Author Archives: Yash Shah

About Yash Shah

This blog is written by Mr. Yash Shah, an industry expert with in-depth knowledge of machine tools and industrial machinery. He explores various machining equipment, metal fabrication machines, and re-sharpening machines offered by Bhavya Machine Tools, a leading manufacturer, exporter, and supplier of high-quality machine tools worldwide.

Why Lathe Machines have to be Operated by Skilled People?

Lathe Machine and Machining Possibilities

A lathe is fantastic workshop equipment that is applied mainly to cut different work piece materials like wood, glass, metals, etc. It is the only machining equipment that is designed to rotate the work piece with the help of a tool. Apart from that, machines are customized in different models to meet the precise machining needs. Starting from drilling operations, to shaping and cutting lathe remains a flexible option. In addition, the advent of fully automated lathe equipments has made great difference in machining activities. Hence, it stays one of the favourite workshop components for many engineering industries.

Complicated Working Mechanism in Lathe that Requires Safety Attention

Tooling with work piece like glass or metal is a complicated and risky aspect with lathe machine. When cutting process is applied with specific tooling option there are injuries possible with handling the cutting tool. In addition, post operations procedures like cleaning also involves complicated things like cleaning the sharp edges of cutting tool, or while filing it. Maintenance of rotating parts also contains certain critical safety issues such as with messing of rotating parts, metal splinters, etc. Careless handling might lead to critical injuries. Hence, pre-operational and post-operational safety instructions are educated to the operators before handling the device. Automated lathes are more risky than traditional equipment as misrepresentation of core machining parts might cause injury to eyes when the work piece is on for machining.

List of Risks in Lathe Machine Operations

Lathe machines are capable of handling different machining activities. Proper safety measures have to be provided before it operated like gloves, safety shoes, safety glasses, protective helmets etc. Ensuring the condition before the machining work begins is more important for safe working. Some of the possible risks are,

  • Lifting heavy parts like chucks or face plates which might not be possible with single handed assistance.
  • Proper adjustment of machining speed have to be checked before the machining operations is begin as it is very risky to work with incompatible machining speed with that of work piece material.
  • Ensuring that the work piece is clamped tightly is very important as it will end up in damage of the job or it might fall on the operator.

The Need for Skilled Operators for Lathe Device

Considering the risk factors involved in equipment and subsequent machining, many industries recommend the operational activities to be taken care of by experienced or skilled operators. Only experienced people can handle device in a safe and better way without leaving space for hazardous consequences. Hence, in many industries where workshop tools are highly preferred, they provide PPE or Personal Protective Equipment which includes a range of safety components starting from foot wear to covering shield, helmet, goggles, etc .

Conclusion

Lathe device is an interesting machining option where different types of workshop operations can be handled. Yet, when it comes to operational part, tools need to be handled with skilled people who can manage with better safety atmosphere.

Why Radial Drilling Machine is Considered a Durable Component for Long Term Drilling Requirements?

Find out the Machining Aspect of Radial Drill
It is equipped with a geared drilling tool over the arm and this can be easily moved, adjusted and rotated. This equipment is compact yet offers wonderful mechanism. It can be sought for grinding and countersinking operations.

Advantageous Machining Prospects from Radial Drill

One of the most important advantages are that it is bench mounted and considered the resourceful machineries of all. The compact design makes it a user-friendly component to drill the work pieces without any variation in dimension. It is even possible to handle large work piece.

Types of Drilling Work Done With Radial Machine

Radial machines can be applied for probable applications such as boring, reaming, thread cutting, spot-facing, counter-boring, etc. It is widely used in automobile, printing and many engineering industries.

Comparing Radial Drilling with Traditional Drilling Equipment

A traditional equipment will serve the machining requirements up to certain limit and are designed to handle specific work materials only therefore it is quiet hard to obtain heavy duty operations with conventional equipment. It on the other hand can be preferred for different dimensions and different heavy duty materials.

Learn about V-Belt Driven Radial Drilling Device

A V-belt drive radial drilling device is designed on customized aspects suitable to handle specific work piece. It is also known for smooth and noiseless function, ultimate finishing, performance, durability and low maintenance features.

Significance of All Geared Radial Drill Machine

It is a perfect device which can be preferred to drill holes in solid work materials. It is a suitable drilling equipment to handle heavy duty operations; hence, it is regarded as a high performing option.

Speciality of Radial Drilling Machine

We manufacture and supply workshop machineries of various sorts pertaining to the growing industrial requirements. These are both manufactured and imported from other countries; hence, We remains the one stop place where engineering industries can find the right tools easily.

Why to invest in Drilling cum Milling Machine?

A drilling cum milling machine is applied to obtain excellent productivity; however, it stays a suitable model for professional people. It is an excelling model of lathe and it can be relied up on for various ranges of milling purposes.

Radial Drilling Machines available supplied by Bhavya Machine Tools

We supply this types starting from all geared, V-belt driven radial to drill cum milling equipment. They also supply imported equipment which is suitable for heavy metal purpose.

Conclusion

Drilling requirement varies from one industry to another industry; however, handling heavy duty materials stays a challenging task in work. These device is the right choice to handle heavy materials.

Learn about the Latest Types of Shearing Components and its Specific Machining Merits

The impact of shearing machine for machining works

It is a special device designed to cut work materials to give a shape to it. It is also used to cut and shape spherical materials also and can be applied for piercing, roll slitting and many more operations.

Specific Industrial Applications

Based on the cutting capacity equipment is applied particularly in metal and engineering industry. Paper and plastic industries which produce materials in rolls prefer to be the perfect device to handle cutting operations.

Different types of shearing device

We offers hydraulic, foot operated, Roll Driven Slipout Type machine and under crank  device. It component is designed to meet trimming needs of different work materials; hence, depending on the type of material that has to be cut a model is selected.

Under Crank Shearing Machine and its Application

Under crank shearing tool is applied for bending metal sheets. This is hand operated and stays a suitable one for bending operations in many industries.

Over Crank Shearing – A Suitable Device for Large Scale Shearing Operation

It works with electrical power and it offers ultimate performance in handling metal sheets. For precise cutting and ease of working this over crank model will stay a suitable option.

Advantages of Hydraulic Shear

For best performance, cutting accuracy and speed a hydraulic will stay the right option. In addition, this is a suitable device to handle bulk metal material for cutting.

Treadle Shearing Device from Bhavya Machine Tools

Metals such as copper, aluminium, etc need delicate handling when they are set for cutting operations. A treadle or foot operated is a good choice to handle delicate metals; hence, this  device model is applied in making delicate objects like electrical fittings, furniture making, electronic circuit boards, etc.

Find out the Speciality of Roll Driven Slip out Type Shearing Machine

It is a manually operated machine applied to produce metal pants, cylinders, etc.It’s design is applied to handle heavy metals as it is made of strong metals and it is preferred in industries that require high machining performance.

How to choose the right shearing apparatus?

It’s apparatus has to be chosen based on the type of bending or cutting or trimming work required in the industry. In addition, every design possess different capacities in handle different types of work piece materials and hence, machines can be selected in accordance with the type of materials that need to be machined.

Finding the best shearing device model from Bhavya Machine Tools

Bhavya Machine Tools is a leader in manufacturing and supplying workshop friendly equipments from India to many parts of the world. Machines brought from Bhavya are known for its quality, tensile strength and high working performance. We offer wide range at affordable cost.

Conclusion 

Shearing machines have specific merits when it comes to working principle. Buying a suitable one that matches the cutting requirements is the right way to invest and Bhavya Machine Tools is the right place to find one.

All About Mechanical Press Brake

Importance of Press Brake

  • A press brake is a machining component applied for easy way of bending metal sheets.
  • It is possible to make pre-determined bends and there stays the importance of this workshop device.

What make Mechanical Press Brake Different from Hydraulic?

  • A mechanical press brake works in terms of electric motor which is activated with a flywheel.
  • Speed and precision are the two main advantages of it over hydraulic.

Advantages of Mechanical Press Brake

  • The speed offered in machining is the top advantage of mechanical press brake for which most of the engineering industries prefer this for.
  • These are powerful in construction and the expense to maintain this equipment is relatively low.

Bhavya Machines and its range of Press Brakes

  • We are machining equipment manufacturer in India and they have been supplying a range of workshop devices at relatively good quality and cost.
  • We offer both Mechanical and Hydraulic press brakes.

Find out the valid reasons to Buy Press Brakes

  • Machining Equipment manufactured by us are known for excellent construction and best performance.
  • In addition, buying machinery from this manufacture offers advantages like low maintenance and less labour cost.

How One Can Benefit from a Mechanical Press Brake

Whether you’re a first-time buyer, an experienced machinist, or an engineer in a large-scale manufacturing facility, the mechanical press brake offers unique advantages that can improve your operations.

For First-Time Buyers and Small Business Owners:

If you’re new to sheet metal fabrication or own a small workshop, a mechanical press brake can be an excellent investment. Unlike larger hydraulic press brakes, mechanical press brakes are often more affordable, simpler to maintain, and take up less space. For smaller-scale operations that need to make consistent, high-quality bends in metal sheets, a mechanical press brake offers an efficient and cost-effective solution. With its faster operation and reduced operational costs, it can help you scale up production without requiring a massive investment in heavy machinery.

For Experienced Machinists and Operators:

For machinists who are already familiar with bending and shaping metal sheets, a mechanical press brake offers high-speed performance, making it ideal for those who need to meet tight deadlines or produce high volumes of parts quickly. Experienced operators appreciate the speed and precision that mechanical press brakes offer, which allows them to make rapid adjustments to the bends without sacrificing quality. The straightforward design also means less time spent on maintenance, which can ultimately improve your shop’s overall productivity.

For Engineers and Manufacturing Facilities:

Mechanical press brakes are also perfect for large-scale manufacturing plants where speed and precision are key. Engineers can appreciate the high level of control and accuracy these machines offer. Whether you’re designing parts for the automotive industry or complex components for aerospace applications, a mechanical press brake’s rapid cycle times and low operating costs make it a great addition to any high-demand manufacturing process. Additionally, the simplicity of the design and low maintenance costs make it an ideal choice for busy production floors that require high uptime.

For Maintenance Teams and Facility Managers:

Mechanical press brakes are known for their durability and ease of maintenance. Facility managers and maintenance teams can benefit from the low cost of upkeep and fewer breakdowns when compared to hydraulic machines. The mechanical design reduces the complexity of the components, meaning that repair and troubleshooting are easier and more cost-effective. This ease of maintenance contributes to improved overall productivity and reduces downtime in large facilities.

Conclusion

Press brakes are depended on in engineering industries for sheet bending requirements. It shows higher performance and speed production for large engineering requirements. However, buying a press from a reputed manufacturer is more important than just investing for the sort of bending requisites and Bhavya Machine Tools is one among the best options.

Learn about the Multipurpose Machining Advantages with Grinding Equipment

As far as the concept of grinding in machining industry is concerned, it refers to the milling device. It is applied to design wood, metal and many solid work piece materials. In most of the industries milling machines are identified in the name of milling equipment and this equipment is utilized for the dynamic movement if provides during machining.

The magic of machining with grinding equipment

It can be applied for multiple machining activities starting from drilling to slotting the work piece into the desired dimension. Particularly, it is found to be very useful in bring out fine finishing of metal work pieces in terms of removing the chips from its surface.

What are the multiplicities of machining works that can be achieved by grinding device?

These are significantly suitable to handle metal work pieces. They are available in different models and every model is customized to perform specific operations for a range of engineering industries such as automobile, electrical, steel, etc.

Why grinding equipment is considered industrial friendly one?

Metal work pieces are the strategic ingredients as far as engineering industries are concerned. However, every industry will have different dimensional specifications as metal sheets need to be grinded, shaped or drilled in accordance to the production requisite.

In what ways Grinding Equipment is found to be good for industries?

It help in transforming a work metal piece with a good finishing touch becomes the mandatory industrial requirement. It is the right component to get it done.

Grinding equipments offered by Bhavya Machine Tools

We have three types and each type bears specific functionalities. Every tool is made from high quality materials and hence, they will stay durable and remains a suitable tooling investment for long term production requirement.

Know about the Manual Surface Grinding Machine

This needs the support of man power to do the milling operations and it is equipped with vibration-free specifications. In addition, precision in milling application is found to be perfect in this machinery.

Grinding Equipment with Hydraulic Principle

Hydraulic Cylindrical Grinder is powered by hydro mechanical operation hence, stays a good option to save power. It is easy to grind different angular and conical work pieces with a hydraulic cylindrical grinding machine.

Importance of Centerless Grinder

It is compatible more with metal work piece. It is highly used in automobile and electrical industries for its corrosion resistant operation.

Why are the specific advantages of buying grinding components from Bhavya Machine Tools?

Being a top distributor of a plethora of machining tools and equipments, We stays the right place to find industries best equipments models for all sorts of machining operations.

Conclusion

The multipurpose functionalities possible with the grinding equipment make it eligible to carry out several workshop operations. Visiting us will fetch you the right sort of machining components at low cost and durable quality.

Find out the Machining Differences in Flat Bed and Slant Bed Imported Lathe

Understanding the Lathe device and its functionality

A Lathe Machine is a suitable machining component with which tough work pieces can be shaped easily. It is widely used in industries for shaping, cutting, turning and grooving a range of work piece materials like wood, metal, glass, etc.

L earn the main types of lathe

Lathe machine is classified in accordance with the type and quantity of machining work that has to be performed. Based on that a device is classified into light duty, medium duty and heavy duty and apart from that tools are also available with Computer numerical control operations. A flat bed and slat bed are specific varieties in where the position of machining differs.

What is so specific about Flat Bed Lathe?

A Flat bed CNC lathe can be sought for precise machining measurement, tensile strength and excellent finishing. Work pieces materials bearing length up to 600mm can be easily maintained with this flat bed.

Heavy Duty Operations with Heavy duty Flat Bed CNC

Heavy duty machining is the challenging work in workshop operations. Hence, several engineering industries look for a device which can stay compatible to handle heavy duty work materials.

What makes Heavy Duty Flat Bed CNC a specific tooling equipment?

It is designed to carry over heavy duty machining applications will remain the right type. In addition, heavy duty CNC flat bed from Bhavya Machines is suitable to expect high performance and low maintenance cost.

Benefits of slant bed lathe

It is a good illustration reflecting high end technical excellence. Spindle speed ranges up to 4500 rotations per minute. It is the most preferred of all CNC for all sorts of automized machining jobs.

Comparing the expenses on lathe machine varieties

Finding a equipment for heavy duty operations will surely cost higher price; however, it is quiet unimaginable to find an imported machine at reasonable cost. We offers imported extra heavy duty pedestal and planer type and heavy duty devices at low cost.

The Best Place to Find Imported Lathe Device

We are leading supplier of workshop machining equipments and tools in India. For all sorts of shaping, cutting, drilling and milling requirements in engineering industries we can find the right equipment.

How about choosing a lathe device from Bhavya Machine Tools?

They are leading distributors of imported workshop equipments to several engineering industries and technical educational institutes. In addition, We have wide range of device for different quantities of machining demands.

Conclusion

For low cost, low maintenance and high quality imported equipments we will stay the best option. When it comes to flat bed or slat bed imported equipments with different capacities of machining operations, Bhavya Machine Tools is the right place to find one from.

Does the Hydraulic Principle Support for Energy Saving?

What is Hydraulic Principle?

  • A hydraulic fluid helps to run the machinery hence, that works with hydraulic system offers great value.
  • Large force can be generated with hydraulic fluids and can stay a power saving option too.

How Hydraulic Principle is embedded in Machinery?

  • Many workshop equipments are available with hydraulic system embedded in it.
  • Press brakes, grinding and shearing equipments are some of the workshop components that are available with hydraulic concept.

Advantages of Hydraulic Machines

  • They work excellently with less expense on energy requirements as they work effectively in transmitting good power.
  • It working with hydraulic principle can be operated and maintained with common operators and hence, do not have to spend for special labour cost.

Types of Hydraulic Machines

Reasons to buy Hydraulic Workshop Components from Bhavya

  • We offers equipment made of good quality materials
  • They are cost effective, durable, and reliable and can be relied upon for large production activity.

Conclusion
For industries which are looking for economic labour option and energy saving workshop devices they can choose hydraulic concept machinery from us at reasonable price.

How Sheet Bending Machine is Customized by Manufacturers to Handle Variable Thicknesses of Sheet Metals?

The peculiarity of sheet bending machine

Among the workshop devices, the aspect of bending metal sheets to the desired dimension can be done only with the help of specific equipment. A drilling or milling device cannot be depended on for bending requisites. On the other hand, specific models like sheet bending will stay the right option.

Sheet Bending Process and Relevant Machinery

Apart from sheet bending machines, curving work piece metal sheets can also be done with the help of devices like press brakes. However, for accurate bending sheet metal bending will be the correct option. In addition, pertaining to the industrial demands bending process can be carried out only with the help of a precise tool such as plate bending equipment or sheet folding equipment, etc.

Finding a sheet bending machine in accordance with bending thickness required

Bending of metal sheets adds stiffness to it. Products like pressure vassals, boiler tanks and other curved metal components can be made only with the help of a bending tool. Hence, for thick metal work pieces plate bending tool will stay the right choice and for higher accuracy in bending thick metal sheets a steel body fly bending is applied.

Different Types of Sheet Bending Equipments

Power press, pillar type power press, bending roller, hydraulic press are some of the important models preferred for sheet bending process. However, every model is equipped with different bending and work piece load handling capacities.

Specifications of sheet bending device

A C type power press is a popular bending model that helps in cutting and bending operations apart from sheet bending. A pillar type power press works is a convenient tool in cutting heavy duty metal work pieces. Similarly, hydraulic press is more efficient of all sheet bending. It is the most preferred machining component that is applied in automobile, rubber and plastic industry where bending is required.

Technical significance of metal sheet bending

We offers various sizes and various working capacities to several industries like construction, engineering, automobiles, etc. They consider the customized requests from clients and deliver suitable devices    to them. Apart from that, every machine is made of sturdy material which keeps them work for long term.

Special Features offered by Bhavya Machines

Pricing is the first advantageous feature found in Bhavya Machine tools. Apart from that, it is quiet easy to find a high performing model from them as they have only specific models of sheet bending that are all known for automated operations.
Benefits of buying Sheet metal bending apparatus

Buying a sheet metal apparatus by selecting the machine in terms of its compatibility with the bending dimensions required is more important. You can find the suitable range of tooling components for bending requirements for different work piece materials.

Conclusion

Sheet metal bending apparatus are customized in terms of the bending dimensions made possible in the machinery and in terms of the metal work piece load handling capacity. Thus selection will help to obtain the right bending and stiffness to the material.

A CAD Directed Milling Device-The Ultimate Solution to Work with Multiple Tool Heads

Working with Multiple Tool Heads-The Interesting Aspect of Milling

Milling device is a special component designed to shape different solid work materials such as metals, wood, etc. While machining solid work pieces the equipment helps to bring out the desired shape by removing the glut part from the work piece. Complicated and accurate workshop operations of shaping such as threading, routing, drilling and slot cutting can easily be done with the help of it’s component. Moreover, there are certain interesting aspects in working with tool some of them are,

  • The device can be operated in variable speed in accordance with the cutting dimension required.
  • It is a reliable tooling option to handle both light weight and heavy duty material.
  • The operating mechanisms also changes when tooling option is changed. This makes a convenient option to get the desired precision in specific machining.

The Advancement in Technology Insisted over Milling Device

With the help of computer technology applications such as the CAD different forms of milling apparatus have been introduced by manufactures. CAD is software that helps the technicians to design with the help of computer based designing tools.  A CNC milling machine apparatus that is available as semi automatic and fully automatic forms are capable of producing vibrant machining results. It is designed with the help of CAD by which the requisites of shaping process are considered in advance and the shaping tool and dimensions are easily measured for practical designing application. This method also helps to consider requests for customization of certain important nuances.We work with expertise designers and hence, they lead the market. In addition, it is easy to get durable and cost effective milling devices from Indian companies.

What makes CNC the Best Solution for Milling Requirements?

With CNC the shaping dimension can be pre-determined before applying the machining operation. Moreover, there are certain unbelievable merits in this high technology method such as,

  • This operations can be done with more accuracy in terms of setting the programme by including dimension details in the computer and the machining process can be monitored for perfection.
  • The CNC technology can be updated by uploading latest software. However, investors can enquire the manufacturer concerning the changeover of higher versions.
  • Milling apparatus or any workshop equipments with CNC embedded in it can be depended on for long term application. Hence, productivity will not remain a doubtful aspect.
  • Man power requirement is comparatively lesser in CNC operated equipment than other traditional models.
  • Operating the machinery under the surveillance of experienced technicians is an added advantage to make the most of benefits.

Conclusion

Some machinery cannot be negotiated for changing tool heads and some that are designed with computer technology can be customized to work with different tool heads, these makes the investment smarter and allow the investor to make revenue within limited expenditure. A CAD designed milling device is one among the flexible equipment that can be preferred for multiple machining operations.

Learning The Art of Utilizing Cutting Principles with Turret Milling Apparatus

The Art of Cutting and the Different Requisites of Milling

Workshop machinery is of different types and they are designed to meet various machining works such as bending, drilling, shearing and many more. Every equipments has a specific purpose and different types of devices are designed for variable results over identical machining tasks. A turret equipment is designed with similar concept, which is for specific requirement. Cutting the metal work piece or wood or any other work piece texture is an art, because without precision cutting process cannot be completed in a fruitful way. A device in general works in terms of cutter wherein, the cutter rotates around the spindle axis which helps to rotate the work piece on a movable table. A turret apparatus on the hand works on vertical angle and stays supportive in producing a range of machining requisites. Moreover, its design allows the operator to experience the ease of adaptability. For precise small and medium jobs turret stays a supporting tool.

How Machinery Transforms the Challenging Roles in Metal Milling?

Milling metal sheets are always challenging. Metal work pieces have to be machined with exact precision for specific industrial needs such as automobile and aircraft industries. Inappropriate precision obtained will end up in wastage of work piece materials as well as loss of investment. Hence, selection of machinery is considered a compulsory requirement to manage industrial specifications. A turret apparatus supports greatly to activate wide range of functions. Though they do not have a spindle to rotate the objects in different directions, it can work effectively for requirements on vertical angle. With other types, operating over vertical angle is not possible. Except spherical objects, turret milling works effectively for heavy as well as lighter materials. Moreover, it is also important to consider the production specifications and the quantity of work and time frame so that, specific and accurate can be obtained. Turret is certainly a challenging option for vertical operation, hence should be invested for similar requirement.

The Real Value of Investing in Turret Milling and How to Make Use of it

Investing in turret apparatus will bring valid experience for the money you spend. For example,

  • Turret equipment can be preferred for handling light weight work piece.
  • It stays an efficient option for the technicians as they can observe the vertical milling process with clear perception and also make adjustments.
  • The turret also permits the cutting tool to shift easily over the work piece and creates tolerance. Thus, the aspect of precision becomes a reliable factor with this equipment
  • For small to moderate production requirement Turret can be suggested as the best option.

Conclusion

India stays one of the leading manufacturers of milling equipments. Contacting a popular Indian manufacturer will take you to the right choice of machinery as they are also popularly known for their customized design and supply. Pricing is not matter that threatens the consumers who approaches Indian companies. Buying a turret milling apparatus from Indian company is surely a profitable choice for the investors.

How Bending Process Influence The Work Piece to Obtain Stiffness

Facts behind Bending Work Piece Metals

Metal work piece and subsequent machining process done over them had been very tough as most of the times the shaping of metal work piece was completed with manual assistant. However, the rate of precision was found to be unreliable in many cases. The invention of specific machining equipment brought drastic changes in the workshop process, thus industries could witness reliability of work to increase the production rate. Bending of sheets of various metals can be done with the help of sheet bending equipment on complete dependency over precision. Shaping or metal sheets is a long and complicated process as work pieces varies in thickness. Metal layers are fabricated for a range of industrial usages such as manufacturing of car structure, boxes, wings of the aeroplanes, tables, and many more products. Applying the principle has to be done in a systematic way as some metal works need trimming, slitting or perforating before it is sent. It is only with the help of specific machinery can be applied with perfection.

How Possibly Stiffness of the Metals Increase by Bending Method?

It is an explicit work meant to bend metal sheets which are not relatively thick. Either this technology is applied for core manufacturing industrial requirements or to enhance the stiffness of the material. One of the benefits of applying this principle is that process stiffness of metal sheets can be increased with precise application. Increasing the stiffness with apparatus is done by altering the die shape. This is considered as one of the most common sheet metal structuring operations applied to obtain a range of shapes such as L, U, V, etc. However, by increasing the moment of inertia for bending requisite the stiffness of metal can be increased.

In What Ways Bending Device Helps to Bring Back Your Investment in Multiple Profits?

Workshop requirements vary depending on the industrial requirements. Investing in a sheet metal device is certainly add value to your investment. However, following the nuances will remain more advantageous. For example,

  • If you purchase this equipment from an expertise manufacturer should stay the first important rule to follow.
  • It would be better if investors compare the pricing by collecting quotes from a couple of machine manufacturers.
  • Operating the equipments with experienced technical will provide reliable results in terms of possessing good knowledge about bend ratio. For precise operations it is mandatory to run it with experienced professionals.
  • Buying workshop machinery from India will stay a good option, as investors can benefit in terms of cost effective pricing, reliability and quality of the machinery and above all availability of customization suiting specific industrial demands.

Conclusion
Finding a sheet apparatus for reliable and precise machining pre-requisites can be done with the help of online search. For specific needs, it is better to purchase machinery from experienced manufacturers.

The Magic of Different Shaping Methods with Single Point Tool-A Multipurpose Solution for Flat Surface Machining

The Increasing Industrial Demand for Different Shapes

Shaping of materials stays a prime requirement in the metal industry as every process is done in accordance with the expectations from different industries. Metals such as steel, cast iron, aluminium, etc are applied in majority of industries either in the form of  raw materials or as supporting components of industrial activities. Automobile and aviation sectors, industrial construction and manufacturing units are some of the leading sectors they exclusively depend on metals as raw materials. However, these raw materials are not applied in the original form, every material is shaped or cut or drilled or sheared in different ways and in a range of dimensions as per the production requisites. Precision is the next important feature that is followed while shape the metals. In earlier days manual assistance was considered a major driving factor for shaping as simple machinery was considered only as a supporting tool. In recent days with the advent of computer technology innovative equipments are designed which with fabricating of metals are done in a convenient and precise way.

The Nuances of Machining Over Flat Surfaces

Metals work pieces are produced in different thicknesses and lengths. The compatibility of cutting operation with that of work piece material is considered more important. Particularly while handling flat surfaces, the point of obtaining accuracy stays mandatory. Tools that support working on flat surfaces such as the shaping apparatus has all the features of metal seminal functionality. It works effectively for machining flat surfaces over a range of planes. Flat surfaces are machined with equipment in various ways with the help of single point cutting component. Machining can be done over a different flat surfaces such as horizontal, vertical and inclined planes. Shapes such as steps, slot pockets, Vee-block are some of the illustrations of flat surface machining possible. These are considered as exclusive tools which can be obtained through customization requests made to manufacturer

Shaping Device-A Real Innovative Invention to Obtain Different Shapes with Single Tool

  • Crank type shaper equipments work with single point cutting component that works with long stroke application.
  • Heavy duty shaping device is an innovative made in machine design which can be relied upon for higher performance
  • Geared and hydraulic devices work in terms of rack teeth and hydraulic oil power respectively.
  • Selecting the right tool header can bring effective results on machining.
  • It is possible to purchase various tool heads for shaping and hence, with investment made in single equipment the investors can bring out multiple machining solutions.

Conclusion

Flat surface machining is not a less important workshop activity. A shaping apparatus is the one of the very few workshop components that can manage machining activities with multiple tooling options. Investors can find reliable and accurate shaping apparatuses with the provision of tooling options in India as there are many leading manufacturers in India who can deliver machines based on the industrial designs.

Resolving the Complexities of Delicate Machining with Slotting Device

What are the Types of Delicate Machining Jobs?

A Machining job confirms the perfectness of work pieces which are then applied for various ranges of industrial requirements. Every machining work is customized in accordance with the industrial demands. Hence, workshop activities are available in different forms such as bending, drilling, shearing, cutting, die-cutting and many more. Work pieces are transformed into different shapes as per the requirement. It is very convenient to shape or drill or shear flat surfaces whereas, working with spherical objects is always a complicated task. Moreover, there are other difficulties in shaping jobs that occurs when machining equipment is not compatible to work with different tooling options. Working with heavy materials of variable thickness is yet another complexity felt in machining; hence, many industries prefer to go for customized designs.

How Complex Machining Activities are solved in Earlier Days and how they have been changed with Machinery?  

Most of the workshop processes were done with more manual support in spite of conventional machines available in those days. When it comes to resolving complex machining process, traditional shaping and drilling machines were applied which proved to show only approximate results. Slotting equipment was found to be useful for complex shaping operations; however, industries which depend on moderate and low production can prefer this device for complex shaping application. With latest slotting device designs, it is possible to obtain speedy slotting apparatus with range industrial usages such as furniture making, construction, automotive industry and many more. To handle convenient surfacing needs, a slotting device can be purchased on customize the options over stroke requirement, movement of the slotting tool, width and length of the equipment, etc. A geared slotting apparatus stays a durable and productive option.


Slotting Device-A Boon for Technically Experienced People

Complicated machining works can be done easily with slotting device. The design of this tools is done in such a way that though it stays similar to that of other shaping equipment this device can be differentiated in terms of the following features such as,

  • Down stroke action done with vertical tool is found to be efficient in shaping spherical objects and inner surface.
  • This can be preferred to obtain longer strokes.
  • If applied particularly for machining internal surface of the work piece metal it can be depended for long term use for specific purpose.
  • Some of the interesting slotting operations done with this peculiar equipment are, forming grooves in the internal surface, forming splines, internal oil grooves, forming curved surface internally, etc. These applications are not possible with other shaping equipments. Hence, slotting device is considered as a flexible machining option for performing complex machining works.

Conclusion
Machining process and subsequent machinery are interdependent features which can work effectively only when it goes in tune with the industrial requirement. Similarly, a slotting apparatus is one which has to be chosen particularly for performing machining activities in delicate areas. For industries which need machining requirements on spherical or internal surfaces slotting equipment will remain an ultimate choice.

The Bandsaw machine; No more Quality losses

It used for cutting metal, wood or even meat in food processing. It is made up of a continuous band of metal with cutting teeth similar to a wood work saw. The construction of the saw blade is such that it can with stand the rigors of cutting material and bending of the blade while in motion.

It has been developed in two main types of designs which are horizontal and the vertical types. In the horizontal types the work piece is held stationery while saw blade swings through the cut. These Angular cutting bandsaw machine systems are best for very long work pieces such as pipes and bars. In the vertical types the path of the cutting blade is stationery while the work piece moves along this path. This type is good for cutting complex angle and lines on the work piece.

Operation of the bandsaw machine

The metal band which has the cutting teeth is powered by the bandsaw wheels which are in turn rotated by a powerful induction motor. Where the tool is used for cutting metal, they are equipped with brushes which remove off metal chippings which could clog the saw. Specialized metal cutting saws are also equipped with a liquid cooling system which sprays a jet of liquid at the point of contact between the band and the work piece. This fluid is re circulated by a pumping system.

Role of the bandsaw machine in industry

It has greatly contributed to the tools industry in metal and wood working. Manual cutting of metal is not possible in heavy engineering works therefore making the bandsaw machines critical in metal working.

Various types of the bandsaw machine

  • Swing type automatic; this is a horizontal type where the head is supported by bearings and the blade is guided by rollers. The blade moves in an oscillating motion generated by a hydraulic cylinder.
  • Automatic double column machines .they have a horizontal saw head with up down movement controlled by a hydraulic cylinder. They are fully automated and deliver more output.
  • Vertical bandsaw machines ; whereby the material being cut moves over the rotating bandsaw and is commonly used in cutting wood which has much less friction.
  • The pipe and neck cutting; generally used for quick cutting of cylindrical shapes.
  • Swing type manual; generally used for high speed cutting and have longer blade life.

Conclusion

The bandsaw is a tool used for metal cutting as well as wood cutting. It works by rotating a toothed band of metal at a high speed over the work piece thus cutting it to the required shape and sizes.

There are two main designs of these equipments are available which are the vertical and the horizontal types. The horizontal types hold the work piece firmly on a vice while the saw moves over it cutting to the required dimensions.

In vertical types, the saw rotates in a single path while the work piece is moves. This type is commonly used in wood working machine where friction is much lesser.

This machine has highly contributed to the metal working industry and is critical in a workshop.

Contribution of the Press Brake in the Machine Tools Industry

This is a machine tool used for bending and forming of sheet metal and plate material. Markings are made on the material to be bent and pressed by the machine using a matching die.

Press Brake for General Industrial Applications

The main application of the brake press is in bending of sheet metal. Other applications include the production of metal brackets, making of cabinets, cutting of sheet metal to make plates and even cutting of plastic material.

Different types of equipments are classified based on the mode of force application.

  • Hydraulic presses use a hydraulic fluid system to apply force on the material. The user is able to regulate the speed of the piston stroke as may be required. Hydraulic presses have various advantages such as ;
  • Higher operation capacity
  • They are vibration free
  • They are efficient in their operation
  • Produce better products
  • Lower energy consumption
  • They are much safer to use
  • Pneumatic presses use compressed air for their operation. Compressed air is forced into a cylinder with a piston attached to the pressing tool. Once the compression stroke is finished, air is evacuated from the cylinder while the shaft is attached with return springs which return it back to resting position. The main advantage of pneumatic systems is their speed of operation. This also enhances their output.
  • Mechanical press brakes are motor driven. They have a clutch system that engages the fly wheel and powers a set of gears to move the ram vertically. They are credited for accuracy and speed.

Sheet Metal Forming With the Press Brake

Products made through the forming process include metallic desks, filing cabinets, vehicle bodies and even beverage cans. The best material to use is the low carbon steel, titanium or even aluminum.

While undertaking the forming process, it is always important to consider the formability of the sheet metal. This is the ability of the metal to withstand change of shape without tearing.

Types of dies for press brake and output

With the correct die design, it can be used for various sheet metal jobs;

  • The V die is made to different widths for different bending angles, and used for a wide variety of materials.
  • The rotary twisting die is cylindrical in shape and has an 88 degree notch on its axis. It serves as the anvil over which the sheets are bent.
  • Offset dies bend double angles in one stroke creating a Z shape.
  • Hemming dies are also commonly used to make specialized shapes.

Conclusion

The press brake is a machine tool that has gained high popularity in the manufacturing sector due to its applications. It is mainly used in sheet metal bending and formation. There are various types of systems such as the hydraulic, the pneumatic system and even mechanical. The difference between them is based on the system used to power the vertical ram.

Various types of output are available from the systems depending on the type of die that is being used. Types of dies include the v die, the rotary twisting die, offset dies, and even the hemming dies.

Meeting the Challenges in the Production of Electronic Enclosures and Automobile Parts with Ease of Pressure Related Press Device

Press Device in Electronic Industry

A power press device is one that is applied for shaping a work piece in terms of applying pressure. This device is found to be supportive in different sectors such as automobiles, electrical and electronic companies and especially a basic press apparatus is found to be suitable for auto machine workshops to perform a range of machining activities on metal sheets such as cutting, pressing, curving, into different shapes and sizes. As far as electronic industry is concerned, the formation of enclosures stays important requisite. A power press is employed to make different elements made of metal pages and production of enclosure is one of the interesting jobs that can be performed in terms of stamping action. The electrical enclosures are then applied as junction boxes in telecommunication industry.

C Type Power Press and its Benefits in Production of Automobile Parts

Power press apparatus is available in Pillar type and c type version with economical machining designs. C type press apparatus is made of solid and durable steel material equipped with a rolling key pattern clutch that helps to bring out ceaseless pressing strokes; hence, this equipment can be depended on for mass production. The presence of revolving crankshaft keeps the device work on uniform strokes. The C type press is a single action press gadget which is a user friendly choice when it comes to operations. This equipment is suitable in several manufacturing sectors such as steel and aluminium utensils, automobile parts and defence engineering components. Automobile is composed of a range of smaller and complicated metal parts. A c type press apparatus is applied to make complicated shapes made of metal for automobile construction. In addition, some of the salient features of C type press apparatus are,

Salient Features of C Type Press Apparatus are,

  • Suitable for long term usage
  • Guaranteed accuracy of machining
  • Reliable tool for pressing and bending requisites
  • High speed performance with low noise
  • Made of quality metals that will not get influenced by atmospheric influence
  • This equipment is available in custom design
  • Above all consumes very low amount of fuel.

Selecting a Press Device Based On Pressure Requirement

A power apparatus for metal shaping requisite can be classified in terms of the working principle such as the single action, double action and triple action presses. However, the mechanism of every type of press apparatus depends on the pressure given on the crankshaft. A crank is like an arm to the apparatus that helps in responding to the rotating motion received from the shaft. The forced applied by the crankshaft mechanism is linked to the speed of the press mechanism. For example, C type power press apparatus can be preferred for operating on heavy duty materials as the crankshaft can bear good level of pressure and withstand the same. A  Pillar type power tool is built with cross ribbing, and the clutches are designs with rolling keys and this device is useful for a flawless and high-end reliability and hence, can be preferred for moderate pressure requirement.

Conclusion

Be it automobile industry or electronics, core particles have to be designed in various shapes and sizes, hence, selecting a press apparatus in accordance with the shaping dimensional requirement and the pressure capacity of the crankshaft will stay an ideal option.

How Drilling Functions are manifested for Accuracy in Wood work and Furniture Making?

Why Boring Requisites Need Accuracy?

Boring or drilling functions are of various sorts and the dimensions vary in different industrial sectors. Piercing is done for different requisites such as for fixing two work pieces or preparing the work material for core purpose. Drilling equipment is the right option for precise boring and the same process is found in several industrials such as metal, heavy metal and wood, heavy duty materials, plastic, etc. As far as in wood is concerned, either the process is applied in heavy furniture making where model such as a radial drilling device will be suitable to handle large and heavy wood work pieces which cannot be pierced easily with a basic component. In addition, earlier days the demand for manual support seemed higher in order to bore, with the advent of spindle component and rotatable radial arm features machines are relied for easier wood piercing works.

The List of Interesting Piercing Applications in Different Industries

  • V-Belt Driven drilling –It is mainly applied to pierce the work materials for creating holes and can be used on a range of materials. V belt driven equipment comes with different specifications which vary in the boring competence, spindle nose and column diameter.
  • A radial drilling machine is also an ultimate choice for different works. In addition, it is a flexible device which can be chosen based on different dimensions and capacities.
  • An all geared drill tools is a completely automated device where it is no more required to change the dimension of piercing of the work piece if more piercing or tapping or screwing is required on the work material.
  • For heavy duty operations, a radial drill or all geared radial will stay the best options.
  • A pillar drill tool is a perfect device for wood works and for shaping or sanding also.

How to Obtain Perfect Accuracy with All Geared Drilling Machines?

These components are available with unbelievable technologies and specifications. There are no more requirements for man power assistance like in earlier days. With several automated functionalities equipped with latest drilling machine models, the ease of this and related tapping, screwing purposes can be obtained with a single device. Moreover, before ordering for a piercing device it would be better to consider the below suggestion for precision, accuracy and durability. Some of the important suggestions are,

  • A radial drill device can be chosen to obtain accuracy of boring in heavy duty metals. In addition, it is an automated device where man power requirement is very less.
  • In addition, imported radial drill equipment from a professional country like India will take you to experience numerous benefits like smart working, durability, quality, reasonable pricing, etc

Conclusion

Finding a genuine manufacturer of drilling equipment or a drill device supplier is not tough thing to proceed with provided the investor need to be updated about the types of boring equipments available and the possibilities in custom made designs as well. This will make the search easier. Moreover, with the help of online search one can find the list of manufacturers and the machines offered by them. Thus, contact a reliable equipment designer and reveal the industrial requisites to obtain a perfect apparatus.

Does Sheet Bending Tools Relatively Reduce Man Power Assistances?

Sheet Bending Process Cost during Earlier Days

The bending activity over metal sheets is an imperative machining work in several industries with which a metal work piece sheet is changes in its geometry without any change being made in its volume. This method also adds more strength and grip of the metal sheet. In earlier days, the process of stiffening different sizes and dimensions of metal plates was carried on with the help of hand operated tools, wherein manpower was considered a mandatory demand. In addition, the cost of sheet stiffening was considerably higher as the industries need to pay for the labour and the tools as well. More over hand operated tools also could not withstand for long term work. Hence, when compared to the various types of sheet bending machine apparatus available today, the cost of man power has been relatively reduced and the machineries also found to be available in custom design and at cost effective pricing.

Manifestation of Technological Excellence in Designing Sheet Bending Equipment

With innovative models of metal page stiffening devices, the art of shaping different types of metals have been strategically improved. Today, manufacturers are prepared to offer custom designs in accordance with the pre-determined geometric shapes. The operation mostly works on the principle of punch die and the tooling differs with respect to the angle of stiffening required. However some of the technologies that have been implemented in apparatuses for different angle bend requirements such as,

  • V die metal shaping – A bending utensil that is equipped with V shape punch tool helps to punch the work piece to the same shape
  • Edge bending- A wiping die is employed here which helps in obtaining curve angles above 90 degrees.
  • Rotary bending works almost like edge stiffening, however this works with a cylinder which acts as the die.

And the punching significances vary widely in accordance with the requirement. In addition, these equipments are applied in a wide range of industrial sectors such a boiler tanks, air conditioning channels, making of sheet metal lids, pressure vessels, wind mills, etc In addition, these apparatuses require low maintenance and they are highly resistance to corrosion, abrasion, flaw less dimensional outputs and above all meet the standards of reliable and durable tools.

List of Bending Tools that reduces Man Power Cost

  • A hand operated metal plate device made of heavy duty materials and stays a best option to handle mild steel pages. This gadget is very flexible to operate with little manual support in terms of the operating handles equipped in this machinery.
  • A hand operated trunk curvature equipment is a suitable apparatus to handle curving operation of more than the normal 90 degree angle.
  • A steel body fly press yielding helps in punching various sizes of holes in work piece metal pages.

These are some of the important bending requirements that can be operated with less man power.

Tips to Choose Bending Components

While investing on a stiffening tool, there are some significant points which can be considered for better production prospects such as,

  • Get in touch with a reliable manufacturer or distributors of tools.
  • Make online enquiry from more than one manufacturer to get an idea about reasonable pricing
  • Choosing an Indian distributor will stay an ideal option for buying cost effective and durable device
  • Understanding the latest specifications and die components available for machines is very important so that the investor can order a custom die design as per his industrial requisites.

Conclusion

Sheet bending devices have transformed the necessity of man power to a great extent. The investor in turn can experience the flexibility of ordering a machine as per his production requisites.

How Glass Work Pieces are transformed into Employable Materials with Lathe?

Features of Lather which make us Wonder

A lathe apparatus is a workshop friendly device with which a range of machining processes can be done such as cutting, drilling, turning, deformation, etc This device can be purchase based on the core industrial requirements and in accordance with the specific features it is embedded with, such as,

  • A lathe apparatus can be applied on a wide range of material surfaces such as metal, glass, wood, plastic, etc
  • A variety of functions can be handled with this equipment such as, screwing threads, tapering, drilling holes, knurling surfaces, crank shafts, etc
  • This device is provisioned with rotating operation whereby the work piece can be rotated to proceed with a number of cutting and shaping actions.
  • There are different designs of equipment provided by manufacturers of today where the consumer will feel the ease of selecting a particular design deciding over the rotating speed of the machine and the performance required for the respective industry.

Thus, the above flexible features in device make us wonder about its multiple functional capacities and the trend in designing innovative designs.

What are the Risks and Challenges Faced in Glass Shaping Work?

Lathe for glass shaping work is the most complicated jobs of all. Such fragile materials have to be shaped with precise handling as even minor variation in handling might result in breakage of the material, hence, choosing a lathe for glass works should also mean that safety aspects are also justified because there are possible risk factors in glass work lathe such as,

  • With glass the risk of man held glass work piece is very less as it is equipped with two head stocks, one for holding and another for turning the work piece. However, handling the working tools for heating the material needs to be done with proper safety precautions and attention.
  • Optical surface creation over a glass material is a challenging job for which watchfulness is completely required. Even minor mistakes may result in great loss. Some CNC lathe for glass cutting will be equipped with diamond tipped tool for creating optical material from glass hence, they will stay a suitable option for such works.
  • Lenses of complex varieties are created with this method, however careful attention toward each machining activity is recommended while handling as well as while delivering the product.
  • Wearing safety goggles, hand gloves will stay one of the basic options to avoid risks.

How does a Lathe Transforms Heavy Duty and Delicate Materials into Employable one?

Lathe apparatus are designed in different shapes pertaining to the work material range, weight and quantity. However, implementing an accurate lathe component in harmony with industrial needs will fetch good results. For example,

  • A basic light duty lathe machine will stay a suitable option to handle light weight materials.
  • Heavy duty materials like metal blocks, rods or large wood logs can be managed only with specific design such as heavy duty apparatus or a medium duty apparatus.
  • A light duty is also the best kit to handle light materials with accuracy of machining. Thus transforms a heavy duty material to an employable one.
  • An all geared is a wonderful invention as it can be applied for wide functions in different industries such as mining, paper industries, power plants, etc.
  • A roll turning gadget is applied to make rolling mills, drying cylinders for paper industries, etc
  • A universal all geared can be preferred for noise free machining works.
  • Extra heavy duty is applied for heavy duty materials which needs tough performance for precise machining.

Conclusion

Buying a lathe machine is sure to fetch several benefits apart from the specific king of machining job required. Hence, while investing on a machine it is better to compare the specifications of the apparatus in accordance with the present work, negotiation of risk factors, and for future works also.

How Grinding Equipment Helps for Rapid Metal Chip Removal Application and for Obtaining Precise Surface Quality?

The Need for Smooth Finish in Metal Work Piece

Metal sheets with fine surface finish remain one of the important pre-requisites in many industries. However, obtaining a smooth and precise surface appearance on a metal surface is not easily done with man power support. With the advent of innovative devices for specific machining functions, especially chip removal can be done to the expected level. This equipment is one of the favourite tools of apparatus manufacturers as it is an important and flexible appliance that stays a prominent requirement in handling a range of materials such as metals, plastic, glass, etc. Any work piece for instance is set for machining to transform the same into predetermined shape and dimension as per respective industries. When it comes to metal industry, the surface quality of the metal sheet have to be attained with appropriate measurement  to prepare the work piece stay eligible for making another product. Hence, the role of grinding apparatus is felt a mandatory one.

Understanding the Importance of Chip Removal in Automobile and Electronic Sectors

Surface is a complicated work which will be considered perfect only when the desired precision is obtained. Chip removal is one of the results obtained with the application of surface. However, or removal of chip from the metal surface can be defined as a process in which the grains present on the surface of the metal piece is removed completely to transform the work piece ready to be used for making another product. Electronic products and automobiles require thin metal products and metal work pieces respectively which can be grinded to precise measurement and dimension only with the help of suitable tools.

How Rapid Grinding Concept has changed the Requisites for Man Power Support?

In earlier days, surface granulating was almost done with hand operated tools; hence, manufacturers had to bear more expense and time to complete the work. However, with different types available today, the need for man power has considerably reduced. Only few people are required to operate the gadget and too bring the work piece to the tooling platform. In addition, with man power support, manufacturers were able to apply the process for limited number of work pieces only, but with latest machine designs like hydraulic surface appliance, surface smoothening process can be done on rapid speed and on relatively unimaginable number of work materials. In addition, manual surface apparatus is also available that requires less man power and this device runs with a manually operated chuck.

Tips to Invest in Ultimate Machinery for Precise Surface Quality

Investing in core work shop machinery like a grinding apparatus requires good knowledge about the types of grating apparatus available in the global market. Especially when it comes to the applications of this tool in automobile and electronic industries are really amazing and some of the important tool implementations which have to be considered are,

  • A cylindrical grinding engine is a perfect choice to apply for surface activities in automobile industries
  • Finishing of gearing wheels with the help of cylindrical grinder apparatus in automobile industry.
  • Car manufacturing sector will find many advantages with the help of suitable grinding machine for automobile.
  • Engineering industries find a series of this applications with the help of mincing apparatus for engineering.
  • A cylindrical grinder, vertical surface grinder, and cutter grinder gadgets are some of the important models that are applied in electronic industries for precise option.
  • Centerless grinding equipment is applied for obtaining rapid mincing process.

Conclusion

Grinding apparatus is an evergreen requirement in a range of important industries such as automobile, electronic and heavy metals. However, while investing, it is better to consider the production speed of the machine and the precise that can be obtained for better future production prospects.

Understanding How Metal Processing Requisites Elaborated With Milling Device

Metal Processing- A Job with Tough Requisites

Processing a solid material like metals contains tough requirements as it is not easy to obtain precise dimension without the help of machining device. A milling apparatus is the one that is manufactured to shape a range of solid materials like metals, wood, etc. Depending on the frequency of milling requirement industries can prefer to buy either automated or CNC or geared milling tool. This mechanism is applied for a range of machining activities such as grinding, drilling, boring, tapping and angling. Equipped with suitable tool heads, this equipment can be expertise for several work shop activities mentioned above. While shaping a metal work piece the selection of tooling device is more important as heavier metals need strong equipment and lighter materials should not be processed with strong tools. Hence, a milling apparatus is the ultimate option for cutting or shaping harder materials as well as lighter materials as the cutting tools can be flexibly managed.

The Challenges Faced in Shaping Different Metals

Metals are of different varieties. Some are lighter even when they are available in larger quantity and some are heavier even when the thickness is less. Hence, without the help of suitable drilling apparatus shaping a metal work piece cannot be done precisely. Considering the dimensional requirements of many industrial sectors, milling gadgets are designed in a range of ways such as, Kindly Visit – https://www.bhavyamachinetools.com/

  • A geared milling apparatus will stay a suitable choice for managing multiple tasks with accuracy.
  • Vertical geared milling equipment can be oriented vertically in accordance with the work surface.
  • A universal gear drive mill can be preferred for rapid machining and accuracy. In addition, milling gadgets with gear box works more efficiently and can remain a suitable mechanism choice for productivity and long term use.

How Milling Device is considered an Extreme Solution for Metal Shaping?

When compared to the earlier metal shaping methods, milling appliances of the present day have transformed the expectations over metal shearing and seminal purposes. It is no more a harder work even for heavy duty metals. In addition, the advent of computerised numerical technology or CNC method milling kits has been transformed into more efficient tools. For example, CNC milling machine can be chosen to handle automated milling related operations with the help of numerical control wherein, the operator can control the functionality of the device by monitoring its performance over the computer screen. In addition, when comparing CNC and labour-intensive milling apparatus have many differences in terms of operation. A CNC has to be operated with an experienced machinist who can handle several tasks without additional man power requirement. Other milling devices need the support of more than one operator but certainly unlike earlier days.

Conclusion

With the introduction of several machining such as the milling apparatus, the prospect of shaping metal work piece has been transformed to a flexible and flawless one. Hence, investing in a suitable milling device is surely a profit for the investment.

Why Sheet bending Machine Still Remains The Integral Machine tool?

Importance of sheet bending machine as a tool

It is important workshop equipment, especially when it comes to engineering works like metal shaping and cutting. Workshop equipment industries worldwide are focusing towards designing new types to handle machining process with metals with ease. This is one of the most commonly preferred devices that is applied in metal industries to obtain different metals into specific size and shape with predetermined precision. This device is widely used in many industries such as

  • Automobile Industry
  • Decorative items made in metals
  • Home based metal items, and in many more

What makes the sheet bending machine an integral part among the tools?

Metals stay an integral part of our daily needs, as we use many products made of different metals. However, the process of bringing a metal to a definite shape and design as per the requirement stays a tough one. In earlier days, manual support remained a mandatory thing to handle machining process. With the recent development of innovative workshop tools like sheet equipment, there has been a great transformation happened in the process of shaping metals. In addition, pertaining to the different industrial requirements, every sheet bending tool manufacturer concentrates on providing innovative and latest models of devices that works on the same basic bending principle. Distributors of tools also focus towards meeting the competence in the engineering industry by offering competitive designs of devices. For more information visit –

How sheet bending machines can be applied for various sorts of bending and pressing process?

There are different types of sheet equipments available in the market pertaining to the needs of different industries. A hand operated metal sheet device was usually considered to bend hard metals to a predetermined shape; however, without man power the process could not be completed. Within a decade the importance of sheet bending has been felt widely thus paved way for the production of different automated  equipments.

How metal sheet bending process can be made effective with sheet bending device?

A metal sheet shaping process is of various types, therefore in accordance with several industrial requirements metal shaping equipments are also designed respectively. In addition, certain types of metals are hard and certain metals are flexible, hence workshop manufacturers tend to provide suitable design that can work effectively on all types of metals.

  • plate bending machine is applied in industries like steel fabrication, ship building and marine, pressure vassals, wind mills, boiler tank etc.
  • Sheet folding machine is applied to obtain in the form of right angle and curved fold.
  • A Hand operated trunk folding machine also serves the similar curving and right angle shaping of heavy metal sheets.
  • Steel body fly press machine is applied for specific press work where higher accuracy is required for a long term industrial usage.

Conclusion

Investing in workshop machinery is an ideal option; however, there is lot to be considered while choosing the right kind in accordance with the production demand. This will certainly add value to the investment.

How to Improve the Production Capacity with Industrial Press Brake?

How industrial press brake applications help for industrial growth?

Press brakes are an important machining device that is applied for bending different types of metal sheets wherein the bending shape and dimension required can be obtained by selecting the right kind of die accessory. Metals stay important part of our life, as several things we use are made of metals hence; different metals are shaped to obtain different utilities in accordance with the requirement of the consumers and machineries. Similarly, catering to the bending demands, press brake and other tools manufacturers also concentrate on offering different types of press brake equipments which can be applied for a range of metal bending and other industrial sheering usages such as in plastic, printing, welding and food processing machines.

Buying the best press brake for your industry

Investing on workshop equipments requires a careful analysis of industrial requirements as well as production capacity needed. Since, there are different prerequisite for shaping various work piece materials like wood, or metal or plastic for instance, buying reliable and technologically updated press brake exclusive equipment like sheet metal, wood working, and automobile garage machinery

In what was production capacity can be increases with industrial press brake

In earlier days, man power stayed the most prominent source for production. Though work shop machineries were there, most of them were to be operated by manual support. But, with the advent of technological innovations, fully automated and computerised tools have been designed to work with ease as well as to reduce the dependency on labour. This has considerably reduced the cost of production and consumes comparatively less time in bending or shaping metal work piece. Above all, there are certain significant measures that can help in increasing the industrial processes with the help of different types of press brakes such as

  • Choosing the basic functionality of press brake categorically will enhance the production results. For example, mechanical press brake and hydraulic press brake are available with respective technological advancements and they work by means of variations in application force
  • Press brake sheet metal can be selected depending upon the kind of metal or wood or plastic or any other work piece material that need to be shaped.
  • Depending on the speed and accuracy of machining process required press brakes can be selected accordingly. This is certainly help in increasing the productivity for a longer run.

Tips to consider while buying a press brake

While buying or investing on press brake for your industrial needs, you will have to consider certain important aspects such as

  • Try to collect information about the types of press brakes available in the market along with the pricing from more than two to three manufacturers
  • India is an emerging country in manufacturing workshop devices, and trying to get hold of the information about leading distributors of machine tools in India will fetch a value added investment.
  • Making use of online sources like manufacturers and company website will fetch you reliable information about the equipments
  • Comparing the pricing of two to three manufacturers will help to understand about value of money we invest.
  • Make sure of the shipping details and charges. Visit – https://www.bhavyamachinetools.com/ to get more information on press brake and other tools.

Conclusion

It is always better to make use of the online sources in order to know in detail about the press brake and its applications and then make an order online. This will save a lot of time and money and bring value for your investment.

Workshop Machinery Employed for Standard Mechanics

Workshop machinery is also known as machine shop tools. This equipment is used in the fabrication or machining process. The process will involve transforming raw material into a useful product. Each type of Workshop equipments will have its pros and cons. It is therefore important to carry out a detailed analysis when buying. There are different types of devices used in the workshop. The tools will come as very basic tools to highly sophisticated computer controlled equipment. Common tools shop comprise of the following:

  • Drill Machine: A drill is used to create a round hole on a material. It can either be stand mounted or installed on the floor. It operates via an electric motor. Parts of a drill instruments will include a radial arm, mill drill, drill press, and a geared head.
  • Sheet Bending Machine: This is basically used to bend the raw material into the required shape. The sheet bending may be operated automatically or manually.
  • Lathe Machine: This equipment is used to produce a number of similar looking objects. It will involve cutting, drilling, knurling, sanding and shaping to produce finished products.
  • Milling Machine: It shapes and cuts solid raw materials to the required size and shape. The equipment will either operate manually or automatically to mill materials which include metal.
  • CNC Lathe: This is a computer controlled lathe which is more versatile and effective compared to the non-computer controlled lathes.

Shift from Standard Mechanism to Machine Tools

Over the last decade, more people have been switching from standard mechanisms to Workshop devices. This is attributed to a number of reasons which include the following:

  • Automation: The normal way of cutting and shaping materials is very tedious and laborious. However tools shop are automated. This makes the whole process easier and user-friendly. An operator will spend less time and effort hence improving the rate of production.
  • Affordable: Previously, the cost of the workshop tools was beyond reach for many people. However, better technology has made more affordable thus more people are able to purchase the tools.
  • Flexible: Unlike the standard mechanisms, workshop tools are very versatile. A single machine will perform different tasks hence minimizing the cost and space taken when using different tools.

Workshop Machinery Expansion in Last Decade

Workshop machinery expansion has been very impressive. The last decade has seen an increase in demand for workshop machines as more people opt for tools rather than standard tools. This demand is driven by people becoming more aware of the different drill, sheet bending, milling, and many others. The main regions that manufacture this equipment include India and China. It expansion has also been influenced by shortage of raw materials in regions such as China. This has led to competing regions such as India experiencing an upsurge in demand.

Conclusion

The workshop machinery expansion is still in its early stages. More demand is expected. This is influenced by economic growth in different regions where workshops are being established. Effective marketing is also another contributing factor that is making people switch from standard mechanism in favor of workshop machinery.

Growing Demand of Made in India Lathe Machines in World Market

The Features that is Unique in Lathe Machines Manufactured in India

A lathe machine is of the most demanded work shop machines in engineering industries. It is usually applied in shaping, sizing, or cutting wood or metal work piece. Lathe equipment is manufactured based on the requirement of the cutting and shaping dimensions with respect to the industry thus they are available from small size table devices to large units depending on the production demand. India is emerging as a leading manufacturer in producing different types. We have been focusing towards designing a range of lathe equipments which can be applied in various industries. As far as It features are concerned, they are found to be quite updated when compared to other country makes. Some of the attractions found in Indian make lathe equipments are

  • Sturdy designs

  • Higher performance for high productivity targets

  • Competitive prices

  • Available with a range of specifications

  • Most of the Indian manufacturers are ready to produce custom made lathe equipments as per the client’s requirement.

  • Indian manufacturers promise for a timely delivery

  • Indian made machines are known for their reliability, durability and less power consumption.

The expertise achieved by Indian Lather Manufacturers’ over a period of time for manufacturing different types of lather machines

Indian lathe equipment manufacturers have been showing enormous interest in producing effective lathe designs. Some of the popular types of lathe produced in India are

  • All geared lathe machine – for effective performance without any noise and works with gears for various rotating components

  • CNC lathe– It is a lathe with computerised monitoring facility available to control the working of the device with less man power required. There are different types of CNC based which differs based on the kind of computer programme applied.

  • Heavy duty lathe – Used for cutting and shaping highest grades of work piece like steel, iron, etc. A heavy duty lathe is applied in order to obtain higher level accuracy in cutting and shaping

  • Light duty lathe – this type of lathe equipment is usually applied in engineering industries like automobile, electronic, electrical etc

  • Extra heavy duty lathe – Applied in industries which has a requirement for heavy duty operations in large scale industries.

In addition, We also see to it that the lathe is designed with minute variations as per the custom requirement of the clients. This reflects the expertise of Indian manufacturers. For example, some of the types of lathes produced in India with minor technical changes are

  • Roll turning

  • Gap bed all geared lathe

  • High speed All geared lather CDS A

  • High speed All geared lathe CDS B

  • Universal all geared lathe CW E,

  • Universal all geared CW M series lathe are some of the innovative models available in India.

How Indian Lathe Machines are superior to Chinese and other Lathe Machines

We are superior in several ways than other country makes. When it comes to China, though China manufactures different types of lathe, yet they are relatively less competitive than Indian makes. For example, buying imported CNC lathe will have the risk of attending to the problems in machinery which will not happen with Indian manufacturers. In addition, there are certain reasons which make it superior than imported like CKE 6130i or CKE 6150Z are

  • Custom machine design as per the client’s target

  • Competitive pricing

  • Quality and durability of the mechanism

  • Reliable customer support from the Manufacturer, etc

Indian Contribution for Supplying Lathe Machine to the Global Market

It’s specifications or accessories, Indian manufactures are trying out their level best with their expertise knowledge in designing lathe equipments with a range of specifications requested by the client. The number of industrial applications where Indian lathe machines are preferred is a proof to show their stability and professionalism in the global market. Be it a slant bed lathe or CNC slant bed lathe or flat bed lathe or even a universal all geared lathe, Indian manufacturers’ stay one of the most opted people in the global market.

Features to Look For While Buying a V-Belt Driven Radial Drill Machine

All about V-Belt driven radial drilling machine

V-Belt driven radial drilling machine is an innovative modern drilling which can be preferred for high accuracy in the process of drilling. Among the workshop equipments functionalities, drilling stays very important for the purpose of creating hole in different materials. Drilling instruments are used for drilling purpose and there are different types of drilling devices available to different drilling purposes such as

  • Fastening holes on metal sheets and majority types of solid materials
  • Heavy duty drilling for consistency
  • Drilling in solid metal platforms
  • Radial drilling for automatic execution. A radial drilling is a motor driven machine wherein, the cutting tool rotates with electric power supply to make a hole in solid materials.

Applications of V-Belt Driven Drilling Machine

It is preferred to obtain accuracy in drilling holes in different materials and not constrained only for drilling solid materials. It is reliable and durable that can be recommended for accurate and precise drilling works. The V belt driven radial equipment is designed as per the standards and requirements of an industry. The manufacturer offers the drill machine design based on the type of materials which would need drilling. We can get different types of radial drilling equipments in accordance with the drilling capacity. It is found to be important workshop equipments and its applications are useful in heavy tools industries. Some of the important applications are

  • Masonry
  • Woodwork
  • Medicine
  • Oil drilling
  • Drilling foundations
  • Holing
  • Splitting,
  • Automobile garages
  • Metal industries
  • Mining industries
  • Defence industries, etc

Features of Modern V-Belt Driven Radial Drilling Machine

It is designed to obtain ultimate precision and to meet worldwide standards. The drilling processes with V-belt driven device offers quality and strength without any damage caused to the material that needed to be drilled. In addition, the spindle can be changed with respect to the type of drilling required thus making space for accuracy and perfection in drilling process. With a V-belt you can also drill holes in different places on the same work piece material, which will be rotated and brought to position automatically. However, if it is handled by a skilled professional we can obtain effective results.

Tips to consider while buying V-Belt drilling Equipment

Before buying V-belt equipment for your industry, it is important to make sure of the following features such as

  • Reputation of the manufacturer or supplier
  • Drilling capacity with respect to your productivity demand, types of materials that need to be drilled, etc
  • Spindle size and capacity
  • Distance from the spindle
  • Travelling capacity of the spindle
  • Speed of the spindle
  • Type of motor that will be used for drilling
  • Working range in terms of maximum drilling that can be done
  • Table size on which it will be fixed
  • Protective tools such as eye guard, etc

Conclusion

With online purchase option available, you can place your order online and make sure of the shipping or delivery norms and conditions before you pay.

Differences between Slant Bed and Flat Bed CNC Lathe Machines

Slant Bed CNC LatheIntroduction to CNC Lathes and significance of CNC

Lathe equipment is one of the workshop machineries that can be used for a range of machining purposes such as shearing, sanding, turning, drilling, shaping, etc. A lathe works for different types of materials such as all kinds of metals, wood, and even plastic. It is one of the best workshop equipments that stay perfect to obtain proportioned objects. With several technological innovations have been made to cope up with the industrial demands, lathe device has been incorporated with computerised technology called CNC.

A Computerised numerical control or CNC lathe works with modern concept with which machining can be made effective and monitored as well. Lathe equipments are of two types lathe machines flat bed lathe and slant bed lathe. A CNC is a latest technology that works with the help of a computer where you can monitor the equipments performance in a computer. A CNC lathe is of two types’ flat bed CNC lathe and slant bed CNC lathe. Both the types of CNC lathe device are preferred for the improved applications they offer.

What is Slant Bed and Flat Bed CNC Lathe Equipment?

A slant bed lathe with CNC technology and the flat bed lathe vary in terms of lathe bed alignment.  The lather bed is aligned in sideways in a slant bed lathe as it is found to be very useful in producing straight movement in Z axis. The motion of the moving parts of the machine is stabilized in slant bed which helps in maintaining accuracy in the machining process. The slant position of the backlash promotes to process work even with heavy loads. Mounting the tool, whole machine bed and other maintenance roles are easy to play in slant bed. Flat bed equipment on the other hand contains lathe bed in flat position in which the material needs to be positioned appropriate. Flat bed can be opted for designing with variations to handle light and heavy metal machining process. You may have more information about CNC lathe equipments, here at – https://www.bhavyamachinetools.com/category/lathe-machines

Differences between Slant and Flat Bed CNC latheFlat Bed CNC Lathe Machine

  • A flat bed lathe stays perfect to achieve accuracy of rigid materials, whereas slant bed can be preferred to obtain Z axis movement in machining
  • A flat bed can be preferred for handling lighter and heavy duty materials, where as slant bed can work only for lighter material
  • A flat bed is reliable than a slant bed in terms of low power consumption, higher range of productivity, stability and machining.
  • A slant bed lathe is relatively beneficial in loading, accessing and machining as it works only with lighter materials, whereas flat bed lathe requires the support of a skilled professional who can handle it properly.

Applications of Flat Bed CNC and Slant Bed Lathe

Both the lathe models are preferred for various industrial purposes such as

  • In Shipping
  • In mining
  • Machineries
  • Power Plants
  • Industrial workshops where higher amount of drilling is required

Conclusion

While considering the two models, a flat bed is more beneficial when it comes to more production requirement. Hence, investing in flat bed lathe is relatively good for large business.

Possible Bending Variations with Press Brake

Mechanical Press BrakeThe Purpose of Press Brake

A press brake is workshop equipment that is mainly used for bending metals and metal sheets. Wherein, it can be done either in V shape or U shape in accordance with the industrial requirement.  It consists of two C frames fixed in the sides of the machine, which is then fixed over a movable upper beam. The speed of the upper beam increases when the process of bending is tuned to work fast if there are more requirements for production. The whole unit is mounted on a table hence, this equipments like a press brake is a space saving option too. In addition, press equipment is mostly preferred to obtain precision in the process. The precision is expected in terms of angle finalization, finishing, accuracy in measurement, etc. It is possible to obtain it for a range of metals such as aluminum, brass, and cold rolled carbon steel, hot steel, stainless steel, wood, etc.

Applications of Press Brake in Workshops and industries

Press brakes for metal sheet are used mostly in machining industries. The applications also vary according to the production demands. The shape variations can be adjusted with the help of selecting the type of die. Hence, these are found to be most suitable equipment. Selecting the right die design will get your requirement done with precision. There are different types of die designs available which can be applied in accordance with the predetermined angle bend.

The process of metal bending and sheet bending with press brake

The process of these works with the support of punch angle and punch tip which are Hydraulic Press Brakecalled the top and bottom tool respectively. The bottom tool contains a V shape open on which the pressing force works to get the desired shape and angle. The bending on the other hand is done in different types such as

  • Mechanical Press brake–works with an electric motor. In which only the bending radii contact with each other. It is a universal application.
  • Pneumatic press brake– Works with air pressure
  • Hydraulic press brake-Works with hydraulic cylinders
  • Servo-electrical press brake-Works with servo-electrical motor

Different types of sheet metal bending with Press Brake

There are different types of process that can be achieved through it. This can be done by selecting the type of die to be installed in the sheet bending machine. The die on the other hand is usually installed in the bottom part of the brake and some of the popular die designs are

  • V –dies-
  • Rotary bending dies
  • U-bend dies
  • 90 degree dies
  • Acute angle dies, etc

It is quiet difficult to manage with bottoming. However, for greater precision and more production preferring the right type of die will give better results. know more about Press Brake.

Conclusion

Different types of sheet metal bending such as radius bend, open hat channel bend, double form bend, offset bend, V Bottom bend, etc can be achieved by selecting suitable dies. This will help for better productivity also.

Operational Efficiencies and Drawbacks of a Turret Milling Machine

turret milling machineWhat is Turret Milling Machine?

Workshop machineries stay useful for several core machining works. It is one of the workshop equipments that are used particularly for cutting metals into a predetermined shape. It is preferred for workshop process to obtain precision in metal cutting process. It is available with different operational modes such as manual, automated and CNC mode that can be selected according the production efficiency expected. Working with Turret devices offers durability of cutting process as it is designed with high quality materials and components that can bear heavy work load. In addition, It is designed in two forms either vertical or horizontal depending on the position of the spindle unit.

Applications of Turret Equipment

The two types of Turret equipment works in different ways. For example, in the vertical turret machine the spindle will not move while cutting the metals whereas, only the place on the table on which the metal is places moves to and fro. Some of the important applications of turret device are

  • Can be used to cut different types of metals
  • Can obtain flawless accuracy
  • Can also be used for drilling, shearing workshop processes
  • A CNC Turret that works with computer commands stays an ideal option to manufacture identical products

What makes Turret milling device significant than conventional milling equipment

There are many differences between conventional device and a CNC milling equipment. Some of them are listed below

  • It is available in many sizes and shapes hence, it is easy to find the right turret device for different kinds of cutting jobs such as from smaller jobs to heavy metal cutting jobs
  • It can be utilised more efficiently and increase the production under the supervision of a professional machining man
  • Other types of materials such as wood can also be shaped.

Benefits and disadvantages of Turret

  • Benefits– These is more effective than conventional equipments, because it is quiet easy to acquire smooth finishing, precision, and surface finishing. In other machine efficiency can be obtained only by manual support
  • Disadvantages- it has both advantages and disadvantages. A CNC turret can obtain accuracy and precision in cutting process yet it is not possible to cut metals that are round in shape. The power consumption part for CNC turret has a big drawback as it consumes more electricity. In addition more space is required to set the machinery.

Different types of Industrial Applications of Turret

When it comes to industrial applications, it support for different workshop activities for several industries such as shearing, drilling, cutting, etc. It is a suitable option for small and medium level metal cutting jobs such as small parts for toy making, plaques, and for several tool room processes. Click here for more information about Turret Milling Machine.

Conclusion

While buying a turret machine, it is always better to know the advantages of cutting in accordance with the cutting requirement and the type of materials that need to be shaped.

 

How to Set Up a Workshop for Metal Jobs?

Why A Workshop Is Necessary for Metal Working?

The metal work will comprise of light metal applications such as jewelry to heavy duty applications such as automotive garage or building bridges. Metal work is an energy intensive activity that produces a lot of noise, dangerous debris in form of metal off-cuts, and excess fumes. In order to contain the dangerous residue and ensure that the working environment is safe and sound to the environment as well as human health, it is important to set up a proper metal workshop. A poorly laid out workshop or using the wrong kind of machine tools will more often than not create an unfriendly working environment that will be more prone to accidents.

What Influences the Design of a Metal Workshop?

Prior to constructing a metal workshop, it is necessary to carry out a detailed research in order to come up with the most feasible workshop. The type and size of the workshop will be influenced by the following:

• Availability of Space: large space makes it possible to create a large workshop that will house many apparatus while a limited space will only be sufficient for small devices.

• Type of Metal work: Heavy duty applications or activities taking place frequently require a large workshop while a smaller workshop will suit applications carried out rarely.

• Type of Machines: Large milling, bandsaw or any other tools require a commercial grade large sized workshop. A milling equipment for light metal work such as jewelry can be used in a small workshop.

• Legal Requirements: The location of the metal workshop will be influenced by the legislation as well as council bylaws. It is usually not allowed to set up an industrial workshop in a residential area. The local authorities will also authorize the setting up of a workshop based on social and environmental factors such as noise pollution.

• Power supply: A Standard sheet metal equipment, CNC lathes, press brake or power press will run on 110-240 volts (single phase) which is the domestic power supply. However, large bandsaw, sheet metal, power press as well as press brake equipment will require industrial power supply which comes in 3 phase with voltages of about 414 volts (AC).

Types of Machines Used in A workshop

Machines used in a workshop for metal working come in various designs. The tools will include sheet metal, milling , press brake, bandsaw, power press and CNC lathes. High quality equipments will assure the user of top notch work, but it is important to regularly service and maintain the intruments as per the manufacturer’s recommendations. Failure to do so will shorten the life span of the machine. It is also beneficial to use genuine spare parts as well as a reputable service firm during repairs. Click Here to get more information on Workshop for Metal Jobs.

Conclusion

Coming up with a good workshop will entail a number of processes hence should not be viewed as a one-off activity. Periodic adjustments will be necessary to improve the service delivery. The ideal workshop needs to be cost effective providing reliable service at all times.

How are mechanical and hydraulic press brakes employed for sheet metal bending?

Press brake or break press is a equipments used for bending sheets of metals, or other materials. Prior to using a metal plate or a sheet it has to be shaped or formed. To do this a machine or a press brake is required.

There are many kinds of devices like mechanical, pneumatic, hydraulic and servo-electric. These are available in different sizes and specifications and are used in repairing workshops, auto service stations, industries etc.

Mechanical press brake

In this an electric motor supplies energy to a flywheel which powers a crank mechanism to move the ram vertically. These devices are fast and accurate. This is the conventional version of it.

Hydraulic press brakes

This is operated with the help of two hydraulic cylinders. It has a C-frame which moves the upper beam. It is a very agile punching machine as it can punch as well as foam in both upward and downward direction. This is a mechanized version.

Ways in which Press brakes are employed for sheet metal bending:

They are very adaptable kind of machines. It is the perfect press for forming metal as the force is applied in a longitudinal region. Some of the materials that are used for forming on a press brakes are alloy steel, stainless steel, low carbon steel, aluminum alloys, copper alloys etc.

It is extensively employed for multiple purposes in the industries. The metal is subjected to immense stress and shaped using dies. The metal to be shaped is clamped between a punch and a die and pressure is applied. The metal takes the shape of the die every time the force is applied with the punch. The inside angle of the bend is formed with the punch and the outside angle with the die.

Repeated operations using suitable dies help to cast the metal into the desired shape. Different methods are used to cast the metal like U –die bends, V-bending, bottoming, double die bending etc. A strong firm table forms the base of the machine and the beam on top moves up and down to punch the metal.

Metal can be cut to required shape and size using press breaks. Mechanical press breaks are a good choice for small scale manufacturing units as the job done is very accurate and facilitates easy cutting work. If bulk production in short period of time is needed then hydraulic press brakes is a better alternative. Since it works by hydraulic power system, the machine can be set according to the production requirement. These multi-purpose press brakes can be modified for varied operations.

During the process of manufacturing parts, metal apparatus etc.  metal is shaped into different forms. It can fold or bend the sheet of metal into any given shape. Cases for goods like electronics are made with it. Click Here to get more information on mechanical and hydraulic press brakes.

Conclusion

Select a press brake according to your requirement, type of work, frequency of work and the size of metal sheets to be formed. Mechanical and hydraulic are generally used to form the metal. In order to perform metal bending jobs efficiently, it is important to select the right.

Features of a Sheet Bending Machine

With a sheet bending machine you can bend a sheet of metal. The whole sheet can be placed on the surface and bent according to your requirement to make metal structures. Pressure is applied to the metal sheet in order to bend it. Metal can be bent and converted into a new shape.

These are extensively used in many industries such as automobiles and manufacturing industry. Different types of sheet bending tools with diverse features are available.

Features of a sheet bending machine:

Also known as a brake, a sheet bending machine is used to make big right angles as well as curved folds. It is also used to shape metals in the required shape and size. High pressure exerted on the metal part causes it to deform and take the desired shape or the bend. Press brake is the basic form of this.

It has a flat surface on which the sheet to be bent is placed. The clamping bar holds the material firmly while it is being bent. The clamping of the sheet can be done manually, automatically or by using a foot pedal.

The metal to be shaped is placed between ‘punch and dies’ tools. The punch or the upper tool exerts pressure on the metal sheet and the die the base tool is formed into the shape which the metal will take when the force will be exerted.

The front plate of the device, is hinged and can be lifted like a gate. It forces the sheet to follow the plate in order to bend. The bends can be made up to 120°.

The clamping bar in a cornice brake is one solid piece, which is the size of the full length of the unit and it can make only straight bends. The complete width of the sheet can be bent.

A box and pan brake has a clamping bar with many blocks that can be removed. These blocks can be removed and arranged again to bend a particular area of the sheet.

These are available in different sizes depending upon you requirement. There are small devices for molding light metals like aluminum and brass which are operated by hand. For large sheets of steel there are industrial size machines which are hand operated or hydraulic.

It is hand operated have body made of cast iron. These have a handle, a bending bar and a bending blade to make folds on the metal sheets. Different dies are used to create different bends like rotary bending dies, V dies, radius dies, acute angle dies etc.

In a mechanical sheet moulding, an electric motor supplies energy to the flywheel which in turn powers the crank to move the ram vertically. This is accurate and fast to work.

Hydraulic sheet bending use two hydraulic cylinders to move the upper beam. These are fast and efficient tools.

Conclusion

As technology advances, the tools also advance in design and use. We have to select machines according to our requirement. A wide range of sheet bending equipments is available in the market. As a consumer we have to make our choice wisely.

Importance of High Precision Drilling Machines in Metal Industries

Today, high precision drilling machines are regarded as one of the most important tools in the metal industry. This is because accurate drilling is always necessary for a vast number of manufacturing processes that are related to different types of metals. It is primarily utilized for holes of precise depths and various dimensions, on a variety of surfaces. Moreover, It is also considered as one of the multi-purpose equipments; as it also has the ability to execute several functions. This includes counter-boring, countersinking, reaming, spot-facing, tapping, etc. The highly accurate range of devices that are now readily available in the market include the upright drilling, the radial drilling machine, and the special purpose equipments. Actually, the various unit perform the same basic operations. However, there are some special tasks which can be done more precisely and very easily by a particular unit. It generally utilizes one or the other type of drill bit to drill very accurate holes in a specific material. Besides this, it can also be utilized for bonding two pieces of materials together with the help of some kind of fastener. As a result, these are now used for a broad variety of accurate metalworking tasks across the globe. Further, when the tool is utilized for placing fasteners; it simultaneously drills holes that are highly precise, through the work piece while installing the fastener.

Drilling Machines

Basically drilling machines enables us to drill both extremely small holes and very large holes. It is a fact that the equipment has helped to easily perform lots of complex tasks. Moreover, they have automated the manual process and also changed the way of executing various industrial tasks. Besides this, the latest models are now readily available in different regions of the world. Today, these highly accurate equipments are manufactured using standard quality materials. Further, they even incorporate the up to date technology as well as the recent development in the engineering field. Additionally, the modern range is fully automatic and totally computer controlled. Actually they are now available in various specifications, and can also be supplied as per the customized needs of the clients in the national as well as international markets. As a result, there is a great demand throughout the world. Besides, these machines have also gained immense popularity, because they can easily drill very accurate holes on various metals. Additionally, It is nowadays used for different kinds of machining works. Hence, they can be applied for a variety of purposes in the metal industry for highly precise tasks. Moreover, the other applications include perfect holes for work related to building structure foundations and pillar holing; quarry work, boulder splitting, leveling work, etc.

Conclusion

The drilling machine is therefore an important tool, which is now widely used in the metal industry.

Popular Variants in V-Belt Drive Lathe Machine Available Today

The lathe is one of the most essential tools. It is used for numerous purposes such as boring, cutting, drilling, grinding, grooving, knurling, parting, polishing, reaming, threading, turning, etc. Actually, this versatile equipment helps to manufacture precise products made from various materials like metal, plastic, wood, etc. A device can hold and turn different types of objects against a cutting tool for producing the required item. Today, advanced technology has helped to design and provide a wide range of equipments throughout the world. This includes the popular variants of v-belt drive lathe namely light, medium, and heavy duty. Each of these is crafted to execute a specific task in the workshop.

Light Duty V-Belt Drive Lathe Machine

The light duty v-belt drive lathe is basically used for performing relatively simple jobs. Moreover, only some features are utilized. They are simple to operate, run at a comparatively slower speed, and are also smaller in size. Yet, these devices are robust and long lasting; as they are built using superior grade components and corrosion resistant materials. These are user friendly, and are generally utilized for machining items that are not very hard; and for objects with low density. Their applications include several industrial segments such as automobile, electronics, electrical, etc. Besides this, they are low capacity equipments, and hence they can only be used for machining objects in a limited quantity.

Medium Duty V-Belt Drive Lathe Machine

The medium duty v-belt drive lathe machine is especially designed for carrying out moderate tasks. This equipment is manufactured using the most modern technology. Hence, it is comparatively more sturdy and effective; and can deliver top quality output in reasonable volumes. Moreover, they are supplied in various models that differ in terms of parameters like swinging length, belt size, height of center, spindle size, width of the bed, etc. It is also equipped with additional features, as compared to the lighter. Besides, these machines are suitable for applications that involve moderate cutting, turning, spinning, etc; for medium sized objects made from different materials. Further, they can be operated at relatively higher speeds, and are particularly useful for medium density work pieces.

Heavy Duty V-Belt Drive Lathe Machine

The heavy duty v-belt drive lathe machine is crafted from high grade metal. Hence they are very tough and can ensure noise-less and vibration-free operations for a longer time. Moreover, this type of unit also has accurate dimensions. Actually, these well designed equipments are precisely engineered for handling larger and harder objects. Besides, they can easily withstand corrosion and abrasion, due to their high tensile strength. These also occupy more space in the work place due to their large size. Further, they are also available at relatively higher rates. Their common applications include repairing workshops, power plants, ship building, paper mills, oil and mining industries, etc.

Conclusion

The v-belt drive lathe machines are highly popular as they can perform various tasks in many industries.

Lathe Machine – Types & Applications of Lathe Machines [INFOGRAPH]

Lathe machines are the tools to produce objects that have correspondence about an axis of rotation and used for precise machining to the relative hard materials. Thus this tool rotates the work piece on its axis to perform variety of operations like cutting, sanding, knurling, drilling for metal working, wood turning and metal spinning etc.

The infograph is dedicated to the lathe machines including the actual use, types of the applications of lathe machines. Each type including light duty, medium duty, heavy duty, extra heavy duty & CNC lathe equipments are described in detailed information. For more information, kindly visit – https://www.bhavyamachinetools.com/category/lathe-machines

Lathe Machine - Types & Applications of Lathe Machines [INFOGRAPH]

Difference between CNC turret Milling machine and a normal milling machine

Milling is the process by which rotating cutters remove extra material from a metal or wood piece of work to give it a definite shape by means of a machine. It is a frequently used process in the industry and unit shops for shaping parts to exact shape and size. It works on the law of rotary motion. The multi teeth cutter spins around the axis at a high speed and as the work piece moves ahead the blades shear pieces off it. These are vertical mills or horizontal mills and under the category of vertical mills there are turret mills and bed mills.

Difference between CNC turret mills and normal milling machines:

• The cutting process in CNC turret milling is controlled by a computer where as in normal milling it is manual which can lead to human error.

• CNC mills are more versatile than normal mills. A number of jobs that are not possible with normal mills can be easily done with CNC mills.

• The movement along the Z-axis in a CNC turret mill allows precision cutting, like engraving, which cannot be done in a normal mill.

• CNC turret milling are smaller in size and are more compact as compared to a normal mill.

• In a CNC mill the spindle is stationary and the table can move parallel as well as perpendicular to the axis of the spindle for the cutting process. Where as in a normal milling machine the spindle rotates on its axis and the cutters are held in it.

• Turret mills have a quill which lets the cutter move up and down like in a drill press.

• As the CNC mills are programmed with a computer the work pieces are consistent in design, size and finish even if a large number of pieces are made. This is not possible in a normal mill.

• Complex work pieces can be made with turret mills as these equipments can produce versatile movements and so complicated shapes can be made with these mills which are not possible with normal mills.

• Work done with CNC machines is faster than a normal mill so more work pieces can be made in less time.

• CNC turret mills can work nonstop, for 24 hours a day throughout the year where as a normal milling device needs to be stopped.

• Less skilled workers can operate a CNC mill but only a trained and skilled engineer can operate a normal mill.

• Once the CNC turret mills are programmed they can work on their own and one person can supervise them. But for each normal mill one engineer is needed to operate it. Click here to know more about CNC turret Milling machine.

Conclusion

A CNC turret milling machine is worth the money you invest in buying it for your work. This versatile device can make your work much easier and faster. You just need to program the equipment once, and feed in the design in the computer and you can make any number of identical objects in a short time.

Demand of Slotting Machine & Milling Machine (Tool Room Machines) in World Market

India and China immerging as a Manufacturing Hub for Tool Room Machines and other Machine Tools
Research and development has shown a great deal of demand for tool room machinery with their availability and functionality. New and better products are being developed with the most innovative designs for the local and international markets. A vast range of tools are being produced to satisfy the rising needs of various manufacturing industries in India, China and abroad. These unit are built to perform particular tasks and different brands with precise characteristic are easily available at reasonable prices. Even though producers supply unique products, there are specific features that stand out even in the same type of machine. Choosing the right tool room unit is key ones to management of overall costs.

The selected device must have various prominent features that recognize basic human machine interaction standards. Aside from having a user-friendly design, It should be durable, accurate, less noisy, safe, flexible, economical and of low maintenance. Other essential attributes include high value resources, perfect timings, simplicity, rust free, robustness, proper settings, weathering resistant, vibration free, universality, tolerance, enhanced surfaces, faster on time, standard parameters, longevity, unvarying output, consistency, higher throughput and versatility. You have to ensure that you invest in a intrument for which the spare parts are easily available and one that can be easily upgraded.

Milling Machines
These are used to accurately shape metal and other solid items to desired shapes. Varieties range from mechanical milling, manual milling and the digital CNC milling machines. These are tailored based on specifications like table surface, vertical traverse, and longitudinal traverse. Different forms also come in varying sizes from trivial, bench-mounted appliances to big room-sized equipments. Operations for these devices include drilling, key cutting, die sinking and contouring.

Slotting Machines
These are commonly used in furniture, automotive, electrical, construction, and heavy-duty industries. The main purpose is to design, contour and cut very hard materials that can be made of metal or wood. Industries apply the heavy duty, durable machines intended for fast and high speed metal creations. These are also engaged in slot making including constructing slots on heads of blank screws, bolts, automobile apparatus and other similar parts. A good slotting machine should be made to ease the slotting complications in an error free and less noisy manner.

Improving your workflows in a workshop, industry or any other automation activity does not have a tiring, clumsy and expensive affair. Making a wise choice and investing in a good tool room equipment will remove a lot of unnecessary expenses and errors in your production. Since most industrial functions require stiff material like wood and metal to be grazed, fashioned and grinded on a regular basis, you will need care in purchasing either a slotting or milling machine for your desired output. Just be sure to consider hassle free and top quality results in your choice so that the overall cost is not beyond planned or budgeted figures. The tools can be obtained from a tools online website using online shopping. Information about them can also be found online.

Read more in detail for Slotting Machine & Milling Machine in World Market.

How can You Find & Buy Your Required Machine Tools Online?

Machine Tool Search is not limited to Local Area/Local Market-Machine Tools Global Market

Machine tools are used for a wide range of uses such as shaping, cutting and grinding metal in workshops. They therefore have a wide application in the manufacturing industry. When searching for tools for your workshop or manufacturing plant you should not limit yourself to buying locally only but rather you should search also on the Machine tools global market to get the best deals available. Prices of machines vary a lot depending on the region of purchase. As a US based company the best buy for you machines will be in Asia or Japan where there is mass production of machine equipment therefore prices tend to be lower.

Machine Tools Global Market is available online for Lathe Machines, Drill Machines, Slotting Machines, Milling Machines and Sheet Bending Machines etc

The internet savvy world that we live in today has created tremendous opportunities to execute online trade. As a result you can easily order and purchase your machine tools online through accessing websites of various global tool manufacturers and distributors. The online mode of purchase provides you the convenience and flexibility of going through a number of catalogues to identify the right type of machine for your factory or workshop. You can order for machines such as milling machines, lathe machines, sheet bending machines and drill machines among many others and have them delivered securely to you. The Machine tools global market offers you limitless range of purchase options hence enabling you to promptly find the right machine tool.

How to deal with Local/Global Machine Tools Manufacturers before & after you purchase them online

When you decide to go online, you must know exactly How to buy machine tools online by identifying the right quality brand that will give you the best price for maximum productivity so that you don’t waste your money. You can opt to buy new or used machine tools online depending on your preference and budget but ideally new machines are the best to avoid high maintenance cost and inefficiency of used machines. You can also search online for auctions where you can competitively bid for your machine tools. After identifying the machine tool you want to purchase you should confirm the specifications and then make your order and pay according to the terms of the seller. After making your purchase, your machine tool will be delivered to you and upon receiving it, you should confirm the specifications and if there is any defect you should communicate to the manufacturer immediately for assistance.

Visit Bhavya Machine Tools to know more about Machine Tools.

Conclusion

Machine tools are vital tools especially in the manufacturing industry which is the main driver of the machine tool market. It is projected that as more countries continue to develop and industrialize then the machine tools global market is expected to experience high demand and growth. Now more than ever there is a need to know How to buy machine tools online and take advantage of best deals available.

Right way of Setting up Your Workshop with Machine Tools

Setting up your own workshop with tools can be time consuming and it involves big money. But when you have a workshop set up according to your requirements it makes working more enjoyable.

To set up your workshop you need to know which unit you require and how to place them in the workshop for maximum benefits and output. One needs to keep certain points in mind and follow some rules.

  • Big room or Building –The room or the building where you plan to set up the workshop should be big and spacious for all the equipment to fit in. So, plan the layout of the place before you bring in the units to be installed.
  • List of Tools you plan to Install – Make a list of all the equipments you want to install in the workshop. Make a scale drawing of the floor plan with foot print of all the machines with space to move around it. Also make an estimate of the space required for handling the material.
  • Sufficient Lighting and Electrical outlets – The machines require ample electric current to work so the wiring should be able to handle the load. 120V tools will require 20 Amp circuits but other like welders and air compressors will need 40 Amp and 220 circuits. The building must have sufficient outlets for lighting and electrical connections to avoid using extension cords.
  • Well Ventilated space – During the process of cutting and sanding a lot of dust is produced so to avoid discomfort the room must be well ventilated and airy. It will be good even when you use adhesives and paints.
  • Size of the Door – Have a minimum three foot roll-up door for the main entrance. This will help you to take out big job objects after finishing the projects.
  • Ceiling Height – A minimum ten feet high ceiling is required for the workshop as you will need to move around big sheets of work pieces.
  • Portable or semi-portable Machines – If the place is not big enough to accommodate full size then opt for portable or semi- portable models of the units. Buying multipurpose devices is a good idea as you can do more than one job on one machine, instead of buying single purpose.
  • Storage Cabinets – Have sufficient storage space to keep all small parts, fasteners etc. in an organized way.
  • Peg Board Panels – Install peg board panels on walls behind workplaces to hang hand tools and other small items so that they are easily reachable during work.
  • Storage Space – Buying the raw material in bulk saves a lot of money and time. It is always good to have extra material on hand while working on a project. Plan a storage space to keep the extra material.
  • Buying the Equipment – Buy the right equipment from a good supplier and a manufacturer of repute. Make sure you get warranty on the machines and also the spare parts should be easily available when required.

Visit Bhavya Machine Tools to know more about Workshop with tools.

Conclusion

When the work place is well organized and well planned, neat and tidy it becomes easy to work and the end product is also of good quality. The right equipment placed in the right way in a pleasant environment makes working a pleasure.

Buying Guide for Sheet Metal Machines

Sheet metal machines are used for shaping, cutting, pressing, forming etc. metal sheets into various shapes and sizes. Different types of sheet metal units are available in the market. There are different for different jobs to be carried out.

Before buying the sheet metal it is good to survey the market for the right product. Check on the internet for different products available online, the cost and the feedback of people using the products of different companies, brands and the type of equipment. Check for good deals being offered. Be very sure about your specific requirements.

Points to consider while buying a Sheet Metal Machine:

If you want to buy a new tools then buy from a reputed and genuine manufacturing company.

Take advice from people who are using sheet metals as they will have more experience and the knowledge regarding the equipments.

Consider Customer Support and Maintenance Services

When purchasing sheet metal machines, consider the level of customer support offered by the manufacturer or dealer. A good manufacturer will provide comprehensive customer service, including installation support, troubleshooting, and maintenance. Check if the manufacturer offers after-sales services like machine servicing, availability of spare parts, and response times for repairs.

It’s important to understand that regular maintenance is critical for keeping your sheet metal machine in optimal condition. Ask the manufacturer or seller about routine maintenance schedules and the availability of service technicians in your area. A machine that’s easy to maintain will save you a lot of money in the long run and ensure a longer operational lifespan.

Check for Machine Features: Safety and Integration

Safety should always be a priority when selecting a sheet metal machine. Look for machines that meet international safety standards and include built-in safety features like emergency stop buttons, automatic shut-off functions, and protective shields around moving parts. A machine with certifications like CE or ISO ensures that the product has been tested for safety and compliance with industry standards.

Furthermore, check whether the sheet metal machine can easily integrate with your existing equipment or systems. This is particularly important if you have a production line or a factory setup that already includes other machinery. An easily integrable machine can save you time, effort, and money when making future upgrades or modifications.

Identify the type of device you want and set the budget limit. Your budget limit is the final amount you are ready to spend to buy.

Online shopping is a good idea as you can compare more variety of sheet metals. You can compare the specifications of different models and select the one that suits your requirements the most. All the information about the equipments is available on the net.

People offer discounts on the tools being resold. You can get them at very cheap rates. Some online stores also sell used sheet metals. Make sure the machines available are in good working condition and these are being sold at a rational price.

Compare the cost of different models available, the availability of the model you wish to buy and the time taken to deliver.

Don’t get tempted by companies selling tools at low cost. These may not be in good working condition and you may end shelling out more money to get it repaired.

Most important point to consider is the warranty period the manufacturer is offering and also the after sales service available. Inquire about the kind of service the dealer provides and find out other customers’ views.

It must be durable, long lasting and strong.

Energy Efficiency and Environmental Impact

Another important aspect to keep in mind when buying a sheet metal machine is its energy efficiency. Machines that are designed to use less power not only reduce operational costs but also have a lower environmental impact. Check the energy ratings of the machines, as high-efficiency motors and components consume less energy, leading to lower energy bills over time. Machines with lower carbon footprints align with sustainable practices and can be a selling point for eco-conscious businesses.

If the device is compact and energy efficient it will consume less energy so the operational cost will be less.

It should be versatile and easy to use. You can then perform a number of operations on one machine.

The design should be such that the motor does not hinder the work. Also check the noise level and the amount of vibrations produced.

Examine the Technology and Automation Level

In today’s fast-paced industrial world, automation is an important factor in choosing sheet metal machines. Machines equipped with advanced technology, such as digital controls, automated feed systems, or robotic arms, can significantly improve operational efficiency. Consider whether you need fully automated systems or semi-automated machines depending on your production needs. A higher degree of automation can reduce the need for manual labor, increase throughput, and reduce human error in the production process.

You should also look at the user interface and the level of technology embedded in the machine. Is it equipped with touchscreen controls? Does it offer real-time diagnostics and data collection? Modern machines may offer these advanced features, allowing operators to monitor performance and adjust settings with ease. Such technology can drastically improve the workflow and make the machine easier to operate.

Space and Placement Considerations

When buying sheet metal machines, space is often overlooked but plays a crucial role in the long-term viability of the machine. Make sure the machine you choose will fit in your existing workspace without overcrowding. Consider the floor space required for the machine and any accessories such as workstations, conveyors, or material storage. Also, check the machine’s mobility-whether it is easy to move if necessary, and if it includes any wheel kits or can be easily relocated without major adjustments.

The manufacturer must provide you with an instruction manual that is easy to follow and that explains how to install, and use it.

Read more in detail for Sheet Metal Machines.

Conclusion

It is always better to buy equipment of a superior quality, even if it is a little costly, but it is more dependable, useful and will last longer. Spend time to collect as much information as possible about the machine before you buy a sheet metal. Select your tools with care to make sure they offer maximum usability.

Understanding Return on Investment (ROI) and Future-Proofing

Purchasing a sheet metal machine is a long-term investment, and evaluating the return on investment (ROI) is crucial. Assess how the machine will impact productivity, operational efficiency, and cost savings. If the machine is capable of handling high-volume operations or improving accuracy, the ROI can be significant over time.

It’s also important to think about future-proofing. Technology is constantly evolving, so consider machines that offer upgradeability or modular components. Machines with features that allow for easy upgrades can save you money in the future, especially if you need to keep up with growing business demands.

A Beginner’s Guide On The Use Of The Metal Lathe Machine

A metal lathe machine is a lathe that is designed to shape hard materials. When you buy a new lathe go through the instruction manual very carefully. These manuals are quite easy to follow. Even on the internet a lot of information is available regarding the usage of this equipment.

Tips to follow while using a Metal Lathe Machine:

  • A metal lathe is not a small so for the first few days work under an experienced metal worker and take his guidance. If you are not careful it can lead to injury.
  • Warm up the machine for about 10 minutes at a speed of 1000 rpm, never run the device cold. It should be well lubricated.
  • It has either 3 jaw chucks or 4 jaw chucks. These move at different speeds, up to 6500 rpm. A 4 jaw chunk should be used to hold an irregular material.
  • Check and prepare the tools and make sure they are tightly placed. Insert the tool block in the tool holder, insert the cutter and tightened it properly.
  • Insert the drill chuck in the tail stock. This is used to drill holes in the metal piece. The crank is located at the end of the measuring tool.
  • The turning spindle should be stopped before setting the zero point. With a tool holder keep a half an inch wedge between the tip of the tool and the piece of work and tighten it.
  • Create an X axis by pulling the tool towards yourself finding the micrometer wheel and setting it at zero point.
  • Next move towards the work piece at a distance of 0.5 inches. This is the Z zero point.
  • Wear protective eye equipment while working with metal or the splinters can damage your eyes. Keep the hair tied tightly.
  • Wear gloves and other safety guards while using it. Wear tight fitting clothes, remove any jewellery or the  tie.
  • Take care while moving around the workshop, do not move it alone as these are heavy equipments. Never lean on the it.
  • The area around the machine must be kept clear, and free from any oil spills. The bed must be kept clean as the cast iron dust can damage it
  • Support the device with a clamp or a holder, this reduces the strain on the lathe and prevents the cutting from chatter.
  • Clean the center carefully before inserting it in the headstock or the tailstock.
  • Once in a while open and clean the gear teeth of the accumulated fine particles of metals. Use pliers or a brush to remove chips of metal.
  • Always stop the tool and then make adjustments and let it stop completely before changing spindle speed.
  • Before operating it remove the chuck keys and wrenches. Never leave the key in the chuck.

Conclusion

Always take care to choose a good quality metal lathe machine, which is of superior class. One must be aware of the safety risks associated with using a metal lathe and understand the precautions in order to avoid accidents.

A Closer Look at the Different Lathe Machine Processes & Types

Lathe machine plays a major role in any industries and manufacturing because of its ability in drilling, sanding, turning, cutting, spinning, and turning by helping in the rotation of the objects on its axis. Craftsmen use lathes in forming various things for decoration, tool parts, farm implements, furniture and glasses.

Different Lathe Processes & Industrial Lathe Application

Lathes have been in used for thousands of years for carpentry and construction purposes. The earliest forms of lathes were tree lathes. They were attached to two trees while the sharp tool was placed in the center of the tool to cut the wood design. The hand-operated lathe evolved into a pedal-operated tool and since then it has become a complex device for builders. Modern industrial lathe is operated by electricity and they have horsepower to determine their speed, thereby making the production more fast and effective.

Lathes are power tools that work for various lathe processes and application in industries. A builder uses lathe equipments to form different objects and designs and this tool is conspicuous in factories and shops. It is good to know that the industrial lathe applications are important in the manufacturing of farm implements, automobile, shipbuilding, furniture, decorative pieces, sporting goods, bottle and glass making and to name a few. Lathe applications consist of the following:

Woodturning
Metalworking
Metal spinning
Acrylic spinning
Glass making
Thermal spraying
Pottery making

Lead Role of Different Lathe Machines in Machine Tools Categories

Lathe device are of different types and purposes. Shoppers may find it confusing on how to find industrial lathe for their business and personal use. It is always important that shoppers should know the purpose in buying the equipments to avoid buying the wrong tool.

Types of Lathe Machines

Turret Lathes are rotating lathes are high-speed tools that can reach up to nearly ten operations.

Engine lathes are versatile tools that come in different sizes.

Pottery lathes are helpful tools when moulding pots and ceramics.

Tool room Lathes are of different sizes with excellent spindle to run the operation at high rate.

Wood Lathes are one of the earliest lathes used in woodworking to form different designs and objects. It is driven by belt.

CNC Lathes are computer-enhanced lathes and they are excellent tools in contour and curved objects without the aid of other tools.

Industrial Importance of Lathe Machine

Industrial Lathe is important in any industry because it can hasten production and increase revenue. It speed up in the creation of various objects used for everyday living such as furniture, glass, house decor, implements, tools, and gadgets. Although there are other industry and building tools that exist but this tool is excellent and can perfect the work fast. Ancient people had their own version of lathe that helped in creating old structures, magnificent buildings and furniture that stood against the test of time.

Conclusion:

Precision cutting has been made easy by the aid of different types of lathe machines. The creation of components of any implements and tools started with the simplest tree lathe and that was thousands of years ago. Today, builders are more comfortable with the modern version of lathes that are powered by electricity. Online shops offer various models of lathes with their features and horsepower to guide builders in choosing the excellent to make their production fast and easy. Companies of today rely on lathe processes to

Evaluation History of Power Press for Its Significant Placement in Present Machine Tool Industry

The power press is an important machine tool which is used to change the shape of a workpiece. In the ancient times metal was shaped manually using a hand hammer. Later on big hammers were used to press large quantities of metal at a time, or to press thick metal pieces. A helper was specially required to swing the sledge hammer while the smith positioned the workpiece. Thereafter steam power and wind mills were utilized to operate the large steam hammers. Later on due to electrification, most of the power presses now use electrical power or hydraulic power to obtain the required pressure. At the same time various types of dies were also discovered for use within it. Moreover, advanced methods and highly accurate equipments were also invented. Today these are mainly categorized based on their mechanism such as mechanical and hydraulic.

Power Press

It available nowadays is used for various metal forming operations like deforming, bending, pressing, and cutting the metal workpiece into the required shape and size by applying the necessary pressure or force. It has a stationary bed and a powered ram that can be driven towards the bed or away from the bed to apply force or required pressure for numerous metal forming tasks. They are mainly used for carrying out large scale production tasks. It is an effective tool used to transform sheet metal into finished metal objects. They are normally classified according to their power systems, capacity, and mechanism. They can also be grouped as per the kind of construction and type of frame. The method of power transmission from the place where it is generated, to the place of its utilization; is also a factor for classifying it. To Know more about power press and its features, visit – https://www.bhavyamachinetools.com/category/power-press-machines

Power Presses

These days, these are driven by a mechanical force or a hydraulic system. The power system or the source of these power presses may be an electric motor or an engine. The mechanical power press may utilize several types of drive mechanisms such as the crankshaft, eccentric, knuckle joint, etc. These drives help to transform the rotational movement of the motor into a linear movement of the ram. A fly wheel is also used to energize the machine. These presses have drives that are capable to provide a large force at the end of the strokes; hence they are useful for various punching and stamping operations. Further, it utilize a large piston and cylinder for driving the ram. This system has the ability to provide longer ram strokes as compared to the mechanical machine. Although it works relatively slower, they can continuously apply the required load. These presses may have various types of movements, depending on the number of slides operated independently.

Conclusion

Today, the power press is manufactured globally and widely used in several industries like automobile, aircraft, telecommunication, electrical, construction, defense, shipping, engineering, railway, textile, agriculture, etc; hence it holds a significant place in the present tool industry.

Pros & Cons While Selecting Indian Lathes & Imported Lathe Machines

The lathe machine is the most common tool in a workshop. It is mainly used for producing objects that have symmetry about their axis of rotation; as well as for precisely machining comparatively hard materials. Earlier lathes were simple and few models were available in market. While a large variety of complex lathes are now manufactured. The growing competition has also resulted in producing the latest range of lathe devices across the world, including India. As a result, buyers get confused and face difficulty while purchasing a suitable lathe. Today lathes are purchased to either set up a new unit or for expanding the activities of an existing workshop. Thus the below mentioned pros and cons will help buyers while selecting Indian lathes and imported lathe.

Indian Lathes

These days there is a great demand for Indian lathes. This is because they are very precise, easy to use and highly effective. Moreover they are available at reasonable rates and have a long working life. Further these lathes are sturdy machines as they are made from top grade materials to meet the standard quality levels; and hence require less maintenance. Another pro of an Indian lathe is that before installing and integrating a new lathe into the existing production unit; you can get onsite consultation and personal advice from the experts of the local company. They can even provide detail replies for any technical queries; and their team of highly trained staff can visit your workshop anytime before and after delivering the machine. The customers are also offered comprehensive warranty from the manufacturer, instant after sales support and onsite training to properly use the new lathes. Also, maintenance and repair services are readily available. Besides this, a large spare parts inventory is also available in order to quickly repair the related tools with original components made by the local company. One more advantage is that buyers can visit a local showroom to personally see the various models and check the specifications of the lathe. Lastly Indian lathes are less costly than the imported machines. Whereas the con is that, the most recent and fully computerized models of lathes may not be manufactured by the Indian firms. Visit Bhavya Machine Tools to know different types of Models are manufactured in India.

Imported Lathes

On the other hand buyers can opt for an imported lathe if they need a high end device for their workshop operations. Moreover, they are compact and completely automatic, include many enhanced features, and are highly accurate, efficient and long lasting. Another pro of imported lathes is that they are usually equipped with the most advanced technology, need less resources and are relatively faster. However, the con is that they are relatively expensive. Also original spares and expert technician may not be available to repair the imported machine. Further, in case an imported lathe breaks down; an alternate equipment may not be immediately available. Hence unit downtime will affect the production unit.

Conclusion

Thus based on individual requirements of the buyers they can either select an Indian lathe or imported lathe.

How to Choose Right Bandsaw Machine for Woodworking & Metal Shaping

The bandsaw is one of the most important equipment in any workshop. It is also regarded as an ideal tool for accurately cutting different types of materials that includes wood, metal, plastic, etc. In fact, besides cutting curves a bandsaw can also be utilized for performing many other functions such as shaping various metal objects; splitting a big workpiece into smaller pieces; and re-sawing large pieces of wood to form thin strips. Currently a wide range are manufactured globally and readily available in the market. Hence the following description will guide the buyers to choose the right machine for woodworking and metal shaping.

Types of Bandsaw Machine

Generally there are two types; the first one is the horizontal. They are actually meant for cutting large pieces of wood and metal in various kinds of manufacturing units. And the second type is the vertical; which is mostly used in small workshops for cutting smaller pieces of wood, metal, etc. Further the two basic things to keep in mind before deciding the right is the throat of the machine, and depth of the cut. The throat refers to the distance from the blade of the saw up to the vertical frame of the saw. This distance actually denotes the width of cut that can be executed by it. The throat of the horizontal variety is normally greater than the throat of the vertical ones. For example a 12 inch bandsaw, refers to the size of the throat of that machine. Moreover, the depth of cut refers to the distance from the table up to the upper blade of the equipment. This depth primarily indicates the thickness of the workpiece that can be cut using that particular one. However, certain models may have a smaller depth of cut, and also include an additional riser that can be attached to the machine in order to extend the depth of the cut.

How to Choose Bandsaw Machine?


Another factor to take into account when you choose a bandsaw equipment is the size of the motor. Usually the horizontal variety and industrial models have a relatively larger motor with variable speeds. On the other hand the vertical ones and smaller models include a low capacity motor. Heavy duty motors with variable speed can be used for woodworking. While slow speed motors can be used for cutting small metals and plastics. Besides this, a buyer should opt for a robust device that has a steel or cast iron table which is around 15 inches in length as well as width; and that can be slanted up to 45 degrees for angular cuts. Further it wheels should have tyres, and a brush for cleaning the wheels. Also prefer a equipment that includes a point for connecting a vacuum cleaner to gather the dust.

Conclusion

Therefore all buyers should consider the above mentioned points as they will help to choose the right bandsaw machine for woodworking and metal shaping.

Benefits of Buying Machine Tools from Indian Manufacturers

The machine tool industry is regarded as the backbone of any industrial economy. It is basically the source through which a broad variety of industrial products and consumer goods are manufactured. India is a developing nation with a rising economy, and its value is largely estimated by its manufacturing capabilities. The rapid industrialization has played an extremely important role in transforming India as a manufacturing hub of the world. Today, the Indian tool manufacturing sector receives a number of incentives from various government agencies. Moreover, constant efforts are made to develop and maintain the growth of the country’s equipment sector in order to remain competitive in the local and global market. As a result various types of device are now manufactured throughout India to meet the growing demand of the national and international clients. Tools are regularly used in various industries such as automobile, general engineering, energy, railway, defense, etc.

Machine Tools from Indian Manufacturers

Following are the several benefits of purchasing tools from Indian manufacturers. First of all Indian companies now have the latest manufacturing facilities and modern infrastructure that helps to produce top quality products. Moreover, the Indian manufacturers incorporate the most modern machinery and hence they can produce highly complex machine components and superior. Another major advantage is the significantly lower costs of production in India. Besides this the Indian manufacturers use various raw materials that are made locally. For example all the castings, CNC controls and electrical equipment, sheet metal parts, mechanical components, machining parts are made locally; and assembly, fitted in house by expert technicians. Hence the unit that are produced by the manufacturing companies in India are relatively cheaper as compared to device made in the other developed nations of the world. Click Here to check various Indian tools offered at Bhavya Machine Tools.

Machinery from Indian Manufacturers

The superior quality is the most important advantage of purchasing machinery from Indian manufacturers. Moreover, the design of the machines is regularly improved to enhance the production process, ensure higher volumes and maintain continuous flow of production. Another advantage is the comparatively less wear and tear, and easy maintenance of the Indian devices. Besides they are highly reliable, accurate and effective. The Indian machines also offer an overall benefit in terms of service related factors. The required spare parts and skilled technical service personnel are readily available and are also relatively cheaper. Good after sales service is also provided by the Indian companies. Moreover the services are constantly improved by offering regular training to the service engineers. Today India has a well established supply chain system and fast delivery is now provided to both domestic and overseas customers. Further, the growing demand for highly advanced instrument and the ever increasing competition has resulted in the production of highly sophisticated tools by the manufacturers from India. Today the Indian manufacturers can supply both standard and custom machines as per the specific needs of the buyer.

Conclusion

Hence many buyers now prefer to buy tools from Indian manufacturers.

Useful Buying Tips for Drill Machine & Radial Drill Machine

A drill machine is primarily utilized to drill a variety of wooden and metal items. It is also commonly applied in construction work, drilling foundations, breaking boulders, quarry work, etc. These are easy to operate and highly reliable. They can precisely carry out multiple functions such as drilling, boring, reaming, lapping, counter boring, tapping holes, etc. Today, a wide range of tools, including the radial drill are manufactured throughout the world. As a result, the buyer sometimes gets confused while purchasing a drill device. Besides, some people are not aware about the specific equipment that will exactly meet their particular needs. Hence the following buying tips are provided in order to help the customers take a better decision.

Drill Machine

As a buyer you should first gather the details about the different makes and various models of drill machines that are readily available in the market. Then you can simplify your choice by determining your specific requirements. Moreover, you should also concentrate on the main characteristics of the equipment, such as the size of the drill head, the base plate, as well as the drilling capacity, drilling depth, and drilling power. Further, you should also ensure that the drilling head can be adjusted, in order to accurately position it on the work piece. Besides this, you should opt for that is built using good quality materials, so that it lasts longer. Another major factor to keep in mind is that the chosen unit should operate smoothly and silently. This is because equipments that make a loud noise disturb the people working nearby, and it may also increase the wear and tear of the device. Moreover, one of the most important elements to consider is that the equipment should have easy to access control buttons that are simple to operate. Visit Bhavya Machine Tools to check various models of drill machines.

Radial Drill Machine

It is usually categorized according to the length of its arms. So, make sure that the selected radial drill will be able to accommodate the largest size of work pieces. Further, you should select a radial drill depending on the size of the material that will be drilled. Moreover, you should even consider the range of movement that will be required for the radial arm. Another point is the level of accuracy; this will ensure that the drilling tasks will be perfectly executed and thus provide optimum results. The last and most important factor is the cost of the equipment. Hence, in order to get a drill machine within your budget limits you should compare the price of similar models offered by several manufacturers and various suppliers; and then prepare a final list of the suitable companies. In case you want to buy a large number of device you should try to get them at a relatively lower price.

Conclusion

Hence the above mentioned useful buying tips for drill machine will help you to get the best possible equipment as per your requirements.

5 Most Important Machine Tools For Any Workshop [INFOGRAPH]

Nowadays, several types of workshop machine tools are manufactured in many countries around the globe. These tools are commonly used for different purposes in a wide range of industrial segments such as woodworking, automobile, electrical, construction, etc.

This infograph give you information about the most important machine tools for any workshop including milling, grinding, shaping, bandsaw, hacksaw machine. For the best equipment at the competitive price, visit – http://www.bhavyamachinetools.com/

BhavyaMachineTools - Inforgraphic

Set Up Procedure for Mechanical and Hydraulic Press Brake

Introduction – Press Brake

It is a kind of bending machine used for bending sheet metal into a predetermined shape. The bending depends upon the shape of the punch and the die. These are being widely used in metallurgy, aircraft and ship building, production of container and many other metal products.

Working principle of Press Brake

Mechanical Press BrakeThe metal sheet to be bended is placed between the punch and the die. The punch and die are placed in such a way that they are aligned in the same vertical axis and the shape of the punch matches that of the die. The metal sheet is clamped at both ends to prevent it from slipping during the bending process. After fixing the metal sheet, pressure is exerted on the punch which bends the metal sheet or plate against the die. The force applied is measured in tons and the capacity of a machine is measured in terms of tonnage. Depending on the means of application of pressure, they are classified as

Mechanical press brake

Hydraulic press brake

Pneumatic press brake

Press Brake set up

It set up refers to the work carried out by the operator to change the settings of the device according to the job. Every part will not be of the same size and shape. When a new part is to be pressed, some changes must be made in the device to get the shape of the metal sheet or plate as per the design. This set up procedure must be done very carefully because it directly affects the quality of the product. The operator must not take much time in setting up the machine as this may affect the production.

Key to set up Mechanical Press Brake

The key points in setting up it are listed below

· The operator must go through the drawing completely and know the type of material, the dimensions, blank size and the angle required.

· The type of tool should be selected depending upon the dimensions (internal radius in particular). For example, if the inside radius is less than the thickness of the material, bottom tooling can be used.

· The pressure or force required for the particular job must be determined.

· The position of the tool on the bed is selected based upon the tonnage. If maximum tonnage of the machine is to be used, then the tool must be positioned at the centre. If it is less, then the position of the tool can be offset.

·The selected tool must be installed at the determined position. The tool installation is the most time consuming procedure.

·While installing the tool, a safety tag must be used while placing the punch over the die.

·The die and punch must be aligned correctly and the distance between them must be set to get the exact slide length.

·The pressure or force to be exerted must be set by trial and error method to get the exact pressure required for the job.

·A test bend must be made on waste material to check the settings. If the settings are correct, the production can be started immediately.

Key to set up Hydraulic Press Brake

It is similar to that of the mechanical regarding the selection and position of tooling. Some additional points to be taken into consideration while setting up it are listed below

· The hydraulic oil must be clean and the level of the reservoir in the oil must be checked.

·The tool which is selected must be installed as per the manufacturer’s instruction.

·The distance piece must be set to compensate for the difference in penetration between punch and die.

·The slide length of the punch should be set using the controls.

·A test bend is carried out and if not satisfactory necessary changes must be made in the device.

·Most of the hydraulic devices are electronic controlled and so the operator must be familiar with the controls used for the set up of the machine.

Note: Even if the set up is perfect, the production won’t be efficient if the tool is worn out. Worn out tool must be sent to the manufacturer for re-conditioning.

Conclusion

Industrial Press brake are used in many industries and they come in various sizes and types for specific jobs. With the development of automation engineering, CNC Brake press have been developed which are computer controlled and the set up of the equipment can be done in a short period of time. The accuracy of the bend depends upon the set up of the equipment; so much care must be taken while setting up the device. Even if it takes a little longer to set up the equipment, the production should not be started until the operator is confident about the set up of the machine. Click Here to get more information on Press Brakes.

How does a Hydraulic Press Brake work to give a Customized Sheet Metal Bending Operation?

It is important equipment for the industries having jobs related to the metal shaping or bending. Two types are popular among metal fabricators – the manually operated press brakes and the press brakes which operate on the hydraulic power. The sheet metal bending whose action is sourced from hydraulic power is commonly referred as a hydraulic press brake.

Features of Hydraulic Press Brake

It uses the power of the hydraulic motor to apply force on to the metal so that it is compressed onto the die forming the shape of the die. It is shape of the die that determines the shape acquired with the metal bending process. These can carry out an automated bending process and hence are the choice of many manufacturers looking for faster and efficient bending devices for cost effective bending processes. The precision of bending acquired with it is also excellent. Moreover as they are available in user-friendly formats, it is really easy to form metals into the required shapes using these hydraulic machines.

Advantages of Hydraulic Press Brake

The main advantage of using it for metal bending operation is the flexibility it offers for the bending operations. With this, one can cast customized shapes out of different kinds of metals. Therefore employing it for bending operation will give much efficiency in work than an ordinary bending machine which can only bend or curve the metal but cannot cast out the required shape out of it.

Working of Hydraulic Press Brake in Metal Bending Operation

The bending mechanism of it is a stamping process where the metal sheet is stamped into the mould or dies for casting it into the required shape. Initially as an input, sheet metal is fed into the device which gets aligned on to the die. Then as the force is applied on to this metal with lowered press or boom the metal is stamped into the mold. Hence this casts the sheet metal as per the shape of die. Therefore it is no wrong to say that die is a crucial component of a hydraulic brake because it’s the shape of die that will determine the shape of the object formed with the sheet metal. With continuous, repetitive sheet metal pressing using the properly selected dies one can cast customized shapes easily using today’s hydraulic machines. It is possible to cast almost any shape out of sheet metal using the latest devices that come with several desired features that provide for easy and customized shaping.

For accuracy in shaping process, these are designed for vibration free operation. It can save lot of production costs for the manufacturers as they do not require manual force for operation which is usually the requirement for manual bending equipments.

The Bottom Line

Those looking to buy hydraulic press brake,  can visit https://www.bhavyamachinetools.com/hydraulic-press to find a cost effective range of reliable and modern machineries.