perfect choice of machining and in some die stays precise option because these two options support for machining requisites which must fit into pre-planned geometry. Special kinds of deforming is done by making use of exclusively designed die or punch formed by sheet metal channel. For example, “U” design can be made only by employing U shaped die and punch and similarly, semi rectangular or square designs are also made through exclusively pre-formed punch and die.

Creative Works using Metal Components

Description of Manufacturing Method

Spacer frame channel is the hot choice for modern construction requirements. Instead of tradition wood frames, channel forms offer greater as well as better benefits in terms of usability. It is created to add multiple provisions for glass fixture to make it easily slide between both directions. When it comes to manufacturing process, sheet metal bending equipment stays ideal to make such kinds of special bends using ferrous and non-ferrous ingredients. The following processes are included,

  • Series of V cutout elements are made through sheet metal tool
  • A corner is formed on each side of a flat strip so that when the channel is reformed on a transverse axis it is sent through apexes of V shaped cuts to provide perfect V design
  • Pairs of such cuts are set along the length and spacing is subsequently made.
  • The edges are fixed to remain parallel against one another.
  • For heavy weight applications the spacing arrangement is welded
  • Butt welding is also recommended to obtain perfect bondage from inside.

Description of Manufacturing Method

Merits in this Technology

This type of design helps to separate window panels and produce insulation. Consumer will be able to find one wall of window backed by second wall leaving space between the two. It prevents leakage and structurally provides good sealing. Customized requests can also be made by adding multiple channels. In recent days, people need flexible provision for ventilation including prevention of insect and dust entry. Presence of manifold channels are requested for in advance to add protective netted or plain glass or reflection preventing sheets as per their convenience or to suit climate.

Merits in this Technology

Machinery Employment

Sheet bending equipment is a versatile tool that can be applied to meet our expectations for unique patterns. Automated devices of the same range are preferred in manufacturing industries for bulk production. For instance, construction and automobile sectors benefit highly through this while building works have heavy duty operations when compared to automotive industry.

Conclusion

Making channels from job material like steel aluminium through sheet forming device and bending to the desired dimension support for making window frames. This is an innovative production method that is performed using machining tool.

High Speed Production of Railway Line

High Tensile Materials for Making Rail Components

Transporting vehicle needs excellent strength to bear load and support durability of usage. Cast or wrought iron are the most important raw ingredients considered for making cross sectional shapes of railway rail. These have to be set perpendicular to each other, therefore, symmetrical construction is mandatory. These are subject to extreme stresses and should be made from excellent quality of stuff to remain strong for several decades. There were different forms of tracks produced since earlier times like flanged rail with L cross section, baulk for light weight usage, Vignoles, double-headed, flanged and many more forms.

High Tensile Materials for Making Rail Components

Difficulties in Shaping

Shaping or deforming sheets or blocks of tensile ingredients had been challenging as majority of work was done with manual support. Apart from that precision was also a matter of complication and reworking was also common until accuracy was reached. In most manufacturing processes where metal elements were regarded as basic ingredient, machining process remains top most requirements. Sheet metal equipment has replaced several contemplations regarding deforming needs. Profile making and bulk manufacture of gadgets made by using heavy duty basic elements have also become much comfortable with the above range of devices. Fabrication of rail profile is one among the kinds of jobs done easily with modern workshop tools.

Sheet Metal Device for Complete construction Support

This is considered as an exact device to achieve satisfactory cut and get sharp corners. The primary application of this instrument had been for cutting patterns over variety of textures like marble, wood, etc. However, later on its usage was felt to be appropriate for scratching stencils and for heavy duty jobs as well. Milling device is also employed in fabrication of rails. In addition to that, innovative machines like roll threading instrument and selection of corrosion resistant tensile material also remain important attributes for creating increased quantity of products at comparatively short time period.

Sheet Metal Device for Complete construction Support

Rapid Manufacture Support

Rapid Manufacture Support

When compared to traditional methodology of bulk production, this device provides scope for dimensional accuracy during multiple levels of production. Application of sophisticated assortment of machinery like CNC embedded instruments also makes production effective through easy operation. Diverse appearances of tracks can also be produced in accordance to purpose of usage. For example, light weight push trolleys appear like rails but they are meant for lifting wagons and heavy objects yet, these are durable, resistant to corrosion and strong in resisting abrasion also.

How Manufacturers Compete in Quality Management?

When it comes to quality assurance, producers will always look for higher grade ingredients because the produce needs to meet standard array of applications. The object also has to bear intense load capacities. Hence, based on the respective requirement such as rails in cement work, irrigation projects or sugar mills the dimensions change.

Conclusion

Heavy metal machining jobs are of various kinds, among them creation of profile rails for different sources vary between industries. However, with the shore up of profound duty apparatus creation process takes place in terms of fast, reliable and industry friendly performance.

Automatic Saws – Supporting Preparation of Decorative Objects

Countless Uses of Metal for Decorative Purposes

Recently the craze for beautifying construction works has reduced the use of brick work and employs metals in artistic ways. Steel, cast iron, aluminium, alloy coated material are few among them that are considered for creative works. The need for suitable machining tools is also highly felt as they support a largely in easily achieving inspirational sculptures and consumer friendly forms. There are several types of shapes created using steel as base metal for enhancing purposes. The range extends from domestic space to commercial buildings and public places. Starting from light fixtures to art work, frames, and the list is unlimited.

Cutting –The Major and Mandatory Job

Creative outcomes made from tensile materials need strong force to bring them to the desired shape. Convenience in cutting varies based on thickness, width and type of ingredient. Components in the form of sheets remain comparatively flexible for deforming and those that are in rod shape have to be fed into suitable machinery for reshaping them as per preferred assortment of applications.

Cutting –The Major and Mandatory Job

Unlimited Applications of Rods

Today, rod forms of steel are found have obtained majority likes from consumers because of its compatibility to adapt in infinite ways of creativity. Steel rods for instance are utilized for ornamental aspects for the following luxuries. For example,

  • They provide Aesthetic appearance when tried in varieties of designs
  • Bears smoothness when touched
  • If offers feel of sturdiness
  • These are pre formed and processed and polished before being sawed.
  • Stay supple for bringing out into elegant shapes.

Unlimited Applications of Rods

Machinery Role

Among the series of equipments applied for producing artistic patterns using rods, bandsaw plays prominent role in providing accurate cuts. Dimensional precision is most important to reach the desired outline; especially, metal components are quite complicate in this regard. Bandsaws help to achieve this in easier manner. Apart from that,

  • Application of automatic saws is economical
  • Provides better results in cutting
  • Convenient operation to transform into expected dimension for making it further designing
  • Featured with ease of machining setting options
  • Faster in performance
  • Suits best for bulk production

Bandsaws

The non-corrosive property of this material makes it a smart and favorite choice of ingredient for making plethora of projects like ladders, door handles, railings, chairs, tables, and many more things. A bandsaw device comes with variable cutting capacities in terms of blade speed. It stays very supportive for carrying out complicated machining works on metal stock which then vary in thickness and shape. Today machine manufacturers are able to analyze its industrial importance and customize important features to make the equipment stay fit for industrial standards. In addition, this device is completed from strong material which makes it perform for long run.

Conclusion

A saw device with automatic features stays supportive to carry out multiplicity of art works made from high tensile elements. Apart from other machining equipments, this device proves to be friendly one to work for creative expectations.

Making of Metal Based Medical Devices

Types of Medical Accessories made from Machining

Healthcare industry has extensive demand of minor to major gadgets made from metals. Machining equipments have significant roles to play in formation of metal based gadgets. These accessories range from small to moderate range of sizes and are applied for several purposes during the course of testing to treatment. Some of the related elements are forceps, scissors, pet’s first air kit, hoof testers, toe nail clipper, and many more.

Types of Medical Accessories made from Machining

Compatibility of Raw Material with Designing Source

Special metal called surgical quality steel is the one used for designing flawless pieces. This job material quality has amazing velocity impact which makes it perfect choice for machining with high speed CNC mill. Moreover, the maker is able to obtain uniform quality of produce that stays rigid for high temperature exposure. This material is recommended for usage in pharmaceutical and food sectors as metallic contamination is very less when compared to others. For body modification implants compliant steel is also considered due to its corrosion resistant and tooling compatibility.

Compatibility of Raw Material with Designing Source

Forging Basic Shapes

Forging is the primary method applied to achieve shapes using raw ingredients. Application of suitable dyes and hammers help to get elementary structure which will then be sent to varieties of complicated processes. However, periodical inspection of all steps is carried out by instrument specialists only.

Forging Basic Shapes

Tooling Apparatus Used for Manufacturing

Dimensional accuracy is utmost important for creating medical friendly components. To get the desired thickness, shape, blend, cut and joining, there are many instruments involved in the process. When it comes to procedures involved between shaping to cutting, the part played by milling, drilling machine and welding becomes highly required.

How does Milling Enhance Production?

Mill is highly required for setting space for screwing. Automated mills have greater demand in this industry because best instruments are selected based on accuracy of holes provided in it. Every process is inspected and every machine employed for production is also inspected before it is used. The need for screwing in multiple measurements is another top requirement in creation of therapeutic devices. Compact drills are also considered for maintaining perfecting in hole as pairs of produce are joined to form a single apparatus. A slight variation in milling or boring will lead to wastage of raw stuff and time taken to carry over job.Milling Enhance Production

The Process of Fitting

Welding device is equally required for binding two or more parts to form into a full apparatus. For example, gadgets like forceps which is made by binding more than one portion. The role of welding works out at this stage. However, the joints have to be perfectly combined to leave no space for further weld or leave any suspensions at particular spot. Scissors on the other hand, is designed with precise processes.

Conclusion

Pharmaceutical sector makes use of special form of un-contaminated metal for handling in operations and body part modification treatments. These elements are processed through series of methods with the help of workshop devices to obtain them in precise and accurate way.

Different Press Equipments in Kitchen Ware Production

Metal Parts in Used For Kitchen Ware Design

Cooking utensils made of metal have great demand all over the world because of its durability and wear and tear resistant nature. Creating different shapes of utilities still have excellent reception from consumers. When it comes to applying metal as raw material, aluminium and stainless steel remain the prominent options other than power coated ingredients. Creation part requires accuracy in production without which convenience would be doubtful.

Metal-Parts-in-Used-For-Kitchen-Ware-Design

Equipments Considered for Production

Kitchen produce ranges from wood spatulas to premium steel vessels. They are available in different shapes and sizes in accordance with usability analysis. In earlier days wood turning process was considered as prime source of inspiration in creating cooking components. Turning device had been in existence since 12th century where many products were made including utensils, vessels, toys, etc. Wooden molds were also created using the above system.  Cylindrical forms of job material were diagnosed as perfect for producing spherical shapes of elements. The speed of device was also found to be compatible to meet manufacturing requisite.

  1. Transforming Basic Ingredient-Role of Press Device

Press has important role to play in transforming raw material into the expected thickness. Some factories make use of hydraulic and Power device with respect to their productivity requirement. Hydraulic device offers cost effective manufacturing and power provides efficient high speed performance in producing small to medium variety of cooking accessories.

Transforming Basic Ingredient-Role of Press Device

  1. Bowl Turning

Lathe was supposed to be the most convenient forms of machining tools through which manufacturers try out extensive array of products. It also stayed sufficient for carrying out bowl turning, making of carved vessels and many related objects at comparatively short time.

  1. Sharpening and Finishing

Mill comes next in this role and this is highly relied upon for sharpening smaller range of tools. It provides perfect surface for the objects and make them prepared for adding fixtures like handle, screws, and steam vent with nut.

Sharpening and Finishing-Kitchen Ware Production

Making of Pressure Cooker

Pressure cooker is top priority element for cooking. It is composed of different metal parts including,

  • Lid,
  • Main body,
  • Pressure regulator is made from work piece.
  • Aliminium alloy, stainless steel are some of the suitable elements employed in manufacturing. These are reliable and cost effective material and provide good results for prolonged usage.
  • Copper is also used in minimal quantity as the base to add efficiency in absorbing heat.
  • Some utensils are made by using copper as main ingredient.
Finishing of Press Device

Processes Involved

Machining can be classified into various processes as far as creation of kitchen goods is concerned. It includes,

  • Cutting of raw ingredient into circular or cylindrical form or any other shape as per the desired outcome. In some factories they use guillotine shear to support bulk production.
  • Trimming of body is completed using press. Excess amount of material is removed to reach dimensional accuracy.
  • Notching is done using bench drill and it is required to make engravings like brand image and other details which manufacturer wishes to appear.
  • Holes are created to add handles and for fixing additional parts. Drill becomes highly required in this regard.
  • Buffing and polishing process provides perfect shiny outcome giving the object new and fresh look.

Conclusion

Machining tools are applied in wide range of industries. They are very supportive in manufacturing of kitchen friendly equipments and vessels.

What are Combination Tools and how beneficial they are for Shaping?

What are combination tools?

Selection of specific apparatus stays the key point of achieving unusual kinds of shaping. Apart from implementing dies, addition of utensils can help in enhancing machining operation. This methodology also provides good results in terms of productivity. Combination of more than one device is required in certain industries during times of profile making is required.

Considerable Types of Standard Instruments

Pre-formed tool design is the foremost feature that has to be checked for before buying equipment. Each machine supplied by a manufacturer will have standard range of contrivances. Exception demand of determining like forming channel legs using metal components may require the assistance of additional instrument apart from average options.

How Grouping of Machining Gadgets done?

Grouping or combining normal accessories with specific accessory is the proper selection of punch and die. This method is further fortified depending on the work material thickness along with varieties of deforming basics. Optimum blending decided upon the above criteria will help to reach the necessary set up as well as precision in distorting.

How Grouping of Machining Gadgets done

Follow Stages in Shaping

As far as application of multiple gadgets for deforming is concerned, it is done through different stages. The effectiveness of blending more than the standard choice of instruments works worthwhile when done through stages. For example, the first stage the die is focused and punch action is focused during the second stage

Different Shapes Formed through Combination Tooling

  • Creation of Channel Legs
  • Hemming
  • Curling
  • Acute angled winding
  • 90⁰ twisting
  • R, Offset, tube, U, V, Closing and beading types of bending
  • Total contact form, etc

Different Shapes Formed through Combination Tooling

Changes Affecting Performance of Machining

A press brake is a versatile apparatus which works over the geometrical principle of punch angle and radius also called as top and bottom tool. Successful and precise results are possible only if the mixture of both remain compatible for work piece. Strategic assortment of gadgets considering supporting factors like material strength, width, thickness, die shape, etc offers the following advantages.

  • Increases capacity of device, like press brake
  • Manufacturers can manage higher productivity at balanced investment
  • Quick and accurate results obtained
  • Eliminates high cost and repetitions
  • Reduces possibilities of changes
  • Create products without any instrument impressions
  • Choosing a flexible die can help for better performance through replacing damaged ones without causing any changes in the already completed deformation.

Changes Affecting Performance of Machining

Rare Happenings of Multi-breakage

Multi-breakage is a condition that occurs in R-bending. It results in prior winding before the actual machine starts its motion due to the pressure spreading in both directions. However, in heavy duty and high tensile strength materials this kind of actions occurs rarely. It should be tactically avoided by managing proportionate ration of sheet thickness and inside radius.

Conclusion

Extraordinary shaping needs are not possible with standard forms of devices. It can be done only with the support of additional components. An apparatus like press is one that can be accommodated with multiple gadgets to create unique shapes.

Types of Mistakes to be Avoided in Cutting Process

Pitfalls in Lathe Operation

Lathe is versatile equipment that works worthwhile for several operations starting from cutting, to turning and deforming. Professional performance brings specific results in productivity because there are ample possibilities of faults to happen while staging a cutting action. The errors vary in mechanism in accordance with the type of materials such as metal or wood. Below are some of the

Rotating Speed Adjustment 

It is mandatory condition to be checked for before feeding exertion material. Though it may appear a common criterion, it is highly advised to ensure material thickness, tool and speed compatibility to achieve accuracy.

Rotating Speed Adjustment

Material Feed Rate

Heavy setting starts to slow down the process and diminish the quality of machining. During such conditions, the headstock gets disengaged before it meets the stop point. Professionals or skilled operators will be able to find out this error. For those who start with heavy settings, it would be better to apply small amount of hand feed and then try out with reversing the carriage and begin the next step. Checking the dial through the help of lock screw is another way to achieve precise metal working

Material Feed Rate

Cutting Depth-Preventing Short Bytes

The depth of engraving goes in tune with toll selecting, pace, metal texture etc. For bigger depth requirement setting with small value of cutting and enhancing later gives better results. Therefore prefer machining with moderate velocity, lower depth and gradual increase of job portion supply.

Cutting Depth-Preventing Short Bytes

Improper Tool Arrangement

Fixing the engraving device in an improper position with imbalanced height balance causes damage to dimension of slashing. The recommended pose is fitting at the centre of chuck as this will ensure accuracy of cuts and keep the work stuff free from damages. However, fixing can be done by running the lathe gradually so that the chuck is not fast on rotation.

Sensing Blunders through Noise

With the inception of superior ranges of lathe models like vibration free, high speed, etc the point of finding mistakes is possible if only the equipment is managed by inexperienced operator or wrong substance feed position. However, there is a smart hint for the inexperienced to tactically grasp wounding mishaps is from high sound created during processing. If there is too much rotation speed or vibration the sound differs and this could help the operator to guess processing drawbacks.

Things to confirm before Turning 

Turning is of different varieties such as facing off, tapering, facing to the length, boring, etc. The mechanism also differs wherein, the work object rotates and the instrument is fed against. Inaccuracies are identified through ensuring discoloring or ragging of job piece. Unmatched texture or surface forming on substance also indicated inappropriate operation. Such happening is likely when tempo or ingredient supply is incorrect.

Things to confirm before Turning

Conclusion

Any workshop apparatus is designed only by means of reaching perfection and accuracy. However, errors may appear in most cases due to inexperienced trials. For successful results avoiding mistakes from operational aspects can help productivity in multiple ways.

Handling Countersinking Complications in Strategic Way

Multiple Machining Facets of Workshop Tools

Most of the workshop tools are featured with multifaceted operational aspects. Single equipment may be defined for specific operation like cutting, drilling or surfacing, yet, as far as flexibility is concerned, the same device is eligible for varieties of machining works. Machines like drill, press, mill, lathes machine, etc come under this category as they are meant for more than the specific form of working. Creation of cone shaped hole is one among the most required works, this is called countersinking. A drill is the prime apparatus that stands suitable the above work, however, lathe, mill; drill press can also be applied to same purpose.

Multiple Machining Facets of Workshop Tools

Countersinking Complications

Creating holes on work materials ranges may not be questionable unless the kind of material or position in which hole is required may remain complicated. Countersinking is a right method to manage tricky forms of drilling. Yet this process should be managed in a strategic method to avoid the possibilities of complications which vary in accordance with material.

Material Issues and Recommended Strategies

Material Issues and Recommended Strategies

Titanium– Metals like Titanium remains a challenging raw ingredient during the process of backing off the cutting edge. This can be solved through the selection of spring in drilling equipment. The harder the work piece is, the stiffer and special the spring should be selected.

Wood

Application of sharp tools suits best to attain smooth dimension in wood. Apart from that, ensuring screw head and high rake angles works better to obtain better cut angles.

Wood drilling

Plastic

Drill is best equipment suitable for cone type drilling in plastics such as acrylic, Teflon, fiber, etc. It is found to bring our better results by using a drill than other eligible equipments for the above kind of operation

Plastic drilling

Acrylic

Acrylic is also a challenging material in forming conical holes is concerned. Simultaneous contraction of opposite sides of the hole had been the trouble during the application and the strategy remained in pressing the hole contour and apply lighter cut. Next, the numbers of RPMs were also determined in accordance with removal of residues to reach precision.

Important Rules Which May Help to Restrict Issues

  • In order to prevent disturbances, apart from countersinking, even chamfering also required special considerations. This will help in preventing burrs forming in between layers and from forming fuzzy edges and achieve good joints.
  • The application is done without leaving any obvious burr, tearing out, etc
  • While handling with plastics, the temperature may be noted for compatibility to stop melting
  • Slow feed rate is recommended for fragile range of components
  • Removing chips is a favorable condition for precise tooling.

Important Rules Which May Help to Restrict Issues

Conclusion

Strategic way of handling complicated hole making operations helps to obtain precise performance. In addition, the ideas differ in tune with the type of work material because tool selection must be compatible with the ingredient chosen. In the same way, there are many devices which can be used for performing similar range of actions and they need to be selected based on how they go matching with work component.

Cost Effective Bending Methods Suitable for Sheet Metal Works

How to spend little for bending?

Deforming work materials into the determined dimension is quite expensive. If there is change in dimension, it leads to wastage and loss. In addition, manual bending process with the help of compact tools is complicated and challenging when it comes to obtaining precision. However, with the inception of special kinds of dies and machines deforming work piece can be managed cost effectively.

spend little for bending

Matching the Template

For perfect bowing creation of template is more important as this would make the job easier and costs comparatively less. Though it is not necessary to produce templates for every sort of tooling requirement, this method is of great use for larger productivity requirements.

Ensure the Yield Strength of Work Component

Check out the type of material that must be shaped. This will help the operator to choose the right die or device that remains compatible, easier, faster and minimal wastage. For example, there is difference between deforming pipes and sheets. Next, materials like steel tubes, pipe, channels, bars, etc are some of the work materials which are liable for easier deforming when processed through turning operation

Ensure the Yield Strength of Work Component

Economic Bending for Heavier Materials

As far as heavy range of job pieces are concerned, press stays the right choice of apparatus to do the twisting application.  It runs on the basis of pressure that is provided until the desired dimension of twisting is reached. This technology is very effective to handle heavier beams, channels, tubes and bars. The maximum thickness and negotiable radius has to be considered for good machining result.

Economic Bending for Heavier Materials

Corresponding Device

A bending device is an appropriate option for handling flat range of sheet materials wherein, the operation is carried over dotted lines around a straight axis. A press brake offers reciprocating motion to and away and at right angles as well. The punch and die are supporting features for creating twists using a press. Therefore, matching the device as per the production demand is one more way of obtaining economic tooling.

Operation Sequence Management

There exists a position of winding operation until which the action takes place without interference. Splitting the steps of sequence in the following is a great way to organize professional tooling,

  • First, the length of material is to match the total bend dimension required and must stay correspond to the gaps on both sides of the twist.
  • Secondly, avoiding part tool impact on either side of shaping point and with adjacent levels.

Matching the Template

Planning the Process in tune with Budget

There involves a series of actions for planning the deforming process in the desired budget. They are,

  • Picking the appropriate tool
  • Calculation of blank length
  • Estimation of shaping force
  • Verification of Tolerance level similar to selected tools
  • Determination of sequence
  • Planning set up time,
  • Machine position up, material feed, etc

Conclusion

There are certain influencing features which may be followed to make the process influencing and stay in budget limits. These features will also support to minimize overall production span and bring in optimized style of machining at moderate investment.

Automobile Sector – How they deal with Metals?

Vehicle Manufacturing – the Major Sector that depends on Machining

Automobile companies are the major metal product users for producing different parts. Steel and aluminium are two major components. Apart from this, fibre and plastics are also considered for making varieties of transport. Major luxury motor making companies are making cars aluminium for body that gives a classic look for the transport product. Manufacturers use this ingredient because it is strong and is affordable in the market and moreover, product can be engineered in different shapes and need of crash safety. Approx 65% of vehicle parts are made up of metal products. Steel is a kind of element which has flexibility and qualities that leads to its usage in affordable way. There are machines that are used by manufacturing companies to create the required design for manufacturing.

Vehicle Manufacturing - the Major Sector that depends on Machining

Machines to Design Metal

Industries use various machines for forming different components required for manufacturing, one such is lathe device. Automobile industry are using this tools to get the desired shape and cut of components. Different types of lathes are used for shaping plus cutting the raw material such as, engine, turret, and special purpose lathes. Today, bigger range of workshop tools is used by makers.

Machines to Design Metal

Machining Equipments used in Production

There are many modern machining types of equipment for shaping and cutting materials which are eventually applied in automobile production. Some of them are:

  • Lathes
  • Drill
  • Mill
  • Hobbing apparatus
  • Honing device
  • Gear shapers

The user uses these devices as per the requirement and how these modern styles of tools can be used.

Machining Equipments used in Production

Varieties in Machined products Applied

  • Steel: Most part of the auto product including steering and suspension are made from this. Moreover, stainless steel is also used for auto built-up because of non-rusting property.
  • Aluminium: There is a big transition happening from the above material to this one in vehicle production. Though this raw ingredient cost double than the one made from the top component, but it brings a major change in the design. The reason behind this change is its light weight. Parts that are completed by using aluminium are engine and wheels.
  • Iron: This is next big material used in creation after the top preferred ones. Moreover, the weight of iron makes the usage more sufficient.
  • Titanium: This is strong, light weight and corrosion resistant. It is quite hard to manufacture, but is generally considered for intake and exhaust valves.

Varieties in Machined products Applied

Making of Luxury Cars

Car manufacturers are now using advanced high-strength steels to make strong body. Luxury car makers are also using aluminium which is less dense material and saves 11% on making the body. For this base material, the market is very competitive for car manufacturing. Presently, advanced high potency form is largely used materials in automotive business. Metal industry has evolved greatly, and so the makers are using different forms of such products to manufacture high class design travelling product structure with the help of machining tool and lathe is one among the important requirements which is preferred for majority of creation requisites by makers.

Conclusion:

There is no doubt that metal is an important component in designing the means of transport structure. Automobile engineering is evolving dramatically and so are the machining trade introducing versatile tools for long run and getting desired shapes of the same.

How to Manage Milling in Depth?

Growing Milling Requirements

Mill is one of the priority equipments for metal industries and fabrication jobs. It helps it getting the toughest metal components ready to be composed for final produce. It is one of the main devices that prepare the raw materials to be taken to the next level of assembly. Industries which depend on metals like automobile, machine manufacturing, construction and aerospace, etc find more advantageous machining aspects through this kind of equipment.

Growing Milling Requirements

The Art of Grinding Simplified

Grinding harder ranges of work pieces requires focus on precision and there are obviously many pitfalls if the process is done manually. A grinding device can resolve the pitfalls through the improved technical features it is equipped with.

The Art of Grinding Simplified

How about In Depth Metal Processing?

In depth grinding or drilling deep into hard materials is certainly hard. For manufacturing sectors which depend on produce through processing metals has to consider precision as one of the foremost qualifications. When it comes to in depth grinding to the desired length or dimension, it can be done only with perfect machinery like grating equipment.

Depth Metal Processing

Is it possible to precisely crush deeper portions?

It is possible to achieve deep cut with the help of technically improvised turret mill. Since, this device is designed with quill unit that permits the work table for flexible movement and carry on different deep cuts in the metal. This functional feature helps the manufacturing sector to create complicated machining parts.

possible to precisely crush deeper portions

Flexibility of Operation at various Angles

It depend a large on the reachable options provided for quill and knee when it comes to obtaining machining operations at various angles. In smaller range of mills the operator can change the angle at the time of machining and in heavy duty models; the operator has to pause the operation for a while in order to reach grinding at different angles.

Flexibility of Operation at various Angles

Check out the Milling Head Specification

If the device is featured with universal head it would be best thing for manufacturers to achieve complex angles of operation as the universal head is flexible for tilting movement up to 180⁰.

Milling Head Specification

Determine the Depth of Cut

This can be done by checking the amount of feed that will be fed into the basic unit. It should not cross the depth of the teeth that is applied for grinding and it is usually controlled by the cutter diameter, side crush cutter is advisable for deeper cuts.

Determine the Depth of Cut

Ensure direction of feed

For best performance and precise results, ideal feed of components is recommended by experienced professionals. They have the following observations regarding this,

  • The material feed direction and dimension has to match the equipment capacity and the machinability of the work piece.
  • The rate of feed and the depth of grinding should be compatible with the thickness of work material.
  • If thickness of tool head is not adaptable to the material thickness, it may cause bad grinding and diminish the quality of machining.
  • Choose the right axis through which the desired tooling can be done.

Ensure direction of feed

Check the clearance level

Allowing suitable clearance level between the tool, work piece and the machining bed is one of the major concerns of successful machine set up. It helps for managing deeper grinding in smooth way.

Conclusion

When it comes to metal work materials, milling device has an important role to play in terms of providing required dimension for stronger connectivity with other components. For heavier and deeper grinding, this equipment remains a good solution provided the operator follows the above steps for perfect machining management.

5 Important Revisions in Traditional set up of Press

Traditional Press Setup

Traditional press brake setup was found to be with hydraulic principle and the usage can be traced back to ancient Mesopotamia and Egypt. Later as years went on Greeks introduced some changes into the provisions considering suitability and ease of working. However, inception of electronic or motorized tool was also introduced during traditional times in which electric servo motors were used in addition to pulleys and belts. Scott Ottens, Manager of Amada America Inc, observes about this bending tool that “In Hydraulic system there will be acceleration. It takes a little bit of time to get up to speed where in an electrical system it is almost instantaneous”

Traditional Press Setup

Why setup of equipment is mandatory?

Traditional press brake setup was found to be with hydraulic principle and the usage can be traced back to ancient Mesopotamia and Egypt. Later as years went on Greeks introduced some changes into the provisions considering suitability and ease of working. However, inception of electronic or motorized tool was also introduced during traditional times in which electric servo motors were used in addition to pulleys and belts. Scott Ottens, Manager of Amada America Inc, observes about this bending tool that “In Hydraulic press brake system there will be acceleration. It takes a little bit of time to get up to speed where in an electrical system it is almost instantaneous”

mandatory Setup or tooling alignment

Why setup of equipment is mandatory?

Setup or tooling alignment is a mandatory aspect if you are looking for precise work for long term. There are certain kinds of mistakes which can be identified as general issues in metal working apparatus like press brake. However, these things depend a lot in setting up the arrangement of device parts.

Mechanism and Machining alignment in conventional Press Devices

Revisions Required

1. Tool Selection for Process

Tool Selection for Process

Selecting of tooling options is one of the mistakes that need to be reduced when it comes to obtaining precision in tooling work. It will also have impact on the working bed, hence the tooling components has to be consistent without bends or flanges as frequent operations may worn the components and may lead to cause bends or damages on the working beds. This could be one of the mistakes that lead to imperfect press mechanisms.

2. Creation of set up procedures

Set up procedure depends a lot on overall specifications. Every aspect of assembling has to go in tune with one another to reach maximum compatibility. For example,

Creation of set up procedures

  • The Ram gibs should be maintained in parallel position to avoid twisting movement. This will lead to cause imperfect machining and would become tough to reach perfection.
  • The return pressure should be maintained without increasing ram stroke.
  • Strictly following the recommended clearance for gibs is yet another way of achieving successful set of connections.

3. Failure in Lubrication

Failure in Lubrication

Lubrication is one of the major issues found both in earlier times as well as today. Successful working of equipment depends on how the operator follows instruction for lubricating all the moving parts of the apparatus. The manufacturers have a big role to play in this because a good manufacturer should provide all the instructions concerning lubrication and other maintenance features.

4. Layout strategy 

Layout strategy with incorporating equipment set up

Layout strategy deals a lot with incorporating equipment set up, maintenance of equipments and following the recommendations in the same way as provided by the manufacturer.

5. Ram Set Up

Ram Set Up

Ram provision is one of the most commonly made mistakes when it comes to imperfections in brake technology. It has to be compatible with the work material load as overload can lead to deflection of ram. If overloading ends up in machining deflection it can be set right only through re-machining the work material placing platform or bend and the ram. However, this can become a hectic process and disturb production.

Conclusion

Press Brakes are important equipment which had been in existence since earlier times. However, successful production can be reached by avoiding the above mentioned list of common errors.

Blade Metallurgy – Why Industries Concerned Much about This?

Metals and Metallurgical Concern in Industries

Metallurgical concern is more important when it comes to selection of machining components. If you are very particular about investing for long term and continuous production requirements, then selection of equipments which are designed with perfect metallurgical significance can provide you best results.

Metals and Metallurgical Concern in Industries

Materials Engineering and their Significance in Obtaining Consistent Results

Working with metals is one of the highly competitive industrial jobs. Though there may be wide range of apparatus available today, the point of achieving maximum percentage of accuracy and production can be reached only with the help of smooth functioning or performance of equipment. Successful materials engineering is more related to maintaining compatibility of metals and machining tools as this will help you to reach consistency in production targets.

Materials Engineering and their Significance in Obtaining Consistent Results

Blade Provision-Why and what to look for?

If you are making commercial produce using steel, carbon, aluminium, etc, then it is the right time to check out blade provision. This is the main tool that plays multiple roles of cutting, sawing, etc. and it has to endure operations when fed with varieties of metals.

Blade Provision

The Important Tooling Operations

If you are investing over sawing equipment, it would be fine to check its compatibility of performance when fed with carbon, stainless steel or nickel base steel, and with varieties of produce like pipes and tubes. A blade has to be durable and strong to work with mixed metal applications and to bring out this effect, you can verify the metallurgical details from the manufacturer.

Saw Device-An Ideal Choice of Apparatus for Complicated Works

An apparatus like bandsaw machine is one among the list of devices where metallurgical concern plays a prominent role, especially when it comes to blade provision and for dealing with multiple metals.

Blade Metallurgy in Bandsaw-Some Important Aspects to Consider

  • Ensure the raw material from which the blade is made of. Cast iron may work out efficiently to work with different metals.
  • Check the tooth tip formation, as it has to match tooling demands of your industry.
  • Buying bimetal blades stays a suitable choice for handling pipes made of mild steel.
  • The teeth size is more important when you are hunting for equipment that can work with stainless steel.
  • Cutting edge made of abrasion resistive material can also stay very adoptive to deal with varieties of materials.
  • If the sharp edge is made of minimized chipping, it is well and good to work with stainless steel.
  • Other important considerations include tooth rake angle, flant, tooth distance, thickness and width will also have to be equally looked out for.

Blade Metallurgy in Bandsaw Some Important Aspects to Consider

How to select a perfect Saw focusing on Blade Capacity?

The most important point of determining which kind of bandsaw can work out well is to choose the kind of blade along with other kinds of settings like configuration of saw, speed, stack pattern, feed pressure, etc. These features will help you out to have cost effective cutting. Bhavya Machine Tools manufactures and supplies technically well equipped sawing device with the above specifications.

Conclusion

Cutting operations on metal components for long term usage has lot to depend on selection of tooling gadgets therefore, it would be much better to check for the metallurgical concerns to achieve maximum results.

Metal Deformation Requirements in Manufacturing Sectors

Why a change in Geometry is required?

Manufacturing of metal components involves application of metals as raw materials. When it comes to producing structural gadgets, a lot has to be done with work materials. Therefore, change in geometry of raw materials is highly required to obtain the precise shape or structure. The basic components that are received in the form of sheets or plates are deformed into the desired shape and there stays the change in geometry.

Why a change in Geometry is required

Process planning

Process planning is the listing out of shaping works in accordance with the desired model that is required for producing final product. The actual process of deforming or de-shaping starts from here. The bending is required for industrial applications including steel almirah making, creation of bus structure, electric panel board, etc

listing out of shaping works in accordance with the desired model

Deformation-A vital process in manufacturing sectors

Deformation is considered as the fundamentals of deforming segment. It is changing the shape of work material is followed in several industries including automobiles, aerospace, machine manufacturing, and many more. Metals remain the basic requirement as that provides the required strength to the product structure and manufacturing sectors prefer distortion of materials for other reasons also. Some of them are discussed below.

Deformation-A vital process in manufacturing sectors

Enhancing thickness

The process of winding sheets was done manually, of course with the support of simple tools. This method is followed to cultivate the pre-planned shape or angle of bend required to make the desired manufacture. It helps to increase the rigidness of the sheet at the winding angle. Application of suitable tools like sheet bending machine can be employed at this stage to receive good resistance to meandering moments without causing damages to the work piece.

Enhancing thickness

Increase heat indulgence capacity in work material

In some cases, heat indulgence capacity of worm material sheets may have to be increased for manufacturing purpose. During such requirements special kind of meandering called lancing can be applied as it helps to enhance heat indulgence or dissipation. This can be followed for multiple processes such as bending as well as cutting.

Increase heat indulgence capacity in work material

Application of tools to avoid material collapse

There are special ranges of tools like dies that can be incorporated with the existing machinery to obtain specific circuitous angle. These tools help to prevent material collapse as they are specially designed in accordance with the suitability of work material.

Reduce Setup and tool changes

Using complete machinery for deforming process is another way of reducing tool setup or tool change time as these two processed had been in usage since earlier times and they took more time for production.

Decreases Spring Back

Work materials in the form of sheets are available in different types. There are possibilities of sheets getting spring back at the time of twisting. Therefore using higher end equipment like sheet winding device can help to reduce spring backs.

Decreases Spring Back

Conclusion

Metal plate deforming equipment is a versatile kind of device that is featured with suitable features. This machine reduces the need for tool selection as the specifications have been destined for multipurpose usage and above all provides dimensional accuracy. These reasons favor manufacturing sectors to follow bending process.

The Top Mandatory Aspects of Drilling in Industries

Common Forms of Piercing

Piercing has different connotations when it comes to industrial process. It is applied in various ranges depending on the intensity required. In addition, this application is implemented over different materials and surfaces in accordance with the industry. Some of them are oil well drilling, piecing on work materials, creating holes on metal surfaces, grinding smaller to larger sized components, etc.

Piercing - different connotations

Metal Industries and Piercing Requisites

The toughest and most challenging part of piercing is the one that is done on metal surface. If the work material is heavier, it would be more challenging without the help of equipments. Metal industries require this operation for making holes, for combining two or more components at a single point, shaping tools to its precise from, sharpening materials by deforming surfaces, etc.

Metal Industries needs Piercing Requisites

Industries which prefer Tooling Operation

This application can be seen in automobile, machine manufacturing and many industries which make use of different types of metals, wood and plastic as raw material.

Industries which prefer Tooling Operation

How wood works are intensified with Drill?

Boring equipment is featured with a tool bit or sharpening provision, that sharpens the specific area in terms of creating dimensional holes or cavity. The cavities have to be created based on the matching dimension to be combined with other parts to form a final product like in making of furnitures. In the same way, when it comes to wood work, boring means a lot, it remains the connective point for creating the preferred object.

wood works are intensified with Drill

Countersinking

Countersinking

Countersinking is a kind of operation that helps to make cone shaped surface on the mouth of an already existing hole. It is done to link the material with flat head screw or rivet. It is applied with the help of tool bit that can be attached to the equipment. Moreover, this kind of piercing is also preferred for eliminating inflections or sharp edges present in the hole and radial drilling machine can be applied to obtain these conditions.

Creation of Holes

Holes are created for fixing requisites and for inserting more components that stay in matching dimension with that of hole. Precise of dimension is more important and this can be obtained only with the help of special equipment like pierce machine. For creating precise holes on heavy duty work materials v-belt driven radial drill will stay the ideal choice.

Creation of Holes

Grinding –Masonry Works

Grinding is yet another form of mandatory requirement in masonry wood works. It helps in removing the burrs and keeps the surface smooth. Radial device with v-belt drive works efficient for this function also.

Drilling Large Work Pieces

Radial drilling equipment is one of the top choices of machines that can be used for piercing large or heavy load work materials. This machine is available in new features such as the v-belt drive is yet another advantageous feature that helps in this regard.

Conclusion

Drilling is preferred in different industries as it is found to be mandatory to combine work materials. There are special forms of equipments that can be applied to reach precise tooling at reduced wastage.

Requirements for Woodwork Machinery and Machinist for Interior Decoration

Demand for Modern Woodwork

There has been a great difference seen in people’s outlook towards spending on modern furniture. On one hand, modernity caters to the different needs of consumers like space saving, compact, yet cost effective furniture and on the other hand people who go for owning a house are prepared to spend a little more for decorative aspects which remain within their budget. Modern furniture models come under this category.

Increasing Expectations for Home Decor

Advertisements and internet marketing have been focusing on the attractive aspects of keeping the dwelling area modern and furniture is considered one of the important features that remain quite a long term investment than those décor things that remain fragile or just a mark of fantasy. In addition, lesser space shared for inhabiting and more compact storage options has also significantly increases the demand for wooden furniture.

Woodwork Machinery and Machinist for Interior Decoration

Woodwork Made Simple with Exclusive Machinery

In order to meet the growing percentage of furniture demand, many industries have turned their focus towards investing for higher range of production. The need for innovative and highly performing woodworking machines are seriously felt in several countries. In addition to that, it use for furniture making subsequently obtains multiple merits including,

  • Less labor requirement
  • Less cost for production
  • Precise measurements can be obtained with the help of respective tools
  • More productivity in comparatively lesser time
  • Suitable for making changes in interior design in comparatively less time
  • Creates opportunity to design complicated furniture models, etc

Requirements for Woodwork Machinery and Machinist for Interior Decoration

How Furniture Industries Tackle the Requirement for Mass Woodwork Production?

Managing Operational Requirements

Furniture industry is set to face increasing demand for innovative works. Large factories which have a huge production demand depend on automated equipments. Moderate and small range of furniture manufacturing units with in-house manufacturing facilities depends on specific timber operations like surfacing, molding, etc. When it comes to interior design wood work has greater attention as more modulations have to be done in designing therefore for effective operation equipments remains the right choice.

Labor Requirement

In some larger as well as smaller furniture making factories wood machinists are considered mandatory for operating with hand held tools like planers, saws, etc. However, since the past decade considerable transformation can be seen in woodwork industry in terms of employing machines in the place of manually operating tools.

Machine Range for Specific Woodworks

There are different types of tools available today to match particular type of work like carving, drilling, surfacing, molding, grooving, etc. We present extensive range of workshop equipments classified into sheet metal machinery. Some of the important devices  available with us are,

  • High Speed Router for grooving and shaping wood work pieces
  • Tenoning tools for creating tenons to join different wooden parts
  • Chain Mortiser for heavy duty mortising jobs
  • Chisel mortise for drilling holes
  • Spindle molder for creating curve shapes in wood work pieces
  • Auto mold device for creating straight and angle molds, etc

Conclusion

The demand for interior decoration through variety of wood furniture has increased the application of this machinery. These equipments are found to be very useful for making furniture in short time and to create innovative interior with wood work.

DMTG Promotional Offers at Bhavya Machine Tools

We proudly presents you the second season of preferential promotion offer in association with Dalian Machine Tools Group. This offer is an exclusive one to celebrate DMTG 10th Anniversary Promotion. We bring you the following turning device from DMTG Cl-15/250, CL-15/330 and CL-20A/450 with Fanuc 0i-mate MD control system and TD-500A with Mitsubishi M70VA control system. This promotional offer was started on 18th July and will be there till 30th September 2014. Contact us on https://www.bhavyamachinetools.com/contact-us or Mail us to [email protected] to get to know more information on promotional offers and pick the best imported turning machine at excellent price.

DMTG Promotion for Turning

 

Bhavya Machine Tools Presents DMTG Milling Machines

We bring you with exciting offers in machinery. We, in association with Dalian Machine Tools Group provide promotional offers for the two VMC models VDF-850 with CNC Fanuc 0I-mate MD and VDL-1000 with CNC Fanuc 0i-mate MD and Fanuc 0i MD to celebrate 10th Anniversary of DMTG promotion. This offer was started from 18th July and valid till 30th September 2014. Visit our website or contact us at +91-9662526932/+91-9879527559/+91-9909411777or mail us to [email protected]  and  get more details about this offer and enjoy several benefits in buying imported tools from the popular DMTG. We are there to assist you any time. Further more information, visit at https://www.bhavyamachinetools.com/inquiry/.

DMTG-Promotion-for-VMC

Concepts of Energy Efficiency in Utilization of Machine Tools

Efficient utilization of it is important across all sectors of industry and economy. We comprise the lathe, the drill and sheet metal cutting and bending machines. Energy utilization varies as the work of the tools progresses. In milling and drilling operation the spindle or the cutting tool requires much more power as the volume of metal being removed increases and subsequently decreases as the bit approaches the end of the cutting.

Critical Need for Energy Saving In Machining

The overriding importance of efficiency and saving is the overall cost reduction of power requirements. All measures that can reduce the current drawn by a machine, end up reducing the power consumption of the instrument. Energy efficiency of a device also influences the life and the maintenance of the equipment. It is last longer and have lesser servicing requirements as compared to others. Currently, lathe and drills macwhines with geared motors specify the  marketing strategy.

drilling machine

General Measures for Energy Conservation in the Workshop

Good management of the operation is important for efficiency. Gradual removal of material is more preferred than the sudden removal of huge volume of metal. This is because it exacts more stress to the equipment than the gradual process.

Operator support during work increases efficiency by reducing time spent in moving the base load.

Energy Demand during Drilling and Milling

Various operating components consume power during operation. In lathe operation, processing of the cooling liquid, motor and gears operation, spindle movement and the logical control units consume power differently. The greatest consumer however is during machining. Measures such as efficient lubrication, cooling and accuracy during operation must be observed to save.

Efficiency of Drive Components

The efficiency of the spindle of the lathe machine is largely influenced by the ratio of the power consumed versus that of power delivered. Drive modules, motors, gears and mechanical components convert the electrical power to mechanical power. Losses occurring due to frictional losses, poor calibration and wear and tear increase the cost of operation.

Lathe machine

The Introduction of Regenerative Supply Components

The requirement of a braking system is very crucial in every system. When it is switched off, all moving parts have a momentum which must be managed because all that mechanical energy is converted to electrical energy. Power efficient tools must have a system to allow for the back EMF to avoid damage to the electrical components.

Power Consumption in Lathe Machine and sheet metal bending operation

Main consuming processes are the rotation and the circulation of the coolant. With the sheet metal bending machine, the folding process is the heaviest power consumer. The firmness of the cutting tool and the accuracy has great bearing on the power requirements on the drive motor hence the efficiency.

Conclusion

Energy efficiency is a critical requirement while operating equipment. Currently, efficiency is one of the key factors considered during installation of motors. Measures taken to improve efficiency include adequate lubrication, proper work management, servicing and maintenance and management of back EMF.

Information on Industries Where Highly Needs Machine Tools

Need of Machines in Industries

Today, in every industry there is a need of different devices that allows the manufacturing process easier and faster. There are different tools which are worth using.  you can check out the best  that are made by skilled staffs and distributed across India.

Machine Tools for Various Industries

These are widely used in different industries for processing units. Some of this largely used are Workshop, Sheet Metal, Wood Working, Automobile & Garage , Plastic & Printing, Welding , Food Processing as well as Special Purpose Machines.

Machine Tools for Various Industries

Use of Lathe Machine

There are various types of Lathe that are offered including- v-belt drive, all geared lathe etc.  These devices are designed to perform various manufacturing activities like drilling, cutting, sanding, metal working and glass working. These equipments are distributed to various industries in India. These are also come with various accessories like True Chuck, Independent Chuck, Key Way Attachment etc.

Essential Use of Drill Machine

These are largely used in industries for various cutting purpose.  It comes in different forms like BMT 20-25, Pillar Drill, BMT 13-20H, V Belt Driven Radial Drilling, All Geared Radial Machine etc. Each of these are well designed to give desired result.

Machine Tool for Bending

The Press Brake is mechanically designed which is used in bending sheet, plate and other solid materials. This press brakes are the two types of press brake, offered for industrial needs. We offer all press brake are offered in low cost and are easy to install.  The Hydraulic Press Brakes are made up of quality grade materials and are highly efficient to use.

The Use of Tool Room Machines

You can get different types of tool room equipments like Milling, Universal All Geared Milling, Vertical All Geared Milling Machine, Geared Drive Milling etc.

Machines for Construction

There are also construction equipments specifically designed for constructions. These includes- concrete mixer, hydraulic type mixer, concrete mixer without hopper, half bag concrete mixer, weight batcher, slab trolley with rails etc. These are reliable and efficient to use. These equipments are primarily used for performing various construction related tasks.

Woodworking Machinery for Wooden Work

Woodworking machinery are also offered having different segments to work on. Some of the available device are-  Surface cum thickness planer, Thickness Planer with Auto Mould, Surface Planer with Circular Saw Attachment and Auto Mould.

Conclusion

All these highly mechanized tools put a great impact in industries and construction work. These device certainly bring down the work load and give a great result.

The Vertical Machine Center – Advanced Milling Techniques that Deliver High Quality Workmanship

Milling requirements have been changing in accordance with the industrial requisites. There are innovations made in milling specifications and vertical center is one among them that is suitable to obtain rigid and flexible milling in fragile work materials.

Development of the Vertical Machine Center

Complex machining operations cannot be performed by conventional milling. There are specific tools designed today to make the milling perfect. A vertical machine center is a option that can be applied to obtain precise milling in complicated work materials including ceramics, cavities, intricate cores, etc.

Essential Features of the Vertical Mill for Peak Performance

We offer this with exclusive specifications including cooling system, working lamp, and alarming lamp, spindle blowing device, foundation bolts and pads. The heat exchanger offers improved functionality. The automatic chip flushing makes it easy to remove wastes immediately during the milling operation thus leaving space for flawless machining.

Benefits of the Vertical Mill over the Horizontal Mill

Horizontal milling device is equipped with horizontal spindle or horizontal arbor wherein it performs rotary function and mills at different angles on the work piece. The structure of the horizontal machine has been designed in such a way that rapid milling operation can be done.  Vertical mills are advantageous over horizontal mills as they can work with die sinking. Hence, it is applied in variety of operations including forging, coining, casting, etc.

VERTICAL MACHINING CENTER

Safety Features of the Vertical Milling Machine

The spiral chip removal system and automatic chip flushing makes and the heat exchanger supports to remove metal chips spontaneously. This is one of the important safety aspects as chips that emerge out in milling operations might wound eyes, skin, etc. However, wearing personal protection equipments will remain advantageous to avoid possibilities of safety issues.

Design of the Vertical Bit Machine

It is designed to provide precise and high speed milling. It also matches materials that have high tolerance. For precision, accuracy and stability, it remains the right choice as some of the intricate milling operations like forming cavities in casting materials are not possible with conventional mills or horizontal mills.

Range of Applications

It has wide range of capacities. It provides high speed milling on hard materials however sustains precision in milling. It can be applied to obtain precise finishing in tough material including cast iron, hardened steel, etc. The spindle blowing makes way for high speed spindles performance and subsequent accuracy in milling.

Availability in the Market

It has been found to be very effective in work shop to obtain final finishing in milling operation.  We offer vertical center made of high quality material. We provide excellent specifications including alarming lamp and ATC will keep the device perform flawlessly and accurately at https://www.bhavyamachinetools.com/.

Conclusion

Vertical machine center is a versatile and improved form of vertical mill. It is a suitable device used to make holes in complex materials like ceramics.

The Drill and the Grinder – Indispensable Equipment in the Machine Tools Industry

Simple grinding operations to work on smaller to medium size work piece materials can be done with the help of compact grinding and drilling equipments. We provide grinding compact grinding equipments which can be applied for drilling and grinding as well.

The Development of the Drill and Grinder Systems

Drilling or piercing work materials of different types can work out only if precise machining is done. However, in earlier days grinding was manual done and later the inception of grinding equipments have made a lot of difference. Hence, tools invented for piercing provided scope for precision and reliability. We provide compact piercing tools that can be applied in both metal industries and wood work.

Drill and Grinder Construction and Mode of Operation

Drill equipments are designed as per industrial machining requisites. Based on the type and thickness of materials grinder are provided with exclusive specifications. In addition, grind tools are also designed to match the width and texture of work materials.

                                 

Essential Features of a High Quality Drill and Grinder

High quality drill or grinders are made of high tensile strength material. Such equipments can be relied upon for long term piercing operations. We provide devices suitable of variety of devices. These types of grinders can be applied for prolonged machining.

The Light Duty and Heavy Duty Drill and Main Differences

It is designed to drill work materials of less thickness. In addition, metal work sheets and wood piece which are less thick can be applied in light duty piercing machine for precise drilling. Heavy duty drill on the other hand is a perfect choice for machining heavy duty work materials especially metals including steel, aluminum, etc.

                               

The Strait Grinder Versus the Angle Grinder

Straight grinder is versatile equipment very compact in size and it is a suitable choice to grind complicated areas which cannot be grind easily by conventional drilling equipments. Angle grinder on the other hand stays very effective in drilling as it has been designed exclusively to perform flawless drilling with less vibration.

Replaceable Parts of the Drill and Construction Materials

Drills are designed with replaceable parts including drill tool, handle and thrust. We provide straight and angle drill equipments of reliable quality and we also provide spare parts that can be replaced.

Quality Features of the Grinding Tool-What Do you Look out for?

When it comes to grinding tool, precision in piercing is the foremost quality as change in dimensions obviously results in wastage of work material. Secondly, durability of the equipment and power consumption remains yet another important feature that needs to be looked for while selecting grinding equipment.

Availability of the Drill and the Grinder Machines

We are leading supplier of work shop equipments. Our range of power tools including grinders and drills remain unique for the machine construction and performance. We provide drill components for light duty and heavy duty piercing requisites at https://www.bhavyamachinetools.com/contact-us.

Conclusion

Grinding and drilling requisites have increased a lot in recent years due to the development of variety of industries. Bhavya Machine Tools offers variety of drills and grinders in compact size to handle light duty and heavy duty work materials.

Powerful and Durable Welding Equipment for Fabrication

Welding is of different sorts and it starts from minute to higher level operations. We present powerful and durable equipments of various types that can be used for fabrication works.

Flexibility and Portability of Table Mounted Spot Welding

Spot welding is one of the most preferred forms of strong welding in work metals of reduced thickness. It is one of the fast welding processes where more than one work material is over lapped to form the welding. Portable table mounted spot welding equipment is a suitable welding device for automobile industry where welding metal sheets at a particular spot is required. This portable table mounted device is a compact option where machining of smaller to medium size work sheet metals can be welded precisely.

Development of Wire Butt Welding

Creating a joint in metals work materials is a challenging task indeed and butt welding has been specially designed to weld two parts of thin metals work materials. The continuous processing of wire manufacturing can be carried out with the help of wire butt welder machine. We Provide wire butt welder suitable for combining electrodes. This equipment is compact, light weight and works on moderate power consumption.

Operation of BandSaw Welding

Band saw butt welding from Bhavya Machine Tools can be used for combining two work pieces after they are sawed. It is perfect equipment for all types of bandsaws as well as band knives. It can be relied up on for high strength joints as it offers good elasticity while applied for welding.

                           HAND OPERATED PORTABLE SPOT WELDING

Benefits of Submerged Arc Welding and Importance in Fabrication

Sub merge arc welding is applied to weld long pieces of steel together to fabricate metal work pieces such as beams used in construction industries. It is a powerful tool very advantageous in applying continuously for wire electrodes. We offer sub merge arc welding machine of superior performance and cost effective price.

Industrial Applications of Mig/Tig Welding and Advantages in Industry

Mig/Tig welding is a double purpose welding machine where the former operates with using a feed wire which is also called MIG and the latter operates by means of welding rods. It is simple to operate ad MIG welding stays very effective for continuous welding of materials like steel, stainless steel and aluminum. TIG on the other hand is applied mainly for thinner range of work piece metals such as kitchen utensils.

                           WIRE BUTT WELDING SUB MERGE ARC WELDING

Process of Seam Welding for the Best Finish

We presents Seam Welding machine which is widely applied in variety of welding processes including spot and seam as well.  Welding is carried out by electrode wheels wherein work materials that is overlapped on one another can be welded easily with seam welding device. Get more information, visit at https://www.bhavyamachinetools.com/.

Conclusion

Welding process make the fabrication work strong and there are different types of welding processes available to obtain good strength on the work materials. Bhavya Machine Tools offer plethora of welding tools that are suitable for variety of industrial welding machine applications.

Best Features Provisioned in Imported Lathe Machines

 

Lathe machines are considered prominent component in majority of workshops. When it comes to machining with specific functionality it stays the right choice. We provide at reliable standards. Our device are made of high grade materials and are designed suitable for light duty, medium duty and heavy duty machining operations.

Light Duty Imported Lathe Machine

We provide light duty imported lathe device with improved specifications and optional accessories which can be selected based on the industrial requirements. Our imported light duty apparatus is provided with 3 jaw chuck, oil gun and machine lamp. It is also equipped with coolant system for uninterrupted machining operation. The foundation pads, bolts and nuts, outer and inner friction disc provisioned with the mechanical plate make way for improved machining functionality with light duty work materials.

Light duty imported lathe

Medium Duty Imported Lathe Machine

We provide CDL series medium duty lathe machine with 3 and 4 jaw chuck. The driving plate, face plate, steady and follow rest, and chuck and dead guard are some of the imported accessories that make the device specific among medium duty tools. The gear change possibility is yet another attractive feature that offers improved  functionality.

Heavy Duty High Speed Lathe

We provide CDS B and C series heavy duty lathe machine high speed imported tools with all the special features including spanner and allenkey set, change gear, pointed nose oil gun, outer and inner friction disc, coolant system, etc.  The maximum length of workpiece that can be machined with this device is 1000mm to 3000 mm. The main motor power bears the capacity of 10HP (7.5KW) which is suitable to manage heavy duty work materials.

Heavy Duty All Geared Lathe Machine

Extra Heavy Duty Lathe Pedestal

We provide CW E series extra heavy duty imported lathe pedestal with excellent specifications that makes the machining possible for extra wide work piece materials. The maximum work piece range width that can be covered in this device is up to 5000mm. This device is a suitable option for heavy machining industries and construction industries.

Universal All Geared Lathe CW M

Universal all geared lathe CW M series provided by us can machine work piece up to 8000mm and the range of spindle speed varies from 3.15 5o 315 rotations per minute. It is a perfect machining tool suitable for fast and precise production requirement. This device is provided with 4 jaw chuck, coolant system, tool kit, rotating centre and coolant pump.

Extra Heavy Duty Lathe Planer

Extra heavy duty imported lathe planer is a suitable machining tool to handle work piece materials of broader width. It comes with standard accessories that are provided with other types of imported models. The length of work piece that can be managed with this machine is up to 8000mm.

We are one of the reputed suppliers in India and our machines are known for reliability, precision and cost effective pricing.

India is Growing as Global Hub in the field of Manufacturing Machine Tools

Machine tools manufacturing Industry is a very planned and important industry today. Indian manufacturing industry has grown many fold be it automobiles, aerospace, defense, electric machinery. For a country to progress, to become influential it must progress in technology. Today technology and industry play a very important role in our lives. Take a look around yourself, almost everything is machine made or machine operated.

Machine Tool Industry Market in India

At present the machine tool industry in India is worth two billion US dollars and is estimated to boost to 4 billion dollars according to ( IMTMA) Indian Tool Manufacturers Association. Globally, in the field of production India ranks 13th. There are about 450 industrial units manufacturing tools, parts, accessories, attachments and parts. The organized sector has about 150 units and 70% of the production output is by the key ten manufacturing units.

Growth of Machine Tool Industry Market

Since 2002 industry has experienced an excellent rate of growth. This happened because the main global industries outsourced manufacturing to India which in turn led to increase in demand. Now the Indian industry is exporting to various countries. As the government is laying emphasis on more investment in this tool industry, it is sure to grow and become the global hub for manufacturing tools.

A wide range of metal cutting and metal forming equipments are being manufactured by the Indian machine tool industry. They are making manually operated machines as well as computer numerically controlled machines. More people are now opting for superior numerically controlled machines as less man power is needed for these and the output is enhanced.

Different Machines in Machine Tool Market

Indian industry is also designing and producing machines for special purpose like TPM friendly machines, handling systems, robotics etc. These have integrated the sophisticated and complex features of technology from  many advanced countries. Value added low cost machines are also made to meet specific requirements of customers.

The main raw materials needed by the machine tools industry like ferrous, non ferrous metals (steel and aluminum) are easily available in India. Moreover, India has a stable foundry industry to support industry for complex and good quality castings. As compared to global industry India is the 6th largest producer of castings.

The Bottom Line

The machine tool manufacturing industry of India has experienced a major change in its views. It is known for its low cost but high quality products. The pillars of the complete manufacturing industry are the equipments manufacturers as capital goods are produced by them. The growth of equipments industry has a huge impact on the whole manufacturing industry.

Some of the machines manufactured are lathe machines, drill machines, shearing machines, wood working machines, press brakes, tool room machines, sheet metal machines, power tools, machines accessories, welding machines, automobile and garage machinery etc. These machines and tools are being exported to many countries like South Africa, Zimbabwe, Dubai, UAE, Daman, Saudi Arabia etc.

Indian machine tools manufacturing industry is an extremely innovative industry where products are manufactured by the transferring technology from a leader of technology.

All About CNC workshop Machineries

Automated Operation Features in Workshop Machineries

Machines that are applied to carry out critical core engineering works are termed as workshop components. These components were in use since several years back; however, with the advent of designing machines with computer software many automated equipments have been introduced to make the operation ease.

Inception of CNC technology

CNC is the short form of Computer Numerical Control and this technology is embedded with machinery to make the machining process stay automatic, faster, and obtain flawless and uninterrupted activities.  It is a special software with which needs the assistance of experienced operator to initialize the program instructions.

Productivity and Investment Advantages of CNC Machines

Productivity is not a challenging concept with computer operated workshop equipments provided the devices are handled properly with experienced operators. Precise, flawless and fast machining works can be easily obtained with the help of this kind machines.

For High Performing CNC Workshop Friendly components

We manufactures and supplied workshop machines to different engineering industries worldwide. They produce high performing and innovatively designed CNC  to suit different machining activities.

Computerized Machineries Supplied

We are experienced manufacturer and supplier of workshop machineries and they are also provide CNC embedded at relatively good pricing.

CNC Lathe and Machining Advantages

We offer CNC lathe machines which can be depended for premium finishing, and precise dimension. Flat bed are available for heavy duty as well as moderate machining operations and Slant Bed lathe differs in terms of spindle speed and swing than conventional lathes.

Milling Equipment with Computer Numerical Control Principle

Numerically controlled milling equipments are digitally automated and it stays every effective for accurate shaping jobs. This is also preferred for higher cutting performance and can manage prolonged productivity requisites as well.

How Advanced Shearing Operations are done?

Shearing it the process of bending work piece materials to make it harder; however, conventional shearing equipments can stay supportive for moderate productivity. shearing machines on the other hand can stay compatible for relatively higher productivity.

Press Brake with CNC

Press brake is one of the oldest workshop models existing since the inception of workshop tools. It is applied in bending operations with utmost precision in bending. CNC embedded press brakes supplied by us are made of high grade materials and computer aided control panel to meet better adjustments.

Technical Advantages of buying CNC machines

CNC workshop tools are made from graded components; hence, they can be preferred for long term usage. Similarly, all tools are known for their flawless operations and higher productivity.

Conclusion

Computerized functionally included in workshop tools keep the rapidity of machining fast and the results of machining remains undoubtedly precise and uninterrupted. However, people who are experienced in numeral control should be fixed for operating these equipments.

Environment Friendly Features of Press Brake

Machineries, Industry and Environment

Industries that depend on machineries remain hindrance to environment in terms of the noise emitted from the industrial premises and the wastes removed. These factors certainly pollute the atmosphere in some way or other.

Common Hindrance Occurred by Machining Industries

Workers who spend majority time in machining operations are prone to noise pollution and air pollution hazards. Some of the commonly identity health issues are working with noisy equipments are subjected to health hazards like hearing problem, allergy, etc.

Noise Emission in Metal Shaping Equipments

Noise emission stays the prominent factor that affects the environment. Workshop devices like lathe, milling, shearing, and many equipments are employed to handle hard and moderate work materials. Hence, machining activities creates noisy atmosphere.

Press Brake in Conventional Model

Press brakes had been in existence since several years. It was preferred to bend thin and moderate metal sheets. With the influence of computerized designing software several changes have been made in profile making devices.

Mechanical Press Brake

Environmental Friendly Factors in New Type of Press Brakes

New models have been introduced by manufacturers as they receive more customization requests from consumers. In recent days, machine supplier focus on environment friendly designs and press brake is one among them.

Eco-Friendly Features in Hydraulic Press Brake

Hydraulic model remains the most preferred of all. It is economic in energy consumption and provides noise and vibration less machining operations.

How Mechanical Press Brakes are designed over Environment Safety?

Mechanical profile equipment had been a source of disturbance in earlier days. However, with the help of designing technology, engineers are able to provide latest model which requires very less maintenance. Mechanical brakes made of high quality materials support for environment safety as wastage is reduced.

Managing Energy Consumption Specifications in Press

A machine that consumes more fuel or energy source is a threat to environment. However, designers focus to add innovative features to reduce energy consumption. We offers metal Profile making that consumes less energy.

Noiseless and vibration Free Equipment help to prevent noise pollution

We offer Hydraulic and mechanical press tools. It perform noiseless and vibration free operations. Hydraulic variety remains the most preferred than mechanical for its capacity to use very less energy. Hence, considering the fuel saving aspect hydraulic machine stays the first choice for moderate investment and production.

Machine quality and Environment Safety

Our profile workshop equipments are made of high quality materials that are known for excellent tensile strength. Consumers can expect higher productivity for long term. Since, it require less maintenance, industries can experience safe machining atmosphere.

Conclusion

Industries that depend on machining activities employ lot of tools however; noise and waste emission stay environment threatening factors. The inception of designs with favorable mechanism without noise or vibration and less maintenance aspects, have received excellent reception form worldwide industries. We are one among the leading designers and supplier that provides atmosphere friendly workshop tools.

Essential Activities Followed by Machine Designers While Designing Milling Device

Innovations Introduced in Machine Design

Unlike earlier days, designers no more need to depend on pencil drawing over graph sheets to bring a new equipment design. It is hard to imagine that tools can be designed with the help of software. Engineers make use of CAD, CAM, and similar kind of logical programs to easily design equipments.

Computer Knowledge is Compulsory

In recent days, the influence of computer has changed the outlook of device designing. Possessing good knowledge in engineering drawing with the help of computer is very much appreciated by equipment manufacturers. Hence, most of the manufacturers depend on the engineers to fulfill the customized options of consumers while producing equipments and workshop equipments remain prominent among them.

Interpret Engineering drawings to Bring out the best Milling Tool

Manufacturers try to interpret engineering drawings and capture the important aspects for considering in production process. In this way, manufacturers and suppliers easily focus on competing aspects present in global workshop market.

WM SERIES VERTICAL CNC MILLING MACHINE

Why Machine Designers Consider the specifications?

Specifications are more important for consumers when they prefer to choose a device to match their production requirement. Engineers on the other hand, will consider the specifications from their customization requests and easily try out changes in specifications and analyze CNC milling machine functionality using respective software.

Design Planning As per Competence

CNC Milling device has a great demand in engineering and metal industries. When it comes to design plan successful designers consider competing features that need to be included in equipment pattern. This includes consideration of Tool set up, work piece holding feature, work piece processing, etc.

Calculate cutting conditions

Grinding conditions including, dimension, selection of suitable machining tools, accessories, etc remain important in the designing. This includes consideration and analysis of machining status with respect to the compatibility of the work material and tools applied. Advanced knowledge is required to find out the tooling options for grating equipment.

WM SERIES GANTRY TYPE MACHINING CENTER

Selection of CNC controller Equipment

Installing Computer Numerical Control equipment with milling device is the most important process among the design and manufacturing activities. Designer should be well experienced in selecting branded CNC equipment and in creating CAM program. This will entertain the engineers to easily set the cutting methods with respect to the client request.

Generating Programs and Testing

Once the design and installation of CNC controller is done, and then comes the part of testing. Designer make use of the software to generate milling programs. This method allows the consumer to define their expected grinding limitations, type of materials to be handled, and the productivity requirement.

A Leading Manufacturer of Workshop Equipments with Excellent Technical Features

Yash Machine Tools has been designing and supplying variety of workshop machines in India and to different parts of the world. We work with experienced designers who are talented in capturing the competitive trends of machining and design accordingly. Our CNC milling illustrates our proficiency in making.

Conclusion

CNC is the topmost specification preferred in workshop equipments. Milling machines equipped with computer numerical control are depended for their excellence in grinding, high speed and flawless performance and uninterrupted productivity.

Learn about the Industrial Preference of Bend Angle and Bend Size in Sheet Bending Equipment

One Machine to Handle Variety of Metals

Steel, brass, aluminum, copper, etc. these metals can be converted to variety of shapes even when they are existing in varying thicknesses.

Important Aspects to be looked for in Sheet Bending Equipment

Starting with tooling, to width of bend, bend angle, unique bending possibilities, are some of the important aspects to be considered while investing in sheet bending equipment. Metal sheets are difficult to bend as per the expectation or decided measurement, however metal bending equipment is the right choice to perform shaping operations for variety of materials.

What is Bend Angle and how it is decided in Metal Bending Machine Mechanism?

Bend angle is the desired angle of bend expected in metal work piece which is calculated considering 180* as the starting angle. Every meandering operation is decided starting with 180* angle to make the machining easier and precise.

Bend Angle Requirements in Industries

It is the process of applying force through machines beyond the work piece materials yield point and not above its exact tensile capacity. The metal work piece is stretched by the force and compressed as per the required radius. The mid-point of the bend is considered to calculate the bend angle

Sheet Bending Machine

Bend Allowance –An Important Operational Aspect to be followed in Metal Bending Equipment

Bend allowance is the final decision made on shape transformation in work metals. It requires good experience to calculate the bend angle with respect to the type of work piece provided. Since, not work materials vary in thickness bend allowance also has to be calculated based on the thickness and the time required to shape the metal.

What does Bend Size Signifies in Bending Operation?

Curving  size is a synonymous term referred to bend angle. It is the shaping requirement expected in various industries. The bend size will not be the same always as it is pre-determined with respect to industrial application and compatibility of the work material.

Possibilities of Spring back analyzed in Industries

Spring back describes the elastic property of certain work metals which gets deviated a little after bending. It becomes quite difficult to manage such materials to achieve perfect bending.

HAND OPERATED TRUNK FOLDING

Innovative Methods to Avoid Spring back

Only experienced operators can perform this operation to avoid spring back. They try to do little more circuitous than the predetermined angle to match the variation in curve caused by spring back action.

Measures Taken by Top Industries to Obtain Precision in Bend Angle

Many leading industries check for the compatibility of work metal with the curving operation. For example, aliminium is relatively lighter than iron and copper has different tensile strength, iron is considered to be the strongest. Hence, industries prefer to choose customized bending tools to match the material compatibility with machining. Get more information about customized bending tools, visit at http://www.bhavyamachinetools.com/sheet-metal-machine.html.

Conclusion

We supplying variety of workshop devices suitable for different industries. We offer metal sheet bending equipment considering customization requests from industries. Consumers can easily obtain precise bending in angle by investing in metal shaping machine we supply.

Know About the Self Protection Tips in Operating Bench Type Lathe Machine

Self Protection in Machining Works-A Mandatory Aspect to Consider

Workshop machineries are of different sorts and each workshop device performs exclusive machining operations. However, there are risk factors present in working with workshop and lathe device is one among them.

Operation Instructions for Professionals

For every industry that involves in workshop activities, operating instructions remain common for all the operators. Even experienced professionals should stick to machining mechanisms and relative safety norms while involved in production. Similarly, maintenance also requires safety rules to be followed.

Dress Code for Machine Operators

Personal Protective Equipments are those that are recommended for operators who involve in workshop activities. This package includes protective clothing, protective glass for eyes, gloves, etc.

Light Duty Lathe Machine

Take Care of your safety while Changing Spindle Speed

Lathe equipment should not be adjusted when it is in running condition; Spindle is the prominent part of the device that assists in machining operations. Hence, operator should know that changing the spindle speed before the machine sets to resting position will result in damage of the spindle.

Sharp Points in Bench Mount Lathe

Bench mount cutting tool is composed of sharp cutting tools, spindle, drilling tools, and different tools to perform possible machining operations. When it comes to bench mount or any other type of lathe for instance machining tools can be adjusted with manual support. This activity has to be done with care and attention and only experienced people can do it safely.

img class=”size-full wp-image-1460 aligncenter” title=”” src=”https://machinetools.bhavyamachinetools.com/wp-content/uploads/2014/03/37.jpg” alt=”V Belt Driven Medium Duty Lathe Machine” width=”430″ height=”379″ />

Eye Protection-A High Possible Risk in Cutting Operations

Handling hard and heavy work piece materials like steel, logs or wood, aluminum, etc in bench mount device releases fine grains or chips during the machining operation. Wearing protective glasses for eyes is considered obligatory as grains might stick to eyes and make things miserable.

Cleaning Wastage from Lathe Machine Work Atmosphere

Cleaning the waste materials like chips, fine metallic filings, etc, is more important and this can be done with the help of small and innovative tools like pliers. Operator must keep in mind that he should never use bare hand for cleaning activities.

Heavy Duty Lathe Machine

Checking Accuracy when the machining takes place

Some amateur operators attempt to measure the work piece before the machining is done or when the machining process is alive. It is one of the worst mistakes that should never be done by a workshop machine operator.

Maintenance also supports for Safe Working

Checking the device before beginning machining operation for any sort of damages in tools, or machining parts will help to maintain longevity. Similarly, it is better to avoid operating the cutting equipment for longer time as motors might get overheated and affect further production.

How to Perform Machining Activity in accordance with Temperature?

Work Piece cutting function need to be managed matching the climatic influence. In hot climate tools can be used for longer productivity as normal machining will not affect the parts during hot season and during winter running the tools below usual speed will certainly never overload the equipment motor. Get more details, visit at https://www.bhavyamachinetools.com/.

Conclusion

Lathe Machines are applied in various industries including engineering, automobile, woodwork, etc. Safety norms are more important while working. Hence, top industries prefer to have experienced operators to work with such workshop equipments.

Multiply Your Investment Revenue with CNC Lathe Machine

CNC Lathe for Higher Performance and Productivity

CNC lathe  is a revolutionary invention for the machining processes.  Though this is relatively expensive than bench and table mount models, yet while comparing the performance and productivity.

More Productivity in less Timing is the Route to Revenue Making

When compared to conventional lathe machines, CNC stays unique, better, fast and reliable. Industries which invest in computer operated cutting tools can expect more flawless production in comparatively less time.

Precision, Accuracy and Perfection in Tooling

Precision, perfection and minimal wastage are considered the top three requirements in machining processes. Workshop instruments which can provide these three important features will remain appropriate for revenue making. While investing in high performing and accurate equipments like CNC manufacturing activities can be done as per plan, hence, industries can certainly make good revenue.

WM SERIES MEDIUM DUTY LATHE MACHINE LATHE

Wastage of Work Piece-A Common Error Happening in Conventional Lathe

Conventional cutting machines require manual support for all sorts of operating adjustments wherein, chances of wastage remains higher. Computer Numerical control cutting equipments are operated with pre-programmed machining options and wastage is comparatively less or no wastage can be seen at all.

Non-Stop Performance-An Ultimate Solution to Increase Productivity

If production can be increased with the help of non-stop work, there is ample opportunity to make money easily. As far as computerized workshop cutting device is concerned, it can work for 24 hours a day and also all through the year leaving scope for excellent productivity.

Advanced Software to Design Machine-Helps for Profit Making

With the advent of suitable software for designing, consumers can easily obtain customized changes in lathe equipment. it is not an exception from that and in this way, investors can make profit by spending less time and money in replacement or renovating.

WM SERIES SLANT BED CNC LATHE

Manage Machine Operation with Less Operation Cost for Labor

CNC lathe machine can be operated easily if the user is able to grasp the programming options. Unlike other machining equipments, processing with computer aided equipments does not require skilled operators. This aspect saves expenditure on labor cost and in a way help to increase revenue as well.

Meet the Competence for Sure

With computer aided workshop cutting equipment, it becomes quite possible to increase machining operations at a great speed so that industries can meet the market competence on a reliable basis. Managing operation standards as per market value is easily possible with computerized tools, hence, revenue making at moderate investment will happen for sure.

What Should the Investor need to do from his side?

The investor should be able to measure the production requirement. He in turn should plan in appropriate way to organize production with relation to demand. This will avoid loss of investment.

Conclusion

Lathe suppliers are available worldwide, however; trying to find a reliable manufacturer who can supply perfect design of CNC embedded cutting  is more important to experience quality production. Yash Machine Tools is one among the leading manufacturers of workshop equipments and consumers can find best lathe from us.

Perform Mechanical Operations on Sheet Metal Faster and Accurately Using Specially Designed Sheet Metal Forming Machines

Capitalize on your return and enhances production efficiency using sheet metal forming tools. These are well designed in ensuring efficiency accuracy and increases the mechanical performance in the metal forming industries. It is constructed with high quality materials enabling it to consistently operate throughout the life cycle.

Different types of metal forming machines.

There are various devices available in the market at affordable price which include: swaging, roll type edge folding, and burrying machine among many others. They have a unique feature that enables them to cut, bend, press and forms the sheet metals into different sizes and shapes in meeting the customer current demand in the industries. It operates at high speed hence increasing the production output.

Unique features of Sheet Metal Machines.

They are manufactured from high quality standards raw materials that are internationally certified for use globally. The latest technology is incorporate in ensuring hassle free product range. The equipments are available in different standards such as 4 feet, 6.5 feet and 8 feet depending on the client needs.  They have high efficiency levels and give a long life service. The control boards are accessible and easy to operate as it comprises main switch with a signal that show whether the current is flowing or not.

Application of Universal & Deep Throat Swaging Machines in Sheet Metal Forming.

Universal and deep throat swaging machines are highly used in the heavy metals industries in altering the metal sheet into different shapes and sizes as per required form. It is also used in making medium sizes drums and households containers such as water buckets.

Special Features of Universal & Deep Throat Swaging Machines.

It is technically advanced in the metal sheet forming industries that support a large thickness and length. It is quite efficient to both metallic and non metallic materials. They are complete with six roll set roll such as curling rolls, flanging roll, adjustable depth gauge, handle, motor mount and motor pulley. These are very useful in swaging drum and containers.

 Applications of Jenny /Burrying Machine in Sheet Metal Forming.

It is available in the market in two forms that is hand operated  and motorized jenny or burrying tools. They are used in tin plating edge and flange or hurrying the edge. The forms tins and containers into different sizes and shapes depending on the current demand in the market.

Machines Used for Edge Rolling and Forming Processes.

Roll type edge folding swaging is used in tin edging and forms hooks on the seams and tin flanging. It uses a variety swaging and creates containers into different attractive sizes and unique shapes. It is highly distinguished in the market offers a wide range of folding and bending forming process.

Conclusion.

They are several metal sheet equipments available in the market with the highest quality range as are suitable in different metal work sizes such as forming, cutting, bending and folding. The metal sheets includes: jenny or burrying, sheet metal swaging, universal and Deep Throat Swaging, and roll type edge folding. These are cost effective, easy to maintain, cost effective, durable, and affordable and makes the work easier in industries. All these special features have increased production and maximizes on the returns.

Cut Metal Work Pieces Faster and to High Precision Using Hydraulic Hacksaw Machines Tools

As the production metal cutting volume increases in the industries the hydraulic hacksaw tool offers the solution to accuracy and efficient metal cutting. The skilled and professional manufactures of hydraulic hacksaw equipments have manufactured high superior quality and durable for faster and high precision. They use a high quality material that are accredited and complies with the international standards worldwide. These products are readily available in the market at affordable prices.

Features and Application of Hacksaw Machines.

These are a fine toothed with a blade that is held under the tension of a firm frame. It is used in cutting materials such as the metal or the plastics.

It contain metal arch with firmly handle with a pistol grip and the pin attached on the narrower disposable blades that is made of high quality raw materials.

These are technologically advanced to meets the current demand in the market and offers the client satisfaction. The blades are readily available in different sizes with standard length usually 10 to 12 inches.

Specialized Features and Uses of the Semi Automatic Hacksaw Machine.

Saw frame that is rigid attached and ensures different types of cut such as square, straight cut and parallel cut that takes place automatically in contact with work pieces and reduces wear and tear of the blade.

It has two levers that help in regulating and controlling the rate of the feed and raising bow automatically switching off on the cut completion.

It have large proportional bed which helps in guiding the way of the material undercut as it is rigid constructed.

The jaws are fixed and are easy to adjust depending on the material to be cut.

Industrial Applications of Hydraulic Powered Hacksaw Machine.

Hydraulic powered hacksaw tools have numerous industrial application which includes the following: tool rooms, engineering workshops, stainless steel, copper and alloy mitre cutting up to 45 and rolling Milles.

Why use Hydraulic Powered Hacksaw Machines in Workshop Operations?

Hydraulic hacksaw machines are very efficient in cutting large sizes or sections of the metal sheet such as steel and therefore is of great significant in the workshops operational as they maximizes production and makes work easier. They are able to cut a diameter of 10 to 15 mm which is a tedious and cumbersome work when using normal hacksaw. It is very important for the workshop to use hydraulic powered hacksaw in carrying out the most difficult task that are time consuming. It is fast, durable, low maintenance, save time, self lubricate, tooth hardness and accurate. It ensures fine cut with longer services life with full efficiency in cutting.

Tool Room Machines and their Uses.

It include the following: milling devices are used in high precision metal shaping and solid materials.

Grinding device is used in grinding metal sheets and other solid materials

Slotting tool is used to slot metal or wood screws, shaping and cutting the metals sheets as well as automobile apparatus.

Conclusions.

The various special features which include: maximum utilization blades, adjustable stroke, quick clamping and centralized clamping. These are common known for high functionality and with lower energy consumption. The several industrial applications which includes; tool rooms, engineering workshops, stainless steel, copper and alloy among many others. Therefore is very important to use hydraulic powered hacksaw, tool room’s and hacksaw devices as they are very effective, save time, cut larger diameters as well as thickness, fast and economical.

Use Boring and Honing Machines to Drill and Enlarge Holes on Work Pieces with Accuracy and Precision

Honing and boring operations are some of the most common finishing operations done on drilled parts and other hollow components. The two operations are widely used in engine block finishing.

Honing and boring operations in workshops

This operation entails the internal cutting and smoothening of drilled holes. The method produces very accurate holes with an extremely smooth surface finish.

Boring on the other hand is the enlargement of already drilled holes (pilot holes and other larger holes). This process ensures that the large holes are straight and accurately drilled.

Types and Features of block boring and honing machines

Block boring machines are specially designed to enlarge the engine block holes with high precision and accuracy. They are used to bore accurate hole on engine blocks. To achieve high accuracy and precision, both work piece and the tool must be properly positioned.

They are many different types of boring and honing equipments. They include: cylinder block boring, in line boring, tunnel boring, CNC honing/boring, manual honing and boring , vertical honing, horizontal honing among others.

Cylinder block boring and honing devices are equipped with devices to increase precision and accuracy when setting up the engine block and the cutting tools. They have advanced tool clamping, centering and positioning systems which ensure that tools are clamped properly with respect to the work pieces.

These have universal clamping brackets and other specialized jigs and fixtures to reduce the block set up time and ensure accurate positioning. CNC have automated tool positioning systems and operators can program boring and honing operations.

It also have hydraulic or pneumatic systems used to accurately feed the work piece or the tools and ensure there are no vibrations. This guarantees high precision during boring and extremely smooth surfaces when honing.

Honing equipments use different types of abrasive material to give the hole a smooth surface. The smoothness is determined by the grit size of the abrasive.

Industrial application of block boring and honing machines              

Block boring instruments are used to bore holes on the engine block, perform engine block surfacing, and develop new engine head studs as well as other boring operations.

Cylinder block boring machine are similar to block boring but are dedicated to machining engine block cylinders. Their main applications are, engine cylinder boring and reconditioning, head stud conversions, head stud threading, cylinder chamfering, engine cylinder O-ring grooving and cylinder head surfacing.

Specially constructed cylinder boring and horning machines such as inline boring and horizontal boring are used to recondition cam shaft and crack shaft seats as well as the V type engine cylinders.

Honing boring smoothen the engine cylinder and other bored holes on the engine block.  Honing is important as it reduces the friction between the engine block and the pistons.

Using honing and boring for high precision drilling operations

Honing and boring are widely used in high precision drilling operations done on the engine block.

Conclusions

Block boring and honing machines are widely used in drilling and smoothening engine cylinder surfaces and holes. They are used to repair and recondition engine blocks. Their specialized features guarantee accuracy and precision.

Perform Machining Operations Much Faster Using Specialized Lathe, Planning Machines, Gear Hobbing and Threading Machine Tools

As production volumes in industries increase various tools have been developed to handle complicated functions and heavy loads.  These specialized tools include: threading and gear hobbing machines.

Features and Industrial Applications of Capstan and Vertical Lathe Machines 

Capstan lathe are advancement to the current lathes. In the capstan, cutting tools for turning, drilling, boring, chamfering, tapering, facing and other operations are mounted on the turret.  When the operator finishes with one operation he rotates the capstan without necessary having to mount and position the each tool.

The capstan lathe machine is widely used in mass production where same piece is machined many times and has the same repetitive processes. It is easy to use, accurate and saves time.

Unlike other devices, vertical lathe have a vertically oriented chuck. They are compact and robust and their construction reduces both the work piece and tool overhang. This results to less vibration and warbling.

Vertical lathes are widely used to turn large diameter work pieces which horizontal cannot. They easily perform drilling, grinding and vertical milling operations.  They are also used to precision bearings, drilling large motor housing, drilling aeronautical parts, machining propellers among other functions.

Features of Planning and Threading Machines

Planning machines are specially designed tools for smoothening flat surfaces. The work piece moves front and backwards and the cutting device remove the material surface of work piece. Planners remove excess materials on surface plane flat surfaces.

Threading machines are specially designed to cut the wide variety of screw threads on bolts, shafts, and pipes. It may be fully automatic or semiautomatic. They cut high quality threads on shafts and pipes. The dies are held stationary as they work piece rotate making the threads. These are all geared to ensure accuracy and precision when cutting threads.

Hex nipple threading have tempered gears and specially used for threading hexagonal nipples found in many pipe fittings.

The bed physical dimensions, spindle bore size, pedestal box size, slide dimensions, threading length and motor power determine the size of bolts, shafts and pipes that can be threaded.

 Industrial Applications of Threading and Planning Machines (hex nipple, bolt and hydraulic thread)

Bolt, hex nipple and other threading devices are used to cut threads on shafts and pipes. These dedicated instruments enable operators perform the treading operation much faster and produce threads with correct pitch and size. Form rolling tools impress threads on long shafts.

Features and Applications of Gear Hobbing Machines

It is specially designed to cut and form gears. Both vertical and horizontal gear hobbing devices can be used. Most parts of gear hobber resemble a milling but is specially constructed to cut gear, splines and sprockets.  In the hobber, the work piece is held on one spindle while the hob/gear cutter is held on the other.  Modern equipments have automatic indexing ad cuts threads very accurately.

Conclusion

Specialized equipments are ideal for high production environment and in cutting specially designed work pieces. Manufactures and workshop owners should therefore purchase these specialized for high volume and efficient production.

Cut Large Quantities of Sheet Metal Accurately and Effectively Using Manual and Hydraulic Powered Shearing Machines

Manual and hydraulic powered machines are most effective and accurate in cutting as they are used in fabricating and sheet metal machine operations.  They are excellently designed in withstanding large loads makes work easier, cost effective and is more efficient. The manual and hydraulic optimizes quality in cutting low angle  , thinner steels  and thicker steel plates cutting with high extreme accuracy and realibility.The manufactures of manual and hydraulic offers quality and technologically advances and innovation in ensuring customers satisfactions.They are designed in meeting trimming needs and cuttings depending on different types of materials.

Features and Uses of Mechanical Shearing Machines.

These are efficiently used in cutting of mild steel ,alloy steel as well as the stainless with different thickness. It a feature includes: high cutting capacity of 1.0 mm to 12.0 mm. they are very powerful and accurate while cutting the mild steel. Hydraulic hold down and pneumatic clutch enhances efficiency in performing. They have auto lubrication systems.

Difference Between Under Crank and Over Crank Shearing Machines and their Applications .

It is used in bending metal sheets and is one the best bending tools in the industries while over crank applied in cutting metal sheets. These are popularly used in cutting large sheets, bars, and plates of metallic and non metallic materials into elegance shapes. The equipments are excellently engineered for speedy and accuracy. They are advanced technologically with modern design, tough and durable while under crank  are users friendly with low maintenance cost as well as secure to the users. These are applied in automobile, printing, engineering, electronic, wood working and frame construction industries. Over crank devices requires electrical power and offers ultimate performances in metal handlings. It is a very suitable device for use in the large scale operations and work effectively with use of the electricity power. It is also suitable in cutting as is very easy to use.

Features of Hydraulic Operated Shearing Machine.

These are equipped with overwhelming productive feature which includes the following.

It employs a driven swing beam that is hydraulically, steel plate and accumulator for the purpose of steady and reliable in the operational. They also have positive holding avoids the sheets slippage while cutting.

The innovative of three point rollers that helps in eliminating lubrication of the steel that this helps in providing better quality in the cutting operations. This increases the operational of the instruments to a long period of time.

The rake angle that is varied and permits the higher thickness cut rather than the nominal capacity

Application of Foot Operated Shearing Machines in Small Workshops.

It is suitable for cutting delicate metals such as copper and aluminum. It is applied in making fragile objects such as electrical fittings, furniture making and electronic circuits.

Uses of Roll Driven Spill out Shearing Machine in Manual Sheet Cutting Operations.

It is designed for manual operating plate bending. It is used in completely bending sheets to cylinders and curving them into different shapes.

Conclusions

The shearing machines are effectively designed in cutting materials and giving a specific shape. It is used in industrial application such as metal and engineering industries. It has huge merits in metal industries with high performances, accuracy and efficiency. These  are manufactured per international standards and a guideline that prevails globally. They are durable with long functioning life, user friendly and with less maintenance cost.

Woodworking Machinery

Bhavya Machine Tools is a pioneer is supplying workshop equipments to handle variety of machining jobs. Starting from drilling operation to cutting, shaping, surfacing, molding, etc it is the right place to search the precise machinery.

Apart from traditional manually operated machines, We manufacture and supply wood work equipments with variety of machining tools such as the edge trimmer, end bander, multi boring, sliding panel saw, post forming for furniture making, and many more components. These are found to be effective in handling core wood working activities.

Safety Norms for Workshop Machinery

Bhavya Machine Tools is a leading supplier of work shop equipments suiting wide range of industries and as far as wood working machinery is concerned, they manufacture and supply plenty of wood working devices to handle different aspects of wood works and are designed exclusively to obtain safe working. Further more information about workshop machinery, visit at https://www.bhavyamachinetools.com/.

Perform Mechanical Operations on Shafts, Pipes and Other Materials Using Advanced Lathe Machines

The lathe machine is one of the most utilized tool in the world. They have developed overtime from simple to more sophisticated Computer Numerical Control (CNC), turret, capstan, all geared among others.  They are widely used in mechanical workshops, automotive industry and in maintenance workshops.

Machining Operations on Pipes and Shafts Done Using Lathe Machines

Convectional devices perform various operations on shafts and pipes. One main function is turning which entails the precision reduction of diameter of shafts and pipes. Facing entails the reduction of shaft length. It also performs threading on pipes and shafts. By adjusting the settings, one can cut imperial threads (UNF, UNC, BSW and BSF) of different pitches, ISO threads, ACME threads, internal and external threads and many other types.

Other functions done using the lathe machine include; drilling, boring (enlarging an existing hole on a shaft), taper tuning, form turning (producing a specific shape on a shaft), cutoff (cutting a shaft into different parts) and knurling (making impressions on a shaft).

They used to manufacture many cylindrical components such as bolts, nuts, bush bearings, shafts, pipes and many other mechanical components.

                            

Achieving Precision and Accuracy of Mechanical Operations Using Geared Lathe Machines

These are very accurate as the transmissions from the motor to other controls are done through gearing systems. This achieves high precision and enables to cut heavy duty shafts.

Features of CNC Lathe Machines and How They Enhance Machining Operations

These are computerized and most functions of the operator are computer controlled. The operator programs the lathe to perform a set of functions based on the input parameters.

The operator enters the initial work piece size, depth of each cut, operations to be done (turning , threading, facing etc) and the final work piece size. It will automatically cut the shaft to the required parameters. It incorporates automatic feed control, tool changing systems and automatic spindle speed adjustments.

Technological Advancement in Lathe Machines and How They Enhance Shaft and Pipe Machining Operations

These are sturdy in their construction and are able to handle heavy loads and operate with less noise. They have high precision as compared to other lathe. CNC are automatically controlled and also achieve high precision.

The turret, capstan and CNC lathe machine are manufactured to handle high production volumes and have specialized features that allow easy work mounting, centering and precision machining.

Current it have many advanced features that enhance the production process. These include; self centering 3 jaw chuck, four jaw chucks, spindle speed control, automatic feeding, automatic braking and many safety and ergonomic features. The bed size, bed swing for most lathe equipments have increased in order to enable the large diameter shafts.

Conclusions

Lathe machines are used in most production workshops for shaft and pipe cutting. CNC and all geared have special features which make them very effective in machining centers and high production environments.

Why do Moderate Construction Projects Deserve Mobile Concrete Mixture?

Modern Construction Industry and Construction Equipments

Construction process includes variety of activities hence, time consumption is quite long. To make the work proceed faster unlike conventional activities, several friendly equipments have been introduced by machinery industries.

The Advent of Concrete Mixer

Concrete Mixer is applied to prepare concrete mix and it is equipped with a revolving barrel and motor to activate the mechanism. The ingredients are dumped into that barrel and the equipment rotates the barrel to complete the mixing action. This is available either as transferable and stationery model and found to be of greatest use for fast works.

 

Benefits of Concrete Mixer

The cement mixing device can mix different ingredients and stays helpful in delivering ready mix to make the building process relatively quick. The motor turns the barrel’s position and once the barrel completes the mixing action it is shifted to tilting position to pour out the ready mix.

Building Equipments for Moderate Construction Projects

Concrete Mixer is available in portable form with manual and motor operated options. We supplies concrete blending equipment hopper with and concrete mixer without hopper, 10/7cft concrete with hydraulic type mixer, slab trolley with rails, etc. Investors have multiple options to select the mixer based on mechanism.

Weight Batcher from Bhavya Machine Tools

Weight batcher is an interesting component that can be equipped with concrete mixing equipment for moderate to large construction projects. It stays very effective to obtain the right amount of ready mix concrete in terms of weighing process and we offer weight batcher with double hoppers.

Weight Batcher from Bhavya Machine Tools–A Perfect Solution to Avoid Material Wastage

Weight batcher supplied by us can hold the capacity of up to 250 kg is used to get the desired amount of ready mix and this method will certainly avoid excess mix to get dried. Hence, chances of wastage are meagre while investing for weight batcher.

Half Bag Concrete Mixer

Half bag concrete mixer stays convenient to obtain concrete mix with good uniformity. These are equipped with loader bucket which has the capacity to make the mixing process in an effective way.

Growing popularity for Construction Machines

Since, the impact of infrastructure development is felt seriously from global perspective; the demand for smart and friendly equipments is increasing everywhere. Similarly, these tools are also preferred because working with these machineries reduces the cost considerably.

Nuances in choosing suitable construction device

It is very important to consider the project level and the respective requirement. Bhavya Machine Tools is a right place to find equipments for smaller to moderate projects and they supply by evaluating the speed required.  For more information, visit – https://www.bhavyamachinetools.com/products/

Conclusion

We offers equipments for wide range of industries. As far as machines are concerned, investors can find variable options to manage moderate to large construction works and instruments supplied by them are made of high quality materials and stays reliable for long term usability.

How to Choose Power Tools that Saves Core Machining Expense and Maintenance Costs Considerably?

Usability of Power Tools in Drilling and Welding Process

Power tools are machinery components that can work with extra source of energy and they are the reliable choice for small to moderate core machining operations.

Significance of Power Tools

These are available in different types and sizes and they make the core industrial operations of metal industries to get complete finishing. Power tools are cost effective and save machining expense in a great way.

Stud Welding Device and its importance

Stud welding works in terms of the heat produced by the power source equipped with the device. This power source then helps to fasten the welded stud into the work piece. Wherein, the weld stud might be bolt or nut that will be embedded into the work piece by welding process.

Power Source for Stud Welding Power Tool

Stud welding device is equipped with control circuit with adjustable weld time option. This option assists in controlling the required welding process and the welding time from milliseconds to seconds. It is a very economic welding option to fix bolts and nuts to the desired location.

D C Rectifier-The cost effective alternative for Welding

D C Rectifier is a suitable alternative for traditional welding equipment. It is widely preferred for precision and high quality welding purpose and applied at large for welding high pressure pipeline fabrication process. We offers this machine with the power capacity between 300 to 600 amps.

Regulator Type, and Spot Welding –For Low Maintenance Costs

The required power level can be regulated using the regulating handle equipped with the device. Spot welding process stays a significant component for welding in many industries. It is applied in steel, stainless steel and other metal industries where two work piece materials are blended at specific spots.

Butt type of Welding

Butt welding is the process by which two metal work pieces are joined together with a welded metal place by using pressure variation. This equipment is very effective for economic and strong welding options.

Different Types of Welding Components for Complicated Welding Jobs from Bhavya Machine Tools

Sub merge arc welding equipment, mini welding, bandsaw butt welding, wire butt welding, MIG/TIG welding , seam welding are some of the different types of portable welding equipment supplied by us. These equipments are reliable and made of high grade raw materials and investors can see very less amount spent on maintenance.

Portable Drilling Equipments offered by Bhavya Machines

We supply different types of compact welding and drilling machines at affordable price and they stay perfect for economic drilling operations. For drilling 6mm to 230 mm they have series of drilling equipments like light duty and heavy duty drill, straight and angle grinder equipment.

Conclusion

Power tools such as welding machine, drilling and grinding equipments saves time and cost than its respective conventional methods. Bhavya Machine Tools is the right place to find portable and medium sized power equipment at reliable costs.

Designer Wooden Furniture Manufacturing Made Easier with Woodworking Machinery

Machinery for Wood Work

Machining wood work piece boards to obtain straight, angular, and many more shapes with accuracy requires the support of appropriate tools. With the advent of AutoCAD and relative software machineries are designed in innovative ways to obtain workshop equipments with ease.

Production of Fashionable Wooden Components

Wood works are preferably done in furniture and construction industries. As people expect convenient and flexible option in furniture, more complicated and innovate wooden furniture are made and wood work instruments stay very supportive to obtain wood work piece into the desired shapes, curves, angles and in different dimensions.

Innovative Equipments to Produce Complicated Designs in Wood

Woodworking tools are available with versatile mechanisms. There are many devices that can be illustrated to handle complicated machining with wood work piece. Surface planner modular, chain mortise, bandsaw device, bench grinder and many more equipments are designed by manufacturer.

Wood working machinery for furniture making purpose

Jig saw for coarse machining process with wood work piece, double auto mould to work on two sides simultaneously and for making angular moulds, auto mould for efficient moulding operation, chisel mortise for drilling operations, router device to make grooves, and many more options are available to continue with furniture designing.

The One Stop Destination to find Wide Range of woodworking machinery

We supplied workshop equipments to support machining operations on different work piece materials. They have plethora of woodworking machines made from high quality metals and supply to different parts of the world with complete customer support.

Pioneering Wood Machining Tools Supplied

We supply equipments for specific and multiple machining purposes. They have specific devices to carry out exclusive machining options such as thickness planer with auto mould, surface planer with circular saw attachment, tilting arbour spindle moulder, chisel mortise and many more.

Machinery to Produce Wooden Boards of Overall Precise Thickness

We offers Thickness Planer with auto mould, a compatible equipment to make wooden boards with precise thickness. This device is customized with either 2 or 3 planer blades and auto mould system to keep the wood work accurate.

Machinery for Economic Mortising Jobs

Mortising jobs play significant role in many wood works. Though machining options are available for easy mortising, yet, wastage, precision and expense features remain challenging for moderate and huge production requirement.

Difference between Chisel and Chain Mortiser

Chain Mortiser economy model supplied by us stays perfect for precise cavity creating jobs and it supports the operator for easy operations. Chisel Mortiser is used for industrial drilling operations and it is supplied with standard components like drill chuck, 3 phase electric motor, etc that makes the equipment to come out with enhanced performance.

Machinery to Form Grooves in Wood Piece

Roture machine is a versatile option applied to cut grooves. A high speed router stays effective to complete bulk work. Similarly, router can also be preferred to obtain different patterns in wood work pieces.

Supportive Machinery for Workshop Activity in Furniture Industry

We offers wide range of supportive device for wood works such as edge trimmer for trimming operations, edge bander for banding process, multi boring to drill multiple heads, post forming for protecting the wood surface of the furniture, dust collector to collect the granules of wood and stays supportive for overall maintenance.

Conclusion

Wood works especially furniture making is a creative job and finding a machinery to support work word will be a reliable option to experience precise productivity.

Safety Norms to be Followed while Applying Slab Trolley with Rails and Tower Hoist

Construction Made Easy with Innovative Mechanisms

Apart from Concrete mixer, batch plant, weight batcher, there are special equipments available today to make the construction work faster. These equipments are suitable to handle heavy or big level of construction projects.

Machines Available for Transit of Concrete Mix to different levels of construction

For higher level of building requisites like multi-storied buildings, big commercial complexes and multiplex and similar projects shifting of concrete mix remains a difficult task; however, with innovative components like tower hoists and Slab Trolleys with Rails the process of transiting has been made very reliable, fast and easy.

Slab Trolley with Rails and its advantages

Slab Trolley is a versatile equipment used to transit ready mix concrete from one location to other. However, this equipment operates in horizontal direction and stays very helpful to make over building work that takes place in single plane. Slab trolleys can hold up to 0.3 cubic meters of ready mix concrete.

 

Safety Norms while working with Slab Trolley

Slab Trolley operational safety norms is a mandatory operational requirement which have to be strictly followed in construction sites.

Benefits of Tower Hoist

Tower cranes used for transiting concrete mix and apart from that there are certain significant advantages with tower hoists such as easy to mobilize, cleanliness during operation, reduces the cost of hiring vehicles used to transit ready mix component. Similarly, while analysing the environment and health safety this equipment stays a suitable option to avoid risk of polluting the site.

Safety Issues to be Taken Care of while Installing Tower Hoists

Erection and commissioning of tower hoists is a complicated process and to obtain a safe operation it is mandatory to seek the help of experienced professionals. Similarly, personal safety while handling the operation is more important as well.

Personal Protection requirements to stick with while working with Tower Hoist

Working with tower hoist or tower cranes is a risky job indeed if personal protection and operation instructions are not followed as instructed in the manufacturer manual. Similarly authorised regulations are also imposed with code of practise in order to maintain safe working environment.

Importance of Maintenance Aspects

Maintenance is considered mandatory to work with tower hoists as well as slab trolleys. Proper and periodical examination is compulsorily required to avoid sudden failure of cranes; hence, these types of construction equipment have to be operated with experienced operators who will also take care of the maintenance part.

Erection Procedure

Erection of the crane should be carried out with the help of skilled and experienced people as it requires good training. Similarly, it is mandatory to follow the manufacturers’ guidance notes before starting with the application.

Construction Machines Supplied

We are pioneer in supplying machineries for wide industrial applications. For ease of construction, builders can find excellent equipments available at affordable price.

List of Construction Equipments

Apart from concrete mixing device, We also provide concrete transit tools like vibrating plate compactor, tower hoist channel and angle type, slab trolley with rails, concrete block machine and further more information visit- https://www.bhavyamachinetools.com/about-us. They supply tower hoists with varying height and load capacities.

Conclusion

Construction equipments make the work faster however, safety norms have to be followed strictly for uninterrupted operation.

What are the Specifications to Check for Before Buying Air Compressor Accessories for Automobile Factories?

Air Compressor and Its Significance

Air compressor is a device that stays very significant when there is electrical to kinetic energy conversion is required. It works by utilizing compressed air which is sent with maximum force where large amount of kinetic energy is released.

Uses of Kinetic Energy

Kinetic energy released from compressor is applied for activating different mechanisms.  Kinetic energy conversion principles of compressors are also used for majority of cleaning operations.

Increasing Industrial Applications of Compressors

The compressing action can be operated as per the industrial operation requisites. The compressed air is evaluated in cubic feet and increase in compression leads to obtain good power source.

Compressors in Automobile Industries

Automobile industry finds wide variety of applications with the help of air compressors. Starting from application in manufacturing unit to washing, processing, assembling, etc the importance of compressors is felt high as it is also preferred for power saving option.

Beneficial Aspects of Air Compressors for Automobile Sector

Some of the beneficial and important applications are,

  • Used for many pneumatic control operations.
  • Used for filling vehicle tubes.
  • Used for driving assembly tools.
  • Used as Lifting Tool and many more

Different Types of Compressors

Air compressor, single and two stage compressor, vertical air compressor and multi stage compressor are some of the notable and most widely preferred automobile machines. Wherein, single stage and two stage compressors differ in terms of the pressure range the respect models can offer.

 

 

 

How to Find Suitable Pressure Device with respect to Industrial Usage?

Compressors can be purchased based on the pressure requirement. Single stage compressor can produce low pressure and two stage pressure equipment can generate high pressure level hence, the latter stays a suitable option in automobile and engineering workshops.

 

 

Low cost Pressure Requirement

Vertical air compressor can generate high volume air at low investment. It is widely applied in paper, textile, electronics, and chemical and gas industries. It is considered the most economic of all compressor models and suits industries where large volume of air is required.

Bhavya Machine Tools, a Perfect Destination to buy Compressors

We supplying machinery for wide range of engineering industries. There are different types of pressure device offered by them wherein, it is flexible to find pressure equipment with desired level of pressure releasing capacity.

 

 

How to buy pressure device for automobile factories from Bhavya Machine Tools?

We provide different types of pressure devices for automobile industries. A two stage air compressor and multi stage compressors are perfect for automobile sector. High pressure compressed air from 150PSIG to 175 PSIG and from 500 to 1000 PSIG can be utilized from the above models respectively.

Specifications to look for

Before buying pressure compressor device the investor also needs to check for the operational capacity, structure, and guarantee and accessories availability as well. We will stay a reliable destination to get cost effective and high performing machinery.

Conclusion

Air compressors applied in automobile industries should have moderate to high pressure releasing capacity. Bhavya Machine Tools is a right place to find high, moderate and low pressure generating tools.

Different Types & Features of Shearing Machines – www.bhavyamachinetools.com

Bhavya Machine Tools offers hydraulic shearing, foot operated shearing, Roll Driven Slip out Type Shearing machine and under crank shearing device. Every shearing component is designed to meet trimming needs of different work materials; hence, depending on the type of material that has to be cut a shearing equipment model is selected.

We are leader in manufacturing and supplying workshop friendly equipments from India to many parts of the world. equipments brought from Bhavya are known for its quality, tensile strength and high working performance. They offer wide range of shearing machines at affordable cost. It has specific merits when it comes to working principle. Buying a suitable tools that matches the cutting requirements is the right way to invest and here is the right place to find one. Further more information visit – https://www.bhavyamachinetools.com/category/cutting-shearing-machines

What makes Mechanical Press Brake Special?

Press brakes are depended on in engineering industries for sheet bending requirements. It shows higher performance and speed production for large engineering requirements. However, buying a press from a reputed manufacturer is more important than just investing for the sort of bending requisites and We are one among the best options. Bhavya Machine Tools is a machining equipment manufacturer in India and they have been supplying a range of workshop devices at relatively good quality and cost. We offer both Mechanical and Hydraulic press brakes.

Machining Equipment manufactured by Bhavya Machine Tools are known for excellent construction and best performance. In addition, buying machinery from this manufacture offers advantages like low maintenance and less labour cost.