About Yash Shah

This blog written by Mr. Yash Shah is about machine tools including workshop machinery, wood working machines, sheet metal machinery provided by Bhavya Machine Tools, a leading distributors of machine tools in India.

How to Select a Superior Quality and Durable Grinding Machine?

These days, several types of machines are manufactured in order to automate a number of different industrial processes. This also includes a wide range of grinding tools or grinders. They are available in numerous dimensions and a variety of diverse specifications. A versatile grinding is one of the commonly used tool room equipments. It is basically utilized to grind metal objects of various shapes and sizes, with the help of an abrasive wheel that acts as a cutting tool. The abrasive wheel enables to cut small chips from the surface of the work piece, to produce highly accurate objects.

Grinding is mainly done to perfectly finish a work piece with highly smooth surfaces and minimum surface roughness. This finishing operation usually removes less or more metal chips, depending on the application. The different kinds of tools include the manual grinding, and the hydraulic grinding machine. They either utilize manual or hydraulic pressure in order to grind work pieces made from metal or other solid substances. These are widely used for various industrial and engineering applications such as automobile, construction, electrical, etc.

Grinding Machines

These are now widely used in several workshops for shaping hard materials. This well featured tool can be adjusted to run at different speeds for precisely removing the unwanted or extra parts from a work piece and thereby produce objects of the required shape, size and finish. The various types of grinders used to grind metal objects for different applications include the belt grinder, bench grinder, cylindrical grinder, surface grinder, tool and cutter grinder, jig grinder, gear grinder, etc.

Further, grinding machines of various qualities are now available in the local and global market. Hence buyers get confused and need assistance for choosing a high grade and long lasting equipment.

Following are the details you should consider in order to select a superior quality and durable one.

First of all you should decide whether you want to buy the grinding unit from a local shop or from an online store. Recently many companies own a business website, where details of wide range of workshop machinery is available. So you should find out a reputed manufacturer and choose a suitable model as per your specific requirement.

Moreover the chosen grinder must also be within the limits of your budget. Also confirm that equipment is built using solid metal and high grade materials. This will ensure that it is a robust instruments and will therefore last longer. Moreover heavy duty equipments can also operate continuously for a longer duration. Further, you should also check the warranty terms and conditions of the selected equipments. Besides this, confirm that the related spare parts are readily available in the market. It is also necessary to assure that the supplier provides after sales service to their customers. Another important feature to check is the stability of the device. This will assure a vibration free and noise less operation. It should also function smoothly, accurately, and effectively.

Significance of Buying Only Safe Workshop Machinery

These days, an extensive variety of workshop machinery is manufactured by several countries throughout the world. Besides this, regular research followed by constant development has resulted in the availability of new, as well as better equipments and latest tools like lathe, bandsaw, sheet metal and many more. Moreover, there is a growing need and continuous demand for a broad range of workshop devices, across many industrial sectors.

Hence lots of manufacturers are now supplying various types of workshop machines to local as well as global customers. Also a number of models with different specifications and unique features are readily available in the market at reasonable prices. Further, there are many local and international suppliers who provide the most modern machinery that is long lasting, effective, as well as very safe.

In fact building safe machines is a basic requirement. It helps to implement the related operation of the particular equipment in a harmless manner. This also helps to avoid accidents and enhances the safety of the person. Safe and reliable equipments, will lead to uninterrupted functioning of it and thereby enable to increase the production.

Workshop Machine

The ability of any workshop machine to perform safely, effectively and precisely for many years depends on its quality and related technology. It is therefore advisable to use technically advanced equipments. Many safety features are now incorporated in the latest tools in order to protect the user. Hence it is important to opt for a good quality as they are constructed using high grade materials that are safer. Actually quality of device is directly related to its safety. This is due to the fact that quality basically describes the condition of the tool. It also means that a good quality will ensure the safety of the person, as it will not breakdown easily or frequently.

Today, some people prefer to buy re-conditioned or second hand machines. These are available at a much lower price compared to new. However, it is very much necessary to confirm that they are in good working condition as well as safe. Otherwise it may suddenly breakdown and hurt the operator, and also other persons who are near, and present in the workshop. Ultimately it will lead to medical expenses for the injured person and repairing costs of that pre-owned workshop machinery. Therefore it is always better to keep safety in mind, while selecting any small or large equipment.

Second hand tools may also not operate efficiently. And it may not work as accurately as the new ones. These cheap will deliver products of lower quality. Hence the products may also not last longer, break anytime and harm the user. Moreover, it is also advisable to regularly service and adequately maintain in your workshop. Frequent repairs will temporarily stop the related process and result in more downtime of the equipment. This also increases the production time and cost. Hence, it is highly significant to buy only safe workshop machinery.

Understanding Some Facts About a Sheet Metal Machine

These days a broad range of sheet metal machinery is utilized for performing various functions such as metal cutting, bending, pressing, forming, perforating, spinning, roll forming, press brake forming, deep drawing, rolling, decambering, ironing, stamping, etc. Moreover, these machines are manufactured using the most modern technology in order to execute complicated sheet metal working tasks easily, effectively and economically. Following are some facts about it.

These are widely used to form or create flat and thin pieces of sheet metal. They have several domestic, commercial, as well as industrial applications. Basically it is produced in the form of long metal sheets. It is then accurately cut down into sheets of smaller lengths and required sizes using either punch cutting, laser cutting, or computer numerically controlled cutting process using suitable machines.

Cutting is the primary function of a sheet metal machine. It is done in order to cut metal sheets into several small pieces of the required shapes. A variety of cutting tools or equipments are utilized for cutting the metal sheets, which include both machine tools and hand tools. Perforating is another important function performed by them. It is used to fabricate or manufacture metal sheets, and metal objects with small or large holes. Perforated metal working is done for both functional as well as decorative purposes. Laser cutting is the latest method of cutting metal sheets. A CNC sheet metal machine is used to very accurately cut metal sheets into required shapes and patterns using a laser beam, that quickly cuts metal.

Sheet Metal Machinery

Besides this sheet metal equipment is also used to carry out spinning. This accurate workshop machine is basically involved in a process that involves moving or rotating a piece of metal, vertically or horizontally at very high speeds. This process has commercial as well as artistic applications. It is commonly used for making decorative household items, special lighting products, and ornament pieces. The commercial usage includes preparing round metal objects, instruments, bells, cones, gas cylinders, kitchen appliances, waste disposing containers, etc.

Roll forming is also one of the functions of sheet metals. It actually involves the process of passing a large strip of metal through a set of rollers. This process is chiefly used to create metal parts and products on a large scale, and metal sheets of extra long lengths. Moreover, roll forming is comparatively a simple, fast and economical process.

Press brake forming process is another sheet metal function that is used for numerous purposes such as metal framing, metal housing, etc. This is an ideal process for producing metal spare parts and metallic products. Moreover, metal drawing is also done using these sheet metal. In this procedure, a metal sheet or plank, is extended or stretched for making metal objects such as metal sinks used in kitchens and washrooms. There are also a large variety of other industrial applications of deep drawing that include automobile, plastic, dairy, aerospace and pharmaceutical.

Key Factors to Buying the Right Woodworking Machinery for your Workshop

These days a wide range of workshop machinery is readily available in the market. Therefore many people find it difficult and get confused while purchasing the appropriate equipment for their woodworking needs. Hence buyers should consider the following key factors in order to buy the right equipment for their workshop.

Specific Requirement

First of all you should check that whether the function of the tools you have selected for woodworking exactly meets your requirements or not. Some people select the device just because they prefer the brand or like their features, although it is not as per their needs. Hence confirm that the functionality of the selected device actually fulfills your purpose.

Personal Budget

Another significant factor is your budget for purchasing the required woodworking machinery. It is a fact that today many woodworking tools are relatively expensive. Moreover, superior quality tools are always available at higher rates. However, some people disregard better quality equipments, and go for low quality tools since they are cheaper. Also, low priced machines may not last longer, will not function properly, and may need frequent maintenance and repairs.

Therefore, cheap tools may actually become costly, due to extra expenses required for repairing the related spare parts. Another option is to buy a top quality unit with limited production capacity. This will be available at a relatively lower price. And later on when you have enough funds, you can buy latest, advanced and expensive woodworking that has higher production capacity. Anyway, the best thing is to purchase a good quality tools that is within your budget.

Used Machinery

Many buyers now prefer a used or second hand woodworking equipment, instead of purchasing new equipments. This is due to the fact that you are likely to get a standard grade machine at a reasonable price. A variety of used tools are now available. Even though they are old, they function like new ones, because they are well maintained over a period of time. You will thus save money and also get the required machine at an affordable price.

Workshop Space

One more important point is the size of woodworking machine as it is related to the required space in your workshop. If you have a large workspace, then it can easily accommodate several equipments, as well as large sized. However for small workshops, it is better to purchase compact and small. A combination machine is also advisable, since it has the ability to perform multiple functions in the same unit.

Online Buying

You can either go to a local shop for buying woodworking equipments, or simply visit the internet. Nowadays many websites sell a vast range of tools at competitive rates. You can conveniently get all the details for each product and select the required item according to your specific needs, personal choice and budget. Basically it is better to buy suitable machinery from an online store that is well known locally as well as globally.

Features to Look for While Selecting a Bandsaw Machine

The bandsaw machine is one of the most essential tools widely used for woodworking, metalworking and cutting a variety of materials into straight, curved and irregular shapes. Nowadays, a wide range of bandsaw equipments are available in the market. They are built as per the industry standards, and each model has various features and different specifications. Hence, choosing the required bandsaw device may be difficult and confusing. You should therefore take into account the following features while selecting it.

Frame Material of a Bandsaw Machine

First of all you should look for the frame construction of the bandsaw machine. They are either made from cast iron, steel or aluminum alloy. You should basically select a good quality workshop equipment since it will run smoother, track better, and last longer. Further, go for band saw table that tilts right up to 45 degrees for angled cuts. Also ensure that the table tilts properly and see that there is no obstruction for the blade. It should be equipped with a meter track, and band wheels with tires; and cleaning brushes for cleaning the wheels. Also check that it has an inbuilt dust collection point, so that you can connect it with a vacuum cleaner.

Motor Size of a Bandsaw Machine

Secondly the size of the band saw motor is also significant. Hence check the horsepower and choose a machine with minimum ¼ HP for light work and for wood working. While heavy motors such as 1 HP or more is suitable for large scale projects and to cut various metals. Moreover, it is necessary to check the size or depth of cut and the throat. The depth of the saw cut is the distance from the table up to the upper blade guides. This is the ability of the bandsaw machine to cut the related object.

Some have smaller depth of cut. Hence an optional riser is required to extend the depth. And the throat refers to the distance from the blade to the vertical frame of the bandsaw. This distance is related to the width of the cut that can be executed by the machine. For example a 12 inch band saw is basically the throat size of that model. So select the appropriate model, based on the material to be cut.

Blade of a Bandsaw Machine

The blade of a bandsaw is held either by guide blocks or bearings. Basically bearings are cooler, smoother and quieter than the blocks. Generally bandsaw units have guide blocks made from steel. However bearing kits and resin blocks are now available. They run cooler and smoother than the steel blocks, the noise level is also reduced considerably; and the blades will also last longer.

In Conclusion

Finally, select a bandsaw machine of reputed brand and renowned company. Also verify the safety features and warranty conditions. The power switch should be easy to reach and located properly to avoid accidents. Moreover check about the after sales servicing and repairing of the equipment. The machine spare parts should also be readily available.

Application of Workshop Machinery

These days, a wide range of workshop machinery is manufactured to fulfill the diverse requirements of various industrial segments. Moreover, each of these has distinct features, and every is used for a specific purpose. The commonly used workshop machines include the milling, drilling, slotting , grinding ,hacksaw, shaping, band saw machine, etc.

The basic application includes cutting, shaping, milling, sawing, boring, slotting, grinding, drilling, and turning; a variety of objects made from metal, wood, plastic, and any other solid material. It has a wide range of applications in metal, woodworking, construction, engineering, automobile, electrical, and other heavy industries.

A milling machine is used for cutting and shaping metals and other solid substances into required shapes and sizes, according to the predetermined specifications. They may be operated manually or automatically. The various types of milling devices include vertical milling, horizontal milling, CNC milling, etc. A grinding machine or grinder is used for grinding metals and other materials by applying manual or hydraulic pressure. They are further categorized as manual grinder, hydraulic grinder, etc.

A shaping machineor shaper is used for cutting a variety of ferrous and non-ferrous metals into different shapes and angles. It has a comparatively linear movement between the work piece and the cutting tool. There are various kinds of shaping equipments including the v belt shaping, etc. A slotting unit or slotter is utilized for cutting or making a slot on the head of various metals and wooden materials; in order to produce wooden screws, metal screws and bolts, parts, automobile components, etc. Depending on the type of application, slotting machines with slow and fast speeds are available in the market.

A bandsaw tool is applied for precisely cutting a wooden or metal work piece into irregular or straight, shapes and curves. There are different types such as horizontal bandsaw, column bandsaw, etc. They are commonly used in woodworking, metalworking and cutting a variety of other substances. A hacksaw machine is utilized for accurately cutting various kinds of metals, wood, plastic, etc. The hydraulic hacksaw, mechanical hacksaw, and semi hydraulic hacksaw; are the different types of hacksaw equipment available in the market.

A drilling device is utilized for creating round holes in the work piece. These may be fixed on the floor or mounted on a stand. A drill normally consists of a drilling head, a radial arm, and a gearing mechanism; and is electrically driven. A boring is almost like a drilling, except that it is used for making the round holes bigger.

Hence, you should use a suitable workshop tools as per your specific requirement. Moreover, all operators are advised to be careful and take safety precautions while operating. This is due to the fact that all workshop equipment have moving parts which are harmful, and may cause accidents, if they are not handled properly.

Types of Milling Machines and Selection Guide for Workshop

A milling machine is a versatile tool that is widely used in the metal industry for performing several tasks such as milling, cutting, threading, carving, drilling, planing, contouring, die-sinking, etc. These milling tool have a cutter that can move at a variable speed in order to achieve the desired shape. This ability to run at an adjustable speed helps to deliver a highly precise work piece.

Nowadays, a wide range are available, and each type of milling device can perform a specific function. The most commonly used milling unit include the vertical, the horizontal, the column, bed type, turret, tracer controlled, planer-style , C-frame, etc.

Besides, the manufacturers also name the various kinds depending on the number of axis, the size of the tool, the way it is controlled, the orientation of the spindle, the source of power, the purpose of the machine, etc. Further, although there are many types available in the market; all are basically utilized for the same purpose, in spite of the fact that they have distinct names. The types and selection guide for workshop is as follows.

A Horizontal milling machine works parallel to the ground. Here the table on which the work piece is kept moves sideways, and the cutting tool moves up and down. The Turret device is also commonly referred as the Bridgeport-type.. It is a versatile machine that can be repositioned as required. This flexibility helps to produce a variety of products such as machine components, car parts, etc.

The Tracer Controlled can create machine parts as per the master model. It is commonly used in many industries, especially in the automobile sector; since it helps to easily make certain special machine components. In the Bed Type the worktable is situated on the bed, whereas normally the bed is always placed on the top. Here the knee part of the machine does not exist; hence it enables movement in a longitudinal direction.

The Planer-Style milling machine is almost similar to the bed type; except that it includes heads and cutters that perform a variety of milling functions. The Column milling equipment is highly popular, and consists of basic components, such as the work table, saddle, head, knee, and over arm. This simple machine has a cutting tool that is positioned vertically in order to drill metals. Since it is small and compact it is commonly used for producing car parts.

The C-Frame milling machine is very robust and runs on a hydraulic motor. It is powerful than a turret and is typically used in many industries. These days, the computer numerically controlled, CNC milling machines are very popular and used throughout the world. Hence selecting it will depend on your individual requirements, and also on your budget limits.

All You Should Know About Machine Tools

A machine tool which is used for machining or shaping metal or any other solid material, by various methods such as cutting, grinding, milling, shearing, boring; or other suitable ways of deforming the related work piece. All unit generally use a specific tool, in order to perform the related task such as shaping, boring, cutting, grinding, milling, slotting, planing, etc.

A machine usually holds the work piece in a suitable manner and the related parts move in a predetermined way. This relative movement or tool path, of the cutting tool and the work piece, is controlled by that particular device, to perform the specific function. All equipments are utilized to produce a particular object, or manufacture a component, using different methods for deformation. All you should know about machine tools is described further.

In the earlier days, machines were hand operated, whereas nowadays these machine tools are controlled by various sources; and therefore they are referred to as electrically powered, hydraulically powered, pneumatic powered etc. Machine tools can now be operated manually or maybe automatically controlled. Generally all machines incorporate a mechanism; a flywheel may be used to stabilize the related motion and a combination of gears and levers are used to control the machine and the work piece.

These days, computerized numerical control (CNC) machines are used to enhance the speed, accuracy and efficiency of the related task. A CNC machine also provides greater flexibility to the particular mechanical process. They can precisely repeat the process sequences as required, and also produce highly complex work pieces and superior quality products; even better than the most skilled tool operators. In the past, normally the machine operators had to manually change the bit, or move the work piece from one station to another in order to perform the various functions of the related machine.

However, now these machines can automatically change the particular cutting and shaping tool. For instance, a versatile drill machine usually contains a box that includes different types of drill bits for making holes of required sizes. Moreover, a number of functions are combined together and hence multipurpose machine tools are also available in the market. They are computer controlled as commonly referred as machining centers, and are capable to produce very simple to the most complex machine components, and high quality machine parts.

Numerous procedures are incorporated to remove the unwanted material or extra metal in order to shape or fabricate a work piece. This includes single edge cutting tools, multiple edge cutting tools, grinding or abrasive cutting, electrical discharge machining, etc. A wide range of machine tools are now available in the market such as drill press, gear shaper, hone, lathes, shapers, saws, planer, mills, different grinding machines, hobbing machine, broaching machine, screw machines, milling machine, shearing machine, sheet metal machinery, etc. Hence there is a continuous need and great demand for various types of machine tools in a number of manufacturing industries all over the world.

Why Quality Workshop Machinery is Very Important?

The research and development activities have resulted in manufacturing a variety of new products including several types of workshop machinery. In fact equipment play an important role everywhere and affect almost every person, in any part of the world. Today unit are utilized for numerous purposes. They help to mechanize various manual tasks and also make the related process simple. It enable us to complete the particular work faster, also reduce the manual efforts and thereby increase productivity.

Nowadays, various types of workshop tools are manufactured in many countries across the globe. These tool room are commonly used for different purposes in a wide range of industrial segments such as woodworking, automobile, electrical, construction, etc. Moreover, good quality workshop equipment is very important, in order to obtain high quality output. Therefore, several buyers now prefer to invest in good quality equipments, and thus achieve higher productivity and thereby produce better quality products.

In any industrial setup, buying any device is an important decision, and a costly investment. It is also one of the most essential assets of each and every production unit. It is practically the basic requirement for manufacturers in all types of industries worldwide. Machines assist to do the related task easily with better accuracy. They can also deliver large volumes of the required product, and that too repeatedly for many years.

A superior quality device is always capable of achieving the best results. Hence it plays an important role in increasing the efficiency of the related process or task, and this ultimately increases the profit of the organization. Today, there are many renowned manufacturers that assure to supply various types of workshop unit, designed and engineered as per high quality standards.

Moreover, the performance of any machine also depends a lot on the quality of the associated mechanical parts. Therefore a top quality component also helps to deliver high quality results, and increase the overall productivity of the related tools. Hence fabrication units and metal working plants should always invest in high quality tools. This is due to the fact that buying low quality sheet metal equipment, may lead to low quality output and also relatively less production.

A sub standard machine needs frequent repairs and will also not last longer. Hence it has to be replaced in the short term before you get the necessary results. This finally increases your company’s maintenance expenses and manufacturing costs. Purchasing a low priced workshop tools also delivers less output. Hence you need to run the device for a longer time and also employ more persons to achieve the same level of output, delivered by a high quality and comparatively expensive.

Using second hand machinery may also lead to higher downtime in the manufacturing plants. This will affect the production cycle and also delay or reschedule the related process. Sometimes poor quality equipments may not work and acquiring a new unit may be difficult, thus production may stop. Accidents may also occur due to low quality machines.

Selecting Right Type of Press Brake for Your Workshop

A press brake is also referred to as a brake press. It is basically a powerful machine tool that is commonly used for bending sheets and plates; particularly for bending sheet metal. It forms preset bends by holding the work piece in between the suitable punch and matching die. These are normally classified as per the means of applying force. The different types available in the market include the mechanical, hydraulic, pneumatic, and servo-electric press brake.

Why Buy Press Brake?

There may be many reasons for buying and using it. Hence selecting the right one for your workshop is very important. Thus, first of all it is necessary to determine the type of work that needs to be done. Nowadays, several manufacturers provide a wide range of press brakes in different dimensions and specifications. You can select a particular model, of the required size and quality, as per your specific needs and budget.

How to Select Press Brake?

Moreover, before selecting, it is recommended to take the advice of an expert, or a reliable supplier and reputed manufacturer; since they have in-depth knowledge and vast experience about the various types and models available in the market. There may be various reasons for purchasing a press brake such as; for starting a new workshop, for expanding your manufacturing capacity, for fulfilling a specific requirement, or just for replacing an existing press brake.

Further, it also depends whether you a need it for a short term and on a temporary basis; or for a long term and on a permanent basis. Another significant factor is your financial plan. This refers to your budget limit, and whether you are ready to purchase a costly machine. In case, you have a limited budget and temporary requirement, you can also select used or second hand one. On the other hand, if you can afford a new, it will be more effective and also last for many years. Besides, a new and good quality machine will assure better accuracy, higher efficiency, and total safety.

Moreover, another important factor is finding a renowned and trustworthy supplier. This is relatively confusing, because today there a numerous local and international companies that supply new as well as old machinery. You also need to confirm that the required model is of high quality, and is also available at the appropriate price.

The Bottom Line

Hence, you should contact a reliable supplier who has sufficient knowledge about the various types and models. And this supplier must be capable to properly guide and suggest the buyers, to select a particular type of machine that suits their specific purpose, meets their individual needs, and is within their budget limits. Moreover, it is better to select a supplier that also provides all the related spare parts and even offers services for repairing and maintaining various press brakes.

Types of Workshop Machinery Which can Enhance Efficiency and Productivity

These days, a variety of workshop machines are readily available in the market. Following are the different types which can enhance efficiency and productivity. A shaping machine is an exceptional workshop unit that is generally applied to shape flat or straight metals made of steel, aluminum, or ferrous and non-ferrous metals; into different angular or curved shapes. The shaper moves precisely between the work piece and the single point cutting tool. The cutting motion is similar to a lathe; however it is linear instead of helical. Moreover, the cutter moves above the stationary object, instead of the object moving under the cutter. A shaper is smaller than a planer, and is widely used in numerous industries.

The bandsaw machine is another resourceful workshop unit which is utilized to cut long metal or wood pieces into a variety of straight, curved or irregular shapes. This workshop tool consists of a horizontal metal band that moves on a set of wheels; and a blade to accurately cut the required work piece. The two main types is horizontal bandsaw and the double column bandsaw. They are commonly in used woodworking, metalworking and for cutting several objects.

A versatile milling device is an efficient workshop unit that is utilized for shaping or cutting various solid metals. They can easily execute several complicated tasks; that include milling, cutting, drilling, routing, threading, carving, rebating, planing, diesinking, etc. This powerful tool is used to cut a variety of metals such as aluminum, steel, and many more. Milling equipments may be either horizontal or vertical. It has a horizontally facing spindle, while a vertical milling has a vertically inclined spindle. Manually operated milling, mechanically automated milling and digitally programmable CNC milling; are extensively used in various industries.

The grinding machine is also known as a grinder. This very useful workshop device is typically used to grind an object into various shapes and sizes, with the help of an abrasive wheel. It accurately chips the rough surface of the work piece to produce finished objects with highly smooth surfaces. They are mainly categorized as manual grinding and hydraulic grinding. It basically involves a finishing operation that transforms objects with low surface roughness into objects with high surface smoothness.

The slotting machine is one more highly productive workshop tool that is widely utilized to cut or shape several materials; and to also create slots in a variety of objects made from wood, metal etc. It is also known as a slotter, and is broadly used for making vertical slots on the heads of metal and wooden screws, bolts, etc.

The hacksaw machine is also a highly effective workshop tool that is utilized to cut various materials made from wood, metal, plastic etc. It consists of a thin tooth saw with a blade that is held under tension in a frame. The thickness of the sharp blade depends on the material to be cut.

Things to Know Before Buying Sheet Metal Machinery

A sheet metal machine is used to cut, press, bend and form sheet metal into various shapes and sizes. These help to easily, quickly and effectively; perform a wide range of tasks, such as cutting, stamping, bending, perforating, ironing, spinning, deep drawing, roll forming, press brake forming, rolling, decambering, wheeling etc. metals are available in various gauges or thicknesses; and are used for manufacturing an extensive variety of metal products.

How to Buy Sheet Metal Machinery?

Nowadays, many companies in several industries utilize sheet metal. Following are the things to know before buying it. A broad array of used, as well as new is readily available in the market. Hence you should first decide whether you want to purchase a used or a new.

Fixing the Budget for Sheet Metal Machinery

There are several local shops as well as online stores that sell different types of tools. However, before visiting any of these shops or stores, you should plan your budget and consider your specific requirements. First of all decide your budget limits, as this is basically the amount that you will be spending for the sheet metal machine. After arriving at the final amount you should also consider whether it will be possible to go beyond that fixed budget amount; and what will be the maximum amount that you are willing to pay. Hence it is always advisable to set a budget limit before buying the machine.

Look for Specifications of Sheet Metal Machinery

Today lots of people prefer to buy an imported sheet metal unit through the internet, in order to view the broad range of available equipment; and also browse through the specifications of each model, and then select the most appropriate product as per their needs and budget. You can also easily get all the related information on the internet; including all the types of machines sold in the market and their price.

Where to Buy Sheet Metal Machinery?

After you have selected the website to buy these sheet metal machines, you should refer the contact details and confirm the availability of the particular model you plan to buy. It is also better to check the current price of the tool and delivery time. You must also inquire about the warranty period and after sales support for the product.

Further there are many online stores that sell used equipment. Hence you should ensure that they are in good working condition and available at reasonable rates. Some companies even sell cheap equipments that may not work properly. It is therefore better to buy good quality products at a relatively higher price, as they are more reliable, effective and long lasting.

In Conclusion

It also necessary to assess the reputation of the company that sells these sheet metal. The best way is to obtain the feedback of the existing users and then take the right decision. You may also take advice of the people having more knowledge and experience about these tools. Hence, it is worth spending your time to gather all the relevant information since buying a machine is a one time investment.

Mechanical Press Brake V/s. Hydraulic Press Brake – Which One is Better?

These days, various types of press brakes are available in the market, including mechanical and hydraulic. The main differences between a mechanical and a hydraulic is as follows.

Hydraulic press brakes are simple to use and versatile for punching and forming sheet metal components. Even the tooling is easy for a hydraulic press and the material handling cost is also less. Stamping can also be done using economical tools on the same hydraulic press.

Mechanical presses use expensive dies and costly components, hence hydraulic presses are better. One more advantage of using a it is that they can be set up quickly, because they do not involve many other forming functions. It also reduces secondary forming operations such as moving the components to another machine. Hence, the hydraulic press is preferred since the tooling and set up time is less as compared to the mechanical press. Moreover, a hydraulic is a highly flexible punching, forming and stamping equipment. It can even punch and form in upwards as well as downwards directions. They also help to save manufacturing time of sheet metal parts.

The hydroforming operation is not possible on a mechanical press brake, because it does not have the speed control and cannot remain on the bottom for carrying out the high pressure forming operations. The slow speed of the hydraulic helps in the hydroforming process, in comparison with the mechanical. A hydraulic press brake provides dwelling and ram speed control which is not possible in mechanical. The hydraulic presses can be programmed to control the ram speed and ram position, whereas this facility is unavailable in mechanical presses.

Further, hydraulic press have exceptional speed, stroke and force; and have therefore increased the forming capacity of sheet metal industry. They can offer full force at any stroke position and also provide flexibility in the dies. The ram stroke can be easily adjusted from minimum to maximum position. Hence, a hydraulic press can have longer strokes to include different types of dies; and can be easily set for various operations. The major benefits of these hydraulic presses include the following.

They are multi-purpose machines, and are adaptable for diverse operations; deliver better force at any point of stroke; and are capable to function at various strokes on the same machine. The ram stroke can be simply adjusted throughout the length. Also the required speeds can be set and also easily reset at any position. It is possible to program and have total control over the ram stroke and position. A variety of operations can be performed at different pressures just by adjusting the command, pressure switch settings, or pressure control valve of the machine.

Ultimately, hydraulic press brakes deliver precise and high quality products. Hence, compared to mechanical press brakes, the hydraulic are much better. Therefore a wide range of operations are now done using hydraulic presses in various industries throughout the world.

The Most Important Machine Tools Required in Any Workshop

The most important tools required in any workshop, nowadays are described below.

Milling Machines

The milling machine is used for milling, cutting, shaping, carving, planing, contouring, drilling, stamping, and die-sinking a variety of solid materials. The work piece is positioned, to cut and shape the metal object on its tip, and from all the sides. There are two kinds of milling tools; depending on the direction of the main spindle; namely the vertical milling and the horizontal milling. They are further classified as manually operated milling, mechanically automated milling and electronically controlled CNC milling. Milling machines are designed to perform simple and complex machining operations.

Uses of Grinding Machine

The grinding machine is utilized for grinding a metal workpiece into required shapes and sizes; with the help of an abrasive wheel. The abrasive wheel perfectly chips the rough metal surfaces into smooth metal objects. Grinding is basically a finishing process that produces workpieces with minimum surface roughness and maximum surface smoothness. Normally grinders remove very less metal; however some grinding operations involve rapid removal of large quantities of metal. Both manual grinding and hydraulic grinding deliver highly precise workpieces.

Applications of Shaping Machine

A shaping machine is used to cut small or large work pieces made from wood, steel, aluminum, ferrous and non-ferrous metals etc. into various shapes, angles, and curves. This shaper is smaller than a planer, and has a cutting movement like a lathe. The single point cutter has a linear motion and usually moves over the stationary work piece, instead of the work piece moving under the cutter. Both conventional and modern metal shaping tools are widely utilized to quickly and easily shape flat and straight metal surfaces.

Slotting Machine

A slotting machine is another essential tool that is widely used for shaping or cutting a variety of wooden and metal objects. It is also known as a slotter or a vertical shaper. They are commonly utilized for making slots on the heads of metal screws and bolts, wooden screws, etc.

Bandsaw Machine

The bandsaw machine is utilized for cutting long pieces of wood or metal into a variety of odd or curved shapes. It consists of a long horizontal metal band and a blade with sharp teeth on one side to cut the work piece. The band moves on two wheels that rotate in the same plane, in order to precisely cut different types of objects. These are mostly used for woodworking, metalworking; and for cutting different materials into straight, asymmetrical and curved shapes. The horizontal bandsaw and the double column bandsaw are the two kinds of bandsaws.

Hacksaw Machine

A hacksaw machine is also a vital tool that is used for cutting wood, metal, plastic and numerous other materials. It has a fine-tooth saw with a blade that is held under tension by a screw or other mechanism. The blade is made from high grade steel and its thickness depends on the material to be cut. Some hacksaw also have a coolant pump to avoid the saw blade from overheating.

Why Sheet Metal Machinery is Considered as one of the Best Machine Tools?

Sheet metal is basically a large metal sheet that is shaped into small, thin and flat pieces. Different types of metals such as steel, brass, aluminum, copper, etc. can be formed into sheet metal of varying thickness. Very thin pieces of sheet metal are called as foils/leafs; whereas the thicker pieces are known as plates. Sheet metals can be cut and bent into various shapes such as flat sheets or spiral coils using sheet metal machinery.

Applications of Sheet Metal Machines

Sheet metal machines are commonly utilized in several industrial segments to manufacture a wide range of machinery parts, steel metal components, stainless steel sheet metal pieces, metal assemblies etc. Hence sheet metal machinery is considered as one of the best machine tools. Simple hand tools or complex power operated automatic machines are used produce sheet metal.

Various Tasks Performed by Sheet Metal Machines

The various tasks performed by versatile sheet metal machines include stretching, stamping, cutting, bending, shearing, deep drawing, perforating, deburring, spinning, roll forming, press brake forming, rolling, ironing, decambering, wheeling etc. The hydraulic press sheet metal machines and tools are used for stretching the sheet metal to make it straight and flat. This is done by using a grip at either side of the sheet to pull it beyond its elastic limit.

The stamping process involves pressing the metal into a pre-determined shape. It includes one or more stamping stations in order to execute different operations on the metal sheet for creating the finished product. The metal sheet is passed through a series of steps to alter its shape by cutting, forming or drawing the work piece.

Methods of Cutting Sheet Metal

Sheet metal can be cut by applying different methods that includes cutting the sheet manually or by implementing computer controlled laser cutting techniques. Cutting large metal sheets manually is difficult as the sheet may bend. Computer aided laser cutting is more precise and reliable. The laser cutting method focuses a beam of laser light over the sheet metal in order to heat and subsequently burn the metal. Laser cutting is easier and faster; it delivers sheet metals with smooth edges and also minimizes wastage.

Sheet metal machines and tools also help to shear the sheet metal to achieve the predetermined size. Bending is accomplished by shaping the metal sheet into diverse forms. The different types of press brakes are utilized for bending the sheet metal into the desired shape using a die set. The shearing process incorporates cutting extra large sheet metals into smaller sheets of required dimensions. Shearing should be done before stamping the metal sheet. It utilizes shearing force to cut the metal sheets. The sheet metal is kept between two blades that are forced against each other to produce straight line cuts.

The Bottom Line

The deep drawing process also uses sheet metal machinery and tools. It incorporates transforming the sheet metal into the required shape by pulling the sheet metal using a die set. Perforating is another sheet metal working process. It includes punching holes in the metal object. Deburring is also done using sheet metal machines in order to eliminate the sharp edges of the cut metal sheets.

Woodworking Machines – To Make Difficult Jobs Easy

A woodworking machine is primarily a workshop equipment; which is used to process wood. These tool room devices are normally powered by electrical motors; and are commonly utilized in wood workshops, timber mills and furniture industry, to perform a wide range of woodworking tasks such as wood cutting, carving, and shaping.

These are highly accurate and versatile tools. They help to implement different woodworking projects in a wood workshop; in order to manufacture a variety of wooden furniture and many other wooden items. Some of the most popular woodworking equipments that make difficult jobs easy are as follows.

The band saw is the simplest of all the woodworking equipments. It is used to precisely cut wood with smooth curves. Moreover, band saws are mainly utilized for re-sawing and cutting broad strips of wood stock as well as long wooden logs. They are compact in size and can therefore be easily operated to perform diverse wood cutting applications even in congested workshops.

The surface cum thickness planer is the right woodworking tool for planing down very thick wooden boards to the required thickness. This surface finishing tool slashes the surface of wood stock into even layers to produce boards of various dimensions. Moreover, a thickness planer can create uniform and flat wooden boards with the same thickness throughout their length.

The jointer is mainly used for joining two pieces of wood. It is an ideal tool for milling a flat, even surface on one side of a wooden board. It is also the perfect for joining a wooden surface exactly perpendicular to the edge of another wooden piece. They are available in various shapes and sizes.

The drill press is a multi purpose woodworking machine. It is a vital component of the wood workshop; that is extensively used for drilling accurate holes in the work piece. Wood workers also use it to bore holes at different angles in a precise manner. The drill press holds the work piece stationary while the drill moves axially to penetrate the wooden material in order to make holes.

Every woodworker also uses either a circular saw or a table saw. The table saw is regarded as an essential tool of any wood workshop. Large table saws are rapid and safe tools. They are commonly used to neatly cut large pieces of timber. Several tasks can be done on the table saw. It is a versatile workshop tool around which a woodshop is designed. A typical table saw unit includes a large and strong table; a solid fence and a sturdy electric motor. Table saws are intended to make deep square cuts, cross cuts, beveled cuts or compound cuts.

The adjustable circular saw is another type of woodworking machine that includes an adjustable, tilting working table to perform cuts of specific depths on the work piece. This workshop machine is a highly efficient wood working tool used for crafting highly accurate straight cuts. It is also equipped with accessories like motor pulley, motor plate etc.

Types and Uses of a Grinding Machine

The grinding machine is a type of tool that is utilized for grinding work pieces. It basically use an abrasive wheel as the cutting tool. The rough surface of the abrasive wheel shreds off small portions of the work piece as required. It is also known as a grinder.

A grinder is generally used to precisely shape and finish the given materials with low surface roughness and high surface quality. It is primarily a finishing operation that removes relatively small quantities of metal, to deliver highly accurate products. However, certain grinding applications also involve swiftly eliminating high volumes of metal.

It comprises of a bed with a fixed guide to hold the work piece; and a power driven wheel that spins at a predetermined speed. The head of the grinder can be set to move across a fixed work piece; or the work piece can be moved while the head remains in a stationary position. The position of the grind head or table can be fine controlled by using a hand wheel, or a computerized numeric controller.

It generate considerable amounts of heat; hence coolants are used to cool the work piece to avoid overheating, prevent accidents and maintain its tolerance. In some high accuracy grinding machines such as the hydraulic cylindrical grinders and surface grinders; the final processes generate relatively little heat; thus coolants are not needed as the temperature is tolerable.

Grinders are used in engineering, electrical, automobile and many other industries. The various types of these tools are as follows:

A bench grinder is manually operated and normally has two wheels of different grain sizes that are fixed on a floor stand or work bench; to perform roughing and finishing operations. It is mainly used to shape tool bits; and repair or make various tools.

A belt grinder includes a machining process to grind metals and other materials, with the help of coated abrasives. Belt grinding is a versatile process that involves several kinds of applications such as stock removal and finishing.

A jig grinder is used for finishing jigs, dies, and fixtures. It grinds holes and can be used for complicated surface grinding and finishing work. A gear grinder is used to remove the last few inches of material while manufacturing high precision gears.

There are two types of cylindrical grinders, one that has a center and the other is center less. A cylindrical grinding machine may have multiple grinding wheels. Here the work piece is rotated and fed through the wheels to form a cylinder. It is widely utilized to manufacture accurate objects like tubes, rods, bushings, bearings, and other parts.

An efficient surface grinder may be manually operated or CNC controlled. It has a head that is lowered, while the work piece moves back and forth; past the wheel on a table. Tool and cutter grinder, and the D-bit grinder perform the functions of a drill bit grinder, or other special tool room operations.

How to Choose a Highly Efficient Shaping Machine

Today, several types of machines, equipments and tools are invented in order to automate numerous industrial activities; such as cutting, drilling, milling, threading, shaping etc. A small or large work piece made from wood, metal etc. can be used to create the required product using a shaping tools. It is basically utilized to shape straight and flat metal surfaces.

Applications of Shaping Machine

It helps to cut and form aluminum, steel, ferrous and non-ferrous metals into different shapes, curves, and angles. A variety of shaping equipments with different specifications are available nowadays. Metal shaping equipments vary from inexpensive hand tools to latest devices that save both time and effort. Hence choosing a highly efficient shaping machine will primarily depend on the exact requirements of the user, their budget and quality of the selected one.

Importance of Shaping Machine in Different Industries

All industries apply a wide range of hand and/or power tool room to shape sharp sheets of metal into usable materials. Soft metals like copper, or hard metals such as steel, require the appropriate equipments to transform sheet metal into the final product; without damaging or denting the work piece. The various metal cutting and shaping tools that help to transform raw metals into usable objects with accurate and customized shapes; are as follows:

A versatile lathe is a tool that turns metal materials to shave away the exterior part and form the desired shape. A metal stock is mounted on a lathe that spins the material like a potter’s wheel. The turning work piece is pressed against a sharp cutting tool to create a precisely shaped material.

About Different Other Shaping Machines

A milling machine is another metal cutting that has the ability to carry out a variety of tasks; that includes cutting, carving, stamping, milling and shaping. Milling are normally large, floor mounted units. A metal stock is placed on the milling table, to cut and shape the object. Programmable and automated, CNC milling deliver highly accurate shapes.

A machine press refers to several multi-purpose metal cutting tools. They are primarily used to cut and deform metals by pressing the work piece in between two heavy plates. The machine can cut, bend, stamp and shape metal sheets into different forms; depending on the shape of the pressing plates. A typical press may be bench or floor mounted; and is usually powered by pneumatic force or electricity.

A metal working plane or planer shaves thin and exact strips of metal away from the surface of a work piece. It can cut flat surfaces, and create long slots, channels and grooves through a metal work piece. Metal working planes are generally large, floor mounted. Here the metal stock is placed on the machine’s stationary table and passed through a cutting attachment with an adjustable arm to produce the required shape.

In Conclusion

Moreover, before selecting the right shaping machine assure; that it is manufactured using high quality cast iron for higher efficiency and stability. Also ensure that it is sturdy, safe and durable;corrosion resistant, energy efficient and cost-effective.

Reasons to Use Milling Machine for Shaping Metals

A milling machine is a tool that is basically used to shape or cut solid metals by removing the excess material in order to form a finished product. These are mostly utilized in the metalworking industry to perform a wide range of complex cutting operations; such as keyway and slot cutting, drilling, diesinking, threading, carving, milling, rebating, planing, routing, and much more.

Versatility is the primary reason to use milling machines for shaping metals. These are powerful tools with the capability of cutting a wide range of metals from aluminum to stainless steel. Nowadays, a variety of technologically advanced are manufactured to satisfy the growing needs of several industrial sectors.

Milling equipments are built with different specifications and each is named based on a particular function. All milling tools essentially serve the basic purpose of cutting and shaping metals. However, each is categorized into different groups based on the various standard specifications. These multi purpose machines can simultaneously carry out multiple tasks such as milling, cutting, drilling etc.

Milling tools are available in various sizes and can have a horizontal or a vertical orientation. In a horizontal the spindle faces horizontally, whereas a vertical has a spindle axis that faces vertically. It can be manually operated or mechanically automated. A computer numerical control or CNC milling tool is digitally operated, and helps to avoid accidents and save labor costs.

Every type has a different working speed to accurately cut the metals. It can be adjusted to move at a slow or fast speed as per the material being cut and according to specific requirements. Soft materials are usually shaped at higher speeds whereas hard materials are normally milled at a slow speed. Moreover, small quantities of a hard object can be cut at the same time.

A typical operation involves feeding the material over a device called a milling cutter. The ground slides, lead screws and teeth of the cutters; carve the work piece into precise and desired shapes. These popular machines can mill, thread, grind and do much more. A milling machine can even drill holes straight down like a drill press. The work piece can also be kept at the side of the tool in order to shape its edges.

There are numerous types of it, each with varying functions based on standard requirements. They are normally termed based on the orientation of the spindle; number of axis present; type of control; size of the tool; its purpose; as well as the source of power. The common types of manual milling include; turret milling equipment also known as vertical ram mills; box or column mills; c-frame mills; planer style mills, knee-mill or the knee-and-column mill; horizontal mill, bed type mill, tracer controlled mill etc.

The main advantage of manual milling machines is that they are not very expensive. Hence, It is a perfect solution for performing different tasks related to shaping various metals.

Range of Turret Milling Machine for Machining Solid Objects in Workshop

The constant development in technology and the introduction of modern machines; helps us to produce better products, optimize costs and increase productivity. All industrial units utilize a variety of machine tools; that typically include the milling machine. It is one of the most important workshop machineries. It is a highly resourceful machine tool that is utilized for machining solid objects.

It can execute numerous simple and complex functions such as cutting, drilling, planing, diesinking, contouring etc. A cutting liquid is frequently passed on the cutting spot in order to cool and lubricate the cut; as well as to wash away the residue.

It moves the work radially against the revolving milling cutter; that cuts on its tip and also on the sides. The cutter and work piece motion is accurately controlled, using analogous technology or through precision ground slides and lead screws. It can be either manually operated or mechanically automated. The latest type of digitally automated machines also includes the CNC.

There are mainly two types : the horizontal milling and the vertical milling. They are categorized basically on the orientation of the main spindle; and are available in various dimensions from small bench mounted tools up to large room sized machinery.

The spindle axis is vertically oriented in a vertical milling machine. The milling cutters are usually held in the spindle and they revolve on its axis. The spindle may be extended in order to facilitate propelled cuts and drilling. However, this can also be achieved by lowering or raising the table.

It is also referred as the vertical mill. The bed and the turret milling machine are the two major types of vertical. The turret mill can perform the cutting operation in the vertical (Z) direction; by either lowering or raising the quill, and by moving the knee.

A turret milling machine generally has a stationary spindle and a movable table that moves in a parallel as well as perpendicular direction to the spindle axis in order to carry out the cutting function. It also have a quill that permits the milling cutter to be lowered and raised just like a drilling machine.

These are also known as Bridgeport milling machine. They are robustly designed, extremely versatile and highly efficient. However, only the small sized turret mills are practically functional. This is due to the fact, that for the larger sized turret milling machine; moving the knee up and down is relatively harder. Moreover it also not easy to reach the quill feed handle.

The vertical milling machines supplied by us are reasonably priced and are hence widely utilized for a variety of industrial applications. These vertical mills are appropriate for die sinking process; that involves machining a mold into a block of metal.

The turret milling machine range includes the box way and dovetail type. Several models are available in various dimensions at competitive rates.

CNC Lathe Machine Range for Multipurpose Machining

The lathe is a multipurpose machine tool; that rapidly rotates the work piece along its axis to perform various tasks like cutting, shaping, drilling, turning, sanding etc.; in order to create a symmetrical object. Nowadays, the latest manufacturing machines use computers to automate numerous manual functions in several industrial segments; including lathe machine operations.

What is CNC Lathe Machine?

Apart from the earliest wooden lathes and metal lathes; a broad array of lathe machines are now available in the market such as the CNC lathe machine. CNC is the short form of Computer Numerical Control. CNC is now applied in almost all types of manufacturing processes. CNC lathes are basically controlled by a computer. The related manufacturing procedure is pre planned by the computer. Once the lathe machine is preset, it can continuously function automatically; followed by occasional supervision of a machine operator.

Importance & Benefits of CNC Lathe Machine

These CNC lathe machines have largely replaced the older versions of lathes in the production and machining department; since they are simple to operate, provide extreme accuracy and deliver top grade products. CNC lathes offer many benefits such as high powered axis drives, feedback control for monitoring and maintaining the tool position; and even constant high speed motion of complex machines. After providing all the functional parameters, a machine operation can be easily set up; thus eliminating the repetitive manual adjustments.

Components of CNC Lathe Machine

CNC lathes are programmed to quickly and precisely cut the work piece using tools and Heavy Duty Flat Bed CNC Lathe drills. The same result may otherwise be difficult or impossible, while using the conventional lathes. This CNC machine also incorporate tool holders and coolant pumps to reduce deterioration. CNC lathe machines have the ability to cut curved contours without using special shaping tools. This is possible due to the computer programmed and controlled speed of the two motion axes and the spindle simultaneously.

Types of CNC Lathe Machine

The CNC lathe machine range includes; flat bed CNC lathe machine, heavy duty lathe, heavy duty flat bed CNC lathe machine, slant bed CNC lathe machine, imported CNC lathe machine, Swiss style CNC lathe machine etc.

Working of CNC Lathe Machine

A CNC lathe machine is controlled electronically through a computer generated menu interface. The computer program can be displayed and suitably modified on the machine, along with a virtual view of the related procedure. The CNC lathe operator should be high skilled and properly trained to perform the manufacturing process. After pre setting a CNC lathe machine, it can be operated and supervised simultaneously.

A CNC lathe machine must be provided the relevant instructions to produce a new or different shaped object. This is done by a computer programmer, who prepares a set of machining instructions related to that process. It is then translates into a computer aided-automated manufacturing (CAM) program; for the particular machine to understand and operate accordingly. Then a CNC lathe operator in a machine shop or tool room will download the CAM program, set up the lathe; and then start the machine and intermittently monitor it until the process is completed.

In Conclusion

These days CNC lathe machine manufacturers provide a wide range of CNC lathe machines at affordable rates.

Types of Drilling Machine – Radial Drill Machine for Construction, Woodworking & Metalworking

The drilling machine is one of the most vital tools. It has transformed a lot of complex manufacturing processes into very simple tasks. It is an important tool that is used in several industrial and commercial operations; such as construction, woodworking, metalworking etc.

It is also commonly known as a drill press. It is basically used for drilling holes of various sizes as per required depths on any surface area. Moreover it is utilized for tapping, reaming, counter boring, countersinking, spot facing etc.

There are several categories of it such as the upright, radial and special purpose drilling tools. Even though all these are execute the fundamental drilling task; there are certain specific objectives and additional features that can be done more precisely and easily.

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A radial drilling machine has a drilling head, which is mounted to slide along a radial arm; and can be rotated, raised or lowered, on a vertical mast to adjust the position of the drill above the work piece. It is used for numerous functions that include drilling, reaming, boring, tapping, counter boring, lapping, screwing and spot facing. These are capable of drilling a wide range of materials made from cast iron, steel, plastic etc.

The latest range includes V belt driven radial drill and all geared radial drill; as well as the imported radial drill machines. These are normally categorized on the basis of the arm length and the width of the drill bit swing.

The plain radial drilling always has a vertical spindle that may not move over the work piece. In the half universal drilling the spindle can be swung in one place over the work piece. A full universal drilling machine offers a great amount of flexibility. It has the capability to move and swing in any plane and over any angle; without moving the work piece.

It is a highly versatile workshop tool. The drilling spindle is attached to the end of an arm. Hence it can hold large sized work pieces, depending on the length of the arm. Whereas in the other types of drilling machines; only smaller work pieces can be placed under the drill.

Further, the arms of these radial drilling can be moved and swung in various angles to reach the exact drilling locations. The extra ability to move the arm extensively; permits even larger work pieces to be placed quite easily. It can also be used as a tool for placing fasteners. It can cut through the material and at the same time fasten two pieces of materials together with some type of fastener.

Nowadays many radial drilling manufacturers supply sturdy, accurate and long lasting radial drill machines in the local and global markets at competitive rates.

Lathe Machine Operations

Nowadays, the tool room work and workshop machine activities; are done by repairers or through suitable lathe tools. A lathe is a tool utilized to perform various functions like turning, cutting, drilling, grooving, knurling, parting, threading etc. They are used to produce accurate products made from metal, plastic, wood etc. The basic lathe machine operations are as follows:-

Turning is an essential and important lathe operation. It is used to create circular objects and for reducing the diameter of the work. Taper turning refers to the process where the tool narrowly cuts the job at a specific angle. Knurling is done using a knurling tool; it has two slashed lined wheels that are pressed against the rotating work piece to produce a knurled object.

The drilling operation uses a drilling tool which is held in the tail stock and fed into the work by using a handle on tailstock. Threading is a precise operation, where the tool is fed into the job at a constant speed. This is done by attaching a carriage assembly with lead screws that are connected to the driving mechanism through gear trains. Two types of threading are external and internal threading.

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Grooving is done before external threading by feeding the grooving tool perpendicular to the rotating work piece. Parting is done for cutting a work into smaller parts. Chamfering refers to slitting or cutting the edges of the object.

The major parts of a lathe machine are bed, headstock, saddle, tailstock, top slide; apron, cross slide, lead screw, countershaft, tool rest, chuck and gears. The bed is the base of a lathe, the chuck holds and spins the work piece; whereas the apron grips the gears, and the headstock allows the spindle to rotate at variable speeds. The tailstock holds the end of the work; and the carriage houses the cross slide, top slide and saddle.

Many types of lathes are available including the wood lathe. Here the cutting tool is operated manually by skilled workers to precisely form smooth curves and complex shapes on the work piece. The spindle is normally driven by a belt connected to the motor, and the speed can be varied manually. Lathe tools are held manually against the work, with the help of an adjustable tool rest; that is clamped to the base at a suitable position.

Engine lathes are machines with a longitudinal base, where the headstock and tailstock are mounted. It has an advanced spindle drive that runs at variable speeds; the selectable gears help to operate the machine at higher speeds. The lathe cutting tools are moved against the work using hand wheels; or automatically using a lead screw that is power driven by gears in the headstock. The carriage moves back and forth on the bed for longitudinal turning. The cross slide and compound rest are mounted above the carriage to enable cross and angular cutting.

Finally during any lathe machining operation, always take necessary precautions; even if you are an expert, or are handling an important process.

Conventional Lathe Machine

The invention of machines has resulted in saving our time, money and energy. Additionally it even helps us to produce better quality goods. The lathe is one of the oldest and most important machine tools. The earliest types of lathes were manually operated and included hand held tools with manual feed for the work piece. However nowadays these lathe machines are power driven, highly versatile and computer controlled.

What is Conventional Lathe Machine?

The conventional lathe machine is a standard lathe that is used for holding and turning various types of materials such as metal, wood, plastic etc. against a cutting tool in order to produce a cylindrical object. Besides this it can even perform many other functions like grinding, boring, threading, polishing, reaming, drilling etc.

Types of Lathe Machines

Many types of lathe machines are available; with exclusive features to perform a variety of machining operations. The wood lathe or a woodworking machinery lathe is the simplest and oldest type of lathe; which is specially designed for turning wood. Wood lathes are used for wood working and to create several wooden objects such as wooden furniture, sports goods etc.

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Types of Metal Lathe Machines

Metal lathes are used to remove material parts from a metal item using an integrated cutting tool. Metal lathes are mainly utilized to cut, grind, drill, bore and ream harder and heavier materials like metal. However, nowadays they are even used for cutting various types of materials including plastic and other composite materials.

There are several kinds of metal lathes, such as a center lathe, a capstan lathe, a turret lathe etc. Engine lathes or center lathes or bench lathes are basically metal turning machines. This is a traditional lathe machine with an automatic feed for the cutting tool. They come in various sizes and are capable to work with almost all types of materials.

It is also known as center lathe, where the work piece remains fixed and the dual heads move towards the work piece and make a central drill hole from each end. Moreover, mini lathes and micro lathes are just small sized lathes as compared to the typical general purpose engine lathes.

Advantages of Tool Room Lathe

The tool room lathe is a medium sized engine lathe that is specially used for very accurate work and for high quality machining. A tool room lathe can deliver better accuracy and precision as compared to an engine lathe. These machines are commonly used in tool rooms and die shops; as well as for manufacturing precision machine parts and accurate fixtures. While producing tool room lathes, the main focus is towards the spindle accuracy, smooth operation and precise alignment of the carriage and cross slide.

Uses of Turret Lathes and Capstan Lathes

Turret lathes and capstan lathes are mostly utilized in the production machine shops where numerous back to back processes are performed on a single work piece. This is due to the fact that removing a work piece from one machine and re-holding it in another will affect machining accuracy and work alignment; and is also expensive and time consuming.

Today, several conventional lathe machine manufacturers supply a wide range of lathe machines at competitive prices.

Lathe Machines – How They Make a Real Difference in Shaping Industries

The lathe is indeed a great invention and a very helpful machine, used for numerous purposes since the ancient times. The earliest type of lathe was the potter’s wheel, which is being utilized to shape clay pots and earthen objects even today. The lathe machine is basically a machine tool that revolves the work piece on its axis to carry out a variety of operations that includes cutting, shaping, turning, drilling, sanding, bending etc.

Types of Lathe Machines

An extensive range of lathe machines are now available in the market at affordable rates. Each type of lathe machine has remarkable features and specific engineering application, including shaping various kinds of materials. They can be used in several industrial functions such as wood shaping, metal bending, glass sanding, stone cutting, plastic drilling, repairing machine parts etc.

These lathes have truly made a major difference in the shaping industry due to its highly beneficial features and outstanding performance. Some of the most useful lathe machines designed and manufactured nowadays are as follows:

First is the v-belt drive lathe machine that includes light duty lathe machine used for shaping small size items and other bending tasks; the medium duty lathe machine has enhanced functionality to cast most accurate shapes; heavy duty lathe machines are robust equipments built for large scale metal working and wood working operations; extra heavy duty lathe machine have tight tolerances and are utilized to shape very hard substances.

Next is the roll turning lathe machine which is another sturdy machine tool, dedicated for finishing purposes and to produce cylindrical rolls in rolling mills. Further comes the all geared lathe machine that includes light duty all geared lathe machine, meant for relatively light activities; medium duty all geared lathe machine for moderate functionality; heavy duty all geared lathe machine for higher capacity lathe machining work; and extra heavy duty all geared lathe machine for applications in heavy industries.

Recently highly precise, imported all geared lathe machines are widely used. They easily provide smooth machining on solid sheet metals; and include light duty imported lathe machine and medium duty imported lathe machine. These uniquely designed lathes are very efficient; and perform the lathe functions with zero defects.

The latest models of lathe machines comprise of the heavy duty high speed lathe. They are versatile and function at a greater speed, and used for bulk manufacturing and solid machining work on sheet metals. Further is the extra heavy duty lathe with pedestal type bed and extra heavy duty lathe with planer type bed that have longer working life.

Even imported CNC lathe machines, manufactured as per international standards are available these days. Another advanced technology based lathes are flat bed CNC lathe, heavy duty flat bed CNC lathe and slant bed CNC lathe; that are reputed for accurate dimension and high tensile strength. All these lathe machines provide a significant return on investment; and are extensively used in tool rooms, power plants, ship building, paper mills, repairing shops, steel rolling mills, workshops, mining, oil, textile industries etc.

Power Press Machine – One of the Most Versatile Sheet Metal Machines

A power press is a machine that is used to cut or shape various types of materials, by compressing the work piece or by feeding the work piece into a cutting tool and applying the necessary pressure. They have diverse applications across numerous manufacturing industries such as metal, plastic, textiles, rubber, automobiles, plywood etc.

It is one of the most versatile sheet metal equipments that are widely used in many heavy industrial operations. They utilize a high amount of pressure to cut, bend, press and form the metal sheet in to different shapes and sizes. These robust and efficient power press are produced using top quality components in order to ensure maximum accuracy, consistency and longer working life.

Types of Power Press Machines

There are basically two types tools such as the C type power press machine and the pillar type; depending on the shape of their frame. These versatile industrial pressing tools are built to fulfill the bending, cutting and pressing operations of various manufacturing activities.

Nowadays several types of power presses are available such as mechanical, hydraulic, pneumatic and electric presses. A mechanical press is very fast and highly accurate device. It has a clutch that engages the flywheel to power a crank mechanism. Hydraulic presses function through two synchronized hydraulic cylinders on the frames that move the top beam. Pneumatic presses make use of air pressure to exert the required force and energy on the ram. Electric presses utilize a servo motor to move the belt drive or ball screw drive in order to apply pressure on the ram.

The pneumatic and electric power press machines are mostly used in applications that require less tonnage. These dependable and accurate hydraulic presses are utilized to manufacture high quality goods. They use lesser amount of energy and are much safer, compared to the flywheel-driven presses. The ram movement can be easily stopped at any time as a result of a safety mechanism.

These are rust-proof and low noise equipments that can be operated at high speeds to deliver maximum output. This multipurpose equipment is thoroughly tested to work under extreme conditions. Many different models of these sheet metal are readily available in a variety of dimensions at reasonable prices. They can also be used for many different forming jobs by using the appropriate die design.

The pillar type power press machine is also another versatile sheet metal machine. It is built with two pillars and bed at the centre to exert a high amount of hydraulic or mechanical pressure so as to ensure tough metal bending. These unique tools are precise, reliable and corrosion resistant. They are mainly used for heavy duty metal cutting and bending applications.

The latest models of power press devices are computer-controlled. They have gauges and sensors that enable the operators to adjust the settings related to that manufacturing process. These modern power presses incorporate advanced technology to perform complicated sheet metal jobs quite easily at relatively low manufacturing cost in many industrial segments.

A Brief Description About Useful Tool Room Machines

A tool room basically refers to a room in an industrial unit where special machinery is used, in order to manufacture or repair the various tools and components that are necessary to produce the final product. A tool room also stores and distributes a wide range of other tools or parts, required by other departments of a production unit. Nowadays, several types of very useful tool room are designed and manufactured for a broad range of applications in electrical, woodworking, construction, automotive and other heavy industries.

A tool room device is used for milling, grinding, shaping, slotting and cutting; a variety of items made from wood, metal and other substances. The highly useful tool room machines include the milling, hacksaw, bandsaw, grinding, shaping and slotting.

Milling Machine

It is a tool, used for machining solid materials. There are mainly two types based on the direction of the main spindle; such as horizontal milling and vertical milling. These highly precise machines are available in various dimensions. It also move the work piece radially against the rotating milling cutter, in order to cut objects both on its tip and on all the sides. Manual, mechanical, and CNC milling device are manufactured to automate various operations like cutting, planning, drilling, contouring and die-sinking.

Bandsaw Machine

It is a tool that uses a blade made from a long metallic band with teeth on one edge to cut various work pieces. The band normally rides on two wheels rotating in the same plane, to ensure perfect cutting. Bandsaws are applied in woodworking, metalworking and cutting various materials into straight, irregular and curved shapes.

Grinding Machine

It is a tool used for grinding objects of various shapes and sizes, using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel’s surface cuts a small chip from the work piece. Grinding is used to very accurately finish work pieces; that need high surface quality and low surface roughness. It is mostly a finishing operation and removes comparatively very little metal. However, there are certain grinding applications in which lots of metal is removed quickly.

Shaping Machine

It is a tool that has a relatively linear motion between the work piece and a single-point cutting tool. It has cutting movement like a lathe, except that it is linear instead of helical. A shaper is smaller than a planer, and has a cutter which moves above a stationary work piece, instead of the work piece moving completely under the cutter.

Slotting Machine

It is used for making slots in various objects. This tool is used for shaping or cutting materials made from wood, metal etc. It is basically a vertical shaper, used for making slots on the heads of wooden screws, metal screws, bolts etc. Many types of slotting machines are now available in the market which can ease the job of shaping and cutting materials.

Do You Have the Right Machines for Your Workshop?

In industries, workshop is termed as a place, room or a building containing machines, required to manufacture or repair products. The equipments in a workshop can be wood working, sheet metal, automobile and garage, food processing, printing, welding etc., which can ultimately help in manufacturing products in the industries. Thus, a workshop is the most important part of a manufacturing unit are a necessity in every industry. So, there are constant innovations experienced in the workshop equipments. In ancient times, metal cutting and metal fabrication was done manually, which was very much time consuming and inaccurate. The machines like shaping, lathe etc., give excellent results as far as cutting, shaping, drilling and finishing metals is concerned. If you are not getting accurate results from the device you have in your workshop as per your requirements, then you should try to know that are as per the latest technologies and are specialized for the job you need to complete or not. If not, then you better go through the below mentioned details of different workshop equipments which are necessary to be installed in every workshop involved in sheet metal cutting and fabrication.

Lathe Machine

It is used when a metal sheet is to be given a specific shape. It removes unwanted part from the metals so that a new shape can be given. In it, the metal is rotated against the tool which trims down the material into a particular shape. On an initial stage, when a lathe was invented, it was used manually but now there have been much technological advancement brought to a lathe which has resulted to availability of different types of lathe like light duty lathe machine, medium duty lathe, heavy duty lathe, extra heavy duty lathe etc. So, now you have a wide choice of a lathe depending on the job you need to accomplish in your workshop.

Milling Machine

It is a special kind of metal shaping unit used to remove unwanted material from metal sheet to give a particular shape to an object. There are two types of it, horizontal milling and vertical milling machines, further classified into plain milling and universal milling which can be either manually operated or digitally operated also known as CNC milling. You can also buy different combinations in all the different milling equipment which are known as all geared universal milling, all geared vertical milling etc., having different features and specifications.

Shaping Machine

It is a versatile tool which can cut metals in different curves, angles and shapes. It is used when it needs to cut large amount of metal from the workspace comparing to milling unit. It is widely used in many industries nowadays because of its capacity of working accurately with speed and simplicity in using it. It is used to cut flat metal surfaces like steel, aluminium, ferrous and non-ferrous metals without corrosion.

Slotting Machine

It used to slot metal and wood materials is known as slotting machine. With the help of this, slots on heads of metal screws or wood screws, bolts, components used in automobiles can be done. These are widely used in industries like automation, electrical, furniture, construction etc. This is specially designed for quick and accurate metal productions and so it is well known for its low maintenance, accurate production and durability while it is quite easy in operating also.

If you are planning to buy this for your workshop, ensure that you buy from a reputed tools supplier like http://www.bhavyamachinetools.com, offering robust workshop equipments and also prompt after sale services which can easily help you to increase your production and lower your production costs.

Exclusive Range of Machine Tools from Bhavya Machine Tools

We present variety of tools used in various standard and critical industrial applications. Some of the widely used industrial equipments are lathe, drill, tool room, sheet metal, shearing, press brakes, SPM & heavy, wood working and automobile unit. We are having expertise in manufacturing all types of industrial machines, which work accurately with high performance. These are made up of high quality sturdy materials to give a long life with low maintenance cost. Our wide ranges of lathe devices are demanded worldwide for perfection of work, quite affordable low cost for long durability.

Our light duty lathe is perfect for applications, where lathe equipment usage is limited with higher performance and ease in operation. The series is spread further with medium duty lathe machine, heavy duty and extra heavy duty. Our export quality roll turning lathe is used in creating specialized cylindrical rolls in rolling mills. We cater the above all series of lathe under the all geared category also to perform metal and wooden machining with speed control gears. We are also a leading distributor and supplier of imported lathe for India and across the world dealing in high end universal all geared lathe including CDS A series, CDS B series, CW E series, CW M series lathe which are completely automatic with enhanced features, compact units, highly durable and efficiency of delivering the perfection output beyond imagination.

Our completely automatic computer operated lathe machines give amazing performance with very low resources and high efficiency have made them popular to opt as an industry best lathe in various models of CKE 6130I, CKE 6150Z and slant bed CNC lathe.

About Bhavya Machine Tools

We are an ISO 9001:2008 certified tools manufacturing company in India. The company specializes in supplying lathe, drilling, grinding, V belt driven shaping, shearing, press brake, pillar and C type power press machines and others for tool room, construction, metal and wood working industries. For further details please contact us at +91-79-4024 2800, +91 – 79 – 3007 4560 or visit our office located at

Bhavya Machine Tools

A-601, 6th Floor, Sapath-4, Opp. Karnavati Club,

S.G. Highway Road, Satellite,

Ahmedabad-380 051,

Gujarat. (India).

Important Tool Room Machines You Need to Buy for a Workshop

Improvement of processes in a workshop and automation doesn’t need to be an expensive affair. It needs to be a smarter choice of tool room machines required in a workshop. Various industrial applications require rigid material like wood and metal to be cut, shaped and grinded on a regular basis. These are exactly used for those processes. A workshop needs to provide properly shaped metals to the industries so that they can further manufacture the products of high quality. Proper use in a workshop enables accurate and quick output which becomes very much necessary for all the industries. Basically, there are some important tool room which are necessary to have in a workshop as given below:-

Milling Machine – It can perform versatile operations ranging from simple tasks like slot and keyway cutting, planning, drilling to complex tasks like contouring, dies sinking etc.

Grinding Machine – It also known as grinders are used to grind metals and other materials in a workshop. A grinder is very useful in a metal workshop as it helps in making metal chips from sheet metals which are used in many applications.

Shaping Machine – As the name suggests, It is used to shape metals in a workshop by removing unwanted material from the flat metal surface. It is used when large amount of metal is to be cut to form a specific shape.

Slotting Machine – It is used to make slots needed on the screw heads, bolts, wood screws and other industrial components. The most common use is in manufacturing process of automobiles, electrical components, furniture etc.

Bandsaw Machine – These are used to cut long bars in irregular shapes, straight cuts or curved shapes. This provides maximum accuracy with minimum wastage.

Hacksaw Machine – These are used to cut metals with high efficiency speed and accuracy. These are used where high pressure is required, whereas mechanical and semi-hydraulic hacksaw are used wherever low pressure is required.

How to Select Tool Room Machines for a Workshop?

Each and every workshop is different and needs to complete different types of processes. Similarly, each and every tool room unit also has different uses. If a workshop works on majority of metal grinding projects, then it may require grinding equipment and if it is working on majority of metal cutting projects, then it may require a hacksaw equipment installed. If your workshop requires completing versatile projects involving cutting and drilling both, then a milling device would be just perfect. Thus, the choice of tool room devices to be installed in your workshop depends on the majority of the projects you are handling. Many times it happens that a particular tool room is over occupied and another tool room unit is staying idle for hours altogether. This can increase the production costs of the workshop and reduce the profits. So, it is very much important to judge the kind of projects you are going to handle in your workshop in future and select tool room machines accordingly.

Buying Tool Room Machines

Buying tool room equipments for your workshop can be a crucial decision and needs to be taken carefully. If you fail to buy quality tool room devices, you may end up paying more on maintenance costs which can have an adverse effect to your returns on investment. If you need to cut down on your maintenance costs, never buy used tool room equipments, instead always go for new tool room provided by reliable manufacturer of tool room like Bhavya Machine Tools which is an ISO 9001:2008 certified company.

All You Need to Know About a Milling Machine

Geared Drive Universal A milling machine is a versatile tool room machine which is used to remove undesirable metal from the sheet metal to give a specific shape to an object. The first milling machine was invented by Eli Whitney for producing interchangeable Musket Parts. After that, there were many developments brought in a milling machine which has made it a special kind of tool room machines. Due to these developments, the metal can be removed now with more speed and accuracy. The developments brought in versatile features in a milling machine as so now a milling machine can not only perform metal cutting but it can also used for boring, slotting, circular milling dividing, and drilling. Different types of milling machines were developed with versatile features which are briefed below:-

Types of Milling Machines

Basically, there are two types of milling machines, horizontal milling machines and vertical milling machines. Further they can be classified into plain or universal and manually or digital controlled milling machines. A milling machine for your workshop can be considered based on its specifications, features you require.

Horizontal & Vertical Milling Machines

The horizontal milling machine and vertical milling machine differs from each other in terms of spindle axis orientation. The vertical milling machine is commonly used because it is an affordable milling machine. Moreover, a horizontal milling machine provides clean operations by enabling the metal chips to fall away from the cutting area.

Plain Milling Machine

A plain milling machine can be used for limited operations, whereas a universal milling machine can be used for versatile operations by fitting different attachments in it. Some of the commonly used attachments in universal milling machines are rotary table, indexing fixture, rack cutting attachments and table swivel housing.

Mechanically Controlled Milling Machine

A mechanically controlled milling machine are commonly used in the workshops but if you require more precision and speed in the cutting or drilling of a sheet metal, then there are suppliers of tool room machines who also provide CNC milling machines which are computer operated milling machines and provide best quality output.

Some of the most common milling machines which are the combination of all the above machines are all geared universal milling machine, all geared vertical milling machine, universal geared drive and turret milling machines.

How to Use a Milling Machine for Perfect Accuracy?

Before starting a project, make sure that the workpiece, table, taper in the spindle and arbour or cutter shank are all free from chips and are clean.
Never choose a larger diameter miller cutter than required.
Always keep miller cutter sharp.
While milling machine is in operation, never change the feed or speed of the machine.
When clamps are being used to secure the workpieces, make sure that they are tight and the workpiece is held properly so that it doesn’t vibrate or spring while cutting is in process.
All the safety measures should be followed and the job should be planned properly to achieve perfect accuracy.

Factors to be Considered While Buying a Milling Machine

The foremost factor to be considered while buying a milling machine is of course the type of project to be performed on the machine. The success of any sheet metal job depends on the machine selected for that particular job. Milling machine is considered to be the most versatile metal working machine and if chosen carefully, can accomplish many jobs at your workshop which will limit the use of the resources and can be profitable for your business. So, before selecting a milling machine for your workshop consider the complexity of the job to be done and determine the number of axis variants required. Some milling machines come with inbuilt milling accessories, whereas some need to be purchased and attached with the milling machine. So, just don’t go for a cheap milling machine, you need to consider cost-effectiveness also. This doesn’t mean that you buy an expensive milling machine with lot many inbuilt accessories which are of no use to you. Always determine your requirements properly and go for a milling machine just suitable to that.

Power Press – A Machine Which Can Turn Sheet Metal into Miraculous Shapes

A Power press is a special kind of machine that can bend any sheet metal into a specific shape. There are various products made of metal which we use in our day to day life like automobiles, electronic gadgets etc. Sheet metal is required to be cut, bended and pressed to form a particular shape. In ancient times, these jobs were done manually but now to make the process quick, it is used which can cut, bend and press metals to form shapes with accuracy.

How Does a it Work?

The two major components are a stationary bed and a moving ram. The combination dies are attached to the ram and bed which enables giving specific shapes to metal sheet. The main components are clutch, flywheel and crankshaft. The rotation of the flywheel is powered by the motor. A clutch is used to couple the spinning flywheel to the crankshaft. The crankshaft then enables the rotary motion of the flywheel to the upward and downward motions of the press ram. A work piece is fed to the die and the tool cycle is initiated. A re-formed piece is formed when the upper and lower dies press together on the stock material. Once the down stroke is done, the work piece which is formed in a specific shape is removed and then another work piece is fed to repeat the same tool cycling.

Safety Measures While Using a it

It can be dangerous to operate if they are not maintained properly. If you own a power press at your workshop, you need to make sure that your employees or people maintaining necessary skills and knowledge about the working of the machine. If any accident occurs at your workshop due to poorly maintained power press, then you might get in trouble and your employees’ life can be at stake. So, it better to take below safety measures while using it at your workshop:-

The ancillary equipment, control systems and all their guards of your power presses are maintained so that the lives of people are not put at risk.
The maintenance work should be carried out when the machine is switched off or isolated and the people working on it have necessary knowledge and expertise.
The appointed person operating should be provided necessary training in order to use the equipments in a proper manner.
Written instructions on how to use properly should be made available to the operators working on it.
Regular inspection and tests should be done for power press to ensure that it is safe to use.
Its components should be regularly examined by a competent and knowledgeable person.
A record of power press maintenance schedule should be maintained in order to preserve the proof that the machine has been inspected and tested.

If you need to buy a machine for your workshop, just go through the website of leading machine tools supplier in India, http://www.bhavyamachinetools.com where you will be able to find two types and those are C type and Pillar type power press. Only best quality tool room machines are available here and you can choose one which best suits your requirement at the workshop.

CNC Lathe Machines Can Make Your Job Easy

CNC is the short form of computer numerically controlled which refers to a process in which a computer reads code instructions in order to control a tool. A CNC lathe is controlled by a computer due to which the material can be cut, drilled, sanded, shaped or polished quickly. In order to meet a variety of industries, modern technology is required. It can give a specific standard of accuracy and speed which can enable a workshop to fulfill even the difficult demands of the industries and achieve success in providing completion of jobs as per the their requirements. The basic benefit is that it requires minimum human efforts and so the possibilities of workers getting injured in workshops have reduced to a great extent. These computer operated lathe have given a great level of accuracy in production due to which more and more workshops and industries are inclining towards applying it in their production. Thus, CNC lathe machines can make your job easy considerably by providing accuracy and speed both. If you are convinced with the idea of buying a CNC tools but need to have more details about it then you should consider reading this article further.

Advantages of CNC Lathe Machines

The foremost advantage is that it makes difficult jobs easier and quicker as it is fully automated with a computer program. It operator has to feed the dimensions of the finished product in the specified program of the machine and then does its job by finishing one process after another automatically with the extreme level of accuracy and speed.
The operating costs incurred by a CNC equipment are much lower than the traditional lathe costs.
The labour costs can be reduced at a great extent because one operator can operate several.
A CNC device can work for several tasks required to be accomplished in various industries like textiles, power generation, medical, defence, plastic, aerospace, automotive, automobiles etc.

Buying CNC Lathe Machines

Buying CNC lathe can be a big investment and so one cannot afford to buy without knowing some of the things to look for when buying such one. The foremost thing which you need to be sure of while buying it is the quality. A good quality machine can boost your productivity and a low quality can drop your productivity at a great extent. So, you need to be careful about the quality of a CNC lathe and make sure that all the quality parts have been used otherwise it may increase your maintenance costs. Secondly, you need to ensure that you buy CNC lathe for your workshop from a reliable source. Just go through the customer reviews for the manufacturers of it and then decide on a particular supplier who can suggests you the best machinery as per your workshop requirements.

Bottom Line

If you are buying a CNC lathe to make your job easier then that would be a perfect decision for your business but you also need to ensure that the unit you are buying is of high quality so that breaking down of your machinery can be avoided from time to time. In such competitive business environment, it would be always better to choose the best machinery for your workshop which can ensure safety of your laborers and gives accurate and speedy outputs.

How to Buy Lathe Machine for Your Workshop?

Giving shapes to rigid materials like wood and metals was not an easy job in ancient times. It was a back breaking job to remove unwanted parts from metals to give a specific shape. It is rightly said that necessity is the mother of invention. Due to this necessity of shaping, twisting and turning metals, lathe machine was invented. It is used to remove undesirable material to form specific shape in a metal. It was successful in reducing 50 per cent of human labour work due to which it became very much popular in workshops and since then there were many improvements brought in a lathe machine which added versatility to it. The applications are not limited to only one industry. There are various luxurious items made of metals which we use in our day to day life. It is used to shape, cut and twist those metals which make the process of manufacturing those products quite easy and quick. The size and functionality may vary from small lathe to huge lathe with lot many features. There are many types of lathe available like light duty lathe, medium duty heavy duty lathe machines, CNC lathe etc. The selection depends on the job to be accomplished in a workshop. For example a jeweler or a hobbyist may use a small lathe to complete their metal shaping jobs but if an industrial product is to be manufactured, then a huge and fully featured lathe machine is required. Before you buy It, you need to have complete information about different parts and how they work.

Lathe Machine and its Parts

Basically, there are 6 main parts which are briefed below:-

The Bed – It is a rigid and stable platform which is an aligning surface to place the material which is to be shaped. The headstock is on the left hand side and tailstock is on the right hand side of the lathe bed when the machine is viewed from the front side.

Headstock – The headstock turns the work piece by holding the spindle and drive mechanism. The spindle is rotated through a motor-driven belt or directly by a motor. The headstock can adjust speed adjustment with the help of gears or sliding pulleys which are mounted in its rear.

Tailstock – The tailstock allows accurate machining because it supports work which is time consuming, for example turning long pieces straight. A drill chuck is mounted in the tailstock for better results.

Carriage – The carriage moves left and right through manual operation of a hand wheel or driven by a lead screw. At the base of a carriage is a saddle that mates and aligns with the bed ways. It provides mounting and motion control components for cooling.

Cross Slide – The cross slide is placed on the top of the carriage to provide movement perpendicular to the length of the bed for cutting the work piece.

Lead Screw – As the headstock turns, the lead screw enables automatic feed and makes cutting possible.

Thus, the above mentioned are the basic parts. The machine can be upgraded as per the job to be completed in a workshop. The smallest lathe machine can be found with a watch maker whereas, the largest lathe machine with many features can be found at industrial workshops. So, the selection depends on the job to be completed. Still, there are few things which should be considered before selecting for your workshop which are given below:-

Consider the spindle in the lathe you are buying. The spindle comes in standard and non-standard sizes, so you need to select which suits the requirement of your job as spindle is the core to the operations.
The bed capacity is very much important as it will determine the size of the material on which you can work on.
Different speed is selected for different jobs to be performed. If you are cutting a metal, you might need high speed but if you need to carve a metal which requires high accuracy, then you might prefer to work at a medium speed. So, make sure you can adjust to different speeds.
Be careful with cheap lathe machine as it might be consisting of cheap parts which may wear out very soon.

If you are planning to buy and require having more information on it, visit http://www.bhavyamachinetools.com.

Bhavya Machine Tools Supplies Latest Technology Shaping Machines for Industrialists of New Era

Higher production requirements of the industries are compelling the industrialists to update their manufacturing equipment with latest technology which gives higher and also faster production rates. Team at Bhavya have very well understood this requirement of industrialists of the new era and therefore are constantly striving hard to offer efficient models of tools which can give efficient production while helping them to meet their bulk production requirements in lesser time with less labor. The customized tools offered by Bhavya are flawlessly designed taking into consideration the parameters which work best for their clients to meet their custom requirements depending on their infrastructure and production needs at their industries.

The modern industrialists want machineries for reliable, safe, easy and durable operations. As the cost of labor is going up, they now require equipment with more automatic features so that their production requirements can be met with lesser efforts and labor required. The managers at Bhavya work to satisfy this requirement of the modern industrialists. They thrive to provide tools which can operate automatically with lesser labor or efforts required while giving the users convenience of use with higher production rates. One such example of the latest technology offered by Bhavya is a V belt driven shaping machine offered by it. This is a high-end tool designed for best resistance to corrosion with a superior grade and well ribbed cast iron material built structure. It is a multitasking developed for cutting steel, aluminum, ferrous and non-ferrous metals in different curves, angles and shapes. This energy efficient machine tool can be easily installed, operated and maintained by the industrialists at lesser operating and maintenance costs.

Various other examples of high-end machineries offered by the firm include CNC lathe, drilling cum milling, the modern tool room, C-type power press, capstan lathe, tool & cutter grinding and many other forms of equipment which are successfully being used in industries across the country. For further details visit http://www.bhavyamachinetools.com.

About Bhavya Machine Tools

Bhavya Machine Tools is an ISO 9001:2008 certified tools manufacturing company in India. The company specializes in supplying lathe, drilling, V belt driven shaping, shearing, pillar and C type power press and machines for tool room, construction, metal and wood working industries. For further details please contact us at +91-79-4024 2800, +91 – 79 – 3007 4560 or visit our office located at

A-601, 6th Floor, Sapath-4, Opp. Karnavati Club,

S.G. Highway Road, Satellite,

Ahmedabad-380 051,

Gujarat. (India).

Bhavya Machine Tools Delivers Lathe Machines for Industries and Institutes across India

Lathe machine is wonderful equipment used to shape objects with symmetrical physical properties about the axis of rotation. Various actions like cutting, knurling, sanding, drilling or deformation can be easily and quickly performed on a work piece using a modern lathe unit which is now-a-days available with highly automated features. It is not only the industries that require lathes even institutes like engineering colleges where education on machines, their parts and uses is given to the students require lathes for practical demonstrations in their workshops. We are specialist in delivering lathe for colleges and institutes. The firm has already marked its presence in various states across the country by supplying high-end device including lathes to the well known institutes spread across several states including Karnataka, Bihar, Gujarat, Andhra Pradesh, Orissa, Haryana, Kerala and many more.

Where to Get the Best Lathe Machines?

The developers and team working at Bhavya are highly proficient and experienced developers who since several years have been designing state-of-the-art lathe equipment for industrial use. They very well know the requirements of their clients very well and therefore build their machines with most desired features so that the clients can get the most satisfactory and reliable services for longer working periods of time. The primary goal of the team at Bhavya is to offer their clients the flawlessly designed lathe machines with tight tolerances. The MAX and RXZ Series models of lathe of Bhavya are perfect examples of such. They are multipurpose devices that are incorporated with the latest technology and simple to use features which give the users improved performance and at the same time ease of use. Lathe toolsa offered by Bhavya scatter across a wide continuum of specifications and types which include light duty lathes, heavy duty lathe, extra heavy duty lathes, roll turning lathe, slant/flat bed CNC lathe, all geared lathe and much more. For those looking to buy lathe equipment for their industry or institution, can visit https://www.bhavyamachinetools.com to know more.

About Bhavya Machine Tools

A-601, 6th Floor, Sapath-4, Opp. Karnavati Club,

S.G. Highway Road, Satellite,

Ahmedabad-380 051,

Gujarat. (India).

Bhavya Machine Tools Present the Series of Lathe Machines

Lathe Machines are one of the important workshop tools used in creating the symmetry about an axis rotation. It is used to equipment the comparative hard materials. We are leading manufacturer and exporter of lathe are offering a wide range of lathes for various industrial applications.

We offers Below Exclusive Range of Lathe Machines:

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Light Duty & Medium Duty Lathe Machine – highly durable, sturdy and easy to operate and made from corrosion resistance material for long lasting applicable in electronics, electrical and automobile industry where need the limited work features of lathe.

Heavy Duty Lathe Machine – This highly efficient lathe from Bhavya Machine tools is best applicable to the metal working, wood turning and metal spinning. High quality and state of the art technology lathes are presented in MAX Series & YBX Series in various models varies with the factors height of center, width of bed, max. Swing, spindle, travel and other parameters.

Roll Turning Lathe Machine – This extra heavy duty lathe is made up of high quality iron and steel having accurate dimension, abrasion and corrosion resistant with high tensile strength useful in power plants, ship building , repairing shops, paper mills, oil and mining etc industries.

All Geared Lathe Machine – We offers wide range of all geared lathe machines including light duty, medium duty, heavy duty and extra heavy duty. The gear box with lead screw & feed shaft increase the capacity of machining.

Imported Lathe Machine – It including universal all geared imported lathe, Gap bead all geared lathe, high speed all geared lathe CDS A, high speed all geared lathe CDS B offered by us are highly demanded as per the industrial need.

Imported CNC Lathe – Imported CNC lathe are computer auto control lathe device for machining the hard metal, wood and material for high end required accuracy. This is available in 3 various models : A) Flat Bed CNC Lathe CKE6130i B) Flat Bed CNC Lathe CKE 6150Z C) Slant Bed CNC Lathe. For further details visit – http://www.bhavyamachinetools.com/lathe-machine/cnc-lathe-machine.html

About Bhavya Machine Tools

We are leading tools manufacturer in India offering diverse models of workshop, sheet metal, wood working, automobile & garage, plastic & printing, welding, food processing, sheet bending, shaping, lathe, automatic CNC milling, press brake, power press machines etc. For more details contact at

A-601, 6th Floor, Sapath-4, Opp. Karnavati Club,

S.G. Highway Road, Satellite,

Ahmedabad-380 051,

Gujarat. (India).

Phone: +91-79-4024 2800, +91 – 79 – 3007 4560

Bhavya Machine Tools Presents Grinding Machine, Slotting Machine & Shaping Machine

Machine tools are widely used tool room machineries across the industries. As an industry leader in manufacturing machine tools in various sizes and standard materials for rough & tough usage. There is a high demand of tool room, lathe, drill, sheet metal, wood working and press brakes from us. These tools are very much useful in steel, metal, wood, automobile and rubber industries for various functions of cutting, shaping, banding and smoothing effects on metals, woods and other solid materials.

Tool & Cutter Grinding is a part of heavy SPM machinery is used for cutting and grinding the tools and metal sheets to sharpen the edge. We offer the versatile and durable cutter & grinder for easy and accurate functions. The cutter diameter for grinding is maximum 250mm with max. Distance between centers is 300mm. This is very high quality tools for prompt cutting and grinding execution of tools and sheet metal tools. The most important feature are sturdy made from quality raw materials give stable and vibration free operation experience. It is used for bulk production, the size and designs are standard based on the applications. These are heavy duty operational equipment for long duration. For further details about the grinding machine – visit: http://www.bhavyamachinetools.com/spm-a-heavy-machine/tool-a-cutter-grinding.html

We offer other exclusive machine tools – slotting machine used in automotive, furniture, construction and electrical industries. The main function is to shape or cut the materials, to make slots on the screw heads, wood screws, bolts and other industrial components. The incorporated advanced technology have made the slotting more special tools available in different strokes ranging from 10 to 150mm and 10 to 250mm.

Another important product deputed by Bhavya Machine tools is shaping machine. The name of this machine is same as it is used in shaping metals and materials for straight and flat metal surfaces. This machine can be effectively applied on various metals like cutting steel, aluminium, ferrous and non-ferrous metals in variety of curves, angles and shapes.

About Bhavya Machine Tools

A-601, 6th Floor, Sapath-4, Opp. Karnavati Club,

S.G. Highway Road, Satellite,

Ahmedabad-380 051,

Gujarat. (India).

Phone: +91-79-4024 2800, +91 – 79 – 3007 4560

Bhavya Machine Tools introduces Bandsaw Machines for Size Ranges 175mm to 450mm

Irregular and curving shapes in wood and metal are quite efficient with new introduced technical enhancements in bandsaw machineries from us. These 175mm to 450mm capacity bandsaw machine are a power tool from us consisting blade to band the metal with teeth. Horizontal and vertical designed bandsaw machines from us ranging from 175mm to 450mm size. Blade size varies as per the various models and round sizing. The specialty of Bandsaw machine from us is better accuracy and highly suitable for cutting long bars in different shapes. The equipment from us are designed for completely smooth and vibration free noise less operation. We have launched so many economical ranges of bandsaw machines for less wastage and higher output. The models are widely ranging to suit the customer’s requirements. Even custom requirements are also furnished based on application needs. The bandsaw device from Bhavya is widely accepted and used in various industrial applications like wood working, electronics & electrical and automobile industries. Cost effective solutions are the most important parameter of these equipment manufacturer. Along with bandsaw, We offering wide array of lathe, drill, tool room, shearing, press brakes, SPM & Heavy etc. We even have core specialty in Milling Machine ranging from all geared universal milling, all geared vertical milling, universal geared drive, turret milling and milling accessories. The milling tools from Bhavya carries user friendly features and higher cutting and shaping capacity of metals and solid materials.

About Bhavya Machine Tools

We are leading tools manufacturer in India offering diverse models of workshop, sheet metals, wood working, automobile & garage, plastic & printing, welding, food processing, sheet bending, shaping, lathe, automatic CNC milling, press brake, power press machines etc. For more details visit http://www.bhavyamachinetools.com or contact at

A-601, 6th Floor, Sapath-4, Opp. Karnavati Club,

S.G. Highway Road, Satellite,

Ahmedabad-380 051,

Gujarat. (India).

Phone: +91-79-4024 2800, +91 – 79 – 3007 4560

Bhavya Machine Tools Introduces 165mm and 175mm Light Duty Lathe Machines

Lathe machines are the most efficient tools for handling jobs of cutting, shaping and fabricating metals. We introduces a multipurpose light duty lathe which can easily and efficiently handle wide range of applications in a workshop or industry including production of symmetrical parts, screw threading, tapering work, holes drilling, knurled surfaces and crank shafts etc. Incorporated with the latest technology, this is an advanced lathe machine flawlessly designed with tight tolerances for better accuracy in tasks. We understands the importance of quality materials that go into construction of equipment and therefore designs the light duty lathe with the all the desired standard accessories like chuck plate, gear set, centre adaptor, dead centres, dial indicator, square tool post and tool post key made out of best materials so that user can get optimum performance with the unit for a longer period of time. This is simple and robust lathe manufactured by the company in two most desired height specifications – 165mm lathe and 175mm light duty lathe machine. Available with user friendly controls the device is very easy to operate and enables the user to work on for high precision jobs with total control and ease. The simple design makes installation very easy and therefore the equipment can effortlessly be set up at the workplace conveniently without any hassles. This is ideal machine for applications at workshops and small scale metal fabricating tasks at power plants, steel rolling mills, tool rooms, ship building, repairing shops, paper mills, workshops, textile, oil and mining industries.

About Bhavya Machine Tools

We are leading tools manufacturer in India offering diverse models of workshop, sheet metal, wood working, automobile & garage, plastic & printing, welding, food processing, sheet bending, shaping, lathe, automatic CNC milling, press brake machines, power press machines etc. For more details visit http://www.bhavyamachinetools.com or contact at

A-601, 6th Floor, Sapath-4, Opp. Karnavati Club,

S.G. Highway Road, Satellite,

Ahmedabad-380 051,

Gujarat. (India).

Phone: +91-79-4024 2800, +91 – 79 – 3007 4560

Installing Machine Tools in your Workshop

A machine tool is a power driven equipment designed to drill, bore, grind or cut metal or other material. A tool is employed to complete the process of cutting, shaping or drilling in a machine tool to get jobs done quickly and accurately. In ancient times, these were controlled by human force but now it work with the help of electrical or hydraulic force. A certain kind of cutting or deformation is done with the help of it. All the machine tools have specific type of working which provides a guided movement to the parts of the machine to achieve the shape of the material required. It controls the relative movement between the work piece and the cutting tool which is also known as toolpath. To be precise, these are the machines which help people in making things. It plays an inevitable role in a factory or any construction unit. Thus, these are required to make things work faster, easier and the most important is to generate accurate output.

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A workshop is a place where different machines are used to cut, shape and drill various materials like metals, plastics, wood, glass etc. The decision of installing equipments for your workshop depends on the process you would like to carry out. There are some specific machine shop processes like turning, drilling, shaping, grinding, milling etc., and you need to install devices depending on the process to be carried out in your machine shop. For example, if you need to shape metals in your workshop, then you need to install a lathe machine and if you need to drill holes into any material, then you need to install a drilling machine. But before installing different types of equipments in your workshop, you need to understand their specifications and applications which are given below:-

Lathe Machine

A lathe machine is considered as the most important machine tool in any workshop as it used to shape metal which is the most important process when any metal product is to be manufactured. Initially, a lathe machine was used to cut cylindrical metal stock but now it is also used to drill holes, tapered work, screw threads etc. There are different types of lathe machines like CNC lathe machines, light duty lathe machines, heavy duty lathe machines etc. for various applications requiring fabricating metal. Every workshop has a different job to be done, and so the lathe machine for a machine shop is chosen accordingly.

Milling Machine

Just like lathe machine, a milling machine is also used to cut and shape solid materials like metal, wood and plastics. But, a milling machine is different than a lathe machine because in lathe machine the material moves in order to give a specific shape whereas, in milling machine the cutting tool moves at a high speed. Basically, there are two types of milling machines manually operated milling machines and computer operated milling machine which gives ultimately accurate results. The milling machine you need to choose depends on the process your workshop requires to accomplish.

Drilling Machine

The drilling machine, as the name suggests is used to drill holes in the solid material like metal and wood. Drill machine is an essential machine tool of any workshop as it is used in wide applications in various industries like construction, woodworking and metalworking. Different types of drilling machines are available but basically it can be categorized into manual drilling machines and automatic drilling machines. Manual drilling machines are operated with hand power whereas automatic drill machines are powered with electricity. All the drilling machines can be applied wherever small to bigger size holes need to be formed.

Besides, the above mentioned tools there are various other tools for workshop like power press, grinding, sheet bending, slotting machine etc., which can be found in almost all the workshops. So, the tools you need to install in your workshop depends on the output required. Installing best tools in your workshop becomes necessary when accurate output is required. So, to enable proper flow of work, just collect the information about all the tools available at http://www.bhavyamachinetools.com and decide on which tools to be installed in your workshop.

How Lathe Machine Operates?

A lathe machine is a tool used in workshop which spins a block of material to perform various operations such as cutting, turning, facing, threading, sanding, knurling, drilling or deformation such as metal spinning with tools that are applied to the work piece to create an object which has symmetry about an axis of rotation. The lathe equipment holds a piece of material between two rigid supports called centers, or by some other device such as chuck or faceplate which revolves about the center line of the lathe. Metal is removed from the work piece using a hardened cutting tool, which is usually fixed to a solid moveable mounting also known as toolpost which is then moved against the work piece using hand wheels or computer controlled motors. The lathe tool which are controlled by the computer are known as CNC lathe machine used for mass production of parts. These are commonly provided with a variable ratio gear train to drive the main leadscrew which enables different pitches of threads to be cut. Some older gear trains in a lathe machine are changed manually by using interchangeable gears with various numbers of teeth, while more modern or elaborate lathes have a quick change box to provide commonly used rations by the operation of a lever. To better know about how it operates, it is necessary to undergo the details of the components as given below:-

Headstock

The headstock includes the main spindle, speed change mechanism and change gears. It is required to make a headstock as robust as possible because of the cutting forces involved during the process of cutting or shaping metals using a lathe machine.

Spindle

The main spindle is generally hollow to allow long bars to extend through to the work area, which reduces preparation and waste of material. The spindle then runs in precision bearings and is fitted with some means of attaching work holding devices known as chucks or faceplates. This end of the spindle will also have an included taper, usually morse to allow the insertion of tapers and centers.

Electric Motor and Gear Box

The lathe machines use a gear box which is driven by a dedicated electric motor. The fully geared head in the gear box allows one to select the speed through the gear box.

Bed

The bed is a stationery base in a lathe machine which is connected to the headstock. It allows the carriage and tailstock to get aligned parallel with the axis of the spindle.

Feed and Lead Screws

The feedscrew is a long driveshaft that allows a series of gears to drive the carriage mechanisms. Like feedscrew, the leadscrew is driven by either the change gears or an intermediate gearbox known as quick change gearbox.

Carriage

The carriage holds the tool bit and moves it longitudinally or perpendicularly under the control of the operator. The carriage can be moved manually by the operator or automatically if the feedscrew is engaged with the carriage feed mechanism.

Cross Slide

The cross-slide stands atop the carriage and has a leadscrew that travels perpendicular to the main spindle axis, to perform permit facing operations.

Compound Rest

The compound rest is also known as top slide which is the part of the machine where the tool post is mounted. The axis of compound rest can be adjusted independently of the carriage or cross slide.

Tailstock

The tailstock is placed opposite to the headstock and directly mounted on the spindle axis.

So, now when you have the information about how lathe works, if you want to buy a lathe device to complete the processes at your workshop with accuracy then just visit http://www.bhavyamachinetools.com and view the specifications and details of various types of lathe which will help you to select just the right one to accomplish your metal shaping and cutting jobs quickly and accurately.

How Power Press Operates?

A power press is a machine which converts metals into miraculous shapes. Various products like brackets, frame pieces, electronic enclosures etc., can be manufactured. There are many different types machines like C type and pillar type which can be further classified into mechanical and hydraulic. Due to the advancement in technology,It has also undergone many changes. One of the most popular available today is the CNC power press having PC based controllers. But, the most commonly used is the mechanical power press which includes a moving ram used shape as well as bend metals and a stationery bed or surface where the material to be shaped can be placed. It punches the material, forms the material, bends the material, shapes the material using combination of different dies attached to the moving ram and bed. To transmit power into the press, clutch is used. The clutches remain engaged until It completes the full cycle. High accuracy in bending and shaping metals is provided. Besides the above working, you also need to have information about the basic setup procedure required for a power press as given below:-

The basic thing to be considered is the material thickness and the output expected. You need to review the drawing which specifies the type, dimensions and the angles required. This is very much important to determine the type of tooling and dies to be utilized in a power press.
The tonnage should be determined which depends on the bending method.
There should be accuracy in the positioning in tooling which is very important to achieve accuracy in the output.
The parameters should be adjusted depending on the job to be completed. However, this requires trained and efficient operators. But, with the advancement of the machineries, this can be done by even untrained operators too.
It is always recommended to do a test bend of the material in order to detect if further adjustments are to be done.

After knowing the above working of the power press and the setup process, it becomes necessary to know about the safety measures required to be taken while operating a power press. if not maintained and operated properly can cause accidents which should be avoided using below mentioned safety measures.

The power press and its guards, control systems, ancillary equipment like automatic feed system should be maintained properly so that it doesn’t put people at risk.
The maintenance work should be carried out when the machine is completely switched off and should be done by people who possess right skills and knowledge.
Proper training should be provided to the operator responsible of operating.
The people operating the machine, supervisors and managing the use should be made aware about the specific safety measures to be taken while using it through written instructions.
It should be regularly and thoroughly examined by the competent person and ensured that it is sound and working in proper condition.
It is always recommended to keep the record of the maintenance activities performed at a power press to ensure that it has been properly maintained.

As far as health and safety is concerned, it becomes very much necessary to follow the above mentioned steps in a workshop using it. The purpose of thorough examination and test of a machine before operating is to determine whether its parts have been installed properly, whether it is safe to operate and whether there are any defects which could make unsafe to operate. Moreover, the law requires that the power press installed in your workshop is maintained properly which will also includes that your employees operating or maintaining have adequate knowledge and skills required to complete the job.

Significance of Lathe Machine for Metal Shaping Industries

There is no doubt in saying that necessity is the mother of all inventions. All the machines are invented with a single purpose and that is to reduce labour work and get things done quickly. In ancient times, giving shapes to metal was a tedious job and time consuming process. The invention of lathe machine made the job of metal shaping much easier. Basically, It is used to remove the unwanted part from the metals to give it a new shape. The material is rotated against the tool which trims down the material into shape. In olden times, It was operated manually but the machine got many innovative improvements after that. The technological changes brought many versatile changes to a lathe machine. There are many products which we use in our daily life using metals of different shapes and sizes. The production of all these products has been possible only due to a lathe machine. Every other industry is influenced. it can even perform the complicated process of shaping metals. To manufacture any metal product, the basic requirement is to shape it and that is possible only due this tool.

Elements of a Lathe Machine

Generally, it provides a variety of rotating speeds and different features which can enable manual and automatic controls for moving the cutting tool. There are various types of equipment available like light duty, medium duty, heavy duty, extra heavy duty etc. No matter which device you choose, suiting to your job requirements, below are the common elements which are present in every lathe machine as given below:-

Chuck – is used to hold the work piece and can be replaced with Jacobs chuck or centre for alternative work holding.

Tailstock – is used to hold and located the tail centre and can be unlocked and slid towards the chuck.

Tail centre – is used to hold the end of long pieces of work, as the small lengths can just be held in the chuck. Centre can be removed and replaced with Jacobs chuck and drill and the advance wheel rotated to drill the work.

Tool Post – is used to hold the cutting tool in a precise location.

Cross Slide – it runs on the bed rails and has a mounting for the tool post which can be driven forward by the tool post advance wheel to bring the cutting tool on to the work peice.

Cross Slide Advance – It is used to move the cross slide and tool post sideways and hence the cutting tool towards and away from the chuck.

Drive pulleys and belts – are used to achieve various speeds by varying the belt position on the pulleys.

How to Choose a Lathe Machine?

As you know there are various types of lathe machines available having different features, you need to select as per your job requirements. For example, an average hobbyist would choose a light duty lathe machine which is small in size but if a metal work shop requires, then it would definitely go for an extra heavy duty or a CNC.
It is very much important to consider the bed capacity before selecting it depends on the material on which you require to work on.
The core to any lathe machine is the spindle. The spindle comes in standard as well as non-standard sizes. So, you need to choose the spindle size depending on the metal shaping project you are working on.
Never go for cheap, as you may end up buying consisting non-standard parts which are not going to last longer period of time.

Types of Machine Tools You Need to Install in Your Workshop

A workshop is a place where different kinds of machines and tools are employed to make, finish and repair machines or parts. These are the important requirements without which no workshop can function. Workshops can be found in diverse industrial and commercial establishments. Every workshop has a diverse requirement and depending on where and why the workshop is installed different kinds of equipment are employed in it. However there are some basic machining equipment that are required in most of the workshops. Majority of the workshops where some kind of metal or wood materials are worked upon, tools for tasks like grinding, milling, drilling, cutting, shaping and finishing are most required. Therefore if your workshop is also one of these kinds of commercial or industrial workshop involving metal or woodwork, then opting to install the below mentioned tools will serve your purpose better.

Lathe Machine

To accomplish the jobs of cutting, shaping and fabricating metal sheets in your workshop, nothing can be much better than a lathe. With a lathe in your workshop you could handle a wide range of applications including production of symmetrical parts, screw threads, tapered work, drilled holes, knurled surfaces and crank shafts easily and efficiently with a single one without having to install in number of machines used for each individual task. Moreover most of the tool today come with a variety of rotating speeds and automatic cutting features. Therefore with an advanced lathe machine in your workshop you can accomplish your machining tasks much faster and to a better accuracy. These are available in different forms today like light duty lathe, medium duty lathe and heavy duty lathe. For installment in your workshop you can either go with light or medium duty which will give you efficient functioning for small scale machining requirements in your workshop.

Milling Machine

Milling machine is another variant of tools one could opt as metal cutting device for workshop. It is the best tool for cutting metals to the customized dimensions and shapes especially if the parts are to be cut or shaped to rectangular or uneven dimensions.

Drill Machine

While machining, repairing or making parts in a workshop one may require creating cylindrical holes on the solid materials. A drill machine is for the purpose. With this in your workshop you can very effectively carry out the hole making processes on metals and other solid materials with ease and much accuracy. Various other tasks like tapping, spot facing, reaming, counter sinking and counter boring can also be carried out efficiently with the help of these. It come in various models, customized dimensions of drill head, base plate and capacity and therefore can be possessed to best suit the requirements of your workshop.

Grinding Machine

Grinding machine is a very important tool used in most of the workshops for solid material grinding and shaping applications. This power driven tool can be run on desired speeds to accurately remove the unwanted parts from the work piece so that the desired shape and finish can be achieved. With grinding machine in your workshop, you can easily accomplish your metal shaping goals without much effort. There are various types of grinding machines available in market today. For example there are belt grinding equipments used for debarring and grinding of metals with coated abrasives, bench grinders for roughing and finishing of tool bits, tool & cutter grinding machines used to perform customized and most accurate grinding tasks and much more. Selecting the one with most apt specifications for your workshop will best serve your solid material shaping requirements at your workshop.

The Bottom Line

Mentioned above are the basic device which are found at most of the workshops and best to install at any workshop where metal or other solid material applications are to be executed. But however apart from these there are yet various other forms of tools too available in the market today. Depending on your requirements and work in your workshop, you should decide which tool with what specifications will suit your applications and is the best for installation in your workshop.

History of Milling Machine

Rotary filling was the first in base of invention of the first milling machine that reduced the efforts need to put on hand filling and save the time. The development history is still unclear as the variety of custom machines performing the functions of milling machine were available in individual shops and factories before. Rotary milling was the ancestor of first. It is a unique machine tools first manufactured during 1814 to 1818 in two federal armories of the USA.

James Nasmyth is the famous name who built the advanced milling machine during 1829 to 1831, ahead of it’s time to mill the six sides of hex nut. Gay & silver also used a prototype of milling machine for vertical milling which was a better method than earlier milling versions. Till then milling machine was a part of production machine and not toolroom machines.

1840 to 1860 was the era of designing for successful milling machine by Lincoln Miller. Different companies were making the milling machines on the common configuration. George S. Lincoln & Company first put the true commercial milling machine in the market on 1855. Based on the company, the name to machine was given as milling machine.

Brown & Sharpe’s were the first to make universal milling machine in 1861, which was unique in design and function itself. This patented machine the milling cutters use to sharpen the teeth did not change the form geometry.

Joseph W Roe, the founder of many machine tools has created the first true milling machine in co-ordination with Eli Whitney, the private arm maker during 1912 to 1916. Robert S. Woodbury and other scholars had improved the design and functioning of the Roe’s first true milling machine. Robert Johnson, Cap. John H. Hall, Simeon North, Roswell Lee and Thomas Blanchard are the few names of researchers and engineers who had contributed in development and improvement in the previous type of milling machine.

From 1870 to the mid of twentieth century till first world war, the various other forms of milling machines came into existence like universal milling machine for tool room, jobbing and production use.

After World War I, new advanced versions including jig machines and milling machine with CNC technology have come up with various milling features and functionalities.

For further details about different types of machine tools including milling machines, metal shaping machines, grinding machines, standard slotting machines and their model features with functionalities, visit – http://www.bhavyamachinetools.com

All About Slotting Machine

A slotting machine is a machine which is used to slot materials made of metal and wood. It can make slots on heads of screws, bolts and other automobile components as well as other similar parts. The main purpose of is to shape and cut hard materials like metal and wood. These are generally used in heavy industries like electrical, construction, furniture, automotive etc. These are considered as heavy duty robust machines specially designed for quick and accurate metal productions. These are well known for their high performance, low maintenance cost and longer functional life. It is one of the important machine tools in the sheet metal industries as well in electrical, furniture and construction industries. It is also known as vertical shaper consisting of base, column and table, ram and tool head assembly, saddle and cross slide, rams drive mechanism and feed mechanism.

Specifications of a Slotting Machine

It is designed in such a way that it is of high standards, uniform and systematic. To elaborate, we can say that it has reasonable arrangement suiting to construction. While using it is quite convenient and easy to maintain.
The electric equipment is suitable for 3 phases and A.C. power.
It is just perfect for small batch production shop as well as the work shops where large production at high speed is required. It is used in various processes, model surfaces, key seating etc., of any workshop.

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How Does a Slotting Machine Work?

It can take up all the cutting forces because its base is rigidly built. The vertical column has a front face and has guide ways in the reciprocating ram. That reciprocating ram supports the tool head to which the tool is attached. The material is mounted on the table which can be given horizontal and vertical rotary feed motion.

Types of Slotting Machines

There are two types available, standard and deluxe. Standard slotting machine is a heavy duty machine which removes metal from large castings and the deluxe slotting machine is designed with extra features and to work on high speeds than a standard.

Applications of Slotting Machines

The main applications are cutting keys, slots, metal sheets, grooves of various shapes and forming regular or irregular shapes used in many manufacturing units. It can be used in any workshop where vertical tool movement is necessary and required to manufacture different metal objects.

How to Select a Slotting Machine

If you need to buy a slotting machine for your workshop, make sure that you buy from a reliable and reputed tool room machines supplier offering it with significant features like durability, sturdy structure, spontaneous functional ability etc. it should be manufactured from best raw materials and using latest technology. Ensure that you buy only technically advanced slotting machines so that your workshop manpower is safe and can perform at its best.

How to Install a Milling Machine?

A milling machine is a workshop tool used to shape solid materials like metal, wood, plastics etc. It is different than a lathe machine because in a lathe machine the material to be cut moves, whereas in the milling machine, the cutting tool moves at a high speed. Basically it can be classified into various types like horizontal, vertical , turret and CNC. Before knowing how to install this, it would be better to have some information about different types of milling machines as given below:-

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Horizontal Milling Machine

It consists of overhead arm supports and cutters that are arbor driven. It is cost effective as it produces only high quality material. A horizontal requires less manpower which reduces the manufacturing cost of the material. A horizontal machine is an excellent workshop tool which provides several years of efficient performance. It just needs to take care of properly and proper steps should be followed while using it which will keep it in best condition for years altogether.

Vertical Milling Machine

It is just similar to above in terms of performance and production of quality material. These both machines differ only because of the spindle axis orientation. Moreover, vertical are cheaper than horizontal and so are quite popular.

Universal Milling Machine

It can be fitted with various attachments to enhance their operations. The indexing fixture, table swivel housing, rotary table, rack cutting attachments etc., are some of the attachments that can be made..

Turret Milling Machine

It can be repositioned at any time making this machine versatile and very functional. The versatility of the turret makes it more practical as many different kinds of materials can be produced with the help of it

All the above types can be further categorized to manually operated equipment as well as computer operated which are also known as CNC milling machines. It has many advantages as they give fast and accurate results. However, the steps to be followed while installing it depends on the you have purchased. If you have bought a it from a reliable supplier of machine tools, then you will get a manual which specifies the steps to be followed while installing the machine you have purchased. Below mentioned are the common steps to be followed for installing a horizontal or vertical milling machine:-

For shipping purposes, the hand cranks are inverted to face the machine. To reverse them, engage the lock mechanism to saddle and table.
Lower knee approximately.
Withdraw the safety pin on the left-hand side of ram adapter.
Loosen the four unite head mounting bolts.
Support unit head manually and use a spanner on swivel bolt to wind into upright position.
Press the safety pin back to the ram adapter after passing the 25 degree mark.
Tighten the four unit head mounting bolts to a diagonal sequence.

Besides these installation steps, you need to follow some safety measures which are given below:-

Wear safety shoes and glasses.
Follow safety instructions given in the manual.
Keep all your body parts away from moving parts.
Use proper point of operation safeguarding.

Types of Lathe Machines

A lathe machine is an important machine tool in a workshop as it is basically used to shape the metal articles. Initially the basic operation was to cut cylindrical metal stock which was then further developed to produce screw threads, tapered work, drilled holes, knurled surfaces and crank shafts. It provides a variety of rotating speeds and a facility to manually and automatically move the cutting tool into the work piece. The workshop owners and the workers should be thoroughly familiar about the different lathe tools and its operations to accomplish the jobs of cutting, shaping and fabricating metal sheets. So below given are the different types used for different applications and you can choose one for your workshop according to the nature of the job to be completed.

Light Duty Lathe Machine

These are generally small size with a swing of 10 inches or less, mounted to a bench or table top. These are made of quality tested material and is used in electronic, electrical and automobile industries. It can be used in almost all machining jobs but may be limited due to the size of the material that can be turned.

Medium Duty Lathe Machines

It consist of a strong bed casting made of close grained cast iron. Even under high pressure and heavy load, it can give best performance without vibrations. It can be used in different industrial and mechanical applications like turning, shaping, facing, boring and threading of all kinds of metals. It has been successful in performing many difficult tasks of metal cutting and shaping in many manufacturing units.

Heavy Duty Lathe Machine

These are manufactured from highest grades of material like iron and steel. It is designed for performing many tasks efficiently like screw cutting, sliding and surfacing operations. It has dimensional accuracy due to which it ensures high tensile strength and longer service life. Moreover, heavy duty are quite easy to install and operate.

Extra Heavy Duty Lathe Machine

These are considered as highly efficient which are used in steel & paper mills, oil country, ship building, power plants, mining and textile industries. This type is available in various models of different technical specifications referring to type of bed, length and width of bed, lead screw diameter etc. Extra heavy duty lathe machines are manufactured using high grade durable material which enables it to have a long service life. Moreover, these are well known for their low maintenance, long working life and accuracy in performance.

Roll Turning Lathe Machine

These are suitable for extra heavy duty jobs like sliding, surfacing and screw cutting jobs. These are dimensionally accurate, abrasion resistant, corrosive resistant and has high tensile strength. It can be used to its full capability because it embraces great toughness, ample power & control to drive the carbide tipped machine tools.

All Geared Lathe Machine

These are used in different operations such as sanding, drilling, cutting, etc. Moreover, these are further categorized as light duty all geared, medium duty all geared, heavy duty all geared as extra heavy duty all geared. It work with excellent accuracy, perfection and smoothness. If maintained properly this type can work round the clock.

CNC Lathe Machine

These are well known for higher production and lower costs. Moreover, it fulfils the requirement of quick results with high quality in many industries like electrical, automobiles, electronics etc. CNC lathe machines are highly used for manufacturing high quality components or parts as it operates with the help of a computer program. Therefore, it enables production of large quantities with less effort.

If you are in search of more information about lathe machines and different types is in order to select just suiting to your workshop requirement, then visit http://www.bhavyamachinetools.com, there you will find it made of high quality accessories providing high performance and incurring low maintenance cost.

How to Use Lathe Machine?

Basically, a lathe machine is a tool used to shape metals.The material is rotated in the cylindrical motion and then touches a cutting tool to it which cuts the material. The metal sheet is fixed on the chuck of the lathe machine and then the chuck rotates in the vertical direction as well as right and left direction and touching byte’s tip to the material to cut the metal. The original lathe machine when invented used to complete tasks like cutting cylindrical metal sheets and then it was further developed to produce screw threads, tapered work, drilled holes, knurled surfaces, and crankshafts. The modern lathe machines available nowadays, offer the facility of rotating speeds as well as adjusting manually and automatically the cutting tool. There are different types available like light duty, medium duty, heavy duty, extra heavy duty, all geared, imported, CNC, roll turning and many more. No matter what type it is, you need to follow the below given basic instructions while using it.

You need to ensure that it should not be started cold. First of all, warm up the lathe machine for 10 minutes, setting its speed up to 1000 rpm. It should also be well lubricated and you need to check all the tools and ensure that they are tight.
Now, the tool holder should be located and tool block should be inserted in it. The spot is supposed to be located in the tool block where you can insert a cutter. Also for safety reasons, you need to tighter the tool block as tighter as you can. The cutters allow the users to cut from left to right, which is also known as cutting on a Z axis.
The tail stock is to be located where drill chuck can be inserted. The tail stock is very useful as it helps in drilling holes in the metal. The crank at the end of the measuring device helps in performing precision depths to the cuts.
The next step would be to set your zero and stop the turning spindle. You need to get a tool holder and put in at least 0.5 inch block between the tip of your tool and the metal sheet. Slide the tool holder in and out on an X axis to tighten it. The micrometer wheel should be set to zero.
Also you need to set your X zero point by pulling the Z axis tool towards the spindle and slide 0.5 inch block between the tool and the work piece. You also need to set the X axis micrometer to zero and turn the wheel 0.5 inch away.
So, now if you want to cut 0.5 inches from the metal sheet keep X axis and Z axis both 0.25 inches away from the metal sheet and then start the spindle.

Safety Measures to be Taken While using a Lathe Machine

You need to get dressed correctly by rolling your sleeves above the elbow. Also remove rings and watch if you have worn.
Before making any adjustments to the tools, always remember to stop the machine.
Spindle speeds should not be changed until it has come to a complete stop.
Always wear protective eye glasses.
While the metal sheet is turning, never try to measure the cut.
Never lean on the it.

About Yash Shah

Frame Material of a Bandsaw Machine

Motor Size of a Bandsaw Machine

Blade of a Bandsaw Machine

In Conclusion

Why Buy Press Brake?

How to Select Press Brake?

The Bottom Line

How to Buy Sheet Metal Machinery?

Fixing the Budget for Sheet Metal Machinery

Look for Specifications of Sheet Metal Machinery

Where to Buy Sheet Metal Machinery?

In Conclusion

Milling Machines

Uses of Grinding Machine

Applications of Shaping Machine

Slotting Machine

Bandsaw Machine

Hacksaw Machine

Applications of Sheet Metal Machines

Various Tasks Performed by Sheet Metal Machines

Methods of Cutting Sheet Metal

The Bottom Line

Applications of Shaping Machine

Importance of Shaping Machine in Different Industries

About Different Other Shaping Machines

In Conclusion

What is CNC Lathe Machine?

Importance & Benefits of CNC Lathe Machine

Components of CNC Lathe Machine

Types of CNC Lathe Machine

Working of CNC Lathe Machine

In Conclusion

What is Conventional Lathe Machine?

Types of Lathe Machines

Types of Metal Lathe Machines

Advantages of Tool Room Lathe

Uses of Turret Lathes and Capstan Lathes

Types of Milling Machines

Horizontal & Vertical Milling Machines

Plain Milling Machine

Mechanically Controlled Milling Machine

How to Use a Milling Machine for Perfect Accuracy?

Factors to be Considered While Buying a Milling Machine

Advantages of CNC Lathe Machines

Buying CNC Lathe Machines

Bottom Line

Where to Get the Best Lathe Machines?

The Bottom Line

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