Author Archives: Yash Shah

About Yash Shah

This blog is written by Mr. Yash Shah, an industry expert with in-depth knowledge of machine tools and industrial machinery. He explores various machining equipment, metal fabrication machines, and re-sharpening machines offered by Bhavya Machine Tools, a leading manufacturer, exporter, and supplier of high-quality machine tools worldwide.

Understanding How Metal Processing Requisites Elaborated With Milling Device

Metal Processing- A Job with Tough Requisites

Processing a solid material like metals contains tough requirements as it is not easy to obtain precise dimension without the help of machining device. A milling apparatus is the one that is manufactured to shape a range of solid materials like metals, wood, etc. Depending on the frequency of milling requirement industries can prefer to buy either automated or CNC or geared milling tool. This mechanism is applied for a range of machining activities such as grinding, drilling, boring, tapping and angling. Equipped with suitable tool heads, this equipment can be expertise for several work shop activities mentioned above. While shaping a metal work piece the selection of tooling device is more important as heavier metals need strong equipment and lighter materials should not be processed with strong tools. Hence, a milling apparatus is the ultimate option for cutting or shaping harder materials as well as lighter materials as the cutting tools can be flexibly managed.

The Challenges Faced in Shaping Different Metals

Metals are of different varieties. Some are lighter even when they are available in larger quantity and some are heavier even when the thickness is less. Hence, without the help of suitable drilling apparatus shaping a metal work piece cannot be done precisely. Considering the dimensional requirements of many industrial sectors, milling gadgets are designed in a range of ways such as, Kindly Visit – https://www.bhavyamachinetools.com/

  • A geared milling apparatus will stay a suitable choice for managing multiple tasks with accuracy.
  • Vertical geared milling equipment can be oriented vertically in accordance with the work surface.
  • A universal gear drive mill can be preferred for rapid machining and accuracy. In addition, milling gadgets with gear box works more efficiently and can remain a suitable mechanism choice for productivity and long term use.

How Milling Device is considered an Extreme Solution for Metal Shaping?

When compared to the earlier metal shaping methods, milling appliances of the present day have transformed the expectations over metal shearing and seminal purposes. It is no more a harder work even for heavy duty metals. In addition, the advent of computerised numerical technology or CNC method milling kits has been transformed into more efficient tools. For example, CNC milling machine can be chosen to handle automated milling related operations with the help of numerical control wherein, the operator can control the functionality of the device by monitoring its performance over the computer screen. In addition, when comparing CNC and labour-intensive milling apparatus have many differences in terms of operation. A CNC has to be operated with an experienced machinist who can handle several tasks without additional man power requirement. Other milling devices need the support of more than one operator but certainly unlike earlier days.

Conclusion

With the introduction of several machining such as the milling apparatus, the prospect of shaping metal work piece has been transformed to a flexible and flawless one. Hence, investing in a suitable milling device is surely a profit for the investment.

Why Sheet bending Machine Still Remains The Integral Machine tool?

Importance of sheet bending machine as a tool

It is important workshop equipment, especially when it comes to engineering works like metal shaping and cutting. Workshop equipment industries worldwide are focusing towards designing new types to handle machining process with metals with ease. This is one of the most commonly preferred devices that is applied in metal industries to obtain different metals into specific size and shape with predetermined precision. This device is widely used in many industries such as

  • Automobile Industry
  • Decorative items made in metals
  • Home based metal items, and in many more

What makes the sheet bending machine an integral part among the tools?

Metals stay an integral part of our daily needs, as we use many products made of different metals. However, the process of bringing a metal to a definite shape and design as per the requirement stays a tough one. In earlier days, manual support remained a mandatory thing to handle machining process. With the recent development of innovative workshop tools like sheet equipment, there has been a great transformation happened in the process of shaping metals. In addition, pertaining to the different industrial requirements, every sheet bending tool manufacturer concentrates on providing innovative and latest models of devices that works on the same basic bending principle. Distributors of tools also focus towards meeting the competence in the engineering industry by offering competitive designs of devices. For more information visit –

How sheet bending machines can be applied for various sorts of bending and pressing process?

There are different types of sheet equipments available in the market pertaining to the needs of different industries. A hand operated metal sheet device was usually considered to bend hard metals to a predetermined shape; however, without man power the process could not be completed. Within a decade the importance of sheet bending has been felt widely thus paved way for the production of different automated  equipments.

How metal sheet bending process can be made effective with sheet bending device?

A metal sheet shaping process is of various types, therefore in accordance with several industrial requirements metal shaping equipments are also designed respectively. In addition, certain types of metals are hard and certain metals are flexible, hence workshop manufacturers tend to provide suitable design that can work effectively on all types of metals.

  • plate bending machine is applied in industries like steel fabrication, ship building and marine, pressure vassals, wind mills, boiler tank etc.
  • Sheet folding machine is applied to obtain in the form of right angle and curved fold.
  • A Hand operated trunk folding machine also serves the similar curving and right angle shaping of heavy metal sheets.
  • Steel body fly press machine is applied for specific press work where higher accuracy is required for a long term industrial usage.

Conclusion

Investing in workshop machinery is an ideal option; however, there is lot to be considered while choosing the right kind in accordance with the production demand. This will certainly add value to the investment.

How to Improve the Production Capacity with Industrial Press Brake?

How industrial press brake applications help for industrial growth?

Press brakes are an important machining device that is applied for bending different types of metal sheets wherein the bending shape and dimension required can be obtained by selecting the right kind of die accessory. Metals stay important part of our life, as several things we use are made of metals hence; different metals are shaped to obtain different utilities in accordance with the requirement of the consumers and machineries. Similarly, catering to the bending demands, press brake and other tools manufacturers also concentrate on offering different types of press brake equipments which can be applied for a range of metal bending and other industrial sheering usages such as in plastic, printing, welding and food processing machines.

Buying the best press brake for your industry

Investing on workshop equipments requires a careful analysis of industrial requirements as well as production capacity needed. Since, there are different prerequisite for shaping various work piece materials like wood, or metal or plastic for instance, buying reliable and technologically updated press brake exclusive equipment like sheet metal, wood working, and automobile garage machinery

In what was production capacity can be increases with industrial press brake

In earlier days, man power stayed the most prominent source for production. Though work shop machineries were there, most of them were to be operated by manual support. But, with the advent of technological innovations, fully automated and computerised tools have been designed to work with ease as well as to reduce the dependency on labour. This has considerably reduced the cost of production and consumes comparatively less time in bending or shaping metal work piece. Above all, there are certain significant measures that can help in increasing the industrial processes with the help of different types of press brakes such as

  • Choosing the basic functionality of press brake categorically will enhance the production results. For example, mechanical press brake and hydraulic press brake are available with respective technological advancements and they work by means of variations in application force
  • Press brake sheet metal can be selected depending upon the kind of metal or wood or plastic or any other work piece material that need to be shaped.
  • Depending on the speed and accuracy of machining process required press brakes can be selected accordingly. This is certainly help in increasing the productivity for a longer run.

Tips to consider while buying a press brake

While buying or investing on press brake for your industrial needs, you will have to consider certain important aspects such as

  • Try to collect information about the types of press brakes available in the market along with the pricing from more than two to three manufacturers
  • India is an emerging country in manufacturing workshop devices, and trying to get hold of the information about leading distributors of machine tools in India will fetch a value added investment.
  • Making use of online sources like manufacturers and company website will fetch you reliable information about the equipments
  • Comparing the pricing of two to three manufacturers will help to understand about value of money we invest.
  • Make sure of the shipping details and charges. Visit – https://www.bhavyamachinetools.com/ to get more information on press brake and other tools.

Conclusion

It is always better to make use of the online sources in order to know in detail about the press brake and its applications and then make an order online. This will save a lot of time and money and bring value for your investment.

Workshop Machinery Employed for Standard Mechanics

Workshop machinery is also known as machine shop tools. This equipment is used in the fabrication or machining process. The process will involve transforming raw material into a useful product. Each type of Workshop equipments will have its pros and cons. It is therefore important to carry out a detailed analysis when buying. There are different types of devices used in the workshop. The tools will come as very basic tools to highly sophisticated computer controlled equipment. Common tools shop comprise of the following:

  • Drill Machine: A drill is used to create a round hole on a material. It can either be stand mounted or installed on the floor. It operates via an electric motor. Parts of a drill instruments will include a radial arm, mill drill, drill press, and a geared head.
  • Sheet Bending Machine: This is basically used to bend the raw material into the required shape. The sheet bending may be operated automatically or manually.
  • Lathe Machine: This equipment is used to produce a number of similar looking objects. It will involve cutting, drilling, knurling, sanding and shaping to produce finished products.
  • Milling Machine: It shapes and cuts solid raw materials to the required size and shape. The equipment will either operate manually or automatically to mill materials which include metal.
  • CNC Lathe: This is a computer controlled lathe which is more versatile and effective compared to the non-computer controlled lathes.

Shift from Standard Mechanism to Machine Tools

Over the last decade, more people have been switching from standard mechanisms to Workshop devices. This is attributed to a number of reasons which include the following:

  • Automation: The normal way of cutting and shaping materials is very tedious and laborious. However tools shop are automated. This makes the whole process easier and user-friendly. An operator will spend less time and effort hence improving the rate of production.
  • Affordable: Previously, the cost of the workshop tools was beyond reach for many people. However, better technology has made more affordable thus more people are able to purchase the tools.
  • Flexible: Unlike the standard mechanisms, workshop tools are very versatile. A single machine will perform different tasks hence minimizing the cost and space taken when using different tools.

Workshop Machinery Expansion in Last Decade

Workshop machinery expansion has been very impressive. The last decade has seen an increase in demand for workshop machines as more people opt for tools rather than standard tools. This demand is driven by people becoming more aware of the different drill, sheet bending, milling, and many others. The main regions that manufacture this equipment include India and China. It expansion has also been influenced by shortage of raw materials in regions such as China. This has led to competing regions such as India experiencing an upsurge in demand.

Conclusion

The workshop machinery expansion is still in its early stages. More demand is expected. This is influenced by economic growth in different regions where workshops are being established. Effective marketing is also another contributing factor that is making people switch from standard mechanism in favor of workshop machinery.

Growing Demand of Made in India Lathe Machines in World Market

The Features that is Unique in Lathe Machines Manufactured in India

A lathe machine is of the most demanded work shop machines in engineering industries. It is usually applied in shaping, sizing, or cutting wood or metal work piece. Lathe equipment is manufactured based on the requirement of the cutting and shaping dimensions with respect to the industry thus they are available from small size table devices to large units depending on the production demand. India is emerging as a leading manufacturer in producing different types. We have been focusing towards designing a range of lathe equipments which can be applied in various industries. As far as It features are concerned, they are found to be quite updated when compared to other country makes. Some of the attractions found in Indian make lathe equipments are

  • Sturdy designs

  • Higher performance for high productivity targets

  • Competitive prices

  • Available with a range of specifications

  • Most of the Indian manufacturers are ready to produce custom made lathe equipments as per the client’s requirement.

  • Indian manufacturers promise for a timely delivery

  • Indian made machines are known for their reliability, durability and less power consumption.

The expertise achieved by Indian Lather Manufacturers’ over a period of time for manufacturing different types of lather machines

Indian lathe equipment manufacturers have been showing enormous interest in producing effective lathe designs. Some of the popular types of lathe produced in India are

  • All geared lathe machine – for effective performance without any noise and works with gears for various rotating components

  • CNC lathe– It is a lathe with computerised monitoring facility available to control the working of the device with less man power required. There are different types of CNC based which differs based on the kind of computer programme applied.

  • Heavy duty lathe – Used for cutting and shaping highest grades of work piece like steel, iron, etc. A heavy duty lathe is applied in order to obtain higher level accuracy in cutting and shaping

  • Light duty lathe – this type of lathe equipment is usually applied in engineering industries like automobile, electronic, electrical etc

  • Extra heavy duty lathe – Applied in industries which has a requirement for heavy duty operations in large scale industries.

In addition, We also see to it that the lathe is designed with minute variations as per the custom requirement of the clients. This reflects the expertise of Indian manufacturers. For example, some of the types of lathes produced in India with minor technical changes are

  • Roll turning

  • Gap bed all geared lathe

  • High speed All geared lather CDS A

  • High speed All geared lathe CDS B

  • Universal all geared lathe CW E,

  • Universal all geared CW M series lathe are some of the innovative models available in India.

How Indian Lathe Machines are superior to Chinese and other Lathe Machines

We are superior in several ways than other country makes. When it comes to China, though China manufactures different types of lathe, yet they are relatively less competitive than Indian makes. For example, buying imported CNC lathe will have the risk of attending to the problems in machinery which will not happen with Indian manufacturers. In addition, there are certain reasons which make it superior than imported like CKE 6130i or CKE 6150Z are

  • Custom machine design as per the client’s target

  • Competitive pricing

  • Quality and durability of the mechanism

  • Reliable customer support from the Manufacturer, etc

Indian Contribution for Supplying Lathe Machine to the Global Market

It’s specifications or accessories, Indian manufactures are trying out their level best with their expertise knowledge in designing lathe equipments with a range of specifications requested by the client. The number of industrial applications where Indian lathe machines are preferred is a proof to show their stability and professionalism in the global market. Be it a slant bed lathe or CNC slant bed lathe or flat bed lathe or even a universal all geared lathe, Indian manufacturers’ stay one of the most opted people in the global market.

Features to Look For While Buying a V-Belt Driven Radial Drill Machine

All about V-Belt driven radial drilling machine

V-Belt driven radial drilling machine is an innovative modern drilling which can be preferred for high accuracy in the process of drilling. Among the workshop equipments functionalities, drilling stays very important for the purpose of creating hole in different materials. Drilling instruments are used for drilling purpose and there are different types of drilling devices available to different drilling purposes such as

  • Fastening holes on metal sheets and majority types of solid materials
  • Heavy duty drilling for consistency
  • Drilling in solid metal platforms
  • Radial drilling for automatic execution. A radial drilling is a motor driven machine wherein, the cutting tool rotates with electric power supply to make a hole in solid materials.

Applications of V-Belt Driven Drilling Machine

It is preferred to obtain accuracy in drilling holes in different materials and not constrained only for drilling solid materials. It is reliable and durable that can be recommended for accurate and precise drilling works. The V belt driven radial equipment is designed as per the standards and requirements of an industry. The manufacturer offers the drill machine design based on the type of materials which would need drilling. We can get different types of radial drilling equipments in accordance with the drilling capacity. It is found to be important workshop equipments and its applications are useful in heavy tools industries. Some of the important applications are

  • Masonry
  • Woodwork
  • Medicine
  • Oil drilling
  • Drilling foundations
  • Holing
  • Splitting,
  • Automobile garages
  • Metal industries
  • Mining industries
  • Defence industries, etc

Features of Modern V-Belt Driven Radial Drilling Machine

It is designed to obtain ultimate precision and to meet worldwide standards. The drilling processes with V-belt driven device offers quality and strength without any damage caused to the material that needed to be drilled. In addition, the spindle can be changed with respect to the type of drilling required thus making space for accuracy and perfection in drilling process. With a V-belt you can also drill holes in different places on the same work piece material, which will be rotated and brought to position automatically. However, if it is handled by a skilled professional we can obtain effective results.

Tips to consider while buying V-Belt drilling Equipment

Before buying V-belt equipment for your industry, it is important to make sure of the following features such as

  • Reputation of the manufacturer or supplier
  • Drilling capacity with respect to your productivity demand, types of materials that need to be drilled, etc
  • Spindle size and capacity
  • Distance from the spindle
  • Travelling capacity of the spindle
  • Speed of the spindle
  • Type of motor that will be used for drilling
  • Working range in terms of maximum drilling that can be done
  • Table size on which it will be fixed
  • Protective tools such as eye guard, etc

Conclusion

With online purchase option available, you can place your order online and make sure of the shipping or delivery norms and conditions before you pay.

Differences between Slant Bed and Flat Bed CNC Lathe Machines

Slant Bed CNC LatheIntroduction to CNC Lathes and significance of CNC

Lathe equipment is one of the workshop machineries that can be used for a range of machining purposes such as shearing, sanding, turning, drilling, shaping, etc. A lathe works for different types of materials such as all kinds of metals, wood, and even plastic. It is one of the best workshop equipments that stay perfect to obtain proportioned objects. With several technological innovations have been made to cope up with the industrial demands, lathe device has been incorporated with computerised technology called CNC.

A Computerised numerical control or CNC lathe works with modern concept with which machining can be made effective and monitored as well. Lathe equipments are of two types lathe machines flat bed lathe and slant bed lathe. A CNC is a latest technology that works with the help of a computer where you can monitor the equipments performance in a computer. A CNC lathe is of two types’ flat bed CNC lathe and slant bed CNC lathe. Both the types of CNC lathe device are preferred for the improved applications they offer.

What is Slant Bed and Flat Bed CNC Lathe Equipment?

A slant bed lathe with CNC technology and the flat bed lathe vary in terms of lathe bed alignment.  The lather bed is aligned in sideways in a slant bed lathe as it is found to be very useful in producing straight movement in Z axis. The motion of the moving parts of the machine is stabilized in slant bed which helps in maintaining accuracy in the machining process. The slant position of the backlash promotes to process work even with heavy loads. Mounting the tool, whole machine bed and other maintenance roles are easy to play in slant bed. Flat bed equipment on the other hand contains lathe bed in flat position in which the material needs to be positioned appropriate. Flat bed can be opted for designing with variations to handle light and heavy metal machining process. You may have more information about CNC lathe equipments, here at – https://www.bhavyamachinetools.com/category/lathe-machines

Differences between Slant and Flat Bed CNC latheFlat Bed CNC Lathe Machine

  • A flat bed lathe stays perfect to achieve accuracy of rigid materials, whereas slant bed can be preferred to obtain Z axis movement in machining
  • A flat bed can be preferred for handling lighter and heavy duty materials, where as slant bed can work only for lighter material
  • A flat bed is reliable than a slant bed in terms of low power consumption, higher range of productivity, stability and machining.
  • A slant bed lathe is relatively beneficial in loading, accessing and machining as it works only with lighter materials, whereas flat bed lathe requires the support of a skilled professional who can handle it properly.

Applications of Flat Bed CNC and Slant Bed Lathe

Both the lathe models are preferred for various industrial purposes such as

  • In Shipping
  • In mining
  • Machineries
  • Power Plants
  • Industrial workshops where higher amount of drilling is required

Conclusion

While considering the two models, a flat bed is more beneficial when it comes to more production requirement. Hence, investing in flat bed lathe is relatively good for large business.

Possible Bending Variations with Press Brake

Mechanical Press BrakeThe Purpose of Press Brake

A press brake is workshop equipment that is mainly used for bending metals and metal sheets. Wherein, it can be done either in V shape or U shape in accordance with the industrial requirement.  It consists of two C frames fixed in the sides of the machine, which is then fixed over a movable upper beam. The speed of the upper beam increases when the process of bending is tuned to work fast if there are more requirements for production. The whole unit is mounted on a table hence, this equipments like a press brake is a space saving option too. In addition, press equipment is mostly preferred to obtain precision in the process. The precision is expected in terms of angle finalization, finishing, accuracy in measurement, etc. It is possible to obtain it for a range of metals such as aluminum, brass, and cold rolled carbon steel, hot steel, stainless steel, wood, etc.

Applications of Press Brake in Workshops and industries

Press brakes for metal sheet are used mostly in machining industries. The applications also vary according to the production demands. The shape variations can be adjusted with the help of selecting the type of die. Hence, these are found to be most suitable equipment. Selecting the right die design will get your requirement done with precision. There are different types of die designs available which can be applied in accordance with the predetermined angle bend.

The process of metal bending and sheet bending with press brake

The process of these works with the support of punch angle and punch tip which are Hydraulic Press Brakecalled the top and bottom tool respectively. The bottom tool contains a V shape open on which the pressing force works to get the desired shape and angle. The bending on the other hand is done in different types such as

  • Mechanical Press brake–works with an electric motor. In which only the bending radii contact with each other. It is a universal application.
  • Pneumatic press brake– Works with air pressure
  • Hydraulic press brake-Works with hydraulic cylinders
  • Servo-electrical press brake-Works with servo-electrical motor

Different types of sheet metal bending with Press Brake

There are different types of process that can be achieved through it. This can be done by selecting the type of die to be installed in the sheet bending machine. The die on the other hand is usually installed in the bottom part of the brake and some of the popular die designs are

  • V –dies-
  • Rotary bending dies
  • U-bend dies
  • 90 degree dies
  • Acute angle dies, etc

It is quiet difficult to manage with bottoming. However, for greater precision and more production preferring the right type of die will give better results. know more about Press Brake.

Conclusion

Different types of sheet metal bending such as radius bend, open hat channel bend, double form bend, offset bend, V Bottom bend, etc can be achieved by selecting suitable dies. This will help for better productivity also.

Operational Efficiencies and Drawbacks of a Turret Milling Machine

turret milling machineWhat is Turret Milling Machine?

Workshop machineries stay useful for several core machining works. It is one of the workshop equipments that are used particularly for cutting metals into a predetermined shape. It is preferred for workshop process to obtain precision in metal cutting process. It is available with different operational modes such as manual, automated and CNC mode that can be selected according the production efficiency expected. Working with Turret devices offers durability of cutting process as it is designed with high quality materials and components that can bear heavy work load. In addition, It is designed in two forms either vertical or horizontal depending on the position of the spindle unit.

Applications of Turret Equipment

The two types of Turret equipment works in different ways. For example, in the vertical turret machine the spindle will not move while cutting the metals whereas, only the place on the table on which the metal is places moves to and fro. Some of the important applications of turret device are

  • Can be used to cut different types of metals
  • Can obtain flawless accuracy
  • Can also be used for drilling, shearing workshop processes
  • A CNC Turret that works with computer commands stays an ideal option to manufacture identical products

What makes Turret milling device significant than conventional milling equipment

There are many differences between conventional device and a CNC milling equipment. Some of them are listed below

  • It is available in many sizes and shapes hence, it is easy to find the right turret device for different kinds of cutting jobs such as from smaller jobs to heavy metal cutting jobs
  • It can be utilised more efficiently and increase the production under the supervision of a professional machining man
  • Other types of materials such as wood can also be shaped.

Benefits and disadvantages of Turret

  • Benefits– These is more effective than conventional equipments, because it is quiet easy to acquire smooth finishing, precision, and surface finishing. In other machine efficiency can be obtained only by manual support
  • Disadvantages- it has both advantages and disadvantages. A CNC turret can obtain accuracy and precision in cutting process yet it is not possible to cut metals that are round in shape. The power consumption part for CNC turret has a big drawback as it consumes more electricity. In addition more space is required to set the machinery.

Different types of Industrial Applications of Turret

When it comes to industrial applications, it support for different workshop activities for several industries such as shearing, drilling, cutting, etc. It is a suitable option for small and medium level metal cutting jobs such as small parts for toy making, plaques, and for several tool room processes. Click here for more information about Turret Milling Machine.

Conclusion

While buying a turret machine, it is always better to know the advantages of cutting in accordance with the cutting requirement and the type of materials that need to be shaped.

 

How to Set Up a Workshop for Metal Jobs?

Why A Workshop Is Necessary for Metal Working?

The metal work will comprise of light metal applications such as jewelry to heavy duty applications such as automotive garage or building bridges. Metal work is an energy intensive activity that produces a lot of noise, dangerous debris in form of metal off-cuts, and excess fumes. In order to contain the dangerous residue and ensure that the working environment is safe and sound to the environment as well as human health, it is important to set up a proper metal workshop. A poorly laid out workshop or using the wrong kind of machine tools will more often than not create an unfriendly working environment that will be more prone to accidents.

What Influences the Design of a Metal Workshop?

Prior to constructing a metal workshop, it is necessary to carry out a detailed research in order to come up with the most feasible workshop. The type and size of the workshop will be influenced by the following:

• Availability of Space: large space makes it possible to create a large workshop that will house many apparatus while a limited space will only be sufficient for small devices.

• Type of Metal work: Heavy duty applications or activities taking place frequently require a large workshop while a smaller workshop will suit applications carried out rarely.

• Type of Machines: Large milling, bandsaw or any other tools require a commercial grade large sized workshop. A milling equipment for light metal work such as jewelry can be used in a small workshop.

• Legal Requirements: The location of the metal workshop will be influenced by the legislation as well as council bylaws. It is usually not allowed to set up an industrial workshop in a residential area. The local authorities will also authorize the setting up of a workshop based on social and environmental factors such as noise pollution.

• Power supply: A Standard sheet metal equipment, CNC lathes, press brake or power press will run on 110-240 volts (single phase) which is the domestic power supply. However, large bandsaw, sheet metal, power press as well as press brake equipment will require industrial power supply which comes in 3 phase with voltages of about 414 volts (AC).

Types of Machines Used in A workshop

Machines used in a workshop for metal working come in various designs. The tools will include sheet metal, milling , press brake, bandsaw, power press and CNC lathes. High quality equipments will assure the user of top notch work, but it is important to regularly service and maintain the intruments as per the manufacturer’s recommendations. Failure to do so will shorten the life span of the machine. It is also beneficial to use genuine spare parts as well as a reputable service firm during repairs. Click Here to get more information on Workshop for Metal Jobs.

Conclusion

Coming up with a good workshop will entail a number of processes hence should not be viewed as a one-off activity. Periodic adjustments will be necessary to improve the service delivery. The ideal workshop needs to be cost effective providing reliable service at all times.

How are mechanical and hydraulic press brakes employed for sheet metal bending?

Press brake or break press is a equipments used for bending sheets of metals, or other materials. Prior to using a metal plate or a sheet it has to be shaped or formed. To do this a machine or a press brake is required.

There are many kinds of devices like mechanical, pneumatic, hydraulic and servo-electric. These are available in different sizes and specifications and are used in repairing workshops, auto service stations, industries etc.

Mechanical press brake

In this an electric motor supplies energy to a flywheel which powers a crank mechanism to move the ram vertically. These devices are fast and accurate. This is the conventional version of it.

Hydraulic press brakes

This is operated with the help of two hydraulic cylinders. It has a C-frame which moves the upper beam. It is a very agile punching machine as it can punch as well as foam in both upward and downward direction. This is a mechanized version.

Ways in which Press brakes are employed for sheet metal bending:

They are very adaptable kind of machines. It is the perfect press for forming metal as the force is applied in a longitudinal region. Some of the materials that are used for forming on a press brakes are alloy steel, stainless steel, low carbon steel, aluminum alloys, copper alloys etc.

It is extensively employed for multiple purposes in the industries. The metal is subjected to immense stress and shaped using dies. The metal to be shaped is clamped between a punch and a die and pressure is applied. The metal takes the shape of the die every time the force is applied with the punch. The inside angle of the bend is formed with the punch and the outside angle with the die.

Repeated operations using suitable dies help to cast the metal into the desired shape. Different methods are used to cast the metal like U –die bends, V-bending, bottoming, double die bending etc. A strong firm table forms the base of the machine and the beam on top moves up and down to punch the metal.

Metal can be cut to required shape and size using press breaks. Mechanical press breaks are a good choice for small scale manufacturing units as the job done is very accurate and facilitates easy cutting work. If bulk production in short period of time is needed then hydraulic press brakes is a better alternative. Since it works by hydraulic power system, the machine can be set according to the production requirement. These multi-purpose press brakes can be modified for varied operations.

During the process of manufacturing parts, metal apparatus etc.  metal is shaped into different forms. It can fold or bend the sheet of metal into any given shape. Cases for goods like electronics are made with it. Click Here to get more information on mechanical and hydraulic press brakes.

Conclusion

Select a press brake according to your requirement, type of work, frequency of work and the size of metal sheets to be formed. Mechanical and hydraulic are generally used to form the metal. In order to perform metal bending jobs efficiently, it is important to select the right.

Features of a Sheet Bending Machine

With a sheet bending machine you can bend a sheet of metal. The whole sheet can be placed on the surface and bent according to your requirement to make metal structures. Pressure is applied to the metal sheet in order to bend it. Metal can be bent and converted into a new shape.

These are extensively used in many industries such as automobiles and manufacturing industry. Different types of sheet bending tools with diverse features are available.

Features of a sheet bending machine:

Also known as a brake, a sheet bending machine is used to make big right angles as well as curved folds. It is also used to shape metals in the required shape and size. High pressure exerted on the metal part causes it to deform and take the desired shape or the bend. Press brake is the basic form of this.

It has a flat surface on which the sheet to be bent is placed. The clamping bar holds the material firmly while it is being bent. The clamping of the sheet can be done manually, automatically or by using a foot pedal.

The metal to be shaped is placed between ‘punch and dies’ tools. The punch or the upper tool exerts pressure on the metal sheet and the die the base tool is formed into the shape which the metal will take when the force will be exerted.

The front plate of the device, is hinged and can be lifted like a gate. It forces the sheet to follow the plate in order to bend. The bends can be made up to 120°.

The clamping bar in a cornice brake is one solid piece, which is the size of the full length of the unit and it can make only straight bends. The complete width of the sheet can be bent.

A box and pan brake has a clamping bar with many blocks that can be removed. These blocks can be removed and arranged again to bend a particular area of the sheet.

These are available in different sizes depending upon you requirement. There are small devices for molding light metals like aluminum and brass which are operated by hand. For large sheets of steel there are industrial size machines which are hand operated or hydraulic.

It is hand operated have body made of cast iron. These have a handle, a bending bar and a bending blade to make folds on the metal sheets. Different dies are used to create different bends like rotary bending dies, V dies, radius dies, acute angle dies etc.

In a mechanical sheet moulding, an electric motor supplies energy to the flywheel which in turn powers the crank to move the ram vertically. This is accurate and fast to work.

Hydraulic sheet bending use two hydraulic cylinders to move the upper beam. These are fast and efficient tools.

Conclusion

As technology advances, the tools also advance in design and use. We have to select machines according to our requirement. A wide range of sheet bending equipments is available in the market. As a consumer we have to make our choice wisely.

Importance of High Precision Drilling Machines in Metal Industries

Today, high precision drilling machines are regarded as one of the most important tools in the metal industry. This is because accurate drilling is always necessary for a vast number of manufacturing processes that are related to different types of metals. It is primarily utilized for holes of precise depths and various dimensions, on a variety of surfaces. Moreover, It is also considered as one of the multi-purpose equipments; as it also has the ability to execute several functions. This includes counter-boring, countersinking, reaming, spot-facing, tapping, etc. The highly accurate range of devices that are now readily available in the market include the upright drilling, the radial drilling machine, and the special purpose equipments. Actually, the various unit perform the same basic operations. However, there are some special tasks which can be done more precisely and very easily by a particular unit. It generally utilizes one or the other type of drill bit to drill very accurate holes in a specific material. Besides this, it can also be utilized for bonding two pieces of materials together with the help of some kind of fastener. As a result, these are now used for a broad variety of accurate metalworking tasks across the globe. Further, when the tool is utilized for placing fasteners; it simultaneously drills holes that are highly precise, through the work piece while installing the fastener.

Drilling Machines

Basically drilling machines enables us to drill both extremely small holes and very large holes. It is a fact that the equipment has helped to easily perform lots of complex tasks. Moreover, they have automated the manual process and also changed the way of executing various industrial tasks. Besides this, the latest models are now readily available in different regions of the world. Today, these highly accurate equipments are manufactured using standard quality materials. Further, they even incorporate the up to date technology as well as the recent development in the engineering field. Additionally, the modern range is fully automatic and totally computer controlled. Actually they are now available in various specifications, and can also be supplied as per the customized needs of the clients in the national as well as international markets. As a result, there is a great demand throughout the world. Besides, these machines have also gained immense popularity, because they can easily drill very accurate holes on various metals. Additionally, It is nowadays used for different kinds of machining works. Hence, they can be applied for a variety of purposes in the metal industry for highly precise tasks. Moreover, the other applications include perfect holes for work related to building structure foundations and pillar holing; quarry work, boulder splitting, leveling work, etc.

Conclusion

The drilling machine is therefore an important tool, which is now widely used in the metal industry.

Popular Variants in V-Belt Drive Lathe Machine Available Today

The lathe is one of the most essential tools. It is used for numerous purposes such as boring, cutting, drilling, grinding, grooving, knurling, parting, polishing, reaming, threading, turning, etc. Actually, this versatile equipment helps to manufacture precise products made from various materials like metal, plastic, wood, etc. A device can hold and turn different types of objects against a cutting tool for producing the required item. Today, advanced technology has helped to design and provide a wide range of equipments throughout the world. This includes the popular variants of v-belt drive lathe namely light, medium, and heavy duty. Each of these is crafted to execute a specific task in the workshop.

Light Duty V-Belt Drive Lathe Machine

The light duty v-belt drive lathe is basically used for performing relatively simple jobs. Moreover, only some features are utilized. They are simple to operate, run at a comparatively slower speed, and are also smaller in size. Yet, these devices are robust and long lasting; as they are built using superior grade components and corrosion resistant materials. These are user friendly, and are generally utilized for machining items that are not very hard; and for objects with low density. Their applications include several industrial segments such as automobile, electronics, electrical, etc. Besides this, they are low capacity equipments, and hence they can only be used for machining objects in a limited quantity.

Medium Duty V-Belt Drive Lathe Machine

The medium duty v-belt drive lathe machine is especially designed for carrying out moderate tasks. This equipment is manufactured using the most modern technology. Hence, it is comparatively more sturdy and effective; and can deliver top quality output in reasonable volumes. Moreover, they are supplied in various models that differ in terms of parameters like swinging length, belt size, height of center, spindle size, width of the bed, etc. It is also equipped with additional features, as compared to the lighter. Besides, these machines are suitable for applications that involve moderate cutting, turning, spinning, etc; for medium sized objects made from different materials. Further, they can be operated at relatively higher speeds, and are particularly useful for medium density work pieces.

Heavy Duty V-Belt Drive Lathe Machine

The heavy duty v-belt drive lathe machine is crafted from high grade metal. Hence they are very tough and can ensure noise-less and vibration-free operations for a longer time. Moreover, this type of unit also has accurate dimensions. Actually, these well designed equipments are precisely engineered for handling larger and harder objects. Besides, they can easily withstand corrosion and abrasion, due to their high tensile strength. These also occupy more space in the work place due to their large size. Further, they are also available at relatively higher rates. Their common applications include repairing workshops, power plants, ship building, paper mills, oil and mining industries, etc.

Conclusion

The v-belt drive lathe machines are highly popular as they can perform various tasks in many industries.

Lathe Machine – Types & Applications of Lathe Machines [INFOGRAPH]

Lathe machines are the tools to produce objects that have correspondence about an axis of rotation and used for precise machining to the relative hard materials. Thus this tool rotates the work piece on its axis to perform variety of operations like cutting, sanding, knurling, drilling for metal working, wood turning and metal spinning etc.

The infograph is dedicated to the lathe machines including the actual use, types of the applications of lathe machines. Each type including light duty, medium duty, heavy duty, extra heavy duty & CNC lathe equipments are described in detailed information. For more information, kindly visit – https://www.bhavyamachinetools.com/category/lathe-machines

Lathe Machine - Types & Applications of Lathe Machines [INFOGRAPH]

Difference between CNC turret Milling machine and a normal milling machine

Milling is the process by which rotating cutters remove extra material from a metal or wood piece of work to give it a definite shape by means of a machine. It is a frequently used process in the industry and unit shops for shaping parts to exact shape and size. It works on the law of rotary motion. The multi teeth cutter spins around the axis at a high speed and as the work piece moves ahead the blades shear pieces off it. These are vertical mills or horizontal mills and under the category of vertical mills there are turret mills and bed mills.

Difference between CNC turret mills and normal milling machines:

• The cutting process in CNC turret milling is controlled by a computer where as in normal milling it is manual which can lead to human error.

• CNC mills are more versatile than normal mills. A number of jobs that are not possible with normal mills can be easily done with CNC mills.

• The movement along the Z-axis in a CNC turret mill allows precision cutting, like engraving, which cannot be done in a normal mill.

• CNC turret milling are smaller in size and are more compact as compared to a normal mill.

• In a CNC mill the spindle is stationary and the table can move parallel as well as perpendicular to the axis of the spindle for the cutting process. Where as in a normal milling machine the spindle rotates on its axis and the cutters are held in it.

• Turret mills have a quill which lets the cutter move up and down like in a drill press.

• As the CNC mills are programmed with a computer the work pieces are consistent in design, size and finish even if a large number of pieces are made. This is not possible in a normal mill.

• Complex work pieces can be made with turret mills as these equipments can produce versatile movements and so complicated shapes can be made with these mills which are not possible with normal mills.

• Work done with CNC machines is faster than a normal mill so more work pieces can be made in less time.

• CNC turret mills can work nonstop, for 24 hours a day throughout the year where as a normal milling device needs to be stopped.

• Less skilled workers can operate a CNC mill but only a trained and skilled engineer can operate a normal mill.

• Once the CNC turret mills are programmed they can work on their own and one person can supervise them. But for each normal mill one engineer is needed to operate it. Click here to know more about CNC turret Milling machine.

Conclusion

A CNC turret milling machine is worth the money you invest in buying it for your work. This versatile device can make your work much easier and faster. You just need to program the equipment once, and feed in the design in the computer and you can make any number of identical objects in a short time.

Demand of Slotting Machine & Milling Machine (Tool Room Machines) in World Market

India and China immerging as a Manufacturing Hub for Tool Room Machines and other Machine Tools
Research and development has shown a great deal of demand for tool room machinery with their availability and functionality. New and better products are being developed with the most innovative designs for the local and international markets. A vast range of tools are being produced to satisfy the rising needs of various manufacturing industries in India, China and abroad. These unit are built to perform particular tasks and different brands with precise characteristic are easily available at reasonable prices. Even though producers supply unique products, there are specific features that stand out even in the same type of machine. Choosing the right tool room unit is key ones to management of overall costs.

The selected device must have various prominent features that recognize basic human machine interaction standards. Aside from having a user-friendly design, It should be durable, accurate, less noisy, safe, flexible, economical and of low maintenance. Other essential attributes include high value resources, perfect timings, simplicity, rust free, robustness, proper settings, weathering resistant, vibration free, universality, tolerance, enhanced surfaces, faster on time, standard parameters, longevity, unvarying output, consistency, higher throughput and versatility. You have to ensure that you invest in a intrument for which the spare parts are easily available and one that can be easily upgraded.

Milling Machines
These are used to accurately shape metal and other solid items to desired shapes. Varieties range from mechanical milling, manual milling and the digital CNC milling machines. These are tailored based on specifications like table surface, vertical traverse, and longitudinal traverse. Different forms also come in varying sizes from trivial, bench-mounted appliances to big room-sized equipments. Operations for these devices include drilling, key cutting, die sinking and contouring.

Slotting Machines
These are commonly used in furniture, automotive, electrical, construction, and heavy-duty industries. The main purpose is to design, contour and cut very hard materials that can be made of metal or wood. Industries apply the heavy duty, durable machines intended for fast and high speed metal creations. These are also engaged in slot making including constructing slots on heads of blank screws, bolts, automobile apparatus and other similar parts. A good slotting machine should be made to ease the slotting complications in an error free and less noisy manner.

Improving your workflows in a workshop, industry or any other automation activity does not have a tiring, clumsy and expensive affair. Making a wise choice and investing in a good tool room equipment will remove a lot of unnecessary expenses and errors in your production. Since most industrial functions require stiff material like wood and metal to be grazed, fashioned and grinded on a regular basis, you will need care in purchasing either a slotting or milling machine for your desired output. Just be sure to consider hassle free and top quality results in your choice so that the overall cost is not beyond planned or budgeted figures. The tools can be obtained from a tools online website using online shopping. Information about them can also be found online.

Read more in detail for Slotting Machine & Milling Machine in World Market.

How can You Find & Buy Your Required Machine Tools Online?

Machine Tool Search is not limited to Local Area/Local Market-Machine Tools Global Market

Machine tools are used for a wide range of uses such as shaping, cutting and grinding metal in workshops. They therefore have a wide application in the manufacturing industry. When searching for tools for your workshop or manufacturing plant you should not limit yourself to buying locally only but rather you should search also on the Machine tools global market to get the best deals available. Prices of machines vary a lot depending on the region of purchase. As a US based company the best buy for you machines will be in Asia or Japan where there is mass production of machine equipment therefore prices tend to be lower.

Machine Tools Global Market is available online for Lathe Machines, Drill Machines, Slotting Machines, Milling Machines and Sheet Bending Machines etc

The internet savvy world that we live in today has created tremendous opportunities to execute online trade. As a result you can easily order and purchase your machine tools online through accessing websites of various global tool manufacturers and distributors. The online mode of purchase provides you the convenience and flexibility of going through a number of catalogues to identify the right type of machine for your factory or workshop. You can order for machines such as milling machines, lathe machines, sheet bending machines and drill machines among many others and have them delivered securely to you. The Machine tools global market offers you limitless range of purchase options hence enabling you to promptly find the right machine tool.

How to deal with Local/Global Machine Tools Manufacturers before & after you purchase them online

When you decide to go online, you must know exactly How to buy machine tools online by identifying the right quality brand that will give you the best price for maximum productivity so that you don’t waste your money. You can opt to buy new or used machine tools online depending on your preference and budget but ideally new machines are the best to avoid high maintenance cost and inefficiency of used machines. You can also search online for auctions where you can competitively bid for your machine tools. After identifying the machine tool you want to purchase you should confirm the specifications and then make your order and pay according to the terms of the seller. After making your purchase, your machine tool will be delivered to you and upon receiving it, you should confirm the specifications and if there is any defect you should communicate to the manufacturer immediately for assistance.

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Conclusion

Machine tools are vital tools especially in the manufacturing industry which is the main driver of the machine tool market. It is projected that as more countries continue to develop and industrialize then the machine tools global market is expected to experience high demand and growth. Now more than ever there is a need to know How to buy machine tools online and take advantage of best deals available.

Right way of Setting up Your Workshop with Machine Tools

Setting up your own workshop with tools can be time consuming and it involves big money. But when you have a workshop set up according to your requirements it makes working more enjoyable.

To set up your workshop you need to know which unit you require and how to place them in the workshop for maximum benefits and output. One needs to keep certain points in mind and follow some rules.

  • Big room or Building –The room or the building where you plan to set up the workshop should be big and spacious for all the equipment to fit in. So, plan the layout of the place before you bring in the units to be installed.
  • List of Tools you plan to Install – Make a list of all the equipments you want to install in the workshop. Make a scale drawing of the floor plan with foot print of all the machines with space to move around it. Also make an estimate of the space required for handling the material.
  • Sufficient Lighting and Electrical outlets – The machines require ample electric current to work so the wiring should be able to handle the load. 120V tools will require 20 Amp circuits but other like welders and air compressors will need 40 Amp and 220 circuits. The building must have sufficient outlets for lighting and electrical connections to avoid using extension cords.
  • Well Ventilated space – During the process of cutting and sanding a lot of dust is produced so to avoid discomfort the room must be well ventilated and airy. It will be good even when you use adhesives and paints.
  • Size of the Door – Have a minimum three foot roll-up door for the main entrance. This will help you to take out big job objects after finishing the projects.
  • Ceiling Height – A minimum ten feet high ceiling is required for the workshop as you will need to move around big sheets of work pieces.
  • Portable or semi-portable Machines – If the place is not big enough to accommodate full size then opt for portable or semi- portable models of the units. Buying multipurpose devices is a good idea as you can do more than one job on one machine, instead of buying single purpose.
  • Storage Cabinets – Have sufficient storage space to keep all small parts, fasteners etc. in an organized way.
  • Peg Board Panels – Install peg board panels on walls behind workplaces to hang hand tools and other small items so that they are easily reachable during work.
  • Storage Space – Buying the raw material in bulk saves a lot of money and time. It is always good to have extra material on hand while working on a project. Plan a storage space to keep the extra material.
  • Buying the Equipment – Buy the right equipment from a good supplier and a manufacturer of repute. Make sure you get warranty on the machines and also the spare parts should be easily available when required.

Visit Bhavya Machine Tools to know more about Workshop with tools.

Conclusion

When the work place is well organized and well planned, neat and tidy it becomes easy to work and the end product is also of good quality. The right equipment placed in the right way in a pleasant environment makes working a pleasure.

Buying Guide for Sheet Metal Machines

Sheet metal machines are used for shaping, cutting, pressing, forming etc. metal sheets into various shapes and sizes. Different types of sheet metal units are available in the market. There are different for different jobs to be carried out.

Before buying the sheet metal it is good to survey the market for the right product. Check on the internet for different products available online, the cost and the feedback of people using the products of different companies, brands and the type of equipment. Check for good deals being offered. Be very sure about your specific requirements.

Points to consider while buying a Sheet Metal Machine:

If you want to buy a new tools then buy from a reputed and genuine manufacturing company.

Take advice from people who are using sheet metals as they will have more experience and the knowledge regarding the equipments.

Consider Customer Support and Maintenance Services

When purchasing sheet metal machines, consider the level of customer support offered by the manufacturer or dealer. A good manufacturer will provide comprehensive customer service, including installation support, troubleshooting, and maintenance. Check if the manufacturer offers after-sales services like machine servicing, availability of spare parts, and response times for repairs.

It’s important to understand that regular maintenance is critical for keeping your sheet metal machine in optimal condition. Ask the manufacturer or seller about routine maintenance schedules and the availability of service technicians in your area. A machine that’s easy to maintain will save you a lot of money in the long run and ensure a longer operational lifespan.

Check for Machine Features: Safety and Integration

Safety should always be a priority when selecting a sheet metal machine. Look for machines that meet international safety standards and include built-in safety features like emergency stop buttons, automatic shut-off functions, and protective shields around moving parts. A machine with certifications like CE or ISO ensures that the product has been tested for safety and compliance with industry standards.

Furthermore, check whether the sheet metal machine can easily integrate with your existing equipment or systems. This is particularly important if you have a production line or a factory setup that already includes other machinery. An easily integrable machine can save you time, effort, and money when making future upgrades or modifications.

Identify the type of device you want and set the budget limit. Your budget limit is the final amount you are ready to spend to buy.

Online shopping is a good idea as you can compare more variety of sheet metals. You can compare the specifications of different models and select the one that suits your requirements the most. All the information about the equipments is available on the net.

People offer discounts on the tools being resold. You can get them at very cheap rates. Some online stores also sell used sheet metals. Make sure the machines available are in good working condition and these are being sold at a rational price.

Compare the cost of different models available, the availability of the model you wish to buy and the time taken to deliver.

Don’t get tempted by companies selling tools at low cost. These may not be in good working condition and you may end shelling out more money to get it repaired.

Most important point to consider is the warranty period the manufacturer is offering and also the after sales service available. Inquire about the kind of service the dealer provides and find out other customers’ views.

It must be durable, long lasting and strong.

Energy Efficiency and Environmental Impact

Another important aspect to keep in mind when buying a sheet metal machine is its energy efficiency. Machines that are designed to use less power not only reduce operational costs but also have a lower environmental impact. Check the energy ratings of the machines, as high-efficiency motors and components consume less energy, leading to lower energy bills over time. Machines with lower carbon footprints align with sustainable practices and can be a selling point for eco-conscious businesses.

If the device is compact and energy efficient it will consume less energy so the operational cost will be less.

It should be versatile and easy to use. You can then perform a number of operations on one machine.

The design should be such that the motor does not hinder the work. Also check the noise level and the amount of vibrations produced.

Examine the Technology and Automation Level

In today’s fast-paced industrial world, automation is an important factor in choosing sheet metal machines. Machines equipped with advanced technology, such as digital controls, automated feed systems, or robotic arms, can significantly improve operational efficiency. Consider whether you need fully automated systems or semi-automated machines depending on your production needs. A higher degree of automation can reduce the need for manual labor, increase throughput, and reduce human error in the production process.

You should also look at the user interface and the level of technology embedded in the machine. Is it equipped with touchscreen controls? Does it offer real-time diagnostics and data collection? Modern machines may offer these advanced features, allowing operators to monitor performance and adjust settings with ease. Such technology can drastically improve the workflow and make the machine easier to operate.

Space and Placement Considerations

When buying sheet metal machines, space is often overlooked but plays a crucial role in the long-term viability of the machine. Make sure the machine you choose will fit in your existing workspace without overcrowding. Consider the floor space required for the machine and any accessories such as workstations, conveyors, or material storage. Also, check the machine’s mobility-whether it is easy to move if necessary, and if it includes any wheel kits or can be easily relocated without major adjustments.

The manufacturer must provide you with an instruction manual that is easy to follow and that explains how to install, and use it.

Read more in detail for Sheet Metal Machines.

Conclusion

It is always better to buy equipment of a superior quality, even if it is a little costly, but it is more dependable, useful and will last longer. Spend time to collect as much information as possible about the machine before you buy a sheet metal. Select your tools with care to make sure they offer maximum usability.

Understanding Return on Investment (ROI) and Future-Proofing

Purchasing a sheet metal machine is a long-term investment, and evaluating the return on investment (ROI) is crucial. Assess how the machine will impact productivity, operational efficiency, and cost savings. If the machine is capable of handling high-volume operations or improving accuracy, the ROI can be significant over time.

It’s also important to think about future-proofing. Technology is constantly evolving, so consider machines that offer upgradeability or modular components. Machines with features that allow for easy upgrades can save you money in the future, especially if you need to keep up with growing business demands.

A Beginner’s Guide On The Use Of The Metal Lathe Machine

A metal lathe machine is a lathe that is designed to shape hard materials. When you buy a new lathe go through the instruction manual very carefully. These manuals are quite easy to follow. Even on the internet a lot of information is available regarding the usage of this equipment.

Tips to follow while using a Metal Lathe Machine:

  • A metal lathe is not a small so for the first few days work under an experienced metal worker and take his guidance. If you are not careful it can lead to injury.
  • Warm up the machine for about 10 minutes at a speed of 1000 rpm, never run the device cold. It should be well lubricated.
  • It has either 3 jaw chucks or 4 jaw chucks. These move at different speeds, up to 6500 rpm. A 4 jaw chunk should be used to hold an irregular material.
  • Check and prepare the tools and make sure they are tightly placed. Insert the tool block in the tool holder, insert the cutter and tightened it properly.
  • Insert the drill chuck in the tail stock. This is used to drill holes in the metal piece. The crank is located at the end of the measuring tool.
  • The turning spindle should be stopped before setting the zero point. With a tool holder keep a half an inch wedge between the tip of the tool and the piece of work and tighten it.
  • Create an X axis by pulling the tool towards yourself finding the micrometer wheel and setting it at zero point.
  • Next move towards the work piece at a distance of 0.5 inches. This is the Z zero point.
  • Wear protective eye equipment while working with metal or the splinters can damage your eyes. Keep the hair tied tightly.
  • Wear gloves and other safety guards while using it. Wear tight fitting clothes, remove any jewellery or the  tie.
  • Take care while moving around the workshop, do not move it alone as these are heavy equipments. Never lean on the it.
  • The area around the machine must be kept clear, and free from any oil spills. The bed must be kept clean as the cast iron dust can damage it
  • Support the device with a clamp or a holder, this reduces the strain on the lathe and prevents the cutting from chatter.
  • Clean the center carefully before inserting it in the headstock or the tailstock.
  • Once in a while open and clean the gear teeth of the accumulated fine particles of metals. Use pliers or a brush to remove chips of metal.
  • Always stop the tool and then make adjustments and let it stop completely before changing spindle speed.
  • Before operating it remove the chuck keys and wrenches. Never leave the key in the chuck.

Conclusion

Always take care to choose a good quality metal lathe machine, which is of superior class. One must be aware of the safety risks associated with using a metal lathe and understand the precautions in order to avoid accidents.

A Closer Look at the Different Lathe Machine Processes & Types

Lathe machine plays a major role in any industries and manufacturing because of its ability in drilling, sanding, turning, cutting, spinning, and turning by helping in the rotation of the objects on its axis. Craftsmen use lathes in forming various things for decoration, tool parts, farm implements, furniture and glasses.

Different Lathe Processes & Industrial Lathe Application

Lathes have been in used for thousands of years for carpentry and construction purposes. The earliest forms of lathes were tree lathes. They were attached to two trees while the sharp tool was placed in the center of the tool to cut the wood design. The hand-operated lathe evolved into a pedal-operated tool and since then it has become a complex device for builders. Modern industrial lathe is operated by electricity and they have horsepower to determine their speed, thereby making the production more fast and effective.

Lathes are power tools that work for various lathe processes and application in industries. A builder uses lathe equipments to form different objects and designs and this tool is conspicuous in factories and shops. It is good to know that the industrial lathe applications are important in the manufacturing of farm implements, automobile, shipbuilding, furniture, decorative pieces, sporting goods, bottle and glass making and to name a few. Lathe applications consist of the following:

Woodturning
Metalworking
Metal spinning
Acrylic spinning
Glass making
Thermal spraying
Pottery making

Lead Role of Different Lathe Machines in Machine Tools Categories

Lathe device are of different types and purposes. Shoppers may find it confusing on how to find industrial lathe for their business and personal use. It is always important that shoppers should know the purpose in buying the equipments to avoid buying the wrong tool.

Types of Lathe Machines

Turret Lathes are rotating lathes are high-speed tools that can reach up to nearly ten operations.

Engine lathes are versatile tools that come in different sizes.

Pottery lathes are helpful tools when moulding pots and ceramics.

Tool room Lathes are of different sizes with excellent spindle to run the operation at high rate.

Wood Lathes are one of the earliest lathes used in woodworking to form different designs and objects. It is driven by belt.

CNC Lathes are computer-enhanced lathes and they are excellent tools in contour and curved objects without the aid of other tools.

Industrial Importance of Lathe Machine

Industrial Lathe is important in any industry because it can hasten production and increase revenue. It speed up in the creation of various objects used for everyday living such as furniture, glass, house decor, implements, tools, and gadgets. Although there are other industry and building tools that exist but this tool is excellent and can perfect the work fast. Ancient people had their own version of lathe that helped in creating old structures, magnificent buildings and furniture that stood against the test of time.

Conclusion:

Precision cutting has been made easy by the aid of different types of lathe machines. The creation of components of any implements and tools started with the simplest tree lathe and that was thousands of years ago. Today, builders are more comfortable with the modern version of lathes that are powered by electricity. Online shops offer various models of lathes with their features and horsepower to guide builders in choosing the excellent to make their production fast and easy. Companies of today rely on lathe processes to

Evaluation History of Power Press for Its Significant Placement in Present Machine Tool Industry

The power press is an important machine tool which is used to change the shape of a workpiece. In the ancient times metal was shaped manually using a hand hammer. Later on big hammers were used to press large quantities of metal at a time, or to press thick metal pieces. A helper was specially required to swing the sledge hammer while the smith positioned the workpiece. Thereafter steam power and wind mills were utilized to operate the large steam hammers. Later on due to electrification, most of the power presses now use electrical power or hydraulic power to obtain the required pressure. At the same time various types of dies were also discovered for use within it. Moreover, advanced methods and highly accurate equipments were also invented. Today these are mainly categorized based on their mechanism such as mechanical and hydraulic.

Power Press

It available nowadays is used for various metal forming operations like deforming, bending, pressing, and cutting the metal workpiece into the required shape and size by applying the necessary pressure or force. It has a stationary bed and a powered ram that can be driven towards the bed or away from the bed to apply force or required pressure for numerous metal forming tasks. They are mainly used for carrying out large scale production tasks. It is an effective tool used to transform sheet metal into finished metal objects. They are normally classified according to their power systems, capacity, and mechanism. They can also be grouped as per the kind of construction and type of frame. The method of power transmission from the place where it is generated, to the place of its utilization; is also a factor for classifying it. To Know more about power press and its features, visit – https://www.bhavyamachinetools.com/category/power-press-machines

Power Presses

These days, these are driven by a mechanical force or a hydraulic system. The power system or the source of these power presses may be an electric motor or an engine. The mechanical power press may utilize several types of drive mechanisms such as the crankshaft, eccentric, knuckle joint, etc. These drives help to transform the rotational movement of the motor into a linear movement of the ram. A fly wheel is also used to energize the machine. These presses have drives that are capable to provide a large force at the end of the strokes; hence they are useful for various punching and stamping operations. Further, it utilize a large piston and cylinder for driving the ram. This system has the ability to provide longer ram strokes as compared to the mechanical machine. Although it works relatively slower, they can continuously apply the required load. These presses may have various types of movements, depending on the number of slides operated independently.

Conclusion

Today, the power press is manufactured globally and widely used in several industries like automobile, aircraft, telecommunication, electrical, construction, defense, shipping, engineering, railway, textile, agriculture, etc; hence it holds a significant place in the present tool industry.

Pros & Cons While Selecting Indian Lathes & Imported Lathe Machines

The lathe machine is the most common tool in a workshop. It is mainly used for producing objects that have symmetry about their axis of rotation; as well as for precisely machining comparatively hard materials. Earlier lathes were simple and few models were available in market. While a large variety of complex lathes are now manufactured. The growing competition has also resulted in producing the latest range of lathe devices across the world, including India. As a result, buyers get confused and face difficulty while purchasing a suitable lathe. Today lathes are purchased to either set up a new unit or for expanding the activities of an existing workshop. Thus the below mentioned pros and cons will help buyers while selecting Indian lathes and imported lathe.

Indian Lathes

These days there is a great demand for Indian lathes. This is because they are very precise, easy to use and highly effective. Moreover they are available at reasonable rates and have a long working life. Further these lathes are sturdy machines as they are made from top grade materials to meet the standard quality levels; and hence require less maintenance. Another pro of an Indian lathe is that before installing and integrating a new lathe into the existing production unit; you can get onsite consultation and personal advice from the experts of the local company. They can even provide detail replies for any technical queries; and their team of highly trained staff can visit your workshop anytime before and after delivering the machine. The customers are also offered comprehensive warranty from the manufacturer, instant after sales support and onsite training to properly use the new lathes. Also, maintenance and repair services are readily available. Besides this, a large spare parts inventory is also available in order to quickly repair the related tools with original components made by the local company. One more advantage is that buyers can visit a local showroom to personally see the various models and check the specifications of the lathe. Lastly Indian lathes are less costly than the imported machines. Whereas the con is that, the most recent and fully computerized models of lathes may not be manufactured by the Indian firms. Visit Bhavya Machine Tools to know different types of Models are manufactured in India.

Imported Lathes

On the other hand buyers can opt for an imported lathe if they need a high end device for their workshop operations. Moreover, they are compact and completely automatic, include many enhanced features, and are highly accurate, efficient and long lasting. Another pro of imported lathes is that they are usually equipped with the most advanced technology, need less resources and are relatively faster. However, the con is that they are relatively expensive. Also original spares and expert technician may not be available to repair the imported machine. Further, in case an imported lathe breaks down; an alternate equipment may not be immediately available. Hence unit downtime will affect the production unit.

Conclusion

Thus based on individual requirements of the buyers they can either select an Indian lathe or imported lathe.

How to Choose Right Bandsaw Machine for Woodworking & Metal Shaping

The bandsaw is one of the most important equipment in any workshop. It is also regarded as an ideal tool for accurately cutting different types of materials that includes wood, metal, plastic, etc. In fact, besides cutting curves a bandsaw can also be utilized for performing many other functions such as shaping various metal objects; splitting a big workpiece into smaller pieces; and re-sawing large pieces of wood to form thin strips. Currently a wide range are manufactured globally and readily available in the market. Hence the following description will guide the buyers to choose the right machine for woodworking and metal shaping.

Types of Bandsaw Machine

Generally there are two types; the first one is the horizontal. They are actually meant for cutting large pieces of wood and metal in various kinds of manufacturing units. And the second type is the vertical; which is mostly used in small workshops for cutting smaller pieces of wood, metal, etc. Further the two basic things to keep in mind before deciding the right is the throat of the machine, and depth of the cut. The throat refers to the distance from the blade of the saw up to the vertical frame of the saw. This distance actually denotes the width of cut that can be executed by it. The throat of the horizontal variety is normally greater than the throat of the vertical ones. For example a 12 inch bandsaw, refers to the size of the throat of that machine. Moreover, the depth of cut refers to the distance from the table up to the upper blade of the equipment. This depth primarily indicates the thickness of the workpiece that can be cut using that particular one. However, certain models may have a smaller depth of cut, and also include an additional riser that can be attached to the machine in order to extend the depth of the cut.

How to Choose Bandsaw Machine?


Another factor to take into account when you choose a bandsaw equipment is the size of the motor. Usually the horizontal variety and industrial models have a relatively larger motor with variable speeds. On the other hand the vertical ones and smaller models include a low capacity motor. Heavy duty motors with variable speed can be used for woodworking. While slow speed motors can be used for cutting small metals and plastics. Besides this, a buyer should opt for a robust device that has a steel or cast iron table which is around 15 inches in length as well as width; and that can be slanted up to 45 degrees for angular cuts. Further it wheels should have tyres, and a brush for cleaning the wheels. Also prefer a equipment that includes a point for connecting a vacuum cleaner to gather the dust.

Conclusion

Therefore all buyers should consider the above mentioned points as they will help to choose the right bandsaw machine for woodworking and metal shaping.

Benefits of Buying Machine Tools from Indian Manufacturers

The machine tool industry is regarded as the backbone of any industrial economy. It is basically the source through which a broad variety of industrial products and consumer goods are manufactured. India is a developing nation with a rising economy, and its value is largely estimated by its manufacturing capabilities. The rapid industrialization has played an extremely important role in transforming India as a manufacturing hub of the world. Today, the Indian tool manufacturing sector receives a number of incentives from various government agencies. Moreover, constant efforts are made to develop and maintain the growth of the country’s equipment sector in order to remain competitive in the local and global market. As a result various types of device are now manufactured throughout India to meet the growing demand of the national and international clients. Tools are regularly used in various industries such as automobile, general engineering, energy, railway, defense, etc.

Machine Tools from Indian Manufacturers

Following are the several benefits of purchasing tools from Indian manufacturers. First of all Indian companies now have the latest manufacturing facilities and modern infrastructure that helps to produce top quality products. Moreover, the Indian manufacturers incorporate the most modern machinery and hence they can produce highly complex machine components and superior. Another major advantage is the significantly lower costs of production in India. Besides this the Indian manufacturers use various raw materials that are made locally. For example all the castings, CNC controls and electrical equipment, sheet metal parts, mechanical components, machining parts are made locally; and assembly, fitted in house by expert technicians. Hence the unit that are produced by the manufacturing companies in India are relatively cheaper as compared to device made in the other developed nations of the world. Click Here to check various Indian tools offered at Bhavya Machine Tools.

Machinery from Indian Manufacturers

The superior quality is the most important advantage of purchasing machinery from Indian manufacturers. Moreover, the design of the machines is regularly improved to enhance the production process, ensure higher volumes and maintain continuous flow of production. Another advantage is the comparatively less wear and tear, and easy maintenance of the Indian devices. Besides they are highly reliable, accurate and effective. The Indian machines also offer an overall benefit in terms of service related factors. The required spare parts and skilled technical service personnel are readily available and are also relatively cheaper. Good after sales service is also provided by the Indian companies. Moreover the services are constantly improved by offering regular training to the service engineers. Today India has a well established supply chain system and fast delivery is now provided to both domestic and overseas customers. Further, the growing demand for highly advanced instrument and the ever increasing competition has resulted in the production of highly sophisticated tools by the manufacturers from India. Today the Indian manufacturers can supply both standard and custom machines as per the specific needs of the buyer.

Conclusion

Hence many buyers now prefer to buy tools from Indian manufacturers.

Useful Buying Tips for Drill Machine & Radial Drill Machine

A drill machine is primarily utilized to drill a variety of wooden and metal items. It is also commonly applied in construction work, drilling foundations, breaking boulders, quarry work, etc. These are easy to operate and highly reliable. They can precisely carry out multiple functions such as drilling, boring, reaming, lapping, counter boring, tapping holes, etc. Today, a wide range of tools, including the radial drill are manufactured throughout the world. As a result, the buyer sometimes gets confused while purchasing a drill device. Besides, some people are not aware about the specific equipment that will exactly meet their particular needs. Hence the following buying tips are provided in order to help the customers take a better decision.

Drill Machine

As a buyer you should first gather the details about the different makes and various models of drill machines that are readily available in the market. Then you can simplify your choice by determining your specific requirements. Moreover, you should also concentrate on the main characteristics of the equipment, such as the size of the drill head, the base plate, as well as the drilling capacity, drilling depth, and drilling power. Further, you should also ensure that the drilling head can be adjusted, in order to accurately position it on the work piece. Besides this, you should opt for that is built using good quality materials, so that it lasts longer. Another major factor to keep in mind is that the chosen unit should operate smoothly and silently. This is because equipments that make a loud noise disturb the people working nearby, and it may also increase the wear and tear of the device. Moreover, one of the most important elements to consider is that the equipment should have easy to access control buttons that are simple to operate. Visit Bhavya Machine Tools to check various models of drill machines.

Radial Drill Machine

It is usually categorized according to the length of its arms. So, make sure that the selected radial drill will be able to accommodate the largest size of work pieces. Further, you should select a radial drill depending on the size of the material that will be drilled. Moreover, you should even consider the range of movement that will be required for the radial arm. Another point is the level of accuracy; this will ensure that the drilling tasks will be perfectly executed and thus provide optimum results. The last and most important factor is the cost of the equipment. Hence, in order to get a drill machine within your budget limits you should compare the price of similar models offered by several manufacturers and various suppliers; and then prepare a final list of the suitable companies. In case you want to buy a large number of device you should try to get them at a relatively lower price.

Conclusion

Hence the above mentioned useful buying tips for drill machine will help you to get the best possible equipment as per your requirements.

5 Most Important Machine Tools For Any Workshop [INFOGRAPH]

Nowadays, several types of workshop machine tools are manufactured in many countries around the globe. These tools are commonly used for different purposes in a wide range of industrial segments such as woodworking, automobile, electrical, construction, etc.

This infograph give you information about the most important machine tools for any workshop including milling, grinding, shaping, bandsaw, hacksaw machine. For the best equipment at the competitive price, visit – http://www.bhavyamachinetools.com/

BhavyaMachineTools - Inforgraphic

Set Up Procedure for Mechanical and Hydraulic Press Brake

Introduction – Press Brake

It is a kind of bending machine used for bending sheet metal into a predetermined shape. The bending depends upon the shape of the punch and the die. These are being widely used in metallurgy, aircraft and ship building, production of container and many other metal products.

Working principle of Press Brake

Mechanical Press BrakeThe metal sheet to be bended is placed between the punch and the die. The punch and die are placed in such a way that they are aligned in the same vertical axis and the shape of the punch matches that of the die. The metal sheet is clamped at both ends to prevent it from slipping during the bending process. After fixing the metal sheet, pressure is exerted on the punch which bends the metal sheet or plate against the die. The force applied is measured in tons and the capacity of a machine is measured in terms of tonnage. Depending on the means of application of pressure, they are classified as

Mechanical press brake

Hydraulic press brake

Pneumatic press brake

Press Brake set up

It set up refers to the work carried out by the operator to change the settings of the device according to the job. Every part will not be of the same size and shape. When a new part is to be pressed, some changes must be made in the device to get the shape of the metal sheet or plate as per the design. This set up procedure must be done very carefully because it directly affects the quality of the product. The operator must not take much time in setting up the machine as this may affect the production.

Key to set up Mechanical Press Brake

The key points in setting up it are listed below

· The operator must go through the drawing completely and know the type of material, the dimensions, blank size and the angle required.

· The type of tool should be selected depending upon the dimensions (internal radius in particular). For example, if the inside radius is less than the thickness of the material, bottom tooling can be used.

· The pressure or force required for the particular job must be determined.

· The position of the tool on the bed is selected based upon the tonnage. If maximum tonnage of the machine is to be used, then the tool must be positioned at the centre. If it is less, then the position of the tool can be offset.

·The selected tool must be installed at the determined position. The tool installation is the most time consuming procedure.

·While installing the tool, a safety tag must be used while placing the punch over the die.

·The die and punch must be aligned correctly and the distance between them must be set to get the exact slide length.

·The pressure or force to be exerted must be set by trial and error method to get the exact pressure required for the job.

·A test bend must be made on waste material to check the settings. If the settings are correct, the production can be started immediately.

Key to set up Hydraulic Press Brake

It is similar to that of the mechanical regarding the selection and position of tooling. Some additional points to be taken into consideration while setting up it are listed below

· The hydraulic oil must be clean and the level of the reservoir in the oil must be checked.

·The tool which is selected must be installed as per the manufacturer’s instruction.

·The distance piece must be set to compensate for the difference in penetration between punch and die.

·The slide length of the punch should be set using the controls.

·A test bend is carried out and if not satisfactory necessary changes must be made in the device.

·Most of the hydraulic devices are electronic controlled and so the operator must be familiar with the controls used for the set up of the machine.

Note: Even if the set up is perfect, the production won’t be efficient if the tool is worn out. Worn out tool must be sent to the manufacturer for re-conditioning.

Conclusion

Industrial Press brake are used in many industries and they come in various sizes and types for specific jobs. With the development of automation engineering, CNC Brake press have been developed which are computer controlled and the set up of the equipment can be done in a short period of time. The accuracy of the bend depends upon the set up of the equipment; so much care must be taken while setting up the device. Even if it takes a little longer to set up the equipment, the production should not be started until the operator is confident about the set up of the machine. Click Here to get more information on Press Brakes.

How does a Hydraulic Press Brake work to give a Customized Sheet Metal Bending Operation?

It is important equipment for the industries having jobs related to the metal shaping or bending. Two types are popular among metal fabricators – the manually operated press brakes and the press brakes which operate on the hydraulic power. The sheet metal bending whose action is sourced from hydraulic power is commonly referred as a hydraulic press brake.

Features of Hydraulic Press Brake

It uses the power of the hydraulic motor to apply force on to the metal so that it is compressed onto the die forming the shape of the die. It is shape of the die that determines the shape acquired with the metal bending process. These can carry out an automated bending process and hence are the choice of many manufacturers looking for faster and efficient bending devices for cost effective bending processes. The precision of bending acquired with it is also excellent. Moreover as they are available in user-friendly formats, it is really easy to form metals into the required shapes using these hydraulic machines.

Advantages of Hydraulic Press Brake

The main advantage of using it for metal bending operation is the flexibility it offers for the bending operations. With this, one can cast customized shapes out of different kinds of metals. Therefore employing it for bending operation will give much efficiency in work than an ordinary bending machine which can only bend or curve the metal but cannot cast out the required shape out of it.

Working of Hydraulic Press Brake in Metal Bending Operation

The bending mechanism of it is a stamping process where the metal sheet is stamped into the mould or dies for casting it into the required shape. Initially as an input, sheet metal is fed into the device which gets aligned on to the die. Then as the force is applied on to this metal with lowered press or boom the metal is stamped into the mold. Hence this casts the sheet metal as per the shape of die. Therefore it is no wrong to say that die is a crucial component of a hydraulic brake because it’s the shape of die that will determine the shape of the object formed with the sheet metal. With continuous, repetitive sheet metal pressing using the properly selected dies one can cast customized shapes easily using today’s hydraulic machines. It is possible to cast almost any shape out of sheet metal using the latest devices that come with several desired features that provide for easy and customized shaping.

For accuracy in shaping process, these are designed for vibration free operation. It can save lot of production costs for the manufacturers as they do not require manual force for operation which is usually the requirement for manual bending equipments.

The Bottom Line

Those looking to buy hydraulic press brake,  can visit https://www.bhavyamachinetools.com/hydraulic-press to find a cost effective range of reliable and modern machineries.

Make Work Easier with one of Technology’s Latest Drill Machines!

Drill machines have come a long way in history because of the value they add in numerous areas such as: infrastructure, mining and many fields that involve building, demolishing or exploring. There are various types of drills available in the market to enable consumers to have unlimited options when it comes to choosing the right one. When choosing it requires adequate information about the drilling machine and how it is able to meet the demand the particular consumer would want it to meet. There are various examples of good quality drills that have been tested and are certified to be user friendly and impressive. They include:pillar drill machine and a V- belt driven radial drilling machine.

These are able to carry out drilling thoroughly and have amazed many consumers because of the way they have been meticulously designed to perform efficiently. These equipment have systems that contain a routine spindle in a system head that is installed near a flexible radial arm that can be brought up or reduced. They are designed to make sure that they offer high quality routines that can be modified above the item while executing the drilling exercise. It can be used for exploration gaps that many machines are yet to attain. Get your hands on these machines today and watch drilling becomes easier.

Features and application that Pillar Drill Machines have

These exquisite tools have a rigid structure that offers firm support in the course of the drilling exercise which enables it to last over time making it highly durable. Its part is readily available and easy to access hence should any replacement of parts be required one needs not to worry about spending a lot of time looking for spare part for the Drill equipment. It is easy to maintain which helps the consumer save on cost while maintain and its precision parts are made of the EN-8 steel. The pillar drill machine is specially designed for fast metal removal rate which is highly favorable for extraction of ores as far as mining is concerned. The octagonal shape pillar bracket acts like a rib providing more rigidity and support that keeps it upright. It has a drive to the spindle that goes through a six-splined sleeve from the inside making it firm and hard to get damaged.

Features and applications of V-Belt Driven Radial Drill Machine

This Drilling equipment is equipped with pasts such as a closed grain cast, iron column, high quality arms, geared work head. Its moving parts are finished to close tolerance while it has a steel spindle, a pinion and a spindle ram which enables the operator to easily use and maintain it. It has exceptionally accurate drilling performance of high quality that enable the operator to execute Radial drilling in a fast and effective manner that will save time and energy which in turn increases work productivity. This device has managed to incorporate sophisticated in its designs with a touch of simplicity.

Drilling can now be an enjoyable exercise thanks to these highly innovative machines that have fully embraced technology to help the mechanical industry keep up with the modernized society.

Rising Challenges & Opportunities for Power Press Manufacturers in India

The power press is a powerful sheet metal machine. It is mainly used for cutting, bending, pressing, forming and stamping sheet metal into different shapes and sizes. This highly precise and versatile machine deforms and cuts metal by pressing it between two heavy pressure plates. The various types are classified as mechanical, electrical, pneumatic and hydraulic; including the pillar type and C type unit. They are readily available in different specifications and have numerous features in order to fulfill the diverse requirements of several industrial segments. The latest models incorporate advanced technology that help to easily carry out complex sheet metal tasks at comparatively lower costs. They are corrosion resistant, very silent and vibration free; and can be continuously operated at a relatively faster speed to deliver higher output. These are commonly used in a wide range of industrial segments such as automobile, plastic, metal, rubber, wood, textile, etc. The other applications include sheet metal machining and engineering tasks, in light as well as heavy industries.

Power Press Manufacturers in India

The industrial sector in India has grown tremendously during the past few years. This is mainly due to the rapid industrialization and the ever growing demand for various types of tools in the local as well as overseas markets. As a result, a wide range of equipments including a broad variety of this tool, are now manufactured by many companies in the country. It manufacturers in India not only provide a particular type of machine, but also contribute in the growth of other related industries, and the overall economy of the nation. They even assist in providing employment to a large of number of skilled and unskilled people. Besides, these manufacturing organizations also create employment opportunities for several people in the other associated business segments.

Challenges and Opportunities

These days the manufacturers in India are competing with each other in order to increase their market share and earn more profits. Hence they focus on providing a broad range of top grade device. Subsequently a variety of power presses with standard specifications are now made in India. Besides this even customized models are produced as required. This in turn has created several challenges and opportunities for the manufacturers. Hence they need to design superior quality unit and build the latest infrastructure in order to operate the modern unit in a suitable environment. Further, the manufacturers have to follow the appropriate operating procedures and also comply with the industry standards in order to deliver high quality products. They also have to train their staff with the necessary skills to properly use and adequately maintain the latest equipment. Consequently, the manufacturers also get the opportunity to supply their equipment worldwide and thereby enhance their company’s image in the local, as well as global markets. Hence the rising challenges have created several opportunities for the power press manufacturers in India.

How to Select Best Radial Drill Machine for Different Industrial Drilling

Radial Drill MachineA drilling machine is primarily utilized for drilling holes of various depths and sizes on different surfaces. Moreover this versatile machine is also used for performing some other operations such as counter boring, countersinking, lapping, reaming, screwing, spot facing, and tapping; on different types of materials. These days a broad variety of drilling devices are now readily available in the market including it. Besides this radial drill are also manufactured in different specifications and have several features that help to deliver very precise results on many types of materials including metal, wood, etc. They are widely used for heavy duty drilling applications to manufacture various kinds of products. Further, it is also regarded as an ideal tool for carrying out bulk drilling operations in numerous industrial segments such as construction, masonry, metalworking, woodworking, etc.

Radial Drill

It consists of a drill bit which is fixed in the tool head, and mounted close to the adjustable radial arm. This movable arm can be either raised or lowered on a vertical pole in order to adjust the drill above the work piece. The length of the arm, usually determines how far the it can swing. Further, since the drill spindle is fastened at the end of the radial arm, it is now possible for the users to drill holes into relatively larger work pieces as compared to the other varieties of drill units. Besides this the radial drilling enables to easily and effortlessly, carry out highly accurate drilling tasks due to the adjustable drilling components.

Radial Drilling Machine

Today several models of V- belt driven radial drilling machine are available in the market. Hence the buyer may get confused and thus requires proper guidance in order to select the suitable equipment. First of all it is necessary to decide your specific needs and accordingly opt for the machine that can do that particular type of task. Moreover you should also consider various other factors such as your budget limit, and the features you expect from that equipment. It is also recommended to go for a top quality equipment as it helps to deliver better output and even lasts longer. It also minimizes downtime and reduces maintenance costs; and thereby helps to save your time and money. Further while deciding the appropriate radial drilling you should also consider the size of the material that you want to drill. Besides this you should go for a tool that has the facility to also drill very large size work pieces. Another significant point you have to consider is the range of movement that is needed for the radial arm. This basically depends on the distance between the holes as well as the direction in which you want to drill the work piece. Actually in order to select the best device for different industrial drilling operations you should contact a reliable manufacturer as they will help to find the radial drilling as per your exact needs.

Rising Demand of Woodworking Machineries Across the World

Woodworking machines are highly popular and widely used equipments. They are basically utilized for performing various processes on wood, such as cutting, carving, drilling, finishing, grinding, joining, molding, sawing, sanding, shaping, etc. It help to avoid manual labor and the conventional wood working system. It also enables you to do several woodworking jobs quickly and easily. Besides this a number of industries require these equipments. Hence a wide range of woodworking equipments are now manufactured throughout the world. Further it is better to opt for superior quality units as they are highly accurate, more effective, as well as long lasting; and deliver better results. All woodworking equipments include a motor for reducing the work of the operator and increasing the production. These machines also make less noise and vibrate less compared to the manual wood operations and traditional tools. Moreover they help to create a product with a relatively smoother surface.

Bandsaw Machine

It is one of the commonly used woodworking machines. This is basically a cutting tool that includes a long metallic band with a sharp blade on one side, in order to cut the work piece. This band usually rides on a set of two wheels that revolve in the same plane, for accurately cutting various objects into straight, irregular and curved shapes. Band saws are highly useful tools especially in the timber industry.

Drilling Machine

Another type of woodworking device is the drilling machine. It is a versatile tool which is utilized for making round holes in a work piece. They may be either fastened on the floor or mounted on a stand. It is electrically powered and comprises of a drilling head, radial arm, as well as a gearing mechanism. It also provide a safe and easy way to drill holes, on a variety of surfaces and different materials.

Circular Saw

The adjustable circular saw is an essential woodworking tool which is used to cut work pieces of various depths. It primarily consists of a working table that is adjustable as well as tilting. This equipment is highly effective and used for precisely cutting a work piece. It is driven by an electric motor and includes a motor pulley and motor plate.

Woodworking Machines

These are used to process wood and produce different objects that are useful in residential, commercial, and industrial units. Today a broad variety of tools are available in the market. The various applications of woodworking machines include producing and repairing wooden furniture for homes, offices, and factories. Besides this they are also used to create several types of wooden products in different shapes and sizes. It can be used for drilling holes, cutting wooden sheets, shaping wooden pieces, finishing wooden objects, etc. These devices have a wide range of applications in several industrial segments such as automobile, construction, engineering, electrical, metal, as well as in many other heavy industries. Hence there is a rising demand for various types of machineries across the world.

Know the Important Safe Guards while Operating Milling Machine

A milling machine includes a cutter that functions at a high speed. Hence, it can harm the user if not operated properly. Moreover, the milled material may cause serious injuries, because the metal chip is very sharp. Further the metal pieces lying on the table can cut your skin; and the metal flakes flying around during the cutting process may damage your eyes. It is therefore necessary to be careful and alert while operating. Hence all related persons are advised to follow the safe guards listed below.

• You should make sure that your hand, shirt sleeve, glove, and long hair are kept at a safe distance from the milling machine, especially the spinning parts. Otherwise if anything gets entangled in the moving parts it will cause serious mishaps. Hence you should always be aware about the location of the stop button for immediately disconnecting the power supply, if an accident occurs while working.

• Usually a sharp metal rotates at high speeds on a milling device. Hence you should ensure that the work piece is fastened tightly. It is better to secure the material properly to avoid it from flying off the table and prevent any damage or accident.

• You should even secure all the tools in the relevant tool holders. This is essential because any loose tools can injure you or damage the machine. Further, if a tool breaks, you must instantly stop the tool and change the tool, and repeat that operation. Moreover the broken tool may also collide with the nearby tools in the line, and thus cause various other problems.

• Basically the metal which is being cut on a milling equipment has sharp edges. These dangerous metals should always be handled with care; otherwise it can cause considerable damage. Moreover, as some milling machines may not be enclosed, it is necessary to safe guard your eyes from the sharp metal chips and the coolant spray. Hence when you are working with raw metal; you must wear safety gloves and suitable eye protection.

• While operating it you should always close the doors and view the process from the window of the machine. This window will protect you from any loose parts, and sharp or large chips of metal. Moreover before starting the milling machine you should always clean the window whenever it gets dirty, and also replace it when it is damaged.

• Generally a water soluble fluid is used to cool the metal when it is being cut. However, a coolant may not be utilized for machining some metals. As a result the hot metal chips that are thrown off the work piece can burn your skin. Hence you must always use a shield while machining soft metals without a coolant. In case a safety cover is not available you should use a fire resistant material as a temporary guard.

Hence all users should know these important safe guards while operating milling tools.

FAQs on Press Brake

Mechanical Press BrakeA press brake is primarily used for accurately bending various types of metal sheets and plates. Some frequently asked questions are as follows:

Q. What is camber?

A. Camber is actually a small piece of cap which is placed on the ram or bed to permit deflection. This is due to the fact that, any material which is bent on a it will encounter resistance. As a result this resistance will deflect the bed as well as the ram.

Q. Is it necessary to fasten the machine to the floor?

A. Definitely, the press brake must be first leveled and then properly fastened to the floor. Otherwise 25 percent of the energy of your press brake will be wasted, due to loss of torque.

Q. How much tonnage is required for a specific task?

A. Please refer the chart on the press brake which displays the amount of tonnage needed for a specific kind of metal. For example, you can press a 0.25 inch steel plate at 15.4 tons per foot. Further, in case you are using a 0.125 inch sheet, it can be pressed at 7.7 tons per foot.

Q. Explain tensile strength and yield strength for a press brake?

A. The term tensile strength is used when you are referring to pressing a metal piece. This includes applying lots of force at a particular place on the metal piece to accomplish the task. Whereas yield strength refers to applying relatively less force in order to roll a metal piece. Hence in order to press stainless steel or any other metal, you will require a larger press brake as the tensile strength is more than 80000. On the other hand, for rolling stainless steel, you may use a smaller capacity press brake. For example, a 304 stainless steel work piece actually has a tensile strength of 95000; while the yield strength is just 35000.

Q. Why is it essential to designate the various materials?

A. Material designation is important as well as mandatory, since it provides us the detailed information of a particular metal; including the tensile strength and yield strength. Moreover, it is also necessary to ensure that you have the complete designation of a metal. For instance, A516 is incomplete and not sufficient. You must also include the grade. Hence A516-55 means that the tensile strength is 55-75000 and the minimum yield strength is 30,000. And A516-70 refers to tensile strength of 70-90,000; and minimum yield strength of 38000.

Q. What is the maximum capacity of a press brake?

A. The maximum capacity is basically, the rated tonnage of the tools. Hence you should find out the relevant tonnage per foot, and then just multiply the tonnage by the number of feet you require. However, while using short pieces of metal, it is always advisable to slightly move the work piece in order to prevent the bed from getting damaged.

Hence these FAQs on press brake will help potential and existing users to solve their queries.

Sheet Metal Machineries for Shearing, Bending & Cutting

The various sheet metal machineries for shearing, bending and cutting are described below:

Press Brake

The mechanical press brake has a sturdy frame built from high grade steel. It also consists of steel plates with appropriate thickness and machined guide ways. This strain-free equipment supports ram and bed from unnecessary deflection under tolerable loads. The power is transmitted via two individual gear drives to uniformly distribute load throughout its length. While the hydraulic press brake comprises of superior quality hydraulic components. It has two cylinders mounted at back side and connected through mechanical links. They are also synchronized for parallel motion between ram and table. The heavy duty steel frame can absorb heavy shocks caused by overloading. All edges are accurately machined and welded for durability. The power unit is fixed appropriately on the wall; hence the operator can easily reach the push button and foot switch.

Shearing Machine 

The hydraulic shearing has a squaring arm on left and right side with hardened lines for even load distribution. The front gauging has stops and scales on squaring arm. The recessed table includes hardened rods to feed sheets easily. The sheet is supported by long plates; and the ramp on back side slides to allow cutting sheets outside shear area. It also has a finger safety guard that provides clear view of cutting area. The movable foot switch provides easy and convenient operation. It also has an efficient, compact power pack with least piping. The neat electrical wiring enables easy trouble shooting. Whereas the under crank shearing device is precise and robustly constructed for uninterrupted production, repeatability. It has a foot pedal, fly wheel, gear guard, self lubricating system, motor pulley, and a pair of four edged shear blades. The front and back gauge is manually operated and the finger guard in the front protects the operator. Further, the over crank shearing is accurate and works constantly and repeatedly. It consists of four edged, single segment knives for longer durability. They can be easily assembled and minimizes downtime. The scale on back gauge enables instant reading of distance between shear and back gauge.

Bending Machine 

The plate bending machine can handle heavy stresses and loads. It is highly safe, requires minimum power and reduces running cost. It is designed to deliver top quality products, increase unit durability; prevent breakdown and revenue loss. Further the section bending tool includes motorized drive for bottom rolls; foot switch control switch and reverse forward starter for easy, quick changeover of rolls; a scale for adjusting rolls; and hardened, grinded shafts.

Applications

The various applications of mechanical, hydraulic press brake; hydraulic, under crank, over crank shearing; plate, section bending includes electric panels, roofing, bus bodies, kitchen equipments, generator enclosures, steel tanks, stainless steel equipments, coil cutting industries, air condition ducts, container manufacturing, flour making, industrial structures, rail coaches, tipper trucks, wind mill manufacturing, turbine enclosures, etc. Hence these sheet metal machineries for shearing, bending and cutting are used in several industries.

Industrial Applications of Different Sheet Metal Machineries

Metals play an important part in our lives today. Think of any object around us and either it is made of metal or some part of it is of metal. Metals are an integral part of our lives today. A number of different types of machines are involved in giving shape to these metals.

Metal industries and workshops use various kinds of sheet metals to bend the hard metal sheets, or rods, of steel, brass, iron etc. and shape them according to the need. These are used in the manufacture of pipes, automobiles, buildings, decorative items, house hold items etc.

The products made by sheet metal are very specific, size and shape is precise and the quality is superior.

Different types of sheet metal machines have varied industrial applications.

  • Sheet Bending – To manufacture various products from metal these tools are used. Steel, titanium, copper and many more metals can be bent and shaped.
  • C Type Power Press – Its shape is like letter ‘C’. Industries where metal sheets need to be bent, pressed or cut with more force, power presses are used.
  • Pillar Type Power Press – It is used to cut or bend thick metal sheets when a lot of force is required. It works very fast and makes less noise.
  • Pyramid type Bending Rollers – It is mostly used in the industries making cones, wind mills, ship parts, channels for air conditioners and fabrication of aluminium and steel.
  • Hydraulic Press Brake – This sheet metal is used for very accurate bending of metal sheets and plates in many industries. It uses hydraulic pressure to bend the metal sheets.
  • Mechanical Press Brake – These are very precise and fast devices to bend sheets of metal. The flywheel works with an electric motor.
  • Hydraulic Shearing – From a large stash of metal smaller sheets of metal are cut using this equipment. Different kind of materials, metal and non metal, can be cut with it. It’s very safe to use and requires minimum maintenance.
  • Hydraulic Press Brakes – It is a strong machine used to bend sheets and plates of metal very accurately in a number of industries. As it uses hydraulic power to operate, and the ram can stop without difficulty, as and when required, so the machine is very safe to use.
  • Small Sheet Metal – These are used in small scale industries dealing in wood or metals, to cut, bend, press or form metal. Various types of small sheet metal machines are available in the market.
  • Hand Operated Metal Sheet Bending – For various bending operations, different types of these are available. It is used in big industries to cut, bend, punch, and shear metal sheets.
  • CNC Syncro Hydraulic Press Brake – These  are used in the industry for a number of operations. Metal can be formed, punched, pierced, notched etc. with these tools.
  • NC Hydraulic Press Brake – These are easy to work with, bending work can be done quite fast so it is cost effective.

Conclusion

Thus sheet metal machines are available in different shapes and sizes in the market. Different brands offer different types of machines with different functions. One can buy these equipment depending on the type of job work to be undertaken in the industry.

C Type Power Press – An Efficient Machine Tool for Different Industrial Applications

A number of items are made from a variety of metals. Different techniques and equipments are used to give shape to these hard and soft metals. To bend and give different shapes to hard metals special tools are used in the industry. C-type is an efficient equipment used for bending heavy metals in various industries.

C type Power Press Machines

The shape is like the letter ‘C’. It consist of gears, crank shaft, clutch, ram and table. The reasonably priced device have a capacity of 3 tons to 250 tons. Made from high grade steel and cast iron, these are strong and sturdy. The power brakes are very durable.

The work of bending metal in the industries has become quite simple with the use. Its design provides lots of free space around it so the operator can move around the work place without any restraint.

Operating the power press machine

A well trained person must handle the equipments very carefully. He must take all precautions in order to evade any kind of accident. He must also be trained to lock and lubricate the tools or if any work is stuck, how to remove it. He must have the information about the parts of the machine and their functions, controls and safety procedures. Devices to protect and maintain the work must be used.

Applications of C type Power Press machines

These are used for bending, pressing, shaping, compressing etc. sheets of different types of metals by using pressure. The metal sheets may vary in size and shape. These are being used in various industries working with metals. Industries dealing in the manufacture of automobile parts, bicycles, agricultural equipments and tools, parts etc. use it extensively.

High quality products are produced using these equipments. Power press machines are used not only in industries engaged in the production of parts of planes, space shuttles etc. but also in industries making containers for cosmetics, tableware, ornamental articles etc.

Types of C type Power Press machines

Depending upon the type of functions performed by the machines, these are available in different types like

  • Hydraulic power press use two hydraulic cylinders to move the top shaft or beam. These are very reliable and precise.
  • Mechanical are more popular as compared to other types. Their speed is more and they are also very accurate.
  • Pneumatic use air pressure for exerting the necessary energy.
  • Electric use a motor for applying pressure.

 Industries where parts of automobiles like cars and trucks are made, large power press are used to make sure even pressure is exerted and metal does not incline.

Conclusion

As these machines do not rust and make less noise and use less power they can be driven very fast for peak production. These are very efficient so they are extensively being used in metal industries.

Woodworking Machinery – Efficient Solution for Wood Shaping Applications

Woodworking machinery or tools are used to cut, carve or shape wood. A tool with a motor reduces the work of the operator and increases the production. In a wood processing business these are craft the desired shape or dimensions from the piece of wood work.

Woodworking machines

These are basically workshop tools. They are either operated manually or are computer controlled. For the small scale work manual devices are excellent but computer controlled are ideal for mechanization of wood processing work in industries. Computer-controlled tools have a cutting accuracy of 0.000″ – 0.001″. These are used for intricate work that requires a high degree of cutting accuracy and it also increases the production capacity.

When working manually with wood a lot of noise and vibration is felt. This is reduced to a great deal if woodworking machines are used. The finished product is smoother and has a professional look.

Different type of wood working machines are used by craftsmen to produce works of art from wood. The time taken for any work is reduced as working with wood becomes more proficient and gives a skilled finish to the finished product. Industries involved in wood carving, cutting and shaping primarily buy these equipment.

Types of woodworking machines

Different types of woodworking unit are used in workshops and industries for jobs like wood cutting, shaping, finishing, drilling, grinding etc. It is very essential to select the appropriate type that is suitable for precision and competence required and that which will meet the desired requirements.

  • Circular saw or a table saw gives more flexibility as it can be angled for sharp or minute cuts and gives better accuracy in cutting lengthy boards. Regarded as an essential tool of any wood workshop it is frequently used for neatly cutting large pieces of wood. Cuts at an angle, straight or curved can be made using this.
  • The router is used with a tableto make fancy cuts and more professional looking woodworking easy. The wood is held with a guide and the craftsman can cut fancy work into the wood.
  • The drill press is a multipurpose woodworking unit which is widely used for drilling accurate holes or to bore holes at different angles in the work piece.
  • A jig saw machine cuts random or irregular shapes out of wooden work piece. Artistic patterns can be made using this. Jobs like making toys, carving and decoration items made from wood, can be done using this.
  • Band saw is compact in size and can be easily operated even in crowded workshops.

Wood working machines provide competence to the work, they lessen the wastage and help in accomplishing the most accurate cutting, shaping and other wood processing works in much shorter time.

Therefore, woodworking devices are an efficient solution for wood shaping applications as they make the work easier and faster. Industries dealing in wood work like furniture, timber, wooden toys etc. use these technically advanced to increase the output, and improve the quality of the product.

Significance of a Press Brake in Metal Cutting Applications

Mechanical Press BrakeA number of machines are used in the process of fabrication of sheet metal parts. Fabrication is the process of collective operations which are used to give a shape to the metal sheet. This involves a number of equipments like metal shears, laser cutting, press brakes, rollers, welding machines etc.

What are Press Breaks?

Press brake, also called break press, is a machine that is used to bend the metal sheets and plates. A considerable amount of force is applied using mechanical or hydraulic processes or both. In order to get perfect bends free from any defect, care must be taken to use proper methods. The commonly used metals for fabrication are carbon steel, stainless steel, and aluminum.

Types of Press Breaks

Press brakes are available in two categories:

Mechanical press brakes – A mechanical press is faster  and more accurate as compared to other.

Hydraulic press brakes – These help to create goods of superior quality which use less power and are dependable. These are safe to use but are more expensive. For accurate bending of sheet metal and metal plates it is widely used in many industries.

Metal forming

The process of applying force on the metal to change its shape without cutting it is called metal forming. The sheets are bent or stretched into an array of complex shapes.

In the process of sheet metal fabrication, first the basic flat shape of the metal sheet is attained, the metal is then sent to machines to make the bends. The metal sheet is placed between a punch and a die. This process is called forming. According to the specifications on the prints, dies in a range of shapes and radius are used to make one or a number of bends to form the metal.

Applications of Press Breaks

In order to increase the inflexibility of a metal, and to shape the pieces of metal in shapes of one’s choice and design the metal is bent using it. Bending is a flexible process in precision sheet metal fabrication and it permits the formation of different shapes by using hammering and press brakes.To find the correct bend allowance for the compressionand stretching of the material, intricate mathematical formulas are required.

Press brake forming method is used for different functions like metal framing, metal housing for a definite part, brackets for tools and machines etc. It is also used for punching, bending, piercing etc. of the metal sheet.

Metal fabrication is done for a large array of industries and applications. Car parts, aircraft components, boat propellers, holding tanks, shark cages, weapons, etc. are fabricated from metal. Different tools are used for different purpose during fabrication of metal, so a technician can shape the metal according to his desire.

In Conclusion

So, without the press brake machinery the work of a fabricator would be very difficult. To give shape to the metal sheet before it is cut, It play a very significant role. These are used in every metal industry and for almost every metal fabrication be it a piece of art or a part of a car.

Facts About a Surface Grinding Machine

To give a meticulous smooth finish to the surface, as regards the level, size or finish of the surface of a flat metallic or non-metallic object, surface grinding tools are used. In order to make the surface flat and smooth a spinning wheel that is covered with a rough material is used to grind the plane.

The regular process is surface grinding. It is a finishing procedure. To give an object a superior finish this process is used.

Surface Grinding Machine

Surface grinders consist of a wheel covered with a hard abrasive material, a chuck and a counter table. The non metallic objects are held in place by a vacuum or a mechanical chuck while the wheels grind it and make it smooth. Metal object are held in place by a magnetic chuck.

The crushing wheels of these equipments are covered with different materials like diamond, aluminium oxide, silicon carbide, cubic boron nitride etc. The most commonly used material is aluminium oxide since it is cheaper than other materials.

To maintain the quality of the wheel, grinding dressers are used. For the work to be perfect these wheels must be in perfect condition. Surface grinders are run by hands, electricity or they are powered by hydraulics.

Uses of Surface Grinding Machines

Surface grinders are very important in industries and these are used for making parts and industrial tools. It need to be smooth to move and function properly, and here grinding machines play an important role.

These are also used in industries where defined shapes are to be made with precision as in the manufacture of automobile parts. Most of these machines are computer operated, but manual operated machines are also in use.

Cast iron, steel, brass, plastic and aluminium etc. are some of the materials that can be made smooth with surface grinders. During the process of grinding high temperature is created which may weaken the magnetic power in some materials.

Equipments to use while operating Surface Grinders:

While using a surface grinder it is very important to wear safety equipments like goggles. When the wheel spins at a high speed to grind the materials, friction is created and small pieces of material tend to fly away from the wheel which may cause damage to eyes. Protective garments should also be worn like an apron, gloves etc. Loose clothes or items of jewelry should not be worn.

Who can operate a Surface Grinder?

Any person who is qualified and has received sufficient training can operate unit. He must also be trained in health and safety measures to be used while operating the equipment. Health and safety laws must always be followed to prevent any accident.

Conclusion

Therefore, surface grinding machines help to create a smooth finish to the material worked on. It also offers a refined and superior look to the work piece. A right tool for the right task helps to improve the efficiency of the work. This also saves a lot of time and energy for the skilled labours and professionals.

Applications of a Horizontal Bandsaw Machine

Horizontal Bandsaw MachineA machine that is used for cutting wood, metal, plastic and a variety of materials into straight, curved or irregular shapes is called a horizontal bandsaw. A wide range of bandsaw equipments are available in the market. They are made from cast iron, steel or aluminum alloy.

The blade consists of a continuous band of metal which has teeth on one edge. These teeth are used to cut different pieces of work. The blade of the machine is held either by guide blocks or bearings. The saw blade is secured between two wheels or pulleys. One of the wheels called the driven wheel is fixed in place and it provides the power to the saw. The other wheel is the idler wheel which is used to make the blade in the saw tight or loose.

A horizontal bandsaw machine is a versatile power tool and a foundational tool in many workshops. The work piece is clamped in place and then the blade slides down through the work piece and cuts it. A sprayer and a pump keep the work piece covered in a cutting fluid so the metal does not overhead and it can be cut easily.

These are usually used for cutting the supply down to size. The exact finishing cuts are made on more precise equipment. Perfect cuts save a lot of time and stock removal cutting is made much faster. The horizontal bandsaw device is normally used to cut large pieces of work, wood or metal, and different blades make different cuts. They have higher cutting speed and better accuracy. These are very suitable for cutting long bars into different shapes.

Designed for smooth and vibration free functioning, the economical and low noise tools offer maximum output and minimum wastage. The horizontal bandsaw machines are extensively used in automobile, electronic, electrical, wood working etc.

Different types of blades are used for different materials. A diamond blade is used to cut glass, a segmented cold saw blade is used to cut structural tube, and a fabrication blade is used for aluminum, brass or copper. To cut steel tubes, angel cuts and decking, friction & hot saw blades are used. Ferrous applications, cutting extrusions, thin wall tubing, bar stock, angel iron and flat bars are cut with solid high speed steel saw blades. Circular knives are used to cut rubber, fiber glass and aluminum. Carbide tipped saw blades are used to cut aluminum, brass, copper and bronze.

Sparks fly during cutting so protect your eyes and face by wearing a facial safety guard orDouble Column Bandsaw Machine safety goggles. As soon as cutting work is over remove the blade from the saw and store it in a place where it will not get damaged or scratched.

Thus, while selecting a horizontal bandsaw machine, choose unit which gives superior accuracy and which is suitable for cutting long bars in different shapes. The model chosen must suite your requirements. These machines have really simplified and secured the production work, and has also allowed advanced productions at minimum energy consumption rates.

All About a Drilling Machine

Radial Drill MachineMachines make our work simple, reduce the effort and increase the efficiency. It used for holes in a work-piece are known as drilling machines. It is the process of making a circular hole with a rotating cutter, called drill, in any material. Also known as drill press, drilling device are used for holes of various sizes and precise depth in any surface. These have made all kinds of complex jobs very simple.

It is used for industrial, commercial as well as domestic purposes. It is an important tool used for drilling in metal processing industry, manufacturing industry and for construction work. These are also designed to be used for medical purposes, for space missions and in industries like manufacturing, metalworking, woodworking and masonry work.

Besides holes, drill tools are also used for chores like tapping, spot facing, reaming, counter sinking and counter boring etc. Manual equipments are operated with hand power and automatic drill machines are powered with electricity. These are either fixed on the floor or are mounted on a stand.

A drill has a head, a radial arm and a gearing mechanism. These machines have high performance value but low maintenance cost. Those made from good quality materials have high accuracy machining work.

A variety of drilling machines for different applications are available. These are:

1) Pillar drill machine – These have rigid structure and vibration free mechanism. These are used in different industries to drill holes in concrete, rocks, heavy duty machines, metal sheets, plastic, wood, glass etc. These machines have durable bits due to which their efficiency and performance increases.

2) Radial drill machine– These are available in various dimensions of drill head, base plate and capacity. In these machines the head is mounted on a radial arm. In order to adjust the position of the drill above the work piece, the radial arm can be rotated, raised or lowered on a vertical post. It is known for its precision, accuracy and efficiency. In the plain radial drill the spindle is vertical and does not swing.

3) Drilling cum milling machine- This is two-in-one operation machine which works for drilling as well as milling operations.

A versatile drill machine contains a box with different types of drill bits and it can make holes of required sizes. All geared machine comes in various capacities for holes of a variety of radius. Pneumatic machines are powered by compressed air.

The machines that are used for industrial and commercial purposes, are powered by electricity, and are particularly designed for an extended duration use. Drill machines used in the steel industry are heavy duty machines with high functionality and durability.

Low capacity tools are used for domestic purposes like plumbing, nailing, fitting bathroom fixtures etc. While using this equipments at home one must follow the safety procedures, and use safety gears, like glasses, gloves and jumpsuits.

So, take good care of your equipment, it will last longer and serve you better. Oil it occasionally to prevent rusting and clean it properly after every use. Purchase a unit according to the nature of the job you want to perform.

Popular Types of Woodworking Machinery Used in Workshops and Industries

Machines employed in a wood processing operation to cast the desired shape or dimensions from the wood work piece are known as woodworking machine. It may be manual operated or computer controlled machinery. Manual machines are good for the small scale jobs while the computer controlled machines are ideal equipments for automation of wood processing tasks in industries. These CNC machines are designed in robust structural designs and therefore can well meet the heavy duty wood working requirements in tough industrial environments.

The quality of wood work in a workshop or an industry depends on the performance of these machineries. Therefore for accuracy and efficiency in wood working it is very necessary to select the appropriate form of unit in most suitable configurations to meet the desired requirements. There are different forms of woodworking machinery employed in workshops and industries for tasks like wood cutting, shaping, finishing, drilling, grinding etc. Some of the popular forms are as follows

 Surface/Thickness Planer

A wood surface planer or thickness planer is a popular workshop machine used for finishing flat wooden surfaces for consistency in thickness and shape. The surface/thickness planers for industrial processes come in variant surfacing or thicknessing capacities and therefore can be selected for a hassle-free performance to better suit specific wood working requirements in different industries. A surface cum thickness planer machine is an ideal option for the workshop applications to ensure that maximum accuracy, speed and efficiency of surface and thickness finishing jobs can be achieved with a single machine.

Chain/Chisel Mortiser

Chain/chisel mortisers are very important wood working machine tools used for drilling holes into wooden surfaces. These mortisers are usually employed in workshops for cutting square or rectangular slots in a piece of lumber so as to get desired mortise and tenon joints.

Tenoning Machine

The wooden work pieces are usually joined with the help of mortise and tenon joints where mortise is a hole drilled on wooden piece while the tenon is a projection designed to fit into this hole with best fit dimensions on other piece. tenoning machine used to craft out the tenons.

Grinder/Grinding Machine

Various types of grinding tools are employed in workshops and wood industries for finishing surfaces. Grinding devices come in various specifications and configurations and can be used for performing various tasks like finishing internal cylinders or bores, sharpening the cutting tools in workshops, removing rough projections from castings, cleaning, polishing, and buffing surfaces and much more. Bench/table top grinders, blade grinders, gear type grinding tools are commonly used in wood workshops and industries.

Jig Saw

Designing wood for artistic patterns is best possible on a jig saw woodworking. It can cut arbitrary or most irregular shapes out of wooden work piece. With the use maximum precision and swiftness in the wood designing tasks can be achieved at workshops and industries.

Apart from these several other forms of woodworking  tools are employed in industries and workshops. It give efficiency to the tasks by reducing the wastage and help in accomplishing the most accurate cutting, shaping and other wood processing applications in much lesser time.

For those looking to buy wood working equipments, We can offer the most reliable versions of advanced machineries suitable for performing customized wood processing applications suitable to specific industries and workshop requirements.

Press Brake, Slotting Machine – Machines used for Bending and Cutting Metals

Press Brake, Slotting Machine – It used for Bending and Cutting Metals

Cutting and bending are the two primary functions performed on metals for casting the desired shape or dimensions. Therefore when it comes to metal working, the two most popular categories used in workshops are metal cutting and metal bending machines. Much of the metal processing tasks in workshops are usually carried using these equipment.

Press Brake

The popular form of metal bending machines used in workshop is a press brake. A press brake is a popular workshop tool installed with punches and dies to form bends on the metals. Combining a series of repetitive bending operations metals can be bent to desired shape. A press brake is usually classified on basis of factors like force and working length. There are four popular forms of press brakes widely employed in workshops and industries called mechanical, pneumatic, hydraulic, and servo-electric brakes. A functioning of a mechanical variant of this metal bending unit is dependent on flywheel, the pneumatic model utilizes the air pressure, the hydraulic press brake functions by means of a pair of hydraulic cylinders where as a servo-electric brake works on servo-motor to drive a ball screw or belt drive to exert tonnage on the ram for bending metals to desired shape or dimensions as required. The shape casted using a brake is dependent on the type of die used in the device. Various kinds of dies can be installed in press brakes like v-dies, U-bend dies, goose neck dies, acute angle dies, offset dies, hemming dies seaming dies and much more to achieve desired shape from a metal work piece. With an appropriate die installed in your unit, you can cast almost any shape out of a metal work piece with varied repetitive operations.

Slotting Machine

A slotting machine, as the name indicates is the tool used in workshop for cutting or shaping of metals. Whether it is to make slots on heads of screws, bolts, automobile components and other parts, all can be performed using this device. A modern metal slotting available today in the market comes with easy to use and convenient handling features which can be easily handled by even beginners for performing cutting, slotting and shaping operations on metal parts. A slotting instruments comes in various specifications and configurations. Therefore depending on the type of industry whether automotive, furniture, electrical, construction or heavy industries where the equipment is to be used proper machinery selection is important if you want to get the best performance from your slotting machine for metal work.

We are a leading equipment supplier in India offering various kinds of machine  for use in industries and workshops. The supplier offers both standard as well as heavy duty slotting to meet the metal cutting and shaping applications in various industries either small scale or large scale. The mechanical and hydraulic press brakes offered by the supplier are international standard designed for long lasting, vibration and noise free and easy effortless operation.

Guide to Various Kinds of Sheet Metal Machines Used in Workshops

Sheet metal machines are primarily utilized for cutting, shaping, pressing, and forming metal sheets into specific shapes and dimensions. Nowadays a number of sheet metal  are available in the market. The various kinds of tools used in workshops are as follows.

Power Press

The power press is mainly used in several heavy duty industrial applications that require immense pressure for cutting, bending, pressing and forming sheet metals in various forms and sizes. They are basically categorized as C type power press and the pillar type power press. These exceptional and versatile sheet metal machines are used for a variety of metal working operations. The hydraulic power press uses hydraulic pressure and includes the latest electrical and mechanical parts.

Arbour Press

The arbour press is a small hand operated press tools utilized specially for precisely inserting and pressing small pieces of metal, and for riveting. This is widely used in automobile workshops, engineering units and other metal applications. The spring controlled arbour press involves automatic spring tension and adjustment to provide the necessary pressure on the workpiece. It is commonly used for light engineering jobs. The round can top and bottom seaming arbour press, is a unique unit that is used to seam the top and bottom of round tin containers. The foot press or pendulum arbour press is a foot operated machine which is generally used for cutting, punching and embossing tins, cards, mica board, plastic, etc.

Bending Roller

The bending roller is a sheet metal machine which is used to produce sheet metal bending rolls and standard parts such as top roll and bottom roll. These bending rollers are manufactured according to industry standard sizes as well as per the customer’s requirements. They are available in a broad variety that includes mechanical plate bending, hydro-mechanical plate bending, plate rolling and pyramid type plate bending equipment.

Swaging Machine

A swaging machine is utilized for modifying the dimensions of plain or cylindrical metal sheets. It is actually a hand operated mechanical tool that performs numerous forging operations on flat metal sheets as well as on cylindrical rods. The universal and deep throat swaging units are utilized for altering the shape and size of sheet metal as required. They are hand operated or mechanized and used in heavy metal industries. Other applications include swaging drums and containers such as water buckets. The jenny or burring device is used for machining tins and containers.  The main applications involve plating, edging and flanging the bottom and body of tins, as well as angular setting and double seaming. The roll type edge folding swaging device is utilized for tin edging, forming hooks on side seams and tin flanging. It is also used for making tin containers of various shapes and sizes.

Bending Machine

A wide range of bending equipments such as the hand operated trunk folding, the steel body fly press, and hand operated metal sheet bending, are used for bending metal bars, blades, handles, etc.

Types of Workshop Machinery – Milling, Grinding, Shaping Machines

Types of Workshop Machinery – Milling, Grinding, Shaping Machines

Machine play a very important role in a workshop where metal working or woodworking tasks are performed. They enable speed process in the workshops and enhance the accuracy and efficiency of the processes. With tools the bulk wood and metal processing requirements in workshop can be met with ease. Today various kinds of equipment are available in the market. By installing these, various tasks like cutting, shaping, drilling etc which are to be carried out on harder wood and metal surfaces can be easily accomplished.

The workshop machines are a bit different from industrial. Industrial are configured to handle heavy duty applications in robust industrial environments where as workshop are usually designed with intermediate specifications and cannot handle such larger workloads as in industries. Workshop unit are usually compact multitasking which can be stored in smaller space. These are usually lesser in price than the industrial.

This article is a brief description on various kinds of tools used in metal and wood working workshops.

Milling Machine for Workshop

A milling machine is often misunderstood as a lathe work. It is different from a lathe. In a lathe the material is moved in order to achieve the desired shaping or cutting whereas, cutting tool moves at a high speed for the same. A milling machine is the best tool for cutting metals to the customized dimensions and shapes especially if the parts are to be cut or shaped to rectangular or uneven dimensions. Two types of milling devices are employed in workshops manual and CNC milling. CNC are computer controlled  which automatically perform the process according to set computer specifications where as in manual devices the process is done manually and therefore takes time for completion.

Grinding Machine

Tasks like roughing or finishing of surfaces, finishing internal cylinders or bores, sharpening the cutting tools, removing rough projections from castings, cleaning, polishing, and buffing surfaces all are achieved through grinding equipment. These tasks are carried out by use of a grinding abrasive wheel which moves abrasive particles which when contact the work piece act as tiny cutting tools which cut chips from the work piece to give it desired shape.

Shaping Machine

Shaping machine is a popular form unit used in workshops. It is used for cutting curves, angles and various shapes from the work piece. It comes in different sizes, specifications and tooling and can be used for various metal or wood cutting requirements. As compared to lathe or milling, shaping are much affordable and are best tools for shaping flat metal or wood surfaces.

Apart from these various other kinds of tools like saws, drills, chisels, routers, planers, shapers etc are employed in workshops for efficient processing. All these machine tools come in different specifications and can be selected as per specific requirements for needs in a workshop. For those looking to buy tools for workshop, We can offer the best quality, reliable units at cost effective pricing.

In What ways is Power Press Useful as a Workshop Machine?

Applications of Power Press in a Workshop

The power press is basically a versatile sheet metal machine that is utilized to cut, bend, form, and press sheet metal into a variety of shapes and sizes. This multi tasking equipment involves a press mechanism, where pressure is applied to compress and shape the required material. Due to the development of technology a wide range are now readily available in the market.

It is also useful as a workshop machine since it has simplified the metal bending tasks in many industrial segments. These days It is manufactured as per standard, as well as customized specifications; and supplied in the local and the global market. The C type and pillar type power press are the most popular types. They are actually termed as per the design of their frame.

Power Press Machine

The C type power press is an exceptional workshop machine that is used as a pressing machine in several industries. It consists of a frame that looks exactly like the letter C. This design provides maximum floor space for the machine operators. Thus they can freely move around the workplace. It has numerous salient features and also includes a wheel stand and pressure gauge, which are used for drawing, straightening, and assembling tasks. It is highly suitable for automobile, agriculture, bicycle, engineering, and electrical industries; for trimming, straightening, pressing, assembling, and disassembling of various machine components.

The pillar type power press is constructed on two pillars, and has a bed in the central part for enforcing mechanical or hydraulic pressure in order to bend the hard metal sheets. The pillar type design of these presses enables them to provide additional rigidity to the machine, particularly on the parts that receive maximum stress and jerks. This helps to minimize the chances of deflecting the work piece and thereby deliver relatively better results. This unique sheet metal machine is utilized in the workshop for a number of metal working operations.

The other types include hydraulic machine, punch press Pillar Type Power Press machine, and H type power press machine. A hydraulic press uses a hydraulic cylinder for generating compressive force, which is the hydraulic equivalent of a mechanical lever. It is mainly used for hydro forming. The industrial hydraulicis a sturdy, energy efficient and durable machine that is used for hydraulic applications in numerous industries.

The power press is mainly used in heavy industrial applications. Hence it is generally preferred for metal compressing and forming tasks on a large scale in various manufacturing units. It helps to precisely and quickly execute bending and shaping of different metals. It machines are commonly used for heavy duty tasks in sheet metal machinery works, engineering workshops, and industrial units. It is also utilized for mass production of ductile materials like mild steel. They are even useful in a number of factories, engineering plants, and allied industrial establishments.

The objective of this article is to educate readers for power press which can be the most useful workshop machinery for cutting, bending, forming and pressing the sheet metal into variety of shapes and sizes with this multi tasking machine tools available in different categories like C type, pillar type and hydraulic power press.

An Overview of CNC Milling Machine

The milling machine is a versatile tool that is utilized for machining solid materials. It can perform various simple as well as complicated operations, such as slot and keyway cutting, planing, drilling, contouring, diesinking, etc.

They are mainly classified in two basic configurations namely vertical and horizontal, based on its orientation. On vertical the spindle axle is vertical, where as on horizontal machines it is horizontal.

Later on with the development of technology, the computer numerical control or CNC milling machines were introduced in the market. These devices enable the users to input instructions related to different parts. Some CNC equipments also include remote control devices. Besides this they also help to increase the efficiency and reduce the manufacturing costs. Additionally this modern unit has the capacity to run at higher speeds and produce very accurate products on a large scale.

CNC Milling Machine

It is regarded as one of the highly significant tools. It is commonly used in various industrial segments for fabricating components. These help to effectively carry out repetitive and complex milling tasks that were earlier done manually since the past several years. As a result it assists to increase the profitability as well as productivity. Hence they are preferred over the traditional machines, and also considered as a very important machine in a large number of industries.

A variety of CNC units are now readily available in the market. And all the models can easily perform various cutting and drilling operations. The latest kinds of CNC are commonly known as multi axis machines as they either have 3, 4, or 5 axes. Consequently, which has more number of axes is relatively expensive, as compared to the machines with less number of axes. This is due to the fact that with higher number of axis can execute relatively complex operations. Thus, most of the large scale manufacturing units now prefer using 4 and 5 axis, since they help to enhance their output. Know more at – https://www.bhavyamachinetools.com/category/milling-machines

All CNC milling primarily include integrated control software. And the operations are controlled by that specific control software. Hence the operators should have the necessary skills in order to control these computerized machineries for performing highly accurate milling operations. Most of tools enable to deliver very precise products as compared to the conventional or manual equipments and also reduce wastage.

Further, these state of the art milling equipment are ergonomically designed. Hence the operators are not required to bend, bow and twist their body while setting and operating the device. Moreover, the cutting tool operates within an enclosed area. This serves as an effective preventative measure for avoiding injuries and accidents that may be caused by direct exposure to the milling operations. In short, all CNC assist in fabricating top grade and highly accurate components. Therefore, using a CNC milling will surely enable to provide higher returns on investment.