Author Archives: Yash Shah

About Yash Shah

This blog is written by Mr. Yash Shah, an industry expert with in-depth knowledge of machine tools and industrial machinery. He explores various machining equipment, metal fabrication machines, and re-sharpening machines offered by Bhavya Machine Tools, a leading manufacturer, exporter, and supplier of high-quality machine tools worldwide.

How to Choose a Highly Efficient Shaping Machine

Today, several types of machines, equipments and tools are invented in order to automate numerous industrial activities; such as cutting, drilling, milling, threading, shaping etc. A small or large work piece made from wood, metal etc. can be used to create the required product using a shaping tools. It is basically utilized to shape straight and flat metal surfaces.

Applications of Shaping Machine

It helps to cut and form aluminum, steel, ferrous and non-ferrous metals into different shapes, curves, and angles. A variety of shaping equipments with different specifications are available nowadays. Metal shaping equipments vary from inexpensive hand tools to latest devices that save both time and effort. Hence choosing a highly efficient shaping machine will primarily depend on the exact requirements of the user, their budget and quality of the selected one.

Importance of Shaping Machine in Different Industries

All industries apply a wide range of hand and/or power tool room to shape sharp sheets of metal into usable materials. Soft metals like copper, or hard metals such as steel, require the appropriate equipments to transform sheet metal into the final product; without damaging or denting the work piece. The various metal cutting and shaping tools that help to transform raw metals into usable objects with accurate and customized shapes; are as follows:

A versatile lathe is a tool that turns metal materials to shave away the exterior part and form the desired shape. A metal stock is mounted on a lathe that spins the material like a potter’s wheel. The turning work piece is pressed against a sharp cutting tool to create a precisely shaped material.

About Different Other Shaping Machines

A milling machine is another metal cutting that has the ability to carry out a variety of tasks; that includes cutting, carving, stamping, milling and shaping. Milling are normally large, floor mounted units. A metal stock is placed on the milling table, to cut and shape the object. Programmable and automated, CNC milling deliver highly accurate shapes.

A machine press refers to several multi-purpose metal cutting tools. They are primarily used to cut and deform metals by pressing the work piece in between two heavy plates. The machine can cut, bend, stamp and shape metal sheets into different forms; depending on the shape of the pressing plates. A typical press may be bench or floor mounted; and is usually powered by pneumatic force or electricity.

A metal working plane or planer shaves thin and exact strips of metal away from the surface of a work piece. It can cut flat surfaces, and create long slots, channels and grooves through a metal work piece. Metal working planes are generally large, floor mounted. Here the metal stock is placed on the machine’s stationary table and passed through a cutting attachment with an adjustable arm to produce the required shape.

In Conclusion

Moreover, before selecting the right shaping machine assure; that it is manufactured using high quality cast iron for higher efficiency and stability. Also ensure that it is sturdy, safe and durable;corrosion resistant, energy efficient and cost-effective.

Reasons to Use Milling Machine for Shaping Metals

A milling machine is a tool that is basically used to shape or cut solid metals by removing the excess material in order to form a finished product. These are mostly utilized in the metalworking industry to perform a wide range of complex cutting operations; such as keyway and slot cutting, drilling, diesinking, threading, carving, milling, rebating, planing, routing, and much more.

Versatility is the primary reason to use milling machines for shaping metals. These are powerful tools with the capability of cutting a wide range of metals from aluminum to stainless steel. Nowadays, a variety of technologically advanced are manufactured to satisfy the growing needs of several industrial sectors.

Milling equipments are built with different specifications and each is named based on a particular function. All milling tools essentially serve the basic purpose of cutting and shaping metals. However, each is categorized into different groups based on the various standard specifications. These multi purpose machines can simultaneously carry out multiple tasks such as milling, cutting, drilling etc.

Milling tools are available in various sizes and can have a horizontal or a vertical orientation. In a horizontal the spindle faces horizontally, whereas a vertical has a spindle axis that faces vertically. It can be manually operated or mechanically automated. A computer numerical control or CNC milling tool is digitally operated, and helps to avoid accidents and save labor costs.

Every type has a different working speed to accurately cut the metals. It can be adjusted to move at a slow or fast speed as per the material being cut and according to specific requirements. Soft materials are usually shaped at higher speeds whereas hard materials are normally milled at a slow speed. Moreover, small quantities of a hard object can be cut at the same time.

A typical operation involves feeding the material over a device called a milling cutter. The ground slides, lead screws and teeth of the cutters; carve the work piece into precise and desired shapes. These popular machines can mill, thread, grind and do much more. A milling machine can even drill holes straight down like a drill press. The work piece can also be kept at the side of the tool in order to shape its edges.

There are numerous types of it, each with varying functions based on standard requirements. They are normally termed based on the orientation of the spindle; number of axis present; type of control; size of the tool; its purpose; as well as the source of power. The common types of manual milling include; turret milling equipment also known as vertical ram mills; box or column mills; c-frame mills; planer style mills, knee-mill or the knee-and-column mill; horizontal mill, bed type mill, tracer controlled mill etc.

The main advantage of manual milling machines is that they are not very expensive. Hence, It is a perfect solution for performing different tasks related to shaping various metals.

Range of Turret Milling Machine for Machining Solid Objects in Workshop

The constant development in technology and the introduction of modern machines; helps us to produce better products, optimize costs and increase productivity. All industrial units utilize a variety of machine tools; that typically include the milling machine. It is one of the most important workshop machineries. It is a highly resourceful machine tool that is utilized for machining solid objects.

It can execute numerous simple and complex functions such as cutting, drilling, planing, diesinking, contouring etc. A cutting liquid is frequently passed on the cutting spot in order to cool and lubricate the cut; as well as to wash away the residue.

It moves the work radially against the revolving milling cutter; that cuts on its tip and also on the sides. The cutter and work piece motion is accurately controlled, using analogous technology or through precision ground slides and lead screws. It can be either manually operated or mechanically automated. The latest type of digitally automated machines also includes the CNC.

There are mainly two types : the horizontal milling and the vertical milling. They are categorized basically on the orientation of the main spindle; and are available in various dimensions from small bench mounted tools up to large room sized machinery.

The spindle axis is vertically oriented in a vertical milling machine. The milling cutters are usually held in the spindle and they revolve on its axis. The spindle may be extended in order to facilitate propelled cuts and drilling. However, this can also be achieved by lowering or raising the table.

It is also referred as the vertical mill. The bed and the turret milling machine are the two major types of vertical. The turret mill can perform the cutting operation in the vertical (Z) direction; by either lowering or raising the quill, and by moving the knee.

A turret milling machine generally has a stationary spindle and a movable table that moves in a parallel as well as perpendicular direction to the spindle axis in order to carry out the cutting function. It also have a quill that permits the milling cutter to be lowered and raised just like a drilling machine.

These are also known as Bridgeport milling machine. They are robustly designed, extremely versatile and highly efficient. However, only the small sized turret mills are practically functional. This is due to the fact, that for the larger sized turret milling machine; moving the knee up and down is relatively harder. Moreover it also not easy to reach the quill feed handle.

The vertical milling machines supplied by us are reasonably priced and are hence widely utilized for a variety of industrial applications. These vertical mills are appropriate for die sinking process; that involves machining a mold into a block of metal.

The turret milling machine range includes the box way and dovetail type. Several models are available in various dimensions at competitive rates.

CNC Lathe Machine Range for Multipurpose Machining

The lathe is a multipurpose machine tool; that rapidly rotates the work piece along its axis to perform various tasks like cutting, shaping, drilling, turning, sanding etc.; in order to create a symmetrical object. Nowadays, the latest manufacturing machines use computers to automate numerous manual functions in several industrial segments; including lathe machine operations.

What is CNC Lathe Machine?

Apart from the earliest wooden lathes and metal lathes; a broad array of lathe machines are now available in the market such as the CNC lathe machine. CNC is the short form of Computer Numerical Control. CNC is now applied in almost all types of manufacturing processes. CNC lathes are basically controlled by a computer. The related manufacturing procedure is pre planned by the computer. Once the lathe machine is preset, it can continuously function automatically; followed by occasional supervision of a machine operator.

Importance & Benefits of CNC Lathe Machine

These CNC lathe machines have largely replaced the older versions of lathes in the production and machining department; since they are simple to operate, provide extreme accuracy and deliver top grade products. CNC lathes offer many benefits such as high powered axis drives, feedback control for monitoring and maintaining the tool position; and even constant high speed motion of complex machines. After providing all the functional parameters, a machine operation can be easily set up; thus eliminating the repetitive manual adjustments.

Components of CNC Lathe Machine

CNC lathes are programmed to quickly and precisely cut the work piece using tools and Heavy Duty Flat Bed CNC Lathedrills. The same result may otherwise be difficult or impossible, while using the conventional lathes. This CNC machine also incorporate tool holders and coolant pumps to reduce deterioration. CNC lathe machines have the ability to cut curved contours without using special shaping tools. This is possible due to the computer programmed and controlled speed of the two motion axes and the spindle simultaneously.

Types of CNC Lathe Machine

The CNC lathe machine range includes; flat bed CNC lathe machine, heavy duty lathe, heavy duty flat bed CNC lathe machine, slant bed CNC lathe machine, imported CNC lathe machine, Swiss style CNC lathe machine etc.

Working of CNC Lathe Machine

A CNC lathe machine is controlled electronically through a computer generated menu interface. The computer program can be displayed and suitably modified on the machine, along with a virtual view of the related procedure. The CNC lathe operator should be high skilled and properly trained to perform the manufacturing process. After pre setting a CNC lathe machine, it can be operated and supervised simultaneously.

A CNC lathe machine must be provided the relevant instructions to produce a new or different shaped object. This is done by a computer programmer, who prepares a set of machining instructions related to that process. It is then translates into a computer aided-automated manufacturing (CAM) program; for the particular machine to understand and operate accordingly. Then a CNC lathe operator in a machine shop or tool room will download the CAM program, set up the lathe; and then start the machine and intermittently monitor it until the process is completed.

In Conclusion

These days CNC lathe machine manufacturers provide a wide range of CNC lathe machines at affordable rates.

Types of Drilling Machine – Radial Drill Machine for Construction, Woodworking & Metalworking

The drilling machine is one of the most vital tools. It has transformed a lot of complex manufacturing processes into very simple tasks. It is an important tool that is used in several industrial and commercial operations; such as construction, woodworking, metalworking etc.

It is also commonly known as a drill press. It is basically used for drilling holes of various sizes as per required depths on any surface area.  Moreover it is utilized for tapping, reaming, counter boring, countersinking, spot facing etc.

There are several categories of it such as the upright, radial and special purpose drilling tools. Even though all these are execute the fundamental drilling task; there are certain specific objectives and additional features that can be done more precisely and easily.

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A radial drilling machine has a drilling head, which is mounted to slide along a radial arm; and can be rotated, raised or lowered, on a vertical mast to adjust the position of the drill above the work piece. It is used for numerous functions that include drilling, reaming, boring, tapping, counter boring, lapping, screwing and spot facing. These are capable of drilling a wide range of materials made from cast iron, steel, plastic etc.

The latest range includes V belt driven radial drill and all geared radial drill; as well as the imported radial drill machines. These are normally categorized on the basis of the arm length and the width of the drill bit swing.

The plain radial drilling always has a vertical spindle that may not move over the work piece. In the half universal drilling the spindle can be swung in one place over the work piece. A full universal drilling machine offers a great amount of flexibility. It has the capability to move and swing in any plane and over any angle; without moving the work piece.

It is a highly versatile workshop tool. The drilling spindle is attached to the end of an arm. Hence it can hold large sized work pieces, depending on the length of the arm. Whereas in the other types of drilling machines; only smaller work pieces can be placed under the drill.

Further, the arms of these radial drilling can be moved and swung in various angles to reach the exact drilling locations. The extra ability to move the arm extensively; permits even larger work pieces to be placed quite easily. It can also be used as a tool for placing fasteners. It can cut through the material and at the same time fasten two pieces of materials together with some type of fastener.

Nowadays many radial drilling manufacturers supply sturdy, accurate and long lasting radial drill machines in the local and global markets at competitive rates.

Lathe Machine Operations

Nowadays, the tool room work and workshop machine activities; are done by repairers or through suitable lathe tools. A lathe is a tool utilized to perform various functions like turning, cutting, drilling, grooving, knurling, parting, threading etc. They are used to produce accurate products made from metal, plastic, wood etc. The basic lathe machine operations are as follows:-

Turning is an essential and important lathe operation. It is used to create circular objects and for reducing the diameter of the work. Taper turning refers to the process where the tool narrowly cuts the job at a specific angle. Knurling is done using a knurling tool; it has two slashed lined wheels that are pressed against the rotating work piece to produce a knurled object.

The drilling operation uses a drilling tool which is held in the tail stock and fed into the work by using a handle on tailstock. Threading is a precise operation, where the tool is fed into the job at a constant speed. This is done by attaching a carriage assembly with lead screws that are connected to the driving mechanism through gear trains. Two types of threading are external and internal threading.

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Grooving is done before external threading by feeding the grooving tool perpendicular to the rotating work piece. Parting is done for cutting a work into smaller parts. Chamfering refers to slitting or cutting the edges of the object.

The major parts of a lathe machine are bed, headstock, saddle, tailstock, top slide; apron, cross slide, lead screw, countershaft, tool rest, chuck and gears. The bed is the base of a lathe, the chuck holds and spins the work piece; whereas the apron grips the gears, and the headstock allows the spindle to rotate at variable speeds. The tailstock holds the end of the work; and the carriage houses the cross slide, top slide and saddle.

Many types of lathes are available including the wood lathe. Here the cutting tool is operated manually by skilled workers to precisely form smooth curves and complex shapes on the work piece. The spindle is normally driven by a belt connected to the motor, and the speed can be varied manually. Lathe tools are held manually against the work, with the help of an adjustable tool rest; that is clamped to the base at a suitable position.

Engine lathes are machines with a longitudinal base, where the headstock and tailstock are mounted. It has an advanced spindle drive that runs at variable speeds; the selectable gears help to operate the machine at higher speeds. The lathe cutting tools are moved against the work using hand wheels; or automatically using a lead screw that is power driven by gears in the headstock. The carriage moves back and forth on the bed for longitudinal turning. The cross slide and compound rest are mounted above the carriage to enable cross and angular cutting.

Finally during any lathe machining operation, always take necessary precautions; even if you are an expert, or are handling an important process.

Conventional Lathe Machine

The invention of machines has resulted in saving our time, money and energy. Additionally it even helps us to produce better quality goods. The lathe is one of the oldest and most important machine tools. The earliest types of lathes were manually operated and included hand held tools with manual feed for the work piece. However nowadays these lathe machines are power driven, highly versatile and computer controlled.

What is Conventional Lathe Machine?

The conventional lathe machine is a standard lathe that is used for holding and turning various types of materials such as metal, wood, plastic etc. against a cutting tool in order to produce a cylindrical object. Besides this it can even perform many other functions like grinding, boring, threading, polishing, reaming, drilling etc.

Types of Lathe Machines

Many types of lathe machines are available; with exclusive features to perform a variety of machining operations. The wood lathe or a woodworking machinery lathe is the simplest and oldest type of lathe; which is specially designed for turning wood. Wood lathes are used for wood working and to create several wooden objects such as wooden furniture, sports goods etc.

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Types of Metal Lathe Machines

Metal lathes are used to remove material parts from a metal item using an integrated cutting tool. Metal lathes are mainly utilized to cut, grind, drill, bore and ream harder and heavier materials like metal. However, nowadays they are even used for cutting various types of materials including plastic and other composite materials.

There are several kinds of metal lathes, such as a center lathe, a capstan lathe, a   turret lathe etc. Engine lathes or center lathes or bench lathes are basically metal turning machines. This is a traditional lathe machine with an automatic feed for the cutting tool. They come in various sizes and are capable to work with almost all types of materials.

It is also known as center lathe, where the work piece remains fixed and the dual heads move towards the work piece and make a central drill hole from each end. Moreover, mini lathes and micro lathes are just small sized lathes as compared to the typical general purpose engine lathes.

Advantages of Tool Room Lathe

The tool room lathe is a medium sized engine lathe that is specially used for very accurate work and for high quality machining. A tool room lathe can deliver better accuracy and precision as compared to an engine lathe. These machines are commonly used in tool rooms and die shops; as well as for manufacturing precision machine parts and accurate fixtures. While producing tool room lathes, the main focus is towards the spindle accuracy, smooth operation and precise alignment of the carriage and cross slide.

Uses of Turret Lathes and Capstan Lathes

Turret lathes and capstan lathes are mostly utilized in the production machine shops where numerous back to back processes are performed on a single work piece. This is due to the fact that removing a work piece from one machine and re-holding it in another will affect machining accuracy and work alignment; and is also expensive and time consuming.

Today, several conventional lathe machine manufacturers supply a wide range of lathe machines at competitive prices.

Lathe Machines – How They Make a Real Difference in Shaping Industries

The lathe is indeed a great invention and a very helpful machine, used for numerous purposes since the ancient times. The earliest type of lathe was the potter’s wheel, which is being utilized to shape clay pots and earthen objects even today. The lathe machine is basically a machine tool that revolves the work piece on its axis to carry out a variety of operations that includes cutting, shaping, turning, drilling, sanding, bending etc.

Types of Lathe Machines

An extensive range of lathe machines are now available in the market at affordable rates. Each type of lathe machine has remarkable features and specific engineering application, including shaping various kinds of materials. They can be used in several industrial functions such as wood shaping, metal bending, glass sanding, stone cutting, plastic drilling, repairing machine parts etc.

These lathes have truly made a major difference in the shaping industry due to its highly beneficial features and outstanding performance. Some of the most useful lathe machines designed and manufactured nowadays are as follows:

First is the v-belt drive lathe machine that includes light duty lathe machine used for shaping small size items and other bending tasks; the medium duty lathe machine has enhanced functionality to cast most accurate shapes; heavy duty lathe machines are robust equipments built for large scale metal working and wood working operations; extra heavy duty lathe machine have tight tolerances and are utilized to shape very hard substances.

Next is the roll turning lathe machine which is another sturdy machine tool, dedicated for finishing purposes and to produce cylindrical rolls in rolling mills. Further comes the all geared lathe machine that includes light duty all geared lathe machine, meant for relatively light activities; medium duty all geared lathe machine for moderate functionality; heavy duty all geared lathe machine for higher capacity lathe machining work; and extra heavy duty all geared lathe machine for applications in heavy industries.

Recently highly precise, imported all geared lathe machines are widely used. They easily provide smooth machining on solid sheet metals; and include light duty imported lathe machine and medium duty imported lathe machine. These uniquely designed lathes are very efficient; and perform the lathe functions with zero defects.

The latest models of lathe machines comprise of the heavy duty high speed lathe. They are versatile and function at a greater speed, and used for bulk manufacturing and solid machining work on sheet metals. Further is the extra heavy duty lathe with pedestal type bed and extra heavy duty lathe with planer type bed that have longer working life.

Even imported CNC lathe machines, manufactured as per international standards are available these days. Another advanced technology based lathes are flat bed CNC lathe, heavy duty flat bed CNC lathe and slant bed CNC lathe; that are reputed for accurate dimension and high tensile strength. All these lathe machines provide a significant return on investment; and are extensively used in tool rooms, power plants, ship building, paper mills, repairing shops, steel rolling mills, workshops, mining, oil, textile industries etc.

Power Press Machine – One of the Most Versatile Sheet Metal Machines

A power press is a machine that is used to cut or shape various types of materials, by compressing the work piece or by feeding the work piece into a cutting tool and applying the necessary pressure. They have diverse applications across numerous manufacturing industries such as metal, plastic, textiles, rubber, automobiles, plywood etc.

It is one of the most versatile sheet metal equipments that are widely used in many heavy industrial operations. They utilize a high amount of pressure to cut, bend, press and form the metal sheet in to different shapes and sizes. These robust and efficient power press are produced using top quality components in order to ensure maximum accuracy, consistency and longer working life.

Types of Power Press Machines

There are basically two types tools such as the C type power press machine and the pillar type; depending on the shape of their frame. These versatile industrial pressing tools are built to fulfill the bending, cutting and pressing operations of various manufacturing activities.

Nowadays several types of power presses are available such as mechanical, hydraulic, pneumatic and electric presses. A mechanical press is very fast and highly accurate device. It has a clutch that engages the flywheel to power a crank mechanism. Hydraulic presses function through two synchronized hydraulic cylinders on the frames that move the top beam. Pneumatic presses make use of air pressure to exert the required force and energy on the ram. Electric presses utilize a servo motor to move the belt drive or ball screw drive in order to apply pressure on the ram.

The pneumatic and electric power press machines are mostly used in applications that require less tonnage. These dependable and accurate hydraulic presses are utilized to manufacture high quality goods. They use lesser amount of energy and are much safer, compared to the flywheel-driven presses. The ram movement can be easily stopped at any time as a result of a safety mechanism.

These are rust-proof and low noise equipments that can be operated at high speeds to deliver maximum output. This multipurpose equipment is thoroughly tested to work under extreme conditions. Many different models of these sheet metal are readily available in a variety of dimensions at reasonable prices. They can also be used for many different forming jobs by using the appropriate die design.

The pillar type power press machine is also another versatile sheet metal machine.  It is built with two pillars and bed at the centre to exert a high amount of hydraulic or mechanical pressure so as to ensure tough metal bending. These unique tools are precise, reliable and corrosion resistant. They are mainly used for heavy duty metal cutting and bending applications.

The latest models of power press devices are computer-controlled. They have gauges and sensors that enable the operators to adjust the settings related to that manufacturing process. These modern power presses incorporate advanced technology to perform complicated sheet metal jobs quite easily at relatively low manufacturing cost in many industrial segments.

A Brief Description About Useful Tool Room Machines

A tool room basically refers to a room in an industrial unit where special machinery is used, in order to manufacture or repair the various tools and components that are necessary to produce the final product.  A tool room also stores and distributes a wide range of other tools or parts, required by other departments of a production unit. Nowadays, several types of very useful tool room are designed and manufactured for a broad range of applications in electrical, woodworking, construction, automotive and other heavy industries.

A tool room device is used for milling, grinding, shaping, slotting and cutting; a variety of items made from wood, metal and other substances.  The highly useful tool room machines include the milling, hacksaw, bandsaw, grinding, shaping and slotting.

Milling Machine

It is a tool, used for machining solid materials. There are mainly two types based on the direction of the main spindle; such as horizontal milling and vertical milling. These highly precise machines are available in various dimensions. It also move the work piece radially against the rotating milling cutter, in order to cut objects both on its tip and on all the sides. Manual, mechanical, and CNC milling device are manufactured to automate various operations like cutting, planning, drilling, contouring and die-sinking.

Bandsaw Machine

It is a tool that uses a blade made from a long metallic band with teeth on one edge to cut various work pieces. The band normally rides on two wheels rotating in the same plane, to ensure perfect cutting. Bandsaws are applied in woodworking, metalworking and cutting various materials into straight, irregular and curved shapes.

Grinding Machine

It is a tool used for grinding objects of various shapes and sizes, using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel’s surface cuts a small chip from the work piece. Grinding is used to very accurately finish work pieces; that need high surface quality and low surface roughness. It is mostly a finishing operation and removes comparatively very little metal. However, there are certain grinding applications in which lots of metal is removed quickly.

Shaping Machine

It is a tool that has a relatively linear motion between the work piece and a single-point cutting tool. It has cutting movement like a lathe, except that it is linear instead of helical. A shaper is smaller than a planer, and has a cutter which moves above a stationary work piece, instead of the work piece moving completely under the cutter.

Slotting Machine

It is used for making slots in various objects. This tool is used for shaping or cutting materials made from wood, metal etc. It is basically a vertical shaper, used for making slots on the heads of wooden screws, metal screws, bolts etc. Many types of slotting machines are now available in the market which can ease the job of shaping and cutting materials.

Do You Have the Right Machines for Your Workshop?

In industries, workshop is termed as a place, room or a building containing machines, required to manufacture or repair products. The equipments in a workshop can be wood working, sheet metal, automobile and garage, food processing, printing, welding etc., which can ultimately help in manufacturing products in the industries. Thus, a workshop is the most important part of a manufacturing unit are a necessity in every industry. So, there are constant innovations experienced in the workshop equipments. In ancient times, metal cutting and metal fabrication was done manually, which was very much time consuming and inaccurate. The machines like shaping, lathe etc., give excellent results as far as cutting, shaping, drilling and finishing metals is concerned. If you are not getting accurate results from the device you have in your workshop as per your requirements, then you should try to know that are as per the latest technologies and are specialized for the job you need to complete or not. If not, then you better go through the below mentioned details of different workshop equipments which are necessary to be installed in every workshop involved in sheet metal cutting and fabrication.

Lathe Machine

It is used when a metal sheet is to be given a specific shape. It removes unwanted part from the metals so that a new shape can be given. In it, the metal is rotated against the tool which trims down the material into a particular shape. On an initial stage, when a lathe was invented, it was used manually but now there have been much technological advancement brought to a lathe which has resulted to availability of different types of lathe like light duty lathe machine, medium duty lathe, heavy duty lathe, extra heavy duty lathe etc. So, now you have a wide choice of a lathe depending on the job you need to accomplish in your workshop.

Milling Machine

It is a special kind of metal shaping unit used to remove unwanted material from metal sheet to give a particular shape to an object. There are two types of it, horizontal milling and vertical milling machines, further classified into plain milling and universal milling which can be either manually operated or digitally operated also known as CNC milling. You can also buy different combinations in all the different milling equipment which are known as all geared universal milling, all geared vertical milling etc., having different features and specifications.

Shaping Machine

It is a versatile tool which can cut metals in different curves, angles and shapes. It is used when it needs to cut large amount of metal from the workspace comparing to milling unit. It is widely used in many industries nowadays because of its capacity of working accurately with speed and simplicity in using it. It is used to cut flat metal surfaces like steel, aluminium, ferrous and non-ferrous metals without corrosion.

Slotting Machine

It used to slot metal and wood materials is known as slotting machine. With the help of this, slots on heads of metal screws or wood screws, bolts, components used in automobiles can be done. These are widely used in industries like automation, electrical, furniture, construction etc. This is specially designed for quick and accurate metal productions and so it is well known for its low maintenance, accurate production and durability while it is quite easy in operating also.

If you are planning to buy this for your workshop, ensure that you buy from a reputed tools supplier like http://www.bhavyamachinetools.com, offering robust workshop equipments and also prompt after sale services which can easily help you to increase your production and lower your production costs.

Exclusive Range of Machine Tools from Bhavya Machine Tools

We present variety of tools used in various standard and critical industrial applications. Some of the widely used industrial equipments are lathe, drill, tool room, sheet metal, shearing, press brakes, SPM & heavy, wood working and automobile unit. We are having expertise in manufacturing all types of industrial machines, which work accurately with high performance. These are made up of high quality sturdy materials to give a long life with low maintenance cost. Our wide ranges of lathe devices are demanded worldwide for perfection of work, quite affordable low cost for long durability.

Our light duty lathe is perfect for applications, where lathe equipment usage is limited with higher performance and ease in operation. The series is spread further with medium duty lathe machine, heavy duty and extra heavy duty. Our export quality roll turning lathe is used in creating specialized cylindrical rolls in rolling mills. We cater the above all series of lathe under the all geared category also to perform metal and wooden machining with speed control gears. We are also a leading distributor and supplier of imported lathe for India and across the world dealing in high end universal all geared lathe including CDS A series, CDS B series, CW E series, CW M series lathe which are completely automatic with enhanced features, compact units, highly durable and efficiency of delivering the perfection output beyond imagination.

Our completely automatic computer operated lathe machines give amazing performance with very low resources and high efficiency have made them popular to opt as an industry best lathe in various models of CKE 6130I, CKE 6150Z and slant bed CNC lathe.

About Bhavya Machine Tools

We are an ISO 9001:2008 certified tools manufacturing company in India. The company specializes in supplying lathe, drilling, grinding, V belt driven shaping, shearing, press brake, pillar and C type power press machines and others for tool room, construction, metal and wood working industries. For further details please contact us at +91-79-4024 2800, +91 – 79 – 3007 4560 or visit our office located at

Bhavya Machine Tools

A-601, 6th Floor, Sapath-4, Opp. Karnavati Club,

S.G. Highway Road, Satellite,

Ahmedabad-380 051,

Gujarat. (India).

Important Tool Room Machines You Need to Buy for a Workshop

Improvement of processes in a workshop and automation doesn’t need to be an expensive affair. It needs to be a smarter choice of tool room machines required in a workshop. Various industrial applications require rigid material like wood and metal to be cut, shaped and grinded on a regular basis. These are exactly used for those processes. A workshop needs to provide properly shaped metals to the industries so that they can further manufacture the products of high quality. Proper use in a workshop enables accurate and quick output which becomes very much necessary for all the industries. Basically, there are some important tool room which are necessary to have in a workshop as given below:-

Milling Machine – It can perform versatile operations ranging from simple tasks like slot and keyway cutting, planning, drilling to complex tasks like contouring, dies sinking etc.

Grinding Machine – It also known as grinders are used to grind metals and other materials in a workshop. A grinder is very useful in a metal workshop as it helps in making metal chips from sheet metals which are used in many applications.

Shaping Machine – As the name suggests, It is used to shape metals in a workshop by removing unwanted material from the flat metal surface. It is used when large amount of metal is to be cut to form a specific shape.

Slotting Machine – It is used to make slots needed on the screw heads, bolts, wood screws and other industrial components. The most common use is in manufacturing process of automobiles, electrical components, furniture etc.

Bandsaw Machine – These are used to cut long bars in irregular shapes, straight cuts or curved shapes. This provides maximum accuracy with minimum wastage.

Hacksaw Machine – These are used to cut metals with high efficiency speed and accuracy. These are used where high pressure is required, whereas mechanical and semi-hydraulic hacksaw are used wherever low pressure is required.

How to Select Tool Room Machines for a Workshop?

Each and every workshop is different and needs to complete different types of processes. Similarly, each and every tool room unit also has different uses. If a workshop works on majority of metal grinding projects, then it may require grinding equipment and if it is working on majority of metal cutting projects, then it may require a hacksaw equipment installed. If your workshop requires completing versatile projects involving cutting and drilling both, then a milling device would be just perfect. Thus, the choice of tool room devices to be installed in your workshop depends on the majority of the projects you are handling. Many times it happens that a particular tool room is over occupied and another tool room unit is staying idle for hours altogether. This can increase the production costs of the workshop and reduce the profits. So, it is very much important to judge the kind of projects you are going to handle in your workshop in future and select tool room machines accordingly.

Buying Tool Room Machines

Buying tool room equipments for your workshop can be a crucial decision and needs to be taken carefully. If you fail to buy quality tool room devices, you may end up paying more on maintenance costs which can have an adverse effect to your returns on investment. If you need to cut down on your maintenance costs, never buy used tool room equipments, instead always go for new tool room provided by reliable manufacturer of tool room like Bhavya Machine Tools which is an ISO 9001:2008 certified company.

All You Need to Know About a Milling Machine

Geared Drive UniversalA milling machine is a versatile tool room machine which is used to remove undesirable metal from the sheet metal to give a specific shape to an object. The first milling machine was invented by Eli Whitney for producing interchangeable Musket Parts. After that, there were many developments brought in a milling machine which has made it a special kind of tool room machines. Due to these developments, the metal can be removed now with more speed and accuracy. The developments brought in versatile features in a milling machine as so now a milling machine can not only perform metal cutting but it can also used for boring, slotting, circular milling dividing, and drilling.  Different types of milling machines were developed with versatile features which are briefed below:-

Types of Milling Machines

Basically, there are two types of milling machines, horizontal milling machines and vertical milling machines. Further they can be classified into plain or universal and manually or digital controlled milling machines. A milling machine for your workshop can be considered based on its specifications, features you require.

Milling Machines

Horizontal & Vertical Milling Machines

  • The horizontal milling machine and vertical milling machine differs from each other in terms of spindle axis orientation. The vertical milling machine is commonly used because it is an affordable milling machine. Moreover, a horizontal milling machine provides clean operations by enabling the metal chips to fall away from the cutting area.

Plain Milling Machine

  • A plain milling machine can be used for limited operations, whereas a universal milling machine can be used for versatile operations by fitting different attachments in it. Some of the commonly used attachments in universal milling machines are rotary table, indexing fixture, rack cutting attachments and table swivel housing.

Mechanically Controlled Milling Machine

  • A mechanically controlled milling machine are commonly used in the workshops but if you require more precision and speed in the cutting or drilling of a sheet metal, then there are suppliers of tool room machines who also provide CNC milling machines which are computer operated milling machines and provide best quality output.

Some of the most common milling machines which are the combination of all the above machines are all geared universal milling machine, all geared vertical milling machine, universal geared drive and turret milling machines.

How to Use a Milling Machine for Perfect Accuracy?

  • Before starting a project, make sure that the workpiece, table, taper in the spindle and arbour or cutter shank are all free from chips and are clean.
  • Never choose a larger diameter miller cutter than required.
  • Always keep miller cutter sharp.
  • While milling machine is in operation, never change the feed or speed of the machine.
  • When clamps are being used to secure the workpieces, make sure that they are tight and the workpiece is held properly so that it doesn’t vibrate or spring while cutting is in process.
  • All the safety measures should be followed and the job should be planned properly to achieve perfect accuracy.

Factors to be Considered While Buying a Milling Machine

The foremost factor to be considered while buying a milling machine is of course the type of project to be performed on the machine. The success of any sheet metal job depends on the machine selected for that particular job. Milling machine is considered to be the most versatile metal working machine and if chosen carefully, can accomplish many jobs at your workshop which will limit the use of the resources and can be profitable for your business. So, before selecting a milling machine for your workshop consider the complexity of the job to be done and determine the number of axis variants required. Some milling machines come with inbuilt milling accessories, whereas some need to be purchased and attached with the milling machine. So, just don’t go for a cheap milling machine, you need to consider cost-effectiveness also. This doesn’t mean that you buy an expensive milling machine with lot many inbuilt accessories which are of no use to you. Always determine your requirements properly and go for a milling machine just suitable to that.

Power Press – A Machine Which Can Turn Sheet Metal into Miraculous Shapes

A Power press is a special kind of machine that can bend any sheet metal into a specific shape. There are various products made of metal which we use in our day to day life like automobiles, electronic gadgets etc. Sheet metal is required to be cut, bended and pressed to form a particular shape. In ancient times, these jobs were done manually but now to make the process quick, it is used which can cut, bend and press metals to form shapes with accuracy.

How Does a it Work?

The two major components are a stationary bed and a moving ram. The combination dies are attached to the ram and bed which enables giving specific shapes to metal sheet. The main components are clutch, flywheel and crankshaft. The rotation of the flywheel is powered by the motor. A clutch is used to couple the spinning flywheel to the crankshaft. The crankshaft then enables the rotary motion of the flywheel to the upward and downward motions of the press ram. A work piece is fed to the die and the tool cycle is initiated. A re-formed piece is formed when the upper and lower dies press together on the stock material. Once the down stroke is done, the work piece which is formed in a specific shape is removed and then another work piece is fed to repeat the same tool cycling.

Safety Measures While Using a it

It can be dangerous to operate if they are not maintained properly. If you own a power press at your workshop, you need to make sure that your employees or people maintaining  necessary skills and knowledge about the working of the machine. If any accident occurs at your workshop due to poorly maintained power press, then you might get in trouble and your employees’ life can be at stake. So, it better to take below safety measures while using it at your workshop:-

  • The ancillary equipment, control systems and all their guards of your power presses are maintained so that the lives of people are not put at risk.
  • The maintenance work should be carried out when the machine is switched off or isolated and the people working on it have necessary knowledge and expertise.
  • The appointed person operating should be provided necessary training in order to use the equipments in a proper manner.
  • Written instructions on how to use properly should be made available to the operators working on it.
  • Regular inspection and tests should be done for power press to ensure that it is safe to use.
  • Its components should be regularly examined by a competent and knowledgeable person.
  • A record of power press maintenance schedule should be maintained in order to preserve the proof that the machine has been inspected and tested.

If you need to buy a machine for your workshop, just go through the website of leading machine tools supplier in India, http://www.bhavyamachinetools.com where you will be able to find two types and those are C type and Pillar type power press. Only best quality tool room machines are available here and you can choose one which best suits your requirement at the workshop.

CNC Lathe Machines Can Make Your Job Easy

CNC is the short form of computer numerically controlled which refers to a process in which a computer reads code instructions in order to control a  tool. A CNC lathe is controlled by a computer due to which the material can be cut, drilled, sanded, shaped or polished quickly. In order to meet a variety of industries, modern technology is required. It can give a specific standard of accuracy and speed which can enable a workshop to fulfill even the difficult demands of the industries and achieve success in providing completion of jobs as per the their requirements. The basic benefit is that it requires minimum human efforts and so the possibilities of workers getting injured in workshops have reduced to a great extent. These computer operated lathe have given a great level of accuracy in production due to which more and more workshops and industries are inclining towards applying it in their production. Thus, CNC lathe machines can make your job easy considerably by providing accuracy and speed both. If you are convinced with the idea of buying a CNC tools but need to have more details about it then you should consider reading this article further.

Advantages of CNC Lathe Machines

  • The foremost advantage is that it makes difficult jobs easier and quicker as it is fully automated with a computer program. It operator has to feed the dimensions of the finished product in the specified program of the machine and then does its job by finishing one process after another automatically with the extreme level of accuracy and speed.
  • The operating costs incurred by a CNC equipment are much lower than the traditional lathe costs.
  • The labour costs can be reduced at a great extent because one operator can operate several.
  • A CNC device can work for several tasks required to be accomplished in various industries like textiles, power generation, medical, defence, plastic, aerospace, automotive, automobiles etc.

Buying CNC Lathe Machines

Buying CNC lathe can be a big investment and so one cannot afford to buy without knowing some of the things to look for when buying such one. The foremost thing which you need to be sure of while buying it is the quality. A good quality machine can boost your productivity and a low quality can drop your productivity at a great extent. So, you need to be careful about the quality of a CNC lathe and make sure that all the quality parts have been used otherwise it may increase your maintenance costs. Secondly, you need to ensure that you buy CNC lathe for your workshop from a reliable source. Just go through the customer reviews for the manufacturers of it and then decide on a particular supplier who can suggests you the best machinery as per your workshop requirements.

Bottom Line

If you are buying a CNC lathe to make your job easier then that would be a perfect decision for your business but you also need to ensure that the unit you are buying is of high quality so that breaking down of your machinery can be avoided from time to time. In such competitive business environment, it would be always better to choose the best machinery for your workshop which can ensure safety of your laborers and gives accurate and speedy outputs.

How to Buy Lathe Machine for Your Workshop?

Giving shapes to rigid materials like wood and metals was not an easy job in ancient times. It was a back breaking job to remove unwanted parts from metals to give a specific shape. It is rightly said that necessity is the mother of invention. Due to this necessity of shaping, twisting and turning metals, lathe machine was invented. It is used to remove undesirable material to form specific shape in a metal. It was successful in reducing 50 per cent of human labour work due to which it became very much popular in workshops and since then there were many improvements brought in a lathe machine which added versatility to it. The applications are not limited to only one industry. There are various luxurious items made of metals which we use in our day to day life. It is used to shape, cut and twist those metals which make the process of manufacturing those products quite easy and quick. The size and functionality may vary from small lathe to huge lathe with lot many features. There are many types of lathe available like light duty lathe, medium duty heavy duty lathe machines, CNC lathe etc. The selection depends on the job to be accomplished in a workshop. For example a jeweler or a hobbyist may use a small lathe to complete their metal shaping jobs but if an industrial product is to be manufactured, then a huge and fully featured lathe machine is required. Before you buy It, you need to have complete information about different parts and how they work.

Lathe Machine and its Parts

Basically, there are 6 main parts which are briefed below:-

The Bed – It is a rigid and stable platform which is an aligning surface to place the material which is to be shaped. The headstock is on the left hand side and tailstock is on the right hand side of the lathe bed when the machine is viewed from the front side.

Headstock – The headstock turns the work piece by holding the spindle and drive mechanism. The spindle is rotated through a motor-driven belt or directly by a motor. The headstock can adjust speed adjustment with the help of gears or sliding pulleys which are mounted in its rear.

Tailstock – The tailstock allows accurate machining because it supports work which is time consuming, for example turning long pieces straight. A drill chuck is mounted in the tailstock for better results.

Carriage – The carriage moves left and right through manual operation of a hand wheel or driven by a lead screw. At the base of a carriage is a saddle that mates and aligns with the bed ways. It provides mounting and motion control components for cooling.

Cross Slide – The cross slide is placed on the top of the carriage to provide movement perpendicular to the length of the bed for cutting the work piece.

Lead Screw – As the headstock turns, the lead screw enables automatic feed and makes cutting possible.

Thus, the above mentioned are the basic parts. The machine can be upgraded as per the job to be completed in a workshop. The smallest lathe machine can be found with a watch maker whereas, the largest lathe machine with many features can be found at industrial workshops. So, the selection depends on the job to be completed. Still, there are few things which should be considered before selecting for your workshop which are given below:-

  • Consider the spindle in the lathe you are buying. The spindle comes in standard and non-standard sizes, so you need to select which suits the requirement of your job as spindle is the core to the operations.
  • The bed capacity is very much important as it will determine the size of the material on which you can work on.
  • Different speed is selected for different jobs to be performed. If you are cutting a metal, you might need high speed but if you need to carve a metal which requires high accuracy, then you might prefer to work at a medium speed. So, make sure you can adjust to different speeds.
  • Be careful with cheap lathe machine as it might be consisting of cheap parts which may wear out very soon.

If you are planning to buy  and require having more information on it, visit http://www.bhavyamachinetools.com.

Bhavya Machine Tools Supplies Latest Technology Shaping Machines for Industrialists of New Era

Higher production requirements of the industries are compelling the industrialists to update their manufacturing equipment with latest technology which gives higher and also faster production rates. Team at Bhavya have very well understood this requirement of industrialists of the new era and therefore are constantly striving hard to offer efficient models of tools which can give efficient production while helping them to meet their bulk production requirements in lesser time with less labor. The customized tools offered by Bhavya are flawlessly designed taking into consideration the parameters which work best for their clients to meet their custom requirements depending on their infrastructure and production needs at their industries.

The modern industrialists want machineries for reliable, safe, easy and durable operations. As the cost of labor is going up, they now require equipment with more automatic features so that their production requirements can be met with lesser efforts and labor required. The managers at Bhavya work to satisfy this requirement of the modern industrialists. They thrive to provide tools which can operate automatically with lesser labor or efforts required while giving the users convenience of use with higher production rates. One such example of the latest technology offered by Bhavya is a V belt driven shaping machine offered by it. This is a high-end tool designed for best resistance to corrosion with a superior grade and well ribbed cast iron material built structure. It is a multitasking developed for cutting steel, aluminum, ferrous and non-ferrous metals in different curves, angles and shapes. This energy efficient machine tool can be easily installed, operated and maintained by the industrialists at lesser operating and maintenance costs.

Various other examples of high-end machineries offered by the firm include CNC lathe, drilling cum milling, the modern tool room, C-type power press,  capstan lathe, tool & cutter grinding and many other forms of equipment which are successfully being  used in industries across the country. For further details visit http://www.bhavyamachinetools.com.

About Bhavya Machine Tools

Bhavya Machine Tools is an ISO 9001:2008 certified tools manufacturing company in India. The company specializes in supplying lathe, drilling, V belt driven shaping, shearing, pillar and C type power press and machines for tool room, construction, metal and wood working industries. For further details please contact us at +91-79-4024 2800, +91 – 79 – 3007 4560 or visit our office located at

A-601, 6th Floor, Sapath-4, Opp. Karnavati Club,

S.G. Highway Road, Satellite,

Ahmedabad-380 051,

Gujarat. (India).

Bhavya Machine Tools Delivers Lathe Machines for Industries and Institutes across India

Lathe machine is wonderful equipment used to shape objects with symmetrical physical properties about the axis of rotation. Various actions like cutting, knurling, sanding, drilling or deformation can be easily and quickly performed on a work piece using a modern lathe unit which is now-a-days available with highly automated features. It is not only the industries that require lathes even institutes like engineering colleges where education on machines, their parts and uses is given to the students require lathes for practical demonstrations in their workshops. We are specialist in delivering lathe for colleges and institutes. The firm has already marked its presence in various states across the country by supplying high-end device including lathes to the well known institutes spread across several states including Karnataka, Bihar, Gujarat, Andhra Pradesh, Orissa, Haryana, Kerala and many more.

Where to Get the Best Lathe Machines?

The developers and team working at Bhavya are highly proficient and experienced developers who since several years have been designing state-of-the-art lathe equipment for industrial use. They very well know the requirements of their clients very well and therefore build their machines with most desired features so that the clients can get the most satisfactory and reliable services for longer working periods of time. The primary goal of the team at Bhavya is to offer their clients the flawlessly designed lathe machines with tight tolerances. The MAX and RXZ Series models of lathe of Bhavya are perfect examples of such. They are multipurpose devices that are incorporated with the latest technology and simple to use features which give the users improved performance and at the same time ease of use. Lathe toolsa offered by Bhavya scatter across a wide continuum of specifications and types which include light duty lathes, heavy duty lathe, extra heavy duty lathes, roll turning lathe, slant/flat bed CNC lathe, all geared lathe and much more. For those looking to buy lathe equipment for their industry or institution, can visit https://www.bhavyamachinetools.com to know more.

About Bhavya Machine Tools

Bhavya Machine Tools is an ISO 9001:2008 certified tools manufacturing company in India. The company specializes in supplying lathe, drilling, V belt driven shaping, shearing, pillar and C type power press and machines for tool room, construction, metal and wood working industries. For further details please contact us at +91-79-4024 2800, +91 – 79 – 3007 4560 or visit our office located at

A-601, 6th Floor, Sapath-4, Opp. Karnavati Club,

S.G. Highway Road, Satellite,

Ahmedabad-380 051,

Gujarat. (India).

Bhavya Machine Tools Present the Series of Lathe Machines

light duty lathe machineLathe Machines are one of the important workshop tools used in creating the symmetry about an axis rotation. It is used to equipment the comparative hard materials. We are leading manufacturer and exporter of lathe are offering a wide range of lathes for various industrial applications.

We offers Below Exclusive Range of Lathe Machines:

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Light Duty & Medium Duty Lathe Machine – highly durable, sturdy and easy to operate and made from corrosion resistance material for long lasting applicable in electronics, electrical and automobile industry where need the limited work features of lathe.

Heavy Duty Lathe Machine – This highly efficient lathe from Bhavya Machine tools is best applicable to the metal working, wood turning and metal spinning. High quality and state of the art technology lathes are presented in MAX Series & YBX Series in various models varies with the factors height of center, width of bed, max. Swing, spindle, travel and other parameters.

Roll Turning Lathe Machine – This extra heavy duty lathe is made up of high quality iron and steel having accurate dimension, abrasion and corrosion resistant with high tensile strength useful in power plants, ship building , repairing shops, paper mills, oil and mining etc industries.

All Geared Lathe Machine – We offers wide range of all geared lathe machines including light duty, medium duty, heavy duty and extra heavy duty. The gear box with lead screw & feed shaft increase the capacity of machining.

Imported Lathe Machine – It including universal all geared imported lathe, Gap bead all geared lathe, high speed all geared lathe CDS A, high speed all geared lathe CDS B offered by us are highly demanded as per the industrial need.

Imported CNC Lathe – Imported CNC lathe are computer auto control lathe device for machining the hard metal, wood and material for high end required accuracy. This is available in 3 various models : A) Flat Bed CNC Lathe CKE6130i B) Flat Bed CNC Lathe CKE 6150Z C) Slant Bed CNC Lathe. For further details visit – http://www.bhavyamachinetools.com/lathe-machine/cnc-lathe-machine.html

About Bhavya Machine Tools

We are leading tools manufacturer in India offering diverse models of workshop, sheet metal, wood working, automobile & garage, plastic & printing, welding, food processing, sheet bending, shaping, lathe, automatic CNC milling, press brake, power press machines etc. For more details contact at

A-601, 6th Floor, Sapath-4, Opp. Karnavati Club,

S.G. Highway Road, Satellite,

Ahmedabad-380 051,

Gujarat. (India).

Phone: +91-79-4024 2800, +91 – 79 – 3007 4560

Bhavya Machine Tools Presents Grinding Machine, Slotting Machine & Shaping Machine

Machine tools are widely used tool room machineries across the industries. As an industry leader in manufacturing machine tools in various sizes and standard materials for rough & tough usage. There is a high demand of tool room, lathe, drill, sheet metal, wood working and press brakes from us. These tools are very much useful in steel, metal, wood, automobile and rubber industries for various functions of cutting, shaping, banding and smoothing effects on metals, woods and other solid materials.

Tool & Cutter Grinding is a part of heavy SPM machinery is used for cutting and grinding the tools and metal sheets to sharpen the edge. We offer the versatile and durable cutter & grinder for easy and accurate functions. The cutter diameter for grinding is maximum 250mm with max. Distance between centers is 300mm. This is very high quality tools for prompt cutting and grinding execution of tools and sheet metal tools. The most important feature are sturdy made from quality raw materials give stable and vibration free operation experience. It is used for bulk production, the size and designs are standard based on the applications. These are heavy duty operational equipment for long duration. For further details about the grinding machine – visit: http://www.bhavyamachinetools.com/spm-a-heavy-machine/tool-a-cutter-grinding.html

We offer other exclusive machine tools – slotting machine used in automotive, furniture, construction and electrical industries. The main function is to shape or cut the materials, to make slots on the screw heads, wood screws, bolts and other industrial components. The incorporated advanced technology have made the slotting more special tools available in different strokes ranging from 10 to 150mm and 10 to 250mm.

Another important product deputed by Bhavya Machine tools is shaping machine. The name of this machine is same as it is used in shaping metals and materials for straight and flat metal surfaces. This machine can be effectively applied on various metals like cutting steel, aluminium, ferrous and non-ferrous metals in variety of curves, angles and shapes.

 

 

 

About Bhavya Machine Tools

We are leading tools manufacturer in India offering diverse models of workshop, sheet metal, wood working, automobile & garage, plastic & printing, welding, food processing, sheet bending, shaping, lathe, automatic CNC milling, press brake, power press machines etc. For more details visit http://www.bhavyamachinetools.com or contact at

A-601, 6th Floor, Sapath-4, Opp. Karnavati Club,

S.G. Highway Road, Satellite,

Ahmedabad-380 051,

Gujarat. (India).

Phone: +91-79-4024 2800, +91 – 79 – 3007 4560

Bhavya Machine Tools introduces Bandsaw Machines for Size Ranges 175mm to 450mm

Irregular and curving shapes in wood and metal are quite efficient with new introduced technical enhancements in bandsaw machineries from us. These 175mm to 450mm capacity bandsaw machine are a power tool from us consisting blade to band the metal with teeth. Horizontal and vertical designed bandsaw machines from us ranging from 175mm to 450mm size. Blade size varies as per the various models and round sizing. The specialty of Bandsaw machine from us is better accuracy and highly suitable for cutting long bars in different shapes. The equipment from us are designed for completely smooth and vibration free noise less operation. We have launched so many economical ranges of bandsaw machines for less wastage and higher output. The models are widely ranging to suit the customer’s requirements. Even custom requirements are also furnished based on application needs. The bandsaw device from Bhavya is widely accepted and used in various industrial applications like wood working, electronics & electrical and automobile industries. Cost effective solutions are the most important parameter of these equipment manufacturer. Along with bandsaw, We offering wide array of lathe, drill, tool room, shearing, press brakes, SPM & Heavy etc. We even have core specialty in Milling Machine ranging from all geared universal milling, all geared vertical milling, universal geared drive, turret milling and milling accessories. The milling tools from Bhavya carries user friendly features and higher cutting and shaping capacity of metals and solid materials.

About Bhavya Machine Tools

We are leading tools manufacturer in India offering diverse models of workshop, sheet metals, wood working, automobile & garage, plastic & printing, welding, food processing, sheet bending, shaping, lathe, automatic CNC milling, press brake, power press machines etc. For more details visit http://www.bhavyamachinetools.com or contact at

A-601, 6th Floor, Sapath-4, Opp. Karnavati Club,

S.G. Highway Road, Satellite,

Ahmedabad-380 051,

Gujarat. (India).

Phone: +91-79-4024 2800, +91 – 79 – 3007 4560

Bhavya Machine Tools Introduces 165mm and 175mm Light Duty Lathe Machines

Lathe machines are the most efficient tools for handling jobs of cutting, shaping and fabricating metals. We introduces a multipurpose light duty lathe which can easily and efficiently handle wide range of applications in a workshop or industry including production of symmetrical parts, screw threading, tapering work, holes drilling, knurled surfaces and crank shafts etc. Incorporated with the latest technology, this is an advanced lathe machine flawlessly designed with tight tolerances for better accuracy in tasks. We understands the importance of quality materials that go into construction of equipment and therefore designs the light duty lathe with the all the desired standard accessories like chuck plate, gear set, centre adaptor, dead centres, dial indicator, square tool post and tool post key made out of best materials so that user can get optimum performance with the unit for a longer period of time. This is simple and robust lathe manufactured by the company in two most desired height specifications – 165mm lathe and 175mm light duty lathe machine. Available with user friendly controls the device is very easy to operate and enables the user to work on for high precision jobs with total control and ease. The simple design makes installation very easy and therefore the equipment can effortlessly be set up at the workplace conveniently without any hassles. This is ideal machine for applications at workshops and small scale metal fabricating tasks at power plants, steel rolling mills, tool rooms, ship building, repairing shops, paper mills, workshops, textile, oil and mining industries.

About Bhavya Machine Tools

We are  leading tools manufacturer in India offering diverse models of workshop, sheet metal, wood working, automobile & garage, plastic & printing, welding, food processing, sheet bending, shaping, lathe, automatic CNC milling, press brake machines, power press machines etc. For more details visit http://www.bhavyamachinetools.com or contact at

A-601, 6th Floor, Sapath-4, Opp. Karnavati Club,

S.G. Highway Road, Satellite,

Ahmedabad-380 051,

Gujarat. (India).

Phone: +91-79-4024 2800, +91 – 79 – 3007 4560

Installing Machine Tools in your Workshop

A machine tool is a power driven equipment designed to drill, bore, grind or cut metal or other material. A tool is employed to complete the process of cutting, shaping or drilling in a machine tool to get jobs done quickly and accurately. In ancient times, these were controlled by human force but now it work with the help of electrical or hydraulic force. A certain kind of cutting or deformation is done with the help of it. All the machine tools have specific type of working which provides a guided movement to the parts of the machine to achieve the shape of the material required. It controls the relative movement between the work piece and the cutting tool which is also known as toolpath. To be precise, these are the machines which help people in making things. It plays an inevitable role in a factory or any construction unit. Thus, these are required to make things work faster, easier and the most important is to generate accurate output.

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A workshop is a place where different machines are used to cut, shape and drill various materials like metals, plastics, wood, glass etc. The decision of installing equipments for your workshop depends on the process you would like to carry out. There are some specific machine shop processes like turning, drilling, shaping, grinding, milling etc., and you need to install devices depending on the process to be carried out in your machine shop. For example, if you need to shape metals in your workshop, then you need to install a lathe machine and if you need to drill holes into any material, then you need to install a drilling machine. But before installing different types of equipments in your workshop, you need to understand their specifications and applications which are given below:-

Lathe Machine

A lathe machine is considered as the most important machine tool in any workshop as it used to shape metal which is the most important process when any metal product is to be manufactured. Initially, a lathe machine was used to cut cylindrical metal stock but now it is also used to drill holes, tapered work, screw threads etc. There are different types of lathe machines like CNC lathe machines, light duty lathe machines, heavy duty lathe machines etc. for various applications requiring fabricating metal. Every workshop has a different job to be done, and so the lathe machine for a machine shop is chosen accordingly.

Milling Machine

Just like lathe machine, a milling machine is also used to cut and shape solid materials like metal, wood and plastics. But, a milling machine is different than a lathe machine because in lathe machine the material moves in order to give a specific shape whereas, in milling machine the cutting tool moves at a high speed. Basically, there are two types of milling machines manually operated milling machines and computer operated milling machine which gives ultimately accurate results. The milling machine you need to choose depends on the process your workshop requires to accomplish.

Drilling Machine

The drilling machine, as the name suggests is used to drill holes in the solid material like metal and wood. Drill machine is an essential machine tool of any workshop as it is used in wide applications in various industries like construction, woodworking and metalworking. Different types of drilling machines are available but basically it can be categorized into manual drilling machines and automatic drilling machines. Manual drilling machines are operated with hand power whereas automatic drill machines are powered with electricity. All the drilling machines can be applied wherever small to bigger size holes need to be formed.

Besides, the above mentioned tools there are various other tools for workshop like power press, grinding, sheet bending, slotting machine etc., which can be found in almost all the workshops. So, the tools you need to install in your workshop depends on the output required. Installing best tools in your workshop becomes necessary when accurate output is required. So, to enable proper flow of work, just collect the information about all the tools available at http://www.bhavyamachinetools.com and decide on which tools to be installed in your workshop.

How Lathe Machine Operates?

A lathe machine is a tool used in workshop which spins a block of material to perform various operations such as cutting, turning, facing, threading, sanding, knurling, drilling or deformation such as metal spinning with tools that are applied to the work piece to create an object which has symmetry about an axis of rotation. The lathe equipment holds a piece of material between two rigid supports called centers, or by some other device such as chuck or faceplate which revolves about the center line of the lathe. Metal is removed from the work piece using a hardened cutting tool, which is usually fixed to a solid moveable mounting also known as toolpost which is then moved against the work piece using hand wheels or computer controlled motors. The lathe tool which are controlled by the computer are known as CNC lathe machine used for mass production of parts. These are commonly provided with a variable ratio gear train to drive the main leadscrew which enables different pitches of threads to be cut. Some older gear trains in a lathe machine are changed manually by using interchangeable gears with various numbers of teeth, while more modern or elaborate lathes have a quick change box to provide commonly used rations by the operation of a lever. To better know about how it operates, it is necessary to undergo the details of the components as given below:-

Headstock

The headstock includes the main spindle, speed change mechanism and change gears. It is required to make a headstock as robust as possible because of the cutting forces involved during the process of cutting or shaping metals using a lathe machine.

Spindle

The main spindle is generally hollow to allow long bars to extend through to the work area, which reduces preparation and waste of material. The spindle then runs in precision bearings and is fitted with some means of attaching work holding devices known as chucks or faceplates. This end of the spindle will also have an included taper, usually morse to allow the insertion of tapers and centers.

Electric Motor and Gear Box

The lathe machines use a gear box which is driven by a dedicated electric motor. The fully geared head in the gear box allows one to select the speed through the gear box.

Bed

The bed is a stationery base in a lathe machine which is connected to the headstock. It allows the carriage and tailstock to get aligned parallel with the axis of the spindle.

Feed and Lead Screws

The feedscrew is a long driveshaft that allows a series of gears to drive the carriage mechanisms. Like feedscrew, the leadscrew is driven by either the change gears or an intermediate gearbox known as quick change gearbox.

Carriage

The carriage holds the tool bit and moves it longitudinally or perpendicularly under the control of the operator. The carriage can be moved manually by the operator or automatically if the feedscrew is engaged with the carriage feed mechanism.

Cross Slide

The cross-slide stands atop the carriage and has a leadscrew that travels perpendicular to the main spindle axis, to perform permit facing operations.

Compound Rest

The compound rest is also known as top slide which is the part of the machine where the tool post is mounted. The axis of compound rest can be adjusted independently of the carriage or cross slide.

Tailstock

The tailstock is placed opposite to the headstock and directly mounted on the spindle axis.

So, now when you have the information about how lathe works, if you want to buy a lathe device to complete the processes at your workshop with accuracy then just visit http://www.bhavyamachinetools.com and view the specifications and details of various types of lathe which will help you to select just the right one to accomplish your metal shaping and cutting jobs quickly and accurately.

How Power Press Operates?

A power press is a machine which converts metals into miraculous shapes. Various products like brackets, frame pieces, electronic enclosures etc., can be manufactured. There are many different types machines like C type and pillar type which can be further classified into mechanical and hydraulic. Due to the advancement in technology,It has also undergone many changes. One of the most popular available today is the CNC power press having PC based controllers. But, the most commonly used is the mechanical power press which includes a moving ram used shape as well as bend metals and a stationery bed or surface where the material to be shaped can be placed. It punches the material, forms the material, bends the material, shapes the material using combination of different dies attached to the moving ram and bed. To transmit power into the press, clutch is used. The clutches remain engaged until It completes the full cycle. High accuracy in bending and shaping metals is provided. Besides the above working, you also need to have information about the basic setup procedure required for a power press as given below:-

  • The basic thing to be considered is the material thickness and the output expected. You need to review the drawing which specifies the type, dimensions and the angles required. This is very much important to determine the type of tooling and dies to be utilized in a power press.
  • The tonnage should be determined which depends on the bending method.
  • There should be accuracy in the positioning in tooling which is very important to achieve accuracy in the output.
  • The parameters should be adjusted depending on the job to be completed. However, this requires trained and efficient operators. But, with the advancement of the machineries, this can be done by even untrained operators too.
  • It is always recommended to do a test bend of the material in order to detect if further adjustments are to be done.

After knowing the above working of the power press and the setup process, it becomes necessary to know about the safety measures required to be taken while operating a power press. if not maintained and operated properly can cause accidents which should be avoided using below mentioned safety measures.

  • The power press and its guards, control systems, ancillary equipment like automatic feed system should be maintained properly so that it doesn’t put people at risk.
  • The maintenance work should be carried out when the machine is completely switched off and should be done by people who possess right skills and knowledge.
  • Proper training should be provided to the operator responsible of operating.
  • The people operating the machine, supervisors and managing the use should be made aware about the specific safety measures to be taken while using it through written instructions.
  • It should be regularly and thoroughly examined by the competent person and ensured that it is sound and working in proper condition.
  • It is always recommended to keep the record of the maintenance activities performed at a power press to ensure that it has been properly maintained.

As far as health and safety is concerned, it becomes very much necessary to follow the above mentioned steps in a workshop using it. The purpose of thorough examination and test of a machine before operating is to determine whether its parts have been installed properly, whether it is safe to operate and whether there are any defects which could make unsafe to operate. Moreover, the law requires that the power press installed in your workshop is maintained properly which will also includes that your employees operating or maintaining have adequate knowledge and skills required to complete the job.

Significance of Lathe Machine for Metal Shaping Industries

There is no doubt in saying that necessity is the mother of all inventions. All the machines are invented with a single purpose and that is to reduce labour work and get things done quickly. In ancient times, giving shapes to metal was a tedious job and time consuming process. The invention of lathe machine made the job of metal shaping much easier. Basically, It is used to remove the unwanted part from the metals to give it a new shape. The material is rotated against the tool which trims down the material into shape. In olden times, It was operated manually but the machine got many innovative improvements after that. The technological changes brought many versatile changes to a lathe machine. There are many products which we use in our daily life using metals of different shapes and sizes. The production of all these products has been possible only due to a lathe machine. Every other industry is influenced. it can even perform the complicated process of shaping metals. To manufacture any metal product, the basic requirement is to shape it and that is possible only due this tool.

Elements of a Lathe Machine

Generally, it provides a variety of rotating speeds and different features which can enable manual and automatic controls for moving the cutting tool. There are various types of equipment available like light duty, medium duty, heavy duty, extra heavy duty etc. No matter which device you choose, suiting to your job requirements, below are the common elements which are present in every lathe machine as given below:-

Chuck – is used to hold the work piece and can be replaced with Jacobs chuck or centre for alternative work holding.

Tailstock – is used to hold and located the tail centre and can be unlocked and slid towards the chuck.

Tail centre – is used to hold the end of long pieces of work, as the small lengths can just be held in the chuck. Centre can be removed and replaced with Jacobs chuck and drill and the advance wheel rotated to drill the work.

Tool Post – is used to hold the cutting tool in a precise location.

Cross Slide – it runs on the bed rails and has a mounting for the tool post which can be driven forward by the tool post advance wheel to bring the cutting tool on to the work peice.

Cross Slide Advance – It is used to move the cross slide and tool post sideways and hence the cutting tool towards and away from the chuck.

Drive pulleys and belts – are used to achieve various speeds by varying the belt position on the pulleys.

How to Choose a Lathe Machine?

  • As you know there are various types of lathe machines available having different features, you need to select as per your job requirements. For example, an average hobbyist would choose a light duty lathe machine which is small in size but if a metal work shop requires, then it would definitely go for an extra heavy duty or a CNC.
  • It is very much important to consider the bed capacity before selecting it depends on the material on which you require to work on.
  • The core to any lathe machine is the spindle. The spindle comes in standard as well as non-standard sizes. So, you need to choose the spindle size depending on the metal shaping project you are working on.
  • Never go for cheap, as you may end up buying consisting non-standard parts which are not going to last longer period of time.

Types of Machine Tools You Need to Install in Your Workshop

A workshop is a place where different kinds of machines and tools are employed to make, finish and repair machines or parts. These are the important requirements without which no workshop can function. Workshops can be found in diverse industrial and commercial establishments. Every workshop has a diverse requirement and depending on where and why the workshop is installed different kinds of equipment are employed in it. However there are some basic machining equipment that are required in most of the workshops. Majority of the workshops where some kind of metal or wood materials are worked upon, tools for tasks like grinding, milling, drilling, cutting, shaping and finishing are most required. Therefore if your workshop is also one of these kinds of commercial or industrial workshop involving metal or woodwork, then opting to install the below mentioned tools will serve your purpose better.

Lathe Machine

To accomplish the jobs of cutting, shaping and fabricating metal sheets in your workshop, nothing can be much better than a lathe. With a lathe in your workshop you could handle a wide range of applications including production of symmetrical parts, screw threads, tapered work, drilled holes, knurled surfaces and crank shafts easily and efficiently with a single one without having to install in number of machines used for each individual task. Moreover most of the tool today come with a variety of rotating speeds and automatic cutting features. Therefore with an advanced lathe machine in your workshop you can accomplish your machining tasks much faster and to a better accuracy. These are available in different forms today like light duty lathe, medium duty lathe and heavy duty lathe. For installment in your workshop you can either go with light or medium duty which will give you efficient functioning for small scale machining requirements in your workshop.

Milling Machine

Milling machine is another variant of tools one could opt as metal cutting device for workshop. It is the best tool for cutting metals to the customized dimensions and shapes especially if the parts are to be cut or shaped to rectangular or uneven dimensions.

Drill Machine

While machining, repairing or making parts in a workshop one may require creating cylindrical holes on the solid materials. A drill machine is for the purpose. With this in your workshop you can very effectively carry out the hole making processes on metals and other solid materials with ease and much accuracy. Various other tasks like tapping, spot facing, reaming, counter sinking and counter boring can also be carried out efficiently with the help of these. It come in various models, customized dimensions of drill head, base plate and capacity and therefore can be possessed to best suit the requirements of your workshop.

Grinding Machine

Grinding machine is a very important tool used in most of the workshops for solid material grinding and shaping applications. This power driven tool can be run on desired speeds to accurately remove the unwanted parts from the work piece so that the desired shape and finish can be achieved. With grinding machine in your workshop, you can easily accomplish your metal shaping goals without much effort. There are various types of grinding machines available in market today. For example there are belt grinding equipments used for debarring and grinding of metals with coated abrasives, bench grinders for roughing and finishing of tool bits, tool & cutter grinding machines used to perform customized and most accurate grinding tasks and much more. Selecting the one with most apt specifications for your workshop will best serve your solid material shaping requirements at your workshop.

The Bottom Line

Mentioned above are the basic device which are found at most of the workshops and best to install at any workshop where metal or other solid material applications are to be executed. But however apart from these there are yet various other forms of tools too available in the market today. Depending on your requirements and work in your workshop, you should decide which tool with what specifications will suit your applications and is the best for installation in your workshop.

History of Milling Machine

Milling MachineRotary filling was the first in base of invention of the first milling machine that reduced the efforts need to put on hand filling and save the time. The development history is still unclear as the variety of custom machines performing the functions of milling machine were available in individual shops and factories before. Rotary milling was the ancestor of first. It is a unique machine tools first manufactured during 1814 to 1818 in two federal armories of the USA.

James Nasmyth is the famous name who built the advanced milling machine during 1829 to 1831, ahead of it’s time to mill the six sides of hex nut. Gay & silver also used a prototype of milling machine for vertical milling which was a better method than earlier milling versions. Till then milling machine was a part of production machine and not toolroom machines.

1840 to 1860 was the era of designing for successful milling machine by Lincoln Miller. Different companies were making the milling machines on the common configuration. George S. Lincoln & Company first put the true commercial milling machine in the market on 1855. Based on the company, the name to machine was given as milling machine.

Brown & Sharpe’s were the first to make universal milling machine in 1861, which was unique in design and function itself. This patented machine the milling cutters use to sharpen the teeth did not change the form geometry.

Joseph W Roe, the founder of many machine tools has created the first true milling machine in co-ordination with Eli Whitney, the private arm maker during 1912 to 1916. Robert S. Woodbury and other scholars had improved the design and functioning of the Roe’s first true milling machine. Robert Johnson, Cap. John H. Hall, Simeon North, Roswell Lee and Thomas Blanchard are the few names of researchers and engineers who had contributed in development and improvement in the previous type of milling machine.

From 1870 to the mid of twentieth century till first world war, the various other forms of milling machines came into existence like universal milling machine for tool room, jobbing and production use.

After World War I, new advanced versions including jig machines and milling machine with CNC technology have come up with various milling features and functionalities.

For further details about different types of machine tools including milling machines, metal shaping machines, grinding machines, standard slotting machines and their model features with functionalities, visit – http://www.bhavyamachinetools.com

All About Slotting Machine

A slotting machine is a machine which is used to slot materials made of metal and wood. It can make slots on heads of screws, bolts and other automobile components as well as other similar parts. The main purpose of is to shape and cut hard materials like metal and wood. These are generally used in heavy industries like electrical, construction, furniture, automotive etc. These are considered as heavy duty robust machines specially designed for quick and accurate metal productions. These are well known for their high performance, low maintenance cost and longer functional life. It is one of the important machine tools in the sheet metal industries as well in electrical, furniture and construction industries. It is also known as vertical shaper consisting of base, column and table, ram and tool head assembly, saddle and cross slide, rams drive mechanism and feed mechanism.

Specifications of a Slotting Machine

  • It is designed in such a way that it is of high standards, uniform and systematic. To elaborate, we can say that it has reasonable arrangement suiting to construction. While using it is quite convenient and easy to maintain.
  • The electric equipment is suitable for 3 phases and A.C. power.
  • It is just perfect for small batch production shop as well as the work shops where large production at high speed is required. It is used in various processes, model surfaces, key seating etc., of any workshop.

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How Does a Slotting Machine Work?

It can take up all the cutting forces because its base is rigidly built. The vertical column has a front face and has guide ways in the reciprocating ram. That reciprocating ram supports the tool head to which the tool is attached. The material is mounted on the table which can be given horizontal and vertical rotary feed motion.

Types of Slotting Machines

There are two types available, standard and deluxe. Standard slotting machine is a heavy duty machine which removes metal from large castings and the deluxe slotting machine is designed with extra features and to work on high speeds than a standard.

Applications of Slotting Machines

The main applications are cutting keys, slots, metal sheets, grooves of various shapes and forming regular or irregular shapes used in many manufacturing units. It can be used in any workshop where vertical tool movement is necessary and required to manufacture different metal objects.

How to Select a Slotting Machine

If you need to buy a slotting machine for your workshop, make sure that you buy from a reliable and reputed tool room machines supplier offering it with significant features like durability, sturdy structure, spontaneous functional ability etc. it should be manufactured from best raw materials and using latest technology. Ensure that you buy only technically advanced slotting machines so that your workshop manpower is safe and can perform at its best.

How to Install a Milling Machine?

A milling machine is a workshop tool used to shape solid materials like metal, wood, plastics etc. It is different than a lathe machine because in a lathe machine the material to be cut moves, whereas in the milling machine, the cutting tool moves at a high speed. Basically it can be classified into various types like horizontal, vertical , turret and CNC. Before knowing how to install this, it would be better to have some information about different types of milling machines as given below:-

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Horizontal Milling Machine

It consists of overhead arm supports and cutters that are arbor driven. It is cost effective as it produces only high quality material. A horizontal requires less manpower which reduces the manufacturing cost of the material. A horizontal machine is an excellent workshop tool which provides several years of efficient performance. It just needs to take care of properly and proper steps should be followed while using it which will keep it in best condition for years altogether.

Vertical Milling Machine

It is just similar to above in terms of performance and production of quality material. These both machines differ only because of the spindle axis orientation. Moreover, vertical are cheaper than horizontal and so are quite popular.

Universal Milling Machine

It can be fitted with various attachments to enhance their operations. The indexing fixture, table swivel housing, rotary table, rack cutting attachments etc., are some of the attachments that can be made..

Turret Milling Machine

It can be repositioned at any time making this machine versatile and very functional. The versatility of the turret makes it more practical as many different kinds of materials can be produced with the help of it

All the above types can be further categorized to manually operated equipment as well as computer operated which are also known as CNC milling machines. It has many advantages as they give fast and accurate results. However, the steps to be followed while installing it depends on the you have purchased. If you have bought a it from a reliable supplier of machine tools, then you will get a manual which specifies the steps to be followed while installing the machine you have purchased. Below mentioned are the common steps to be followed for installing a horizontal or vertical milling machine:-

  • For shipping purposes, the hand cranks are inverted to face the machine. To reverse them, engage the lock mechanism to saddle and table.
  • Lower knee approximately.
  • Withdraw the safety pin on the left-hand side of ram adapter.
  • Loosen the four unite head mounting bolts.
  • Support unit head manually and use a spanner on swivel bolt to wind into upright position.
  • Press the safety pin back to the ram adapter after passing the 25 degree mark.
  • Tighten the four unit head mounting bolts to a diagonal sequence.

Besides these installation steps, you need to follow some safety measures which are given below:-

  • Wear safety shoes and glasses.
  • Follow safety instructions given in the manual.
  • Keep all your body parts away from moving parts.
  • Use proper point of operation safeguarding.

Types of Lathe Machines

A lathe machine is an important machine tool in a workshop as it is basically used to shape the metal articles. Initially the basic operation was to cut cylindrical metal stock which was then further developed to produce screw threads, tapered work, drilled holes, knurled surfaces and crank shafts. It provides a variety of rotating speeds and a facility to manually and automatically move the cutting tool into the work piece.  The workshop owners and the workers should be thoroughly familiar about the different lathe tools and its operations to accomplish the jobs of cutting, shaping and fabricating metal sheets. So below given are the different types used for different applications and you can choose one for your workshop according to the nature of the job to be completed.

Light Duty Lathe Machine

These are generally small size with a swing of 10 inches or less, mounted to a bench or table top. These are made of quality tested material and is used in electronic, electrical and automobile industries. It can be used in almost all machining jobs but may be limited due to the size of the material that can be turned.

Medium Duty Lathe Machines

It consist of a strong bed casting made of close grained cast iron. Even under high pressure and heavy load, it can give best performance without vibrations. It can be used in different industrial and mechanical applications like turning, shaping, facing, boring and threading of all kinds of metals. It has been successful in performing many difficult tasks of metal cutting and shaping in many manufacturing units.

Heavy Duty Lathe Machine

These are manufactured from highest grades of material like iron and steel. It is designed for performing many tasks efficiently like screw cutting, sliding and surfacing operations. It has dimensional accuracy due to which it ensures high tensile strength and longer service life. Moreover, heavy duty are quite easy to install and operate.

Extra Heavy Duty Lathe Machine

These are considered as highly efficient which are used in steel & paper mills, oil country, ship building, power plants, mining and textile industries. This type is available in various models of different technical specifications referring to type of bed, length and width of bed, lead screw diameter etc. Extra heavy duty lathe machines are manufactured using high grade durable material which enables it to have a long service life. Moreover, these are well known for their low maintenance, long working life and accuracy in performance.

Roll Turning Lathe Machine

These are suitable for extra heavy duty jobs like sliding, surfacing and screw cutting jobs. These are dimensionally accurate, abrasion resistant, corrosive resistant and has high tensile strength. It can be used to its full capability because it embraces great toughness, ample power & control to drive the carbide tipped machine tools.

All Geared Lathe Machine

These are used in different operations such as sanding, drilling, cutting, etc. Moreover, these are further categorized as light duty all geared, medium duty all geared, heavy duty all geared as extra heavy duty all geared. It work with excellent accuracy, perfection and smoothness. If maintained properly this type can work round the clock.

CNC Lathe Machine

These are well known for higher production and lower costs. Moreover, it fulfils the requirement of quick results with high quality in many industries like electrical, automobiles, electronics etc. CNC lathe machines are highly used for manufacturing high quality components or parts as it operates with the help of a computer program. Therefore, it enables production of large quantities with less effort.

If you are in search of more information about lathe machines and different types is in order to select just suiting to your workshop requirement, then visit http://www.bhavyamachinetools.com, there you will find it made of high quality accessories providing high performance and incurring low maintenance cost.

How to Use Lathe Machine?

Basically, a lathe machine is a tool used to shape metals.The material is rotated in the cylindrical motion and then touches a cutting tool to it which cuts the material. The metal sheet is fixed on the chuck of the lathe machine and then the chuck rotates in the vertical direction as well as right and left direction and touching byte’s tip to the material to cut the metal. The original lathe machine when invented used to complete tasks like cutting cylindrical metal sheets and then it was further developed to produce screw threads, tapered work, drilled holes, knurled surfaces, and crankshafts. The modern lathe machines available nowadays, offer the facility of rotating speeds as well as adjusting manually and automatically the cutting tool. There are different types available like light duty, medium duty, heavy duty, extra heavy duty, all geared, imported, CNC, roll turning and many more. No matter what type it is, you need to follow the below given basic instructions while using it.

  • You need to ensure that it should not be started cold. First of all, warm up the lathe machine for 10 minutes, setting its speed up to 1000 rpm. It should also be well lubricated and you need to check all the tools and ensure that they are tight.
  • Now, the tool holder should be located and tool block should be inserted in it. The spot is supposed to be located in the tool block where you can insert a cutter. Also for safety reasons, you need to tighter the tool block as tighter as you can. The cutters allow the users to cut from left to right, which is also known as cutting on a Z axis.
  • The tail stock is to be located where drill chuck can be inserted. The tail stock is very useful as it helps in drilling holes in the metal. The crank at the end of the measuring device helps in performing precision depths to the cuts.
  • The next step would be to set your zero and stop the turning spindle. You need to get a tool holder and put in at least 0.5 inch block between the tip of your tool and the metal sheet. Slide the tool holder in and out on an X axis to tighten it. The micrometer wheel should be set to zero.
  • Also you need to set your X zero point by pulling the Z axis tool towards the spindle and slide 0.5 inch block between the tool and the work piece. You also need to set the X axis micrometer to zero and turn the wheel 0.5 inch away.
  • So, now if you want to cut 0.5 inches from the metal sheet keep X axis and Z axis both 0.25 inches away from the metal sheet and then start the spindle.

Safety Measures to be Taken While using a Lathe Machine

  • You need to get dressed correctly by rolling your sleeves above the elbow. Also remove rings and watch if you have worn.
  • Before making any adjustments to the tools, always remember to stop the machine.
  • Spindle speeds should not be changed until it has come to a complete stop.
  • Always wear protective eye glasses.
  • While the metal sheet is turning, never try to measure the cut.
  • Never lean on the it.

What is Press Brake?

Press brake is an important tool which is widely used in cutting metals in various shapes and sizes. It helps in forming predetermined bends in metal sheets by clamping the material between matching punch and a die. Thus, it uses some kind of force to bend or shape the metal in a particular form. The shapes formed in the metal with the help of it are extremely accurate but it also depends on the kind of die used and ability of the operator. It is a wonderful asset to any workshop, provided it is used correctly. If it is not operated in an effective manner, the result may be not accurate and the end product produced will be of low quality. The combination of the right kind of punch, die and knowledge of the operator can enable a press brake to give an accurate output.

Uses of Press Brake

Press brake is used in the manufacturing process of various housing products, automobiles, heavy equipments etc., where bending of metal sheet is required. The metal sheet once bended or shaped out of press brake is used in various manufacturing industries producing products used in our day to day life. The press brakes are available in various sizes to handle sheets of various sizes and thicknesses. Depending on the size and the thickness of the sheet metal, the type of press brake is used.

Types of Press Brake

There are various types of press brakes available like mechanical press brake and hydraulic press brake. Mechanical press brake enables easier overloading but doesn’t enable the operator to adjust the stroke level while the process is in continuation. One has to complete the process and then adjust the stroke length. A skilled operator is required to use mechanical press so that precision in the end product can be achieved. In 1970s, the hydraulic press brake started replacing mechanical press brake because of its affordable costs and safety advantages. However, using hydraulic press brake resulted to high quality products manufacturing which benefited many manufacturing units. Due to this, hydraulic press brake became popular amongst all the press brake machines available in the market.

  • The mechanical press brake is made of iron whereas, hydraulic press brake is made of steel. As the hydraulic press brake is made of 100% steel, its structure is much more firm than a mechanical press brake. This eliminates the built-in stress in a hydraulic press brake and so the machine can be used for the longer period of time.
  • Hydraulic press brake uses hydraulic system, which is much more superior than a mechanical system as its power output is stable and its repairing services can be found locally.
  • In hydraulic press brake, there are two cylinders controlling the beam’s vertical moving.
  • Hydraulic press brake under the CNC system can be controlled by the computer which results into accurate and fast production.
  • In hydraulic press brake, the gauge is controlled by the electric device with the digital panel in the front. So, you can enter the data or manually adjust according to the aiming point.

In Conclusion

So, now if you are planning to buy a press brake, make sure that you read the manual and go through its features and after that only you can decide the type of press brake to be purchased. Always go for a perfectly designed press brake which consumes less power and incurs low maintenance costs. For more information on durable and user friendly press brakes, visit https://www.bhavyamachinetools.com.

Machine Tools – Grinding Machine

Machine tools are used for various processing work on different metals. Machining works like cutting, grinding, shaping machine to shape the metal workpiece, boring, slotting on metal through slotting machine, shearing and others are carried out by mechanical and electronic tools are known as  tools. Previously in 18th century before the industrial revolution, these were made from the wood. The bulk production with precision accuracy evolved the mechanism to define metal parts from cast iron and wrought iron but still there are were limitations of hammering and to create required pressure on metal works. Gradually the further inventions as per the requirements for machining evaluated the old wooden or metal machineries to their existing form passing through several stages Previously manual pressure are used for machining tools that can be transformed to electrical pressure and mechanical pressure later on as the electricity invented. Earlier tools used flywheels with gears and levers for controlling. After the mid age of twentieth century Numerical controlled machineries and then CNC machineries were evaluated for better machining.

 

 

About Grinding Machine

It is used to grind the metal and other materials. It is well recognized as a Grinder in the Industries. It consist the abrasive wheel, the rolling wheel used as a cutter. It cuts the metal in chips. The importance of this tool is to make the finishing of metal work piece by grinding the small chips from metal surface. The process through which the grinding machine removes metal is called as abrasion. Heat gets produced during this process. It requires coolant to cool down the metal piece.  Various types are used in different industrial applications.

Applications of Grinding Machine

Belt grinding – It is used for grinding wood and metals to finish, debar and material removing.

Bench Grinder – manual tools used for finishing operation consisting two wheels of different grains.

Cylindrical grinder – with multiple grinding wheels to create cylinder shape of metal. Precision tubes, rods and bushing are generated through this grinder.

Surface Grinder – Most commonly grinder with manual use or CNC operated surface grinder. The work piece movement in back and forth grinds the surface of metal piece

The Bottom Line

There are many other types of grinder like tool and cutter grinder, jig grinder and gear grinder used to grind metal piece for different applications.

Drill FAQ – What is Drill, Types of Drills, Drill Bits, Safety Measures of Drill Machine

DRILL FAQ

Drill FAQ will give you idea about the types of drill machines and their various industrial applications. Here it is tried to describe the common queries and needful information for drilling machine. For further query about the tools and their technical specification, you can visit the website – http://www.bhavyamachinetools.com

What is drill?

Drill is a tool used with cutter device like drill bit to drill various size of holes in solid materials like metal, wood and concrete etc.

What are the available types of drills?

There are various types of drills such as manual hand operated drills like bow drill, gimlet, breast drill and push drill. Electrical drills are pistol grip drill, hammer drill, cordless drill, drill press, radial drill and drilling cum milling machine.

What are drill bits?

Drill bits are the cutting tools used to create cylindrical holes in solid materials. Drill bits are held in the drills to get torque on rotation which creates holes.

What are the types of available drill bits?

There are various types of drill bits used in Industrial applications. Universal drill bits are used to make holes in wood, metal, plastic and others. There are different variants of universal bits like twist drill bits, step drill bit, unibit, hole saw etc, Metal drill bits as the name suggest, is used in metalworking for drilling. Variants of metal drill bits are center and spotting drill bits, core drill bit, countersink bit, ejector drill bit, gun drill bit, indexable drill bit etc. Wood drill bits are used for drilling in wood with different types of bits includes lip and spur drill bits, wood spade bits, spoon bits, forstner drill bits, center bits, auger bits, gimlet bits and adjustable wood bits etc. There are other bits used for different materials like diamond core bits, masonry drill bits, glass drill bits, PCB drill bits etc.

Where Pillar drill machines are used?

These are used to drill the solid materials with different sizing capacities ranging from 13mm to 40mm. It is used for tapping, screwing, counter boring, lapping etc. Easy installation and smooth operation with this type of drill press have made it more popular in commercial usage.

Where Radial drill machines are used?

Radial arm to drilling increase the operation versatility. Drilling of large and heavy metals and solid materials are executed quite systematically with accuracy and precision. The high quality steel parts, drilling column, arms and geared work head increase the tolerance capacity of the machine. This heavy capacity radial drills are used where it needs to bear high drilling resistant for drilling heavy metals with precision work ranging from 25mm to 40mm.

Why to use all Geared radial drill machine?

This is the advanced radial drill equipment and used in the industries where required high performance and precision drilling. It equipped with gears can greatly handle and adjust the speed of spindle to enhance the drilling accuracy with high drilling force. It is used with auto feed and fine feed to drill 40mm, 45mm drilling capacities in metalworking industries.

Where to use Drilling cum milling machine?

This two in one combo function machine is used for drilling as well milling and other machining like slotting and tapping. This high performance multi tasking drill machine is used where multiple job work needs to be done by a single operator occasionally or frequently.

What are the safety measures one must take during drilling operation?

It is one of the risky instruments during drilling execution. Several precautionary measures can prevent the accidents like always use holding device to fix the work piece from being escaped. Don’t shake/adjust the work piece while drilling is on. Use brush to clean the drilled matter to avoid burn. Keep any of the flammable material away from the drilling place. Hold the drill machine straight during drill cutting. Keep the drilling table clean during and after the process. One must use face protector to protect face and eye during drilling. Drilling must be careful to avoid breakage of drill bits that can harmful to the operator. Check the drill bits and drill unit well before operation. Drill bits must be sharpened.

Drill Machine – Types of Drills, Applications of Drill Machines

Drill Machine

Drill is a machine tool used for drilling the holes in solid materials like metal and wood with drill bit or driver bit. Drills are used in wide range of applications in metalworking, constructions and woodworking industries. The small drill is used for our household requirements to make holes on wall and materials. These are available in various sizes and power capacities. Drill is one of the oldest handy tools used from very beginning of the industrial era.

Types of Drills

Varieties of drills are manufactured as per the industrial needs. They are categorized based on different parameters like manual drills and automatic drill machines. Manual drills are referred as hand powdered drills used with hand pressure on the device/material to drill a hole. Manual drill variants are Bow drill, Gimlet, Breast drill and push drill etc. These are powered with electricity or compressed air known as electronic drill and pneumatic drill respectively. Drilling work is carried out at different locations with various types of drills including construction drill, wells drill, thermal drill etc. All drills have different applications of drilling from small to bigger size hole.

Pistol grip drill is commonly used in our daily work. Right angle drill is used in plumbing and electrical works. Hammer drill is similar to electrical drill with addition of hammer action on the same device. Rotary hammer drill is equipped with rotation mechanism used for drilling in solid constructions. Cordless drills with inbuilt rechargeable battery power are used where electrical supply is not reachable for drilling. Cordless drills consume high power. Thus need more spare batteries on charge during the drilling work to replace effectively on discharge of installed batteries.

Drill Press/Pillar Drill Machine

Drill press is the drill machine that can be stand mounted or fixed with floor or workbench through bolting. Drill press also known as pillar drill consist base, column, table, drill head and spindle. This bench drill use induction motor supply to execute the drilling operation faster with small or bigger drill bit. Drill press is quite lighter and efficient for operator compare to hand drill. The clamping of drill press makes the convenient positioning for precision and accurate drilling operation.

Radial Drill Machine

Radial drill machine with geared head put up press on large area without repositioning the work piece. Radial arm drill press is manufactured with several dimensions of drill head and varying base plate. Different thickness and size of drill bits are used here to drill from small to large size holes. These are very much popular and widely used in automotive, workshops and garages.

Drilling cum Milling Machine

Drilling cum milling machine is used for both drilling and milling operation. This lighter machine is having great option of milling capabilities to save the space including the added functionalities of shaping the materials.

Applications of Drill Machines

The basic function of drill machine is to create hole of different size in solid materials. Different drills are used for industry specific applications. Drill rigs are used to drill water wells and oil wells. Hand drills are used for screwing and fastening. Electrical pistol grip drill is used in common masonry works by builders, electricians and plumbers. Hammer drill is specifically used by carpenters to drill and fix the wooden parts. Cordless drills are useful where electrical supply is not possible to get for drilling. Pillar drill machine (also referred as drill press) is used in commercial applications where it required bulk production of drilled materials in various size and shape like metal sheets, plastic, wood, glass and concrete construction applications. The induction based power supply is easily controlled in drill press to increase or decrease the drilling speed and capacity. The capacity of drill press differs with pillar diameter, spindle nose, spindle travel, spindle speed and electronic motor used in the machine. These are widely used in automobile, printing and engineering field to increase the durability and tensile strength of the machine with effective execution to the resistive materials with quality performance. Milling cum drilling machine is broadly adopted in the industries where required mixing and grinding of solid and liquid substances.

Tool Room – Types of Tool Room Machines, Toolroom Setup

Tool room

Tool room is the room where the tools are kept for storage, prepare, repairing and machining. The space area can be varied based on the types of the tool room machines and applications. It may include high end electro-mechanical equipments for different applications like grinding, milling, shaping, slotting of metals. In lower scale, it can be defined as a small room to store all tools for servicing and repairing before giving it to the workers for operation. It consisting the big racks, shelves, cupboards and workbench to store and repair the tools. Thus it can have the facilities to design, manufacture and repair the custom requirements.

Types of Tool room Machines

There are various types manufactured by the tools manufacturing companies. Some of them are available with standard technical specifications as well can be manufactured as per industry specific application requirements. Major metalworking equipments are included in the types of tool room equipments. The widely used are Grinding, milling, shaping, slotting, bandsaw and hacksaw devices.

Grinding Machine – It is categorized further in manual surface grinder, hydraulic cylindrical grinder and centerless grinder. Grinding of metals and other materials are carried out by these devices with manual or hydraulic pressure. These are widely used in various industrial applications including engineering, automobiles and electrical.

Milling Machines – These are used to shape the metals and solid materials as per the defined or custom specifications. It is executed manually or automatically based on the types of milling devices that are manual milling, mechanical milling and digital CNC milling for automatic execution.

Shaping Machine – V Belt shaping with wide industrial acceptance to cut metals in curvature shape or angularly. The strength is high to work on ferrous and non-ferrous metals.

Slotting Machine – Metal & wood slotting is the prime requirements to cut and shape the metal slots on the head of metal and wood to create screws, bolts, wood screws and automobile custom parts. It with variation from slow to fast execution depends on the types in the market.

Bandsaw Machine – It is specialized for irregular cutting and curving of the metal shapes with precision accuracy. Based on technical features, various bandsaw devices from horizontal to double column are used in industrial applications.

Hacksaw Machine – It is used in wide range of industries for long time. The metal cutting efficiency of hacksaw unit is unbeatable with high accuracy and precision gathered with hydraulic hacksaw. Mechanical and semi hydraulic are also applied in applications where it needs low pressure.

Toolroom Setup

Tool room setup is the process to setup precision equipments as per the custom prototype machining for the operation, repairing and production. Setting up it required highly efficient and skilled execution with plan out the application installations for current and future requirements of tool room machineries.

Uses of Lathe Machine, Press Brake and Grinding Machines in Metal Forming

Metals are casted into different shapes and sizes and used for various applications. This shaping and metal forming process is usually carried out with the help of various kinds of machinery in industries like automobile, engineering, electronics etc. Some of the widely used categories of metal forming equipment include lathe machines, press brakes and grinding machines.

Lathe Machine

A lathe machine for metalworking applications comes in various forms and specifications. There are light duty, medium and heavy duty, roll turning and all geared lathe used to carry out different metal shaping tasks in different industries. While light duty lathes are widely preferred for low volume metal shaping tasks like in tool rooms, the medium and heavy duty lathe are usually preferred for industrial applications where bulk metal forming is the requirement. There are different uses with lathe. It can be used to cut, drill, knurl and deform different kinds of metals. Metals can be shaped to create objects that have symmetry about an axis of rotation.

Press Brake

Press brakes are common at the workplaces where metal bending is performed. With a press brake, metal sheets and plates can be bent and shaped to different dimensions and sizes accurately. A press brake forms predetermined bends by clamping the work piece between a matching punch and die. The shape of die determines the shape to which metal is bent. Therefore for performing shaping of metals to different shapes usually different kinds of dies are used. Press brake for metal bending now comes in different forms and specifications. Mechanical as well as hydraulic press brakes are two widely used forms of metal bending press brakes. Mechanical are generally preferred for low volume tasks where as the hydraulic ones are apt for large volume metal formations.

Grinding Machine

Grinding machine in metal forming applications is widely used to grind metals for better surface finish. It is very easy to work on the metals which must show high surface quality and high accuracy of shape and dimension. It like jig grinders can also be used for grinding holes and pins where as the belt grinders are apt for applications like finishing, deburring, and stock removal. Apart from these there are tool & cutter grinding machine which are best for low volume tool room applications and also the cylindrical grinders that are widely used in industries for making precision rods, tubes, bearing races, bushings, and many other metal parts.

How to Select Power Press for Metal Forming Applications?

Press machines or press brakes are the most important metal shaping tools. With these one can easily bend, cut and form the shapes of various kinds of metals. Different kinds of press machines are available in the market today. There are mechanical presses, hydraulic presses, arbor press, punch press and many more. However when it comes to the bulk metal shaping and forming tasks for industrial requirements is widely preferred.

What is the Use of Power Press?

It is actually an advanced and a powerful sheet metal equipments that can cut, press, bend and form sheet metal into different shapes and sizes. With a high quality power press the task of shaping and bending metals can also be carried out much accurately and faster too. It is possible to shape and cut various kinds of metals to precision with a power press. There are different kinds of devices available in market today out of which C type and pillar type machines are the most popular. Apart from these there are H type and also mechanical and hydraulic variants available in each category of machines.

Applications of Power Presses

The mechanical power presses require manual help for task execution while the hydraulic power presses are powered by hydraulic forces and are usually the automatic versions of metal shaping devices which operate without manual help. Therefore with hydraulic machines, metal shaping tasks can be carried much efficiently and with less labor required than the manually operated ones. So for those looking for this machine for low volume tasks like in tool room or workshops, mechanical variants will be sufficient and also can be got at much affordable prices but if the requirement is for bulk industrial applications then manual power press will not be suitable kind. Going for hydraulic versions will be better way to get high quality and top level performance with higher outputs necessary to speed up the bulk applications.

Features to Look for in a Power Press

Now-a-days these are available in C type, pillar type as well as H type frame constructions. Depending on the application where the unit is to be used and budget affordable one can go for selection of any of these. These are frequently pre-loaded with parts like shaft, gears, clutch, table and ram help for easy, fast and precise sheet bending operations. While selecting a power press for metal forming applications, one should definitely check out the quality and capacity of these components to ensure that the equipments you are investing in can give the apt performance you are looking for. Always select it that suits your requirement best. Do not get carried with unnecessary attractions offered by the dealers. You can go for either standard or can get designed a customized model depending on your requirements. A customized sheet metal power press can give you much better performance as per your requirements which might sometimes not be the case with the standard models. Do not finalize a model with a certain manufacturer initially. Enquire about various kinds of models available with various manufacturers and distributors and then select an appropriate machine that falls in your budget.

Machine Tools – Grinding Machine, Shaping Machine, Milling Machine

Grinding Machine

Grinding machine is one of the important tools for industrial usage. It is also referred as Grinder. It has two abrasive wheels for grinding the work piece. Grinder can be used to cut and grinding the work piece or metal piece through power controlled abrasive wheels that can be run on desired speed for better grinding. These abrasive wheels are used as a cutter that has a rough surface cuts small chips from the work piece and makes the metal piece surface area smoother with accurate cutting. Thus it removes material from the work piece by the abrasion method. This process generates heat which needs to be cooled for easy operation. Inbuilt coolant cools down the generated heat during the grinding process. Grinder cuts the metal with high quality and accuracy to give the best precision work. There are various types of grinding machines are available in the market for different industrial grinding needs. Belt grinder is used for debarring and grinding of metals and materials with coated abrasives. Bench grinder with different grain sized wheels are used for roughing and finishing of shaping tool bits and used for manual operation. Tool & cutter grinding are used for different industrial tools and cutter to grind and shape with precision accuracy. CNC controlled surface grinder are used manually for grinding the metal or other work pieces. Jig grinding machine is used to finish jigs, dies and fixtures. It is used in the process of manufacturing high quality precision gear.

Shaping Machine – It is used to cut flat metal surface. It is used when it needs to cut large amount of metal from the workspace compare to milling. Back and forth movements of top cutter through rotating wheels cut the measured amount of metal surface portion and carefully bolted down. The mechanism of the device is simple and widely used in major industries now days; though there are more technological advanced featured machines are available. Shaping is mechanical tool used to cut and shape metals like steel, aluminium etc.

Milling Machine – Cutting of solid metals is quite easy and accurate with milling machine. There are two types of classical segmented millings are used in industries. Horizontal milling and vertical milling. Sizes of these are vary as per the cutting requirements of metal from small, bench mounted and big room size milling machine. There is a movement of workspace radially passing through the rotating cutter of the milling machine that cut and smooth the surface of sides and tips. The speed of this cutting tool is controlled by electric panel. There are various types of variants available as per the industrial needs.

Metal Shaping, Sizing, Slotting & Bending with Machine Tools

Metal shaping and sizing is a big industries which needs heavy machine tools to differently shaping a cutting of the metals. Handling with tools are totally mechanical works with electrical integration. In this process metal work piece is carved by the industrial machine tools as per the required shape and size to be performed by unique types of tools specialized in cutting and shaping the metal as per the needs. In this article, it is discussed about very few useful metal types of machinery used in various industries frequently on daily basis to prepare the metal work pieces in new forms.

Slotting Machine: Slotting and shaping are the functionality of this machine. Solid metal parts are cut through mounted cutting tool with movable table parts to move the metal part back and forth to slot at various angles. It is widely used in industrial manufacturing of T-slotted metal, grooves and metal curved parts.

Shaping Machine: Easy and efficient shaping of the metal piece is carried out by this  tool. Metal shaping with precision work is done through It. For more details of technical specification and applications, you can log on the website www.bhavyamachinetools.com Continue reading →

Types of Machines Used for Shaping and Cutting Metals

Types of Machines Used for Shaping and Cutting Metals

The use of metal has become essential in many industries like automobiles, construction, electrical, furniture etc. Thus, there are many equipments used for shaping and cutting metals for the faster production. The need of robust and efficient machines is always there in various industries so that there is fast production at minimum costs. In different industries there are various requirements in terms of cutting and shaping metals. There are different types available to suit the different requirements, as given below:-

Shaping Machine

It is used in many industries as it is used to shape straight and flat metal surfaces as well as for cutting various metals like steel, aluminium ferrous and non-ferrous metals to form different angles, shapes and curves.

Power Press

Power press is a tool which is used to bend, cut, press in order to form metals into different shapes and sizes. Power press is one type of sheet metal and is used in various industry segments as it is extremely versatile unit used for metals.

Slotting Machine

Slotting like a shaping machine is a type of tool room equipment used to shape and cut metal and wood materials. It can make slots on heads of metal screws, wooden screws, bolts and other automobile components. Perfect slotting has been achieved out of the slotting machine because it incorporates advanced technology.

Milling Machine

It is used to accurately shape different metals and solid materials. It is being used in tool rooms in various industries for cutting and shaping metals. Milling are basically diversified into two forms, horizontal milling and vertical milling. Further, it has been classified into manually operated milling, mechanical automated milling and CNC milling. All these milling machines can cut, drill and shape metals to be used in different applications.

Press Brake

Press brake is a machine which is used to bend metal sheets and plates to form them in different sizes and shapes. The press brake is advantageous in terms of speed and accuracy. The metals bend by press brake are used in various industrial applications and manufacturing automobiles, home appliances etc.

The above mentioned are only some of the machines used for metal cutting, shaping and bending.

Shaping Machine, Slotting Machine, Milling Machine

Forms of Metal Forming Machinery – Shaping Machine, Slotting Machine, Milling Machine, Lathe Machine

Different kinds of metal working machineries are used to form the metals into required shapes and sizes. These include the metal shaping machines, metal cutting machines, the slotting machines, milling machines and lathe machines.

The metal shapers and cutters are the basic forms of machineries used in industries for metal fabrication tasks. Both of them are employed to give the metals desired forms or shapes. The metal piece is brought to a specified geometry by removing excess material from it using various kinds of tooling with these machines. The final product obtained from these metal shaping and cutting machines are the finished parts that meet size and shape specifications of the user.

Slotting Machine

One of the widely employed forms of metal cutting and shaping machinery is slotting machine. A slotting machine is used to slot and shape the metals. It can make slots on hard-to-cut metal parts like heads of blank machine screws, wood screws, bolts, automobile components etc. The operation employed in these slotting machines is carried out using a mounted cutting tool in conjunction with a movable table that moves metal back and forth to create the different shapes. The tasks like the creation of grooves, T-slots, dovetails, and curved surfaces on the metals can be easily and efficiently be carried out on slotting machines.

Shaping Machine

On the other hand the shaping machine is good when machining flat metal surfaces is the purpose. Especially when a large amount of metal has to be removed for shaping machines are really very efficient. The milling machine is just one of the forms of metal shaping machinery that is used when complex metal shaping tasks with much accuracy are needed to be carried out. The milling machine is comparatively much expensive and better for the tasks where shaping can be achieved by removing smaller amounts of metal.

CNC Lathe Machine

Producing cylindrical or axis identical parts is yet one of the most common requirement in industries like power plants, steel rolling mills, tool rooms, ship building, repairing shops, paper mills, workshops, textile, oil, mining industries etc. To meet this requirement often CNC lathe machines are used. These lathe machines turn the metal work piece producing a cylindrical or axis-symmetrical surface by employing cutting, or deformation tools. The headstock, the carriage, and the tailstock are the three main components of these metal forming machineries that are used to produce an object which has rotational symmetry about an axis of rotation. The headstock secures the work piece, tailstock holds the cutting tool to be used to cut the metal and the carriage moves the cutting tool around the rotating work piece, gradually shaving the material from the work piece to give it the desired shape. In the recent times CNC lathe machines have been developed which are advanced and automated forms of the traditional lathe machineries. These are computer controlled machines which are designed to automate most of the metal forming tasks which were earlier performed by the user himself for metal fabrication.

Sheet Bending – Press Brake, Power Press

Sheet Bending Process and Machines

Sheet bending is a process of metal forming through which metals are bent into desired forms. In a sheet bending process the metals are casted into the required form by exerting a strong force on them. The force applied on the metal actually causes it to deform along one axis only but by applying the force repeatedly with a sequence of different operations the metals can be deformed along multiple axes thus forming the shape desired out of the metal piece.

Sheet Bending Process

In the process, the metal experiences both tension as well as compression. The tension will cause the outer part of the work piece to stretch further in the length where as the inside portion will experience the compression and will be shortened due to the force exerted. Apart from these two factors, the metal will also be subjected to residual stresses after the bending and these forces will try to slightly get back the metal to its original shape. For this reason the metal is often subjected to a little much bending than required so that the accurate sheet bending can be acquired in spite of the residual stresses acting on it.  

Machines for Sheet Bending Process

To achieve bending, the metals need to be stressed beyond their yield strength and below the tensile strength and this is not at all an easy task as metals are very hard substances. Therefore to achieve sheet bending, most often the tools like press brakes, shearing, power press and bending roller are used especially for the industrial applications where the quantity requirement is large.

Press Brake                      

Press brake is one of the basic and popular forms of sheet bending machinery. Available in manual and automated versions, this machine is used to bend metals of different kinds in wide variety of industrial applications. In press brake the metal deformation is achieved by placing it between tools called punch and dies. Punch is the upper tool that exerts force on the metal piece where as the die is the bottom tool casted in a specific shape into which the metal will be casted when force is exerted on it. While metal is subjected to force of the punch, it is held back in position with a back gauge so that accurate bending with accurate angles can be achieved without any disturbance in positioning of the work piece. With various techniques and types of punch and die tooling, the customized bending can be achieved. For severe, faster or bulk tasks, when required to be performed on the harder metals, use of stronger tooling will efficiently serve the purpose.

Power Press

It is one of the most important variants of sheet bending. It is usually available in two types of constructions – C type frame and pillar type frame. In c type the built frame of the machine is similar to that of alphabetical ‘C’ shape and therefore it is called as C type power press where as in pillar type the frame of the machine is pillar type. Both the types give an efficient performance in cutting, pressing, bending and forming the sheet metals into different shapes and sizes.

The Bottom Line

Apart from these, there are even the shearing machines which can be employed for cutting large sheets, bars and plates of metallic and non-metallic materials into different shapes and therefore are utilized in industries like automobile, printing, food processing, engineering, electronic, plastic, wood working, electrical, construction for various metal shearing tasks.

Machine Tools for Sheet Metal Industries for Slotting, Shaping & Bending

Slotting Machine for Sheet Metal Industry

It is used to shape and cut metal, wood and other hard materials. It is a heavy duty machine with robust design and high speed equipment used in metal industries. Slot making applications are handled in factories like to make slots on heads of bland screws, bolts, wood screws and other automobile parts. It is one of the important tools in the sheet metal industries as well in electrical, furniture and construction industries.

Shaping Machine for Shaping the Metal Surfaces

It is used to shape metal surfaces with straight and/or flat surface. Various metals like steel, ferrous/non-ferrous metal parts, aluminium are used with this machine for casting in different curves, angles and shapes. Continue reading →

Why and Where are Slotting Machine, Milling Machine, Bandsaw Machine, Tool & Cutter Grinding Machines Used?

Slotting Machine, Milling Machine, Bandsaw Machine, Tool & Cutter Grinding Machine

The advancing technology has brought up different kinds of machine tools for human use. There are lathe machines, drilling machines, milling machines, slotting machines, bandsaw machines, tool & cutter grinding machines, construction machines, wood working machines, automobile machines and various other kinds of machines being employed in various sectors today for faster and efficient work. These machine tools have greatly simplified, fastened the production work and also allowed higher productions at minimum energy consumption rates in the specific sectors. Let us now have a brief look on why and where the popular slotting, milling, bandsaw and tool & cutter grinding machine tools used in tool room and industrial applications today.

Slotting Machine

A slotting machine is widely used in automotive, furniture, electrical, construction and heavy industries. Its main purpose is to shape and cut hard materials like metal and wood. The slotting machines used in industries are generally the heavy duty, robust machines designed for faster and high speed metal productions in industries. These machines are widely employed for slot making applications in industries including making slots on heads of blank machine screws, wood screws, bolts, automobile components and other similar parts. Continue reading →

Types of Power Press and Press Brake

Types of Power Press and Press Brakes Used in Industries

Presses are the most widely used forms of sheet bending machines in the world. The press machines of present day are multi tasking devices that can be used for cutting, bending and shaping various kinds of sheet metals. With advancements in technology, today different kinds of press equipments both in standard as well as customized specifications have come up in the market, which have simplified the metal bending tasks in different industrial sectors. Some of the popular forms of press machines used in industries today are mechanical, hydraulic press brake, C type , pillar type and arbour press.

C Type Power Press and Pillar Type Power Press

These are used in large industries that demand the use of heavy machinery and equipments. There are mainly two types depending on their frame design – C type power press and pillar type power press. The C type is designed like a C shape with an intention to maximize the floor space for the workers allowing them to move around easily at the workplace. Available with extra features such as wheel stands and pressure gauges, these are usually employed for straightening, drawing and assembling work. On the other hand the pillar type power press consists of two pillars and bed at center and is usually used for tough bending applications. The design of these machines ensures that they provide additional stiffness especially on the points where maximum stress and jerks are possible while eliminating chances of deflection and therefore giving comparatively more economical results. Continue reading →

Sheet Bending Machine, Types of Sheet Bending Machine, Applications of Sheet Bending Machine

Sheet Bending Machines – Types and Applications

Metals need to be casted into different shapes and sizes for various applications in different industries. They are normally very hard and therefore could not be bent or shaped easily. For bending and shaping of metals, a special category of unit is used called sheet bending or metal bending machines.

Types of Sheet Bending Machines

Different kinds of sheet bending equipments in various configurations are now available in the market. There are highly sophisticated models used in industries for bulk processes as well as those that are used in low production processes in small work shops or tool rooms on a work site. Some of the popular kinds are press brake, bending roller, shearing and power press metal forming.

Applications of Sheet Bending Machines

Sheet bending machine is mainly used to deform or shape metals into desired shapes and sizes. The metal is subjected to higher stress causing it to deform because of disturbance in its yield and tensile strengths. Here a strong force is applied on a metal part to be shaped causing it to deform in a particular direction. For metal to be casted into customized irregular shape, a sequence of operations are to performed on the metals with these sheet bending.

Press brake is one of the most important variant of sheet bending machine tool used for bending metal sheets and plates into customized shapes. Different kinds of press brakes are employed for metal bending applications in industries. Mechanical, pneumatic and hydraulic press brake models are most famous. Different metal forming jobs like curling, angled shaping, bending, bottoming, seaming, hemming etc. are possible with any of these press brakes by the use of various kinds of dies. Bending roller can be used for bending and straightening sheet metal covers and parts of boiler tanks, pressure vessels and converters where as shearing tool like mechanical and hydraulic shearing can be employed for cutting sheet metal to size out of a larger stock. Large sheets, bars and plates of metallic and non-metallic materials can be easily and accurately cut into different shapes with the help of shearing machine. Another important variant of sheet bending machine, called power press is the best metal bending equipment with which most accurate metal cutting, bending and shaping tasks can be executed for bulk industrial processes.

Tool Room Machines – Slotting Machine, Shaping Machine, Milling Machine

Tool Room Machines – Slotting Machine, Shaping Machine, Milling Machine

Tool room is a space for making tools. In a broader sense it can be defined as facility where the tools and machining equipment are made, stored, and repaired on a work site. Usually these tool rooms can be found in metalworking facilities where quite often there is need for production of custom tools and equipment. That are used in these tool rooms are often referred by special category called tool room machines.

Machines in the category of tool room equipments are usually those that are well suited to the low volume production applications of tool room departments. Some of the widely used kinds of tool room equipment are slotting, shaping, milling, tool & cutter grinding, bandsaw and hacksaw machine. Let us now have a detailed look on slotting, shaping and milling used in tool rooms. Continue reading →