About Yash Shah

This blog is written by Mr. Yash Shah, an industry expert with in-depth knowledge of machine tools and industrial machinery. He explores various machining equipment, metal fabrication machines, and re-sharpening machines offered by Bhavya Machine Tools, a leading manufacturer, exporter, and supplier of high-quality machine tools worldwide.

FAQs on Press Brake

A press brake is primarily used for accurately bending various types of metal sheets and plates. Some frequently asked questions are as follows:

Q. What is camber?

A. Camber is actually a small piece of cap which is placed on the ram or bed to permit deflection. This is due to the fact that, any material which is bent on a it will encounter resistance. As a result this resistance will deflect the bed as well as the ram.

Q. Is it necessary to fasten the machine to the floor?

A. Definitely, the press brake must be first leveled and then properly fastened to the floor. Otherwise 25 percent of the energy of your press brake will be wasted, due to loss of torque.

Q. How much tonnage is required for a specific task?

A. Please refer the chart on the press brake which displays the amount of tonnage needed for a specific kind of metal. For example, you can press a 0.25 inch steel plate at 15.4 tons per foot. Further, in case you are using a 0.125 inch sheet, it can be pressed at 7.7 tons per foot.

Q. Explain tensile strength and yield strength for a press brake?

A. The term tensile strength is used when you are referring to pressing a metal piece. This includes applying lots of force at a particular place on the metal piece to accomplish the task. Whereas yield strength refers to applying relatively less force in order to roll a metal piece. Hence in order to press stainless steel or any other metal, you will require a larger press brake as the tensile strength is more than 80000. On the other hand, for rolling stainless steel, you may use a smaller capacity press brake. For example, a 304 stainless steel work piece actually has a tensile strength of 95000; while the yield strength is just 35000.

Q. Why is it essential to designate the various materials?

A. Material designation is important as well as mandatory, since it provides us the detailed information of a particular metal; including the tensile strength and yield strength. Moreover, it is also necessary to ensure that you have the complete designation of a metal. For instance, A516 is incomplete and not sufficient. You must also include the grade. Hence A516-55 means that the tensile strength is 55-75000 and the minimum yield strength is 30,000. And A516-70 refers to tensile strength of 70-90,000; and minimum yield strength of 38000.

Q. What is the maximum capacity of a press brake?

A. The maximum capacity is basically, the rated tonnage of the tools. Hence you should find out the relevant tonnage per foot, and then just multiply the tonnage by the number of feet you require. However, while using short pieces of metal, it is always advisable to slightly move the work piece in order to prevent the bed from getting damaged.

Hence these FAQs on press brake will help potential and existing users to solve their queries.

Sheet Metal Machineries for Shearing, Bending & Cutting

The various sheet metal machineries for shearing, bending and cutting are described below:

Press Brake

The mechanical press brake has a sturdy frame built from high grade steel. It also consists of steel plates with appropriate thickness and machined guide ways. This strain-free equipment supports ram and bed from unnecessary deflection under tolerable loads. The power is transmitted via two individual gear drives to uniformly distribute load throughout its length. While the hydraulic press brake comprises of superior quality hydraulic components. It has two cylinders mounted at back side and connected through mechanical links. They are also synchronized for parallel motion between ram and table. The heavy duty steel frame can absorb heavy shocks caused by overloading. All edges are accurately machined and welded for durability. The power unit is fixed appropriately on the wall; hence the operator can easily reach the push button and foot switch.

Shearing Machine

The hydraulic shearing has a squaring arm on left and right side with hardened lines for even load distribution. The front gauging has stops and scales on squaring arm. The recessed table includes hardened rods to feed sheets easily. The sheet is supported by long plates; and the ramp on back side slides to allow cutting sheets outside shear area. It also has a finger safety guard that provides clear view of cutting area. The movable foot switch provides easy and convenient operation. It also has an efficient, compact power pack with least piping. The neat electrical wiring enables easy trouble shooting. Whereas the under crank shearing device is precise and robustly constructed for uninterrupted production, repeatability. It has a foot pedal, fly wheel, gear guard, self lubricating system, motor pulley, and a pair of four edged shear blades. The front and back gauge is manually operated and the finger guard in the front protects the operator. Further, the over crank shearing is accurate and works constantly and repeatedly. It consists of four edged, single segment knives for longer durability. They can be easily assembled and minimizes downtime. The scale on back gauge enables instant reading of distance between shear and back gauge.

Bending Machine

The plate bending machine can handle heavy stresses and loads. It is highly safe, requires minimum power and reduces running cost. It is designed to deliver top quality products, increase unit durability; prevent breakdown and revenue loss. Further the section bending tool includes motorized drive for bottom rolls; foot switch control switch and reverse forward starter for easy, quick changeover of rolls; a scale for adjusting rolls; and hardened, grinded shafts.

Applications

The various applications of mechanical, hydraulic press brake; hydraulic, under crank, over crank shearing; plate, section bending includes electric panels, roofing, bus bodies, kitchen equipments, generator enclosures, steel tanks, stainless steel equipments, coil cutting industries, air condition ducts, container manufacturing, flour making, industrial structures, rail coaches, tipper trucks, wind mill manufacturing, turbine enclosures, etc. Hence these sheet metal machineries for shearing, bending and cutting are used in several industries.

Industrial Applications of Different Sheet Metal Machineries

Metals play an important part in our lives today. Think of any object around us and either it is made of metal or some part of it is of metal. Metals are an integral part of our lives today. A number of different types of machines are involved in giving shape to these metals.

Metal industries and workshops use various kinds of sheet metals to bend the hard metal sheets, or rods, of steel, brass, iron etc. and shape them according to the need. These are used in the manufacture of pipes, automobiles, buildings, decorative items, house hold items etc.

The products made by sheet metal are very specific, size and shape is precise and the quality is superior.

Different types of sheet metal machines have varied industrial applications.

Sheet Bending – To manufacture various products from metal these tools are used. Steel, titanium, copper and many more metals can be bent and shaped.
C Type Power Press – Its shape is like letter ‘C’. Industries where metal sheets need to be bent, pressed or cut with more force, power presses are used.
Pillar Type Power Press – It is used to cut or bend thick metal sheets when a lot of force is required. It works very fast and makes less noise.
Pyramid type Bending Rollers – It is mostly used in the industries making cones, wind mills, ship parts, channels for air conditioners and fabrication of aluminium and steel.
Hydraulic Press Brake – This sheet metal is used for very accurate bending of metal sheets and plates in many industries. It uses hydraulic pressure to bend the metal sheets.
Mechanical Press Brake – These are very precise and fast devices to bend sheets of metal. The flywheel works with an electric motor.
Hydraulic Shearing – From a large stash of metal smaller sheets of metal are cut using this equipment. Different kind of materials, metal and non metal, can be cut with it. It’s very safe to use and requires minimum maintenance.
Hydraulic Press Brakes – It is a strong machine used to bend sheets and plates of metal very accurately in a number of industries. As it uses hydraulic power to operate, and the ram can stop without difficulty, as and when required, so the machine is very safe to use.
Small Sheet Metal – These are used in small scale industries dealing in wood or metals, to cut, bend, press or form metal. Various types of small sheet metal machines are available in the market.
Hand Operated Metal Sheet Bending – For various bending operations, different types of these are available. It is used in big industries to cut, bend, punch, and shear metal sheets.
CNC Syncro Hydraulic Press Brake – These are used in the industry for a number of operations. Metal can be formed, punched, pierced, notched etc. with these tools.
NC Hydraulic Press Brake – These are easy to work with, bending work can be done quite fast so it is cost effective.

Conclusion

Thus sheet metal machines are available in different shapes and sizes in the market. Different brands offer different types of machines with different functions. One can buy these equipment depending on the type of job work to be undertaken in the industry.

C Type Power Press – An Efficient Machine Tool for Different Industrial Applications

A number of items are made from a variety of metals. Different techniques and equipments are used to give shape to these hard and soft metals. To bend and give different shapes to hard metals special tools are used in the industry. C-type is an efficient equipment used for bending heavy metals in various industries.

C type Power Press Machines

The shape is like the letter ‘C’. It consist of gears, crank shaft, clutch, ram and table. The reasonably priced device have a capacity of 3 tons to 250 tons. Made from high grade steel and cast iron, these are strong and sturdy. The power brakes are very durable.

The work of bending metal in the industries has become quite simple with the use. Its design provides lots of free space around it so the operator can move around the work place without any restraint.

Operating the power press machine

A well trained person must handle the equipments very carefully. He must take all precautions in order to evade any kind of accident. He must also be trained to lock and lubricate the tools or if any work is stuck, how to remove it. He must have the information about the parts of the machine and their functions, controls and safety procedures. Devices to protect and maintain the work must be used.

Applications of C type Power Press machines

These are used for bending, pressing, shaping, compressing etc. sheets of different types of metals by using pressure. The metal sheets may vary in size and shape. These are being used in various industries working with metals. Industries dealing in the manufacture of automobile parts, bicycles, agricultural equipments and tools, parts etc. use it extensively.

High quality products are produced using these equipments. Power press machines are used not only in industries engaged in the production of parts of planes, space shuttles etc. but also in industries making containers for cosmetics, tableware, ornamental articles etc.

Types of C type Power Press machines

Depending upon the type of functions performed by the machines, these are available in different types like

Hydraulic power press use two hydraulic cylinders to move the top shaft or beam. These are very reliable and precise.
Mechanical are more popular as compared to other types. Their speed is more and they are also very accurate.
Pneumatic use air pressure for exerting the necessary energy.
Electric use a motor for applying pressure.

Industries where parts of automobiles like cars and trucks are made, large power press are used to make sure even pressure is exerted and metal does not incline.

Conclusion

As these machines do not rust and make less noise and use less power they can be driven very fast for peak production. These are very efficient so they are extensively being used in metal industries.

Woodworking Machinery – Efficient Solution for Wood Shaping Applications

Woodworking machinery or tools are used to cut, carve or shape wood. A tool with a motor reduces the work of the operator and increases the production. In a wood processing business these are craft the desired shape or dimensions from the piece of wood work.

Woodworking machines

These are basically workshop tools. They are either operated manually or are computer controlled. For the small scale work manual devices are excellent but computer controlled are ideal for mechanization of wood processing work in industries. Computer-controlled tools have a cutting accuracy of 0.000″ – 0.001″. These are used for intricate work that requires a high degree of cutting accuracy and it also increases the production capacity.

When working manually with wood a lot of noise and vibration is felt. This is reduced to a great deal if woodworking machines are used. The finished product is smoother and has a professional look.

Different type of wood working machines are used by craftsmen to produce works of art from wood. The time taken for any work is reduced as working with wood becomes more proficient and gives a skilled finish to the finished product. Industries involved in wood carving, cutting and shaping primarily buy these equipment.

Types of woodworking machines

Different types of woodworking unit are used in workshops and industries for jobs like wood cutting, shaping, finishing, drilling, grinding etc. It is very essential to select the appropriate type that is suitable for precision and competence required and that which will meet the desired requirements.

Circular saw or a table saw gives more flexibility as it can be angled for sharp or minute cuts and gives better accuracy in cutting lengthy boards. Regarded as an essential tool of any wood workshop it is frequently used for neatly cutting large pieces of wood. Cuts at an angle, straight or curved can be made using this.
The router is used with a tableto make fancy cuts and more professional looking woodworking easy. The wood is held with a guide and the craftsman can cut fancy work into the wood.
The drill press is a multipurpose woodworking unit which is widely used for drilling accurate holes or to bore holes at different angles in the work piece.
A jig saw machine cuts random or irregular shapes out of wooden work piece. Artistic patterns can be made using this. Jobs like making toys, carving and decoration items made from wood, can be done using this.
Band saw is compact in size and can be easily operated even in crowded workshops.

Wood working machines provide competence to the work, they lessen the wastage and help in accomplishing the most accurate cutting, shaping and other wood processing works in much shorter time.

Therefore, woodworking devices are an efficient solution for wood shaping applications as they make the work easier and faster. Industries dealing in wood work like furniture, timber, wooden toys etc. use these technically advanced to increase the output, and improve the quality of the product.

Significance of a Press Brake in Metal Cutting Applications

A number of machines are used in the process of fabrication of sheet metal parts. Fabrication is the process of collective operations which are used to give a shape to the metal sheet. This involves a number of equipments like metal shears, laser cutting, press brakes, rollers, welding machines etc.

What are Press Breaks?

Press brake, also called break press, is a machine that is used to bend the metal sheets and plates. A considerable amount of force is applied using mechanical or hydraulic processes or both. In order to get perfect bends free from any defect, care must be taken to use proper methods. The commonly used metals for fabrication are carbon steel, stainless steel, and aluminum.

Types of Press Breaks

Press brakes are available in two categories:

Mechanical press brakes – A mechanical press is faster and more accurate as compared to other.

Hydraulic press brakes – These help to create goods of superior quality which use less power and are dependable. These are safe to use but are more expensive. For accurate bending of sheet metal and metal plates it is widely used in many industries.

Metal forming

The process of applying force on the metal to change its shape without cutting it is called metal forming. The sheets are bent or stretched into an array of complex shapes.

In the process of sheet metal fabrication, first the basic flat shape of the metal sheet is attained, the metal is then sent to machines to make the bends. The metal sheet is placed between a punch and a die. This process is called forming. According to the specifications on the prints, dies in a range of shapes and radius are used to make one or a number of bends to form the metal.

Applications of Press Breaks

In order to increase the inflexibility of a metal, and to shape the pieces of metal in shapes of one’s choice and design the metal is bent using it. Bending is a flexible process in precision sheet metal fabrication and it permits the formation of different shapes by using hammering and press brakes.To find the correct bend allowance for the compressionand stretching of the material, intricate mathematical formulas are required.

Press brake forming method is used for different functions like metal framing, metal housing for a definite part, brackets for tools and machines etc. It is also used for punching, bending, piercing etc. of the metal sheet.

Metal fabrication is done for a large array of industries and applications. Car parts, aircraft components, boat propellers, holding tanks, shark cages, weapons, etc. are fabricated from metal. Different tools are used for different purpose during fabrication of metal, so a technician can shape the metal according to his desire.

In Conclusion

So, without the press brake machinery the work of a fabricator would be very difficult. To give shape to the metal sheet before it is cut, It play a very significant role. These are used in every metal industry and for almost every metal fabrication be it a piece of art or a part of a car.

Facts About a Surface Grinding Machine

To give a meticulous smooth finish to the surface, as regards the level, size or finish of the surface of a flat metallic or non-metallic object, surface grinding tools are used. In order to make the surface flat and smooth a spinning wheel that is covered with a rough material is used to grind the plane.

The regular process is surface grinding. It is a finishing procedure. To give an object a superior finish this process is used.

Surface Grinding Machine

Surface grinders consist of a wheel covered with a hard abrasive material, a chuck and a counter table. The non metallic objects are held in place by a vacuum or a mechanical chuck while the wheels grind it and make it smooth. Metal object are held in place by a magnetic chuck.

The crushing wheels of these equipments are covered with different materials like diamond, aluminium oxide, silicon carbide, cubic boron nitride etc. The most commonly used material is aluminium oxide since it is cheaper than other materials.

To maintain the quality of the wheel, grinding dressers are used. For the work to be perfect these wheels must be in perfect condition. Surface grinders are run by hands, electricity or they are powered by hydraulics.

Uses of Surface Grinding Machines

Surface grinders are very important in industries and these are used for making parts and industrial tools. It need to be smooth to move and function properly, and here grinding machines play an important role.

These are also used in industries where defined shapes are to be made with precision as in the manufacture of automobile parts. Most of these machines are computer operated, but manual operated machines are also in use.

Cast iron, steel, brass, plastic and aluminium etc. are some of the materials that can be made smooth with surface grinders. During the process of grinding high temperature is created which may weaken the magnetic power in some materials.

Equipments to use while operating Surface Grinders:

While using a surface grinder it is very important to wear safety equipments like goggles. When the wheel spins at a high speed to grind the materials, friction is created and small pieces of material tend to fly away from the wheel which may cause damage to eyes. Protective garments should also be worn like an apron, gloves etc. Loose clothes or items of jewelry should not be worn.

Who can operate a Surface Grinder?

Any person who is qualified and has received sufficient training can operate unit. He must also be trained in health and safety measures to be used while operating the equipment. Health and safety laws must always be followed to prevent any accident.

Conclusion

Therefore, surface grinding machines help to create a smooth finish to the material worked on. It also offers a refined and superior look to the work piece. A right tool for the right task helps to improve the efficiency of the work. This also saves a lot of time and energy for the skilled labours and professionals.

Applications of a Horizontal Bandsaw Machine

A machine that is used for cutting wood, metal, plastic and a variety of materials into straight, curved or irregular shapes is called a horizontal bandsaw. A wide range of bandsaw equipments are available in the market. They are made from cast iron, steel or aluminum alloy.

The blade consists of a continuous band of metal which has teeth on one edge. These teeth are used to cut different pieces of work. The blade of the machine is held either by guide blocks or bearings. The saw blade is secured between two wheels or pulleys. One of the wheels called the driven wheel is fixed in place and it provides the power to the saw. The other wheel is the idler wheel which is used to make the blade in the saw tight or loose.

A horizontal bandsaw machine is a versatile power tool and a foundational tool in many workshops. The work piece is clamped in place and then the blade slides down through the work piece and cuts it. A sprayer and a pump keep the work piece covered in a cutting fluid so the metal does not overhead and it can be cut easily.

These are usually used for cutting the supply down to size. The exact finishing cuts are made on more precise equipment. Perfect cuts save a lot of time and stock removal cutting is made much faster. The horizontal bandsaw device is normally used to cut large pieces of work, wood or metal, and different blades make different cuts. They have higher cutting speed and better accuracy. These are very suitable for cutting long bars into different shapes.

Designed for smooth and vibration free functioning, the economical and low noise tools offer maximum output and minimum wastage. The horizontal bandsaw machines are extensively used in automobile, electronic, electrical, wood working etc.

Different types of blades are used for different materials. A diamond blade is used to cut glass, a segmented cold saw blade is used to cut structural tube, and a fabrication blade is used for aluminum, brass or copper. To cut steel tubes, angel cuts and decking, friction & hot saw blades are used. Ferrous applications, cutting extrusions, thin wall tubing, bar stock, angel iron and flat bars are cut with solid high speed steel saw blades. Circular knives are used to cut rubber, fiber glass and aluminum. Carbide tipped saw blades are used to cut aluminum, brass, copper and bronze.

Sparks fly during cutting so protect your eyes and face by wearing a facial safety guard or safety goggles. As soon as cutting work is over remove the blade from the saw and store it in a place where it will not get damaged or scratched.

Thus, while selecting a horizontal bandsaw machine, choose unit which gives superior accuracy and which is suitable for cutting long bars in different shapes. The model chosen must suite your requirements. These machines have really simplified and secured the production work, and has also allowed advanced productions at minimum energy consumption rates.

All About a Drilling Machine

Machines make our work simple, reduce the effort and increase the efficiency. It used for holes in a work-piece are known as drilling machines. It is the process of making a circular hole with a rotating cutter, called drill, in any material. Also known as drill press, drilling device are used for holes of various sizes and precise depth in any surface. These have made all kinds of complex jobs very simple.

It is used for industrial, commercial as well as domestic purposes. It is an important tool used for drilling in metal processing industry, manufacturing industry and for construction work. These are also designed to be used for medical purposes, for space missions and in industries like manufacturing, metalworking, woodworking and masonry work.

Besides holes, drill tools are also used for chores like tapping, spot facing, reaming, counter sinking and counter boring etc. Manual equipments are operated with hand power and automatic drill machines are powered with electricity. These are either fixed on the floor or are mounted on a stand.

A drill has a head, a radial arm and a gearing mechanism. These machines have high performance value but low maintenance cost. Those made from good quality materials have high accuracy machining work.

A variety of drilling machines for different applications are available. These are:

1) Pillar drill machine – These have rigid structure and vibration free mechanism. These are used in different industries to drill holes in concrete, rocks, heavy duty machines, metal sheets, plastic, wood, glass etc. These machines have durable bits due to which their efficiency and performance increases.

2) Radial drill machine– These are available in various dimensions of drill head, base plate and capacity. In these machines the head is mounted on a radial arm. In order to adjust the position of the drill above the work piece, the radial arm can be rotated, raised or lowered on a vertical post. It is known for its precision, accuracy and efficiency. In the plain radial drill the spindle is vertical and does not swing.

3) Drilling cum milling machine- This is two-in-one operation machine which works for drilling as well as milling operations.

A versatile drill machine contains a box with different types of drill bits and it can make holes of required sizes. All geared machine comes in various capacities for holes of a variety of radius. Pneumatic machines are powered by compressed air.

The machines that are used for industrial and commercial purposes, are powered by electricity, and are particularly designed for an extended duration use. Drill machines used in the steel industry are heavy duty machines with high functionality and durability.

Low capacity tools are used for domestic purposes like plumbing, nailing, fitting bathroom fixtures etc. While using this equipments at home one must follow the safety procedures, and use safety gears, like glasses, gloves and jumpsuits.

So, take good care of your equipment, it will last longer and serve you better. Oil it occasionally to prevent rusting and clean it properly after every use. Purchase a unit according to the nature of the job you want to perform.

Popular Types of Woodworking Machinery Used in Workshops and Industries

Machines employed in a wood processing operation to cast the desired shape or dimensions from the wood work piece are known as woodworking machine. It may be manual operated or computer controlled machinery. Manual machines are good for the small scale jobs while the computer controlled machines are ideal equipments for automation of wood processing tasks in industries. These CNC machines are designed in robust structural designs and therefore can well meet the heavy duty wood working requirements in tough industrial environments.

The quality of wood work in a workshop or an industry depends on the performance of these machineries. Therefore for accuracy and efficiency in wood working it is very necessary to select the appropriate form of unit in most suitable configurations to meet the desired requirements. There are different forms of woodworking machinery employed in workshops and industries for tasks like wood cutting, shaping, finishing, drilling, grinding etc. Some of the popular forms are as follows

Surface/Thickness Planer

A wood surface planer or thickness planer is a popular workshop machine used for finishing flat wooden surfaces for consistency in thickness and shape. The surface/thickness planers for industrial processes come in variant surfacing or thicknessing capacities and therefore can be selected for a hassle-free performance to better suit specific wood working requirements in different industries. A surface cum thickness planer machine is an ideal option for the workshop applications to ensure that maximum accuracy, speed and efficiency of surface and thickness finishing jobs can be achieved with a single machine.

Chain/Chisel Mortiser

Chain/chisel mortisers are very important wood working machine tools used for drilling holes into wooden surfaces. These mortisers are usually employed in workshops for cutting square or rectangular slots in a piece of lumber so as to get desired mortise and tenon joints.

Tenoning Machine

The wooden work pieces are usually joined with the help of mortise and tenon joints where mortise is a hole drilled on wooden piece while the tenon is a projection designed to fit into this hole with best fit dimensions on other piece. tenoning machine used to craft out the tenons.

Grinder/Grinding Machine

Various types of grinding tools are employed in workshops and wood industries for finishing surfaces. Grinding devices come in various specifications and configurations and can be used for performing various tasks like finishing internal cylinders or bores, sharpening the cutting tools in workshops, removing rough projections from castings, cleaning, polishing, and buffing surfaces and much more. Bench/table top grinders, blade grinders, gear type grinding tools are commonly used in wood workshops and industries.

Jig Saw

Designing wood for artistic patterns is best possible on a jig saw woodworking. It can cut arbitrary or most irregular shapes out of wooden work piece. With the use maximum precision and swiftness in the wood designing tasks can be achieved at workshops and industries.

Apart from these several other forms of woodworking tools are employed in industries and workshops. It give efficiency to the tasks by reducing the wastage and help in accomplishing the most accurate cutting, shaping and other wood processing applications in much lesser time.

For those looking to buy wood working equipments, We can offer the most reliable versions of advanced machineries suitable for performing customized wood processing applications suitable to specific industries and workshop requirements.

Press Brake, Slotting Machine – Machines used for Bending and Cutting Metals

Press Brake, Slotting Machine – It used for Bending and Cutting Metals

Cutting and bending are the two primary functions performed on metals for casting the desired shape or dimensions. Therefore when it comes to metal working, the two most popular categories used in workshops are metal cutting and metal bending machines. Much of the metal processing tasks in workshops are usually carried using these equipment.

Press Brake

The popular form of metal bending machines used in workshop is a press brake. A press brake is a popular workshop tool installed with punches and dies to form bends on the metals. Combining a series of repetitive bending operations metals can be bent to desired shape. A press brake is usually classified on basis of factors like force and working length. There are four popular forms of press brakes widely employed in workshops and industries called mechanical, pneumatic, hydraulic, and servo-electric brakes. A functioning of a mechanical variant of this metal bending unit is dependent on flywheel, the pneumatic model utilizes the air pressure, the hydraulic press brake functions by means of a pair of hydraulic cylinders where as a servo-electric brake works on servo-motor to drive a ball screw or belt drive to exert tonnage on the ram for bending metals to desired shape or dimensions as required. The shape casted using a brake is dependent on the type of die used in the device. Various kinds of dies can be installed in press brakes like v-dies, U-bend dies, goose neck dies, acute angle dies, offset dies, hemming dies seaming dies and much more to achieve desired shape from a metal work piece. With an appropriate die installed in your unit, you can cast almost any shape out of a metal work piece with varied repetitive operations.

Slotting Machine

A slotting machine, as the name indicates is the tool used in workshop for cutting or shaping of metals. Whether it is to make slots on heads of screws, bolts, automobile components and other parts, all can be performed using this device. A modern metal slotting available today in the market comes with easy to use and convenient handling features which can be easily handled by even beginners for performing cutting, slotting and shaping operations on metal parts. A slotting instruments comes in various specifications and configurations. Therefore depending on the type of industry whether automotive, furniture, electrical, construction or heavy industries where the equipment is to be used proper machinery selection is important if you want to get the best performance from your slotting machine for metal work.

We are a leading equipment supplier in India offering various kinds of machine for use in industries and workshops. The supplier offers both standard as well as heavy duty slotting to meet the metal cutting and shaping applications in various industries either small scale or large scale. The mechanical and hydraulic press brakes offered by the supplier are international standard designed for long lasting, vibration and noise free and easy effortless operation.

Guide to Various Kinds of Sheet Metal Machines Used in Workshops

Sheet metal machines are primarily utilized for cutting, shaping, pressing, and forming metal sheets into specific shapes and dimensions. Nowadays a number of sheet metal are available in the market. The various kinds of tools used in workshops are as follows.

Power Press

The power press is mainly used in several heavy duty industrial applications that require immense pressure for cutting, bending, pressing and forming sheet metals in various forms and sizes. They are basically categorized as C type power press and the pillar type power press. These exceptional and versatile sheet metal machines are used for a variety of metal working operations. The hydraulic power press uses hydraulic pressure and includes the latest electrical and mechanical parts.

Arbour Press

The arbour press is a small hand operated press tools utilized specially for precisely inserting and pressing small pieces of metal, and for riveting. This is widely used in automobile workshops, engineering units and other metal applications. The spring controlled arbour press involves automatic spring tension and adjustment to provide the necessary pressure on the workpiece. It is commonly used for light engineering jobs. The round can top and bottom seaming arbour press, is a unique unit that is used to seam the top and bottom of round tin containers. The foot press or pendulum arbour press is a foot operated machine which is generally used for cutting, punching and embossing tins, cards, mica board, plastic, etc.

Bending Roller

The bending roller is a sheet metal machine which is used to produce sheet metal bending rolls and standard parts such as top roll and bottom roll. These bending rollers are manufactured according to industry standard sizes as well as per the customer’s requirements. They are available in a broad variety that includes mechanical plate bending, hydro-mechanical plate bending, plate rolling and pyramid type plate bending equipment.

Swaging Machine

A swaging machine is utilized for modifying the dimensions of plain or cylindrical metal sheets. It is actually a hand operated mechanical tool that performs numerous forging operations on flat metal sheets as well as on cylindrical rods. The universal and deep throat swaging units are utilized for altering the shape and size of sheet metal as required. They are hand operated or mechanized and used in heavy metal industries. Other applications include swaging drums and containers such as water buckets. The jenny or burring device is used for machining tins and containers. The main applications involve plating, edging and flanging the bottom and body of tins, as well as angular setting and double seaming. The roll type edge folding swaging device is utilized for tin edging, forming hooks on side seams and tin flanging. It is also used for making tin containers of various shapes and sizes.

Bending Machine

A wide range of bending equipments such as the hand operated trunk folding, the steel body fly press, and hand operated metal sheet bending, are used for bending metal bars, blades, handles, etc.

Types of Workshop Machinery – Milling, Grinding, Shaping Machines

Types of Workshop Machinery – Milling, Grinding, Shaping Machines

Machine play a very important role in a workshop where metal working or woodworking tasks are performed. They enable speed process in the workshops and enhance the accuracy and efficiency of the processes. With tools the bulk wood and metal processing requirements in workshop can be met with ease. Today various kinds of equipment are available in the market. By installing these, various tasks like cutting, shaping, drilling etc which are to be carried out on harder wood and metal surfaces can be easily accomplished.

The workshop machines are a bit different from industrial. Industrial are configured to handle heavy duty applications in robust industrial environments where as workshop are usually designed with intermediate specifications and cannot handle such larger workloads as in industries. Workshop unit are usually compact multitasking which can be stored in smaller space. These are usually lesser in price than the industrial.

This article is a brief description on various kinds of tools used in metal and wood working workshops.

Milling Machine for Workshop

A milling machine is often misunderstood as a lathe work. It is different from a lathe. In a lathe the material is moved in order to achieve the desired shaping or cutting whereas, cutting tool moves at a high speed for the same. A milling machine is the best tool for cutting metals to the customized dimensions and shapes especially if the parts are to be cut or shaped to rectangular or uneven dimensions. Two types of milling devices are employed in workshops manual and CNC milling. CNC are computer controlled which automatically perform the process according to set computer specifications where as in manual devices the process is done manually and therefore takes time for completion.

Grinding Machine

Tasks like roughing or finishing of surfaces, finishing internal cylinders or bores, sharpening the cutting tools, removing rough projections from castings, cleaning, polishing, and buffing surfaces all are achieved through grinding equipment. These tasks are carried out by use of a grinding abrasive wheel which moves abrasive particles which when contact the work piece act as tiny cutting tools which cut chips from the work piece to give it desired shape.

Shaping Machine

Shaping machine is a popular form unit used in workshops. It is used for cutting curves, angles and various shapes from the work piece. It comes in different sizes, specifications and tooling and can be used for various metal or wood cutting requirements. As compared to lathe or milling, shaping are much affordable and are best tools for shaping flat metal or wood surfaces.

Apart from these various other kinds of tools like saws, drills, chisels, routers, planers, shapers etc are employed in workshops for efficient processing. All these machine tools come in different specifications and can be selected as per specific requirements for needs in a workshop. For those looking to buy tools for workshop, We can offer the best quality, reliable units at cost effective pricing.

In What ways is Power Press Useful as a Workshop Machine?

Applications of Power Press in a Workshop

The power press is basically a versatile sheet metal machine that is utilized to cut, bend, form, and press sheet metal into a variety of shapes and sizes. This multi tasking equipment involves a press mechanism, where pressure is applied to compress and shape the required material. Due to the development of technology a wide range are now readily available in the market.

It is also useful as a workshop machine since it has simplified the metal bending tasks in many industrial segments. These days It is manufactured as per standard, as well as customized specifications; and supplied in the local and the global market. The C type and pillar type power press are the most popular types. They are actually termed as per the design of their frame.

Power Press Machine

The C type power press is an exceptional workshop machine that is used as a pressing machine in several industries. It consists of a frame that looks exactly like the letter C. This design provides maximum floor space for the machine operators. Thus they can freely move around the workplace. It has numerous salient features and also includes a wheel stand and pressure gauge, which are used for drawing, straightening, and assembling tasks. It is highly suitable for automobile, agriculture, bicycle, engineering, and electrical industries; for trimming, straightening, pressing, assembling, and disassembling of various machine components.

The pillar type power press is constructed on two pillars, and has a bed in the central part for enforcing mechanical or hydraulic pressure in order to bend the hard metal sheets. The pillar type design of these presses enables them to provide additional rigidity to the machine, particularly on the parts that receive maximum stress and jerks. This helps to minimize the chances of deflecting the work piece and thereby deliver relatively better results. This unique sheet metal machine is utilized in the workshop for a number of metal working operations.

The other types include hydraulic machine, punch press Pillar Type Power Press machine, and H type power press machine. A hydraulic press uses a hydraulic cylinder for generating compressive force, which is the hydraulic equivalent of a mechanical lever. It is mainly used for hydro forming. The industrial hydraulicis a sturdy, energy efficient and durable machine that is used for hydraulic applications in numerous industries.

The power press is mainly used in heavy industrial applications. Hence it is generally preferred for metal compressing and forming tasks on a large scale in various manufacturing units. It helps to precisely and quickly execute bending and shaping of different metals. It machines are commonly used for heavy duty tasks in sheet metal machinery works, engineering workshops, and industrial units. It is also utilized for mass production of ductile materials like mild steel. They are even useful in a number of factories, engineering plants, and allied industrial establishments.

The objective of this article is to educate readers for power press which can be the most useful workshop machinery for cutting, bending, forming and pressing the sheet metal into variety of shapes and sizes with this multi tasking machine tools available in different categories like C type, pillar type and hydraulic power press.

An Overview of CNC Milling Machine

The milling machine is a versatile tool that is utilized for machining solid materials. It can perform various simple as well as complicated operations, such as slot and keyway cutting, planing, drilling, contouring, diesinking, etc.

They are mainly classified in two basic configurations namely vertical and horizontal, based on its orientation. On vertical the spindle axle is vertical, where as on horizontal machines it is horizontal.

Later on with the development of technology, the computer numerical control or CNC milling machines were introduced in the market. These devices enable the users to input instructions related to different parts. Some CNC equipments also include remote control devices. Besides this they also help to increase the efficiency and reduce the manufacturing costs. Additionally this modern unit has the capacity to run at higher speeds and produce very accurate products on a large scale.

CNC Milling Machine

It is regarded as one of the highly significant tools. It is commonly used in various industrial segments for fabricating components. These help to effectively carry out repetitive and complex milling tasks that were earlier done manually since the past several years. As a result it assists to increase the profitability as well as productivity. Hence they are preferred over the traditional machines, and also considered as a very important machine in a large number of industries.

A variety of CNC units are now readily available in the market. And all the models can easily perform various cutting and drilling operations. The latest kinds of CNC are commonly known as multi axis machines as they either have 3, 4, or 5 axes. Consequently, which has more number of axes is relatively expensive, as compared to the machines with less number of axes. This is due to the fact that with higher number of axis can execute relatively complex operations. Thus, most of the large scale manufacturing units now prefer using 4 and 5 axis, since they help to enhance their output. Know more at – https://www.bhavyamachinetools.com/category/milling-machines

All CNC milling primarily include integrated control software. And the operations are controlled by that specific control software. Hence the operators should have the necessary skills in order to control these computerized machineries for performing highly accurate milling operations. Most of tools enable to deliver very precise products as compared to the conventional or manual equipments and also reduce wastage.

Further, these state of the art milling equipment are ergonomically designed. Hence the operators are not required to bend, bow and twist their body while setting and operating the device. Moreover, the cutting tool operates within an enclosed area. This serves as an effective preventative measure for avoiding injuries and accidents that may be caused by direct exposure to the milling operations. In short, all CNC assist in fabricating top grade and highly accurate components. Therefore, using a CNC milling will surely enable to provide higher returns on investment.

How to Use a Grinding Machine Safely?

The grinding machine is utilized in a tool shop for various purposes such as finishing, forming, sharpening, cutting, roughing, snagging, cleaning, polishing, buffing, etc. However, while operating a grinding device, it may cause serious injuries to the operator or any person nearby. Hence, it is essential to observe the following safety precautions, in order to use it safely, and thus avoid any injuries.

Always wear goggles during all operations.
Verify grinding wheels for cracks before mounting.
Never operate grinding wheels at speeds exceeding the recommended limit.
Never adjust work mounting devices or workpiece while operating.
Never exceed recommended depth of cut for grinding wheel or machine.
The workpiece must be removed from the grinding wheel before turning off.
Sufficient wheel guards must be used.
The tool rest must be kept at proper distance from the wheel.
Machine guards must be in place and function properly.

Only those persons who are authorized as trained and competent operators must be allowed to operate.
It is mandatory to provide sufficient instructions to the operators, and also constantly supervise the tool operations.
The device must not be utilized to carry out tasks beyond its specific capacity.
The operator must operate only one machine at a time.
Make sure that the workspace is clean and dry before using the unit, as slippery flooring may cause injuries.
All operators must wear suitable personal protective equipment.
It is compulsory to wear eye protection equipments.
Operators must also wear close fitting protective clothing. This is necessary as loose clothing items such as ties and shirt sleeves are likely to get entangled in the moving parts.
Persons with long and loose hair must properly tie them.
Dust masks must be put on in highly contaminated or dusty surroundings.
It is also compulsory to wear a hearing protection.
Operators must always wear sturdy footwear in the work areas.
Everyone must wear hand gloves while operating.
Operators must not wear watches, rings, or any other jewellery or accessory.
If a person has put on any medical alert identity, it must be taped.
Always utilize the right kind of grinding wheel for the material being grinded.
Never grind non ferrous materials.
The work rest must be set at an adequate distance from the abrasive wheel.
The grinding wheels must be regularly serviced.
Ensure that the machine attains full speed before grinding.
Never push the workpiece against a cold wheel.
Always move the workpiece uniformly across the face of the wheel.
Never hold the workpiece with a cloth, apron or pliers.
Always stop and remove the power plug before cleaning or adjusting.
If any liquid is spilled on the floor, it must be immediately and also properly cleaned using an absorbent material.

The main objective of this article is to educate readers about the safety parameters while operating the grinding equipment.

Applications of Different Types of Press Brakes – Mechanical & Hydraulic Press Brake

The press brake is primarily a machine tool that is utilized for bending a metal sheet or plate, into a shape which is determined by its die set. It forms preset bends by tightly holding the workpiece between the punch and die set. Usually it has two C shaped frames on both the sides. It is firmly connected to a table at the bottom and has a moveable beam at the top. The top tool is mounted on the upper beam, whereas the bottom tool is mounted on the table. It is actually a multi purpose fabricating machine, and therefore suitable for several types of metal forming operations.

It has the capability to deliver force in a limited vertical space in order to punch or bend the metal sheet. A variety are now available in the market. However, they are mainly categorized as mechanical or hydraulic, depending on the means of applying force. In the early days, mechanical brakes were mostly used. And later on with the advancement in technology, the hydraulic press brakes were introduced in the market.

Choosing a specific type mainly depends on the material to be used, the type of operation, as well as the rate of output. This versatile press brake is utilized for various types of forming operations using different kinds of dies. The numerous applications of different kinds of press brakes are described further. Actually these are regarded as an essential part of several manufacturing industries. Hence they are commonly used in a wide range of industrial segments such as wood, metal, automobile, rubber, plastic, etc. It can be used to produce the metal plates of front, back and side panels of a computer. It is also utilized for manufacturing metal brackets, frames and cabinets.

Mechanical Press Brake

It has a flywheel that is powered by an electric motor. It also has a clutch that engages the flywheel to initiate the crank mechanism, for moving the ram in the vertical direction. This machine exerts pressure in order to form, shape, or cut a material; extract liquids, or compress solids. A mechanically driven has a fixed tonnage, and exerts more force at the bottom of its stroke as compared to the halfway point. The two major benefits of mechanical press brake are speed and accuracy.

Hydraulic Press Brake

It functions through two synchronized hydraulic cylinders on the C frames, in order to move the upper beam. This machine exerts a great force on the larger piston in a pair of hydraulically coupled cylinders; whereas a relatively smaller force is applied to the smaller piston. They use hydraulic oil or fluid pressure as a source of energy. These are easy to use and maintain. They are basically high speed, compact machines that are more precise and use less power. Moreover, this machine is highly reliable and hence much safer than the mechanical press brakes.

The objective of this article is to educate readers about different types of press brakes and their industrial applications.

How to Select a Superior Quality and Durable Grinding Machine?

These days, several types of machines are manufactured in order to automate a number of different industrial processes. This also includes a wide range of grinding tools or grinders. They are available in numerous dimensions and a variety of diverse specifications. A versatile grinding is one of the commonly used tool room equipments. It is basically utilized to grind metal objects of various shapes and sizes, with the help of an abrasive wheel that acts as a cutting tool. The abrasive wheel enables to cut small chips from the surface of the work piece, to produce highly accurate objects.

Grinding is mainly done to perfectly finish a work piece with highly smooth surfaces and minimum surface roughness. This finishing operation usually removes less or more metal chips, depending on the application. The different kinds of tools include the manual grinding, and the hydraulic grinding machine. They either utilize manual or hydraulic pressure in order to grind work pieces made from metal or other solid substances. These are widely used for various industrial and engineering applications such as automobile, construction, electrical, etc.

Grinding Machines

These are now widely used in several workshops for shaping hard materials. This well featured tool can be adjusted to run at different speeds for precisely removing the unwanted or extra parts from a work piece and thereby produce objects of the required shape, size and finish. The various types of grinders used to grind metal objects for different applications include the belt grinder, bench grinder, cylindrical grinder, surface grinder, tool and cutter grinder, jig grinder, gear grinder, etc.

Further, grinding machines of various qualities are now available in the local and global market. Hence buyers get confused and need assistance for choosing a high grade and long lasting equipment.

Following are the details you should consider in order to select a superior quality and durable one.

First of all you should decide whether you want to buy the grinding unit from a local shop or from an online store. Recently many companies own a business website, where details of wide range of workshop machinery is available. So you should find out a reputed manufacturer and choose a suitable model as per your specific requirement.

Moreover the chosen grinder must also be within the limits of your budget. Also confirm that equipment is built using solid metal and high grade materials. This will ensure that it is a robust instruments and will therefore last longer. Moreover heavy duty equipments can also operate continuously for a longer duration. Further, you should also check the warranty terms and conditions of the selected equipments. Besides this, confirm that the related spare parts are readily available in the market. It is also necessary to assure that the supplier provides after sales service to their customers. Another important feature to check is the stability of the device. This will assure a vibration free and noise less operation. It should also function smoothly, accurately, and effectively.

Significance of Buying Only Safe Workshop Machinery

These days, an extensive variety of workshop machinery is manufactured by several countries throughout the world. Besides this, regular research followed by constant development has resulted in the availability of new, as well as better equipments and latest tools like lathe, bandsaw, sheet metal and many more. Moreover, there is a growing need and continuous demand for a broad range of workshop devices, across many industrial sectors.

Hence lots of manufacturers are now supplying various types of workshop machines to local as well as global customers. Also a number of models with different specifications and unique features are readily available in the market at reasonable prices. Further, there are many local and international suppliers who provide the most modern machinery that is long lasting, effective, as well as very safe.

In fact building safe machines is a basic requirement. It helps to implement the related operation of the particular equipment in a harmless manner. This also helps to avoid accidents and enhances the safety of the person. Safe and reliable equipments, will lead to uninterrupted functioning of it and thereby enable to increase the production.

Workshop Machine

The ability of any workshop machine to perform safely, effectively and precisely for many years depends on its quality and related technology. It is therefore advisable to use technically advanced equipments. Many safety features are now incorporated in the latest tools in order to protect the user. Hence it is important to opt for a good quality as they are constructed using high grade materials that are safer. Actually quality of device is directly related to its safety. This is due to the fact that quality basically describes the condition of the tool. It also means that a good quality will ensure the safety of the person, as it will not breakdown easily or frequently.

Today, some people prefer to buy re-conditioned or second hand machines. These are available at a much lower price compared to new. However, it is very much necessary to confirm that they are in good working condition as well as safe. Otherwise it may suddenly breakdown and hurt the operator, and also other persons who are near, and present in the workshop. Ultimately it will lead to medical expenses for the injured person and repairing costs of that pre-owned workshop machinery. Therefore it is always better to keep safety in mind, while selecting any small or large equipment.

Second hand tools may also not operate efficiently. And it may not work as accurately as the new ones. These cheap will deliver products of lower quality. Hence the products may also not last longer, break anytime and harm the user. Moreover, it is also advisable to regularly service and adequately maintain in your workshop. Frequent repairs will temporarily stop the related process and result in more downtime of the equipment. This also increases the production time and cost. Hence, it is highly significant to buy only safe workshop machinery.

Understanding Some Facts About a Sheet Metal Machine

These days a broad range of sheet metal machinery is utilized for performing various functions such as metal cutting, bending, pressing, forming, perforating, spinning, roll forming, press brake forming, deep drawing, rolling, decambering, ironing, stamping, etc. Moreover, these machines are manufactured using the most modern technology in order to execute complicated sheet metal working tasks easily, effectively and economically. Following are some facts about it.

These are widely used to form or create flat and thin pieces of sheet metal. They have several domestic, commercial, as well as industrial applications. Basically it is produced in the form of long metal sheets. It is then accurately cut down into sheets of smaller lengths and required sizes using either punch cutting, laser cutting, or computer numerically controlled cutting process using suitable machines.

Cutting is the primary function of a sheet metal machine. It is done in order to cut metal sheets into several small pieces of the required shapes. A variety of cutting tools or equipments are utilized for cutting the metal sheets, which include both machine tools and hand tools. Perforating is another important function performed by them. It is used to fabricate or manufacture metal sheets, and metal objects with small or large holes. Perforated metal working is done for both functional as well as decorative purposes. Laser cutting is the latest method of cutting metal sheets. A CNC sheet metal machine is used to very accurately cut metal sheets into required shapes and patterns using a laser beam, that quickly cuts metal.

Sheet Metal Machinery

Besides this sheet metal equipment is also used to carry out spinning. This accurate workshop machine is basically involved in a process that involves moving or rotating a piece of metal, vertically or horizontally at very high speeds. This process has commercial as well as artistic applications. It is commonly used for making decorative household items, special lighting products, and ornament pieces. The commercial usage includes preparing round metal objects, instruments, bells, cones, gas cylinders, kitchen appliances, waste disposing containers, etc.

Roll forming is also one of the functions of sheet metals. It actually involves the process of passing a large strip of metal through a set of rollers. This process is chiefly used to create metal parts and products on a large scale, and metal sheets of extra long lengths. Moreover, roll forming is comparatively a simple, fast and economical process.

Press brake forming process is another sheet metal function that is used for numerous purposes such as metal framing, metal housing, etc. This is an ideal process for producing metal spare parts and metallic products. Moreover, metal drawing is also done using these sheet metal. In this procedure, a metal sheet or plank, is extended or stretched for making metal objects such as metal sinks used in kitchens and washrooms. There are also a large variety of other industrial applications of deep drawing that include automobile, plastic, dairy, aerospace and pharmaceutical.

Key Factors to Buying the Right Woodworking Machinery for your Workshop

These days a wide range of workshop machinery is readily available in the market. Therefore many people find it difficult and get confused while purchasing the appropriate equipment for their woodworking needs. Hence buyers should consider the following key factors in order to buy the right equipment for their workshop.

Specific Requirement

First of all you should check that whether the function of the tools you have selected for woodworking exactly meets your requirements or not. Some people select the device just because they prefer the brand or like their features, although it is not as per their needs. Hence confirm that the functionality of the selected device actually fulfills your purpose.

Personal Budget

Another significant factor is your budget for purchasing the required woodworking machinery. It is a fact that today many woodworking tools are relatively expensive. Moreover, superior quality tools are always available at higher rates. However, some people disregard better quality equipments, and go for low quality tools since they are cheaper. Also, low priced machines may not last longer, will not function properly, and may need frequent maintenance and repairs.

Therefore, cheap tools may actually become costly, due to extra expenses required for repairing the related spare parts. Another option is to buy a top quality unit with limited production capacity. This will be available at a relatively lower price. And later on when you have enough funds, you can buy latest, advanced and expensive woodworking that has higher production capacity. Anyway, the best thing is to purchase a good quality tools that is within your budget.

Used Machinery

Many buyers now prefer a used or second hand woodworking equipment, instead of purchasing new equipments. This is due to the fact that you are likely to get a standard grade machine at a reasonable price. A variety of used tools are now available. Even though they are old, they function like new ones, because they are well maintained over a period of time. You will thus save money and also get the required machine at an affordable price.

Workshop Space

One more important point is the size of woodworking machine as it is related to the required space in your workshop. If you have a large workspace, then it can easily accommodate several equipments, as well as large sized. However for small workshops, it is better to purchase compact and small. A combination machine is also advisable, since it has the ability to perform multiple functions in the same unit.

Online Buying

You can either go to a local shop for buying woodworking equipments, or simply visit the internet. Nowadays many websites sell a vast range of tools at competitive rates. You can conveniently get all the details for each product and select the required item according to your specific needs, personal choice and budget. Basically it is better to buy suitable machinery from an online store that is well known locally as well as globally.

Features to Look for While Selecting a Bandsaw Machine

The bandsaw machine is one of the most essential tools widely used for woodworking, metalworking and cutting a variety of materials into straight, curved and irregular shapes. Nowadays, a wide range of bandsaw equipments are available in the market. They are built as per the industry standards, and each model has various features and different specifications. Hence, choosing the required bandsaw device may be difficult and confusing. You should therefore take into account the following features while selecting it.

Frame Material of a Bandsaw Machine

First of all you should look for the frame construction of the bandsaw machine. They are either made from cast iron, steel or aluminum alloy. You should basically select a good quality workshop equipment since it will run smoother, track better, and last longer. Further, go for band saw table that tilts right up to 45 degrees for angled cuts. Also ensure that the table tilts properly and see that there is no obstruction for the blade. It should be equipped with a meter track, and band wheels with tires; and cleaning brushes for cleaning the wheels. Also check that it has an inbuilt dust collection point, so that you can connect it with a vacuum cleaner.

Motor Size of a Bandsaw Machine

Secondly the size of the band saw motor is also significant. Hence check the horsepower and choose a machine with minimum ¼ HP for light work and for wood working. While heavy motors such as 1 HP or more is suitable for large scale projects and to cut various metals. Moreover, it is necessary to check the size or depth of cut and the throat. The depth of the saw cut is the distance from the table up to the upper blade guides. This is the ability of the bandsaw machine to cut the related object.

Some have smaller depth of cut. Hence an optional riser is required to extend the depth. And the throat refers to the distance from the blade to the vertical frame of the bandsaw. This distance is related to the width of the cut that can be executed by the machine. For example a 12 inch band saw is basically the throat size of that model. So select the appropriate model, based on the material to be cut.

Blade of a Bandsaw Machine

The blade of a bandsaw is held either by guide blocks or bearings. Basically bearings are cooler, smoother and quieter than the blocks. Generally bandsaw units have guide blocks made from steel. However bearing kits and resin blocks are now available. They run cooler and smoother than the steel blocks, the noise level is also reduced considerably; and the blades will also last longer.

In Conclusion

Finally, select a bandsaw machine of reputed brand and renowned company. Also verify the safety features and warranty conditions. The power switch should be easy to reach and located properly to avoid accidents. Moreover check about the after sales servicing and repairing of the equipment. The machine spare parts should also be readily available.

Application of Workshop Machinery

These days, a wide range of workshop machinery is manufactured to fulfill the diverse requirements of various industrial segments. Moreover, each of these has distinct features, and every is used for a specific purpose. The commonly used workshop machines include the milling, drilling, slotting , grinding ,hacksaw, shaping, band saw machine, etc.

The basic application includes cutting, shaping, milling, sawing, boring, slotting, grinding, drilling, and turning; a variety of objects made from metal, wood, plastic, and any other solid material. It has a wide range of applications in metal, woodworking, construction, engineering, automobile, electrical, and other heavy industries.

A milling machine is used for cutting and shaping metals and other solid substances into required shapes and sizes, according to the predetermined specifications. They may be operated manually or automatically. The various types of milling devices include vertical milling, horizontal milling, CNC milling, etc. A grinding machine or grinder is used for grinding metals and other materials by applying manual or hydraulic pressure. They are further categorized as manual grinder, hydraulic grinder, etc.

A shaping machineor shaper is used for cutting a variety of ferrous and non-ferrous metals into different shapes and angles. It has a comparatively linear movement between the work piece and the cutting tool. There are various kinds of shaping equipments including the v belt shaping, etc. A slotting unit or slotter is utilized for cutting or making a slot on the head of various metals and wooden materials; in order to produce wooden screws, metal screws and bolts, parts, automobile components, etc. Depending on the type of application, slotting machines with slow and fast speeds are available in the market.

A bandsaw tool is applied for precisely cutting a wooden or metal work piece into irregular or straight, shapes and curves. There are different types such as horizontal bandsaw, column bandsaw, etc. They are commonly used in woodworking, metalworking and cutting a variety of other substances. A hacksaw machine is utilized for accurately cutting various kinds of metals, wood, plastic, etc. The hydraulic hacksaw, mechanical hacksaw, and semi hydraulic hacksaw; are the different types of hacksaw equipment available in the market.

A drilling device is utilized for creating round holes in the work piece. These may be fixed on the floor or mounted on a stand. A drill normally consists of a drilling head, a radial arm, and a gearing mechanism; and is electrically driven. A boring is almost like a drilling, except that it is used for making the round holes bigger.

Hence, you should use a suitable workshop tools as per your specific requirement. Moreover, all operators are advised to be careful and take safety precautions while operating. This is due to the fact that all workshop equipment have moving parts which are harmful, and may cause accidents, if they are not handled properly.

Types of Milling Machines and Selection Guide for Workshop

A milling machine is a versatile tool that is widely used in the metal industry for performing several tasks such as milling, cutting, threading, carving, drilling, planing, contouring, die-sinking, etc. These milling tool have a cutter that can move at a variable speed in order to achieve the desired shape. This ability to run at an adjustable speed helps to deliver a highly precise work piece.

Nowadays, a wide range are available, and each type of milling device can perform a specific function. The most commonly used milling unit include the vertical, the horizontal, the column, bed type, turret, tracer controlled, planer-style , C-frame, etc.

Besides, the manufacturers also name the various kinds depending on the number of axis, the size of the tool, the way it is controlled, the orientation of the spindle, the source of power, the purpose of the machine, etc. Further, although there are many types available in the market; all are basically utilized for the same purpose, in spite of the fact that they have distinct names. The types and selection guide for workshop is as follows.

A Horizontal milling machine works parallel to the ground. Here the table on which the work piece is kept moves sideways, and the cutting tool moves up and down. The Turret device is also commonly referred as the Bridgeport-type.. It is a versatile machine that can be repositioned as required. This flexibility helps to produce a variety of products such as machine components, car parts, etc.

The Tracer Controlled can create machine parts as per the master model. It is commonly used in many industries, especially in the automobile sector; since it helps to easily make certain special machine components. In the Bed Type the worktable is situated on the bed, whereas normally the bed is always placed on the top. Here the knee part of the machine does not exist; hence it enables movement in a longitudinal direction.

The Planer-Style milling machine is almost similar to the bed type; except that it includes heads and cutters that perform a variety of milling functions. The Column milling equipment is highly popular, and consists of basic components, such as the work table, saddle, head, knee, and over arm. This simple machine has a cutting tool that is positioned vertically in order to drill metals. Since it is small and compact it is commonly used for producing car parts.

The C-Frame milling machine is very robust and runs on a hydraulic motor. It is powerful than a turret and is typically used in many industries. These days, the computer numerically controlled, CNC milling machines are very popular and used throughout the world. Hence selecting it will depend on your individual requirements, and also on your budget limits.

All You Should Know About Machine Tools

A machine tool which is used for machining or shaping metal or any other solid material, by various methods such as cutting, grinding, milling, shearing, boring; or other suitable ways of deforming the related work piece. All unit generally use a specific tool, in order to perform the related task such as shaping, boring, cutting, grinding, milling, slotting, planing, etc.

A machine usually holds the work piece in a suitable manner and the related parts move in a predetermined way. This relative movement or tool path, of the cutting tool and the work piece, is controlled by that particular device, to perform the specific function. All equipments are utilized to produce a particular object, or manufacture a component, using different methods for deformation. All you should know about machine tools is described further.

In the earlier days, machines were hand operated, whereas nowadays these machine tools are controlled by various sources; and therefore they are referred to as electrically powered, hydraulically powered, pneumatic powered etc. Machine tools can now be operated manually or maybe automatically controlled. Generally all machines incorporate a mechanism; a flywheel may be used to stabilize the related motion and a combination of gears and levers are used to control the machine and the work piece.

These days, computerized numerical control (CNC) machines are used to enhance the speed, accuracy and efficiency of the related task. A CNC machine also provides greater flexibility to the particular mechanical process. They can precisely repeat the process sequences as required, and also produce highly complex work pieces and superior quality products; even better than the most skilled tool operators. In the past, normally the machine operators had to manually change the bit, or move the work piece from one station to another in order to perform the various functions of the related machine.

However, now these machines can automatically change the particular cutting and shaping tool. For instance, a versatile drill machine usually contains a box that includes different types of drill bits for making holes of required sizes. Moreover, a number of functions are combined together and hence multipurpose machine tools are also available in the market. They are computer controlled as commonly referred as machining centers, and are capable to produce very simple to the most complex machine components, and high quality machine parts.

Numerous procedures are incorporated to remove the unwanted material or extra metal in order to shape or fabricate a work piece. This includes single edge cutting tools, multiple edge cutting tools, grinding or abrasive cutting, electrical discharge machining, etc. A wide range of machine tools are now available in the market such as drill press, gear shaper, hone, lathes, shapers, saws, planer, mills, different grinding machines, hobbing machine, broaching machine, screw machines, milling machine, shearing machine, sheet metal machinery, etc. Hence there is a continuous need and great demand for various types of machine tools in a number of manufacturing industries all over the world.

Why Quality Workshop Machinery is Very Important?

The research and development activities have resulted in manufacturing a variety of new products including several types of workshop machinery. In fact equipment play an important role everywhere and affect almost every person, in any part of the world. Today unit are utilized for numerous purposes. They help to mechanize various manual tasks and also make the related process simple. It enable us to complete the particular work faster, also reduce the manual efforts and thereby increase productivity.

Nowadays, various types of workshop tools are manufactured in many countries across the globe. These tool room are commonly used for different purposes in a wide range of industrial segments such as woodworking, automobile, electrical, construction, etc. Moreover, good quality workshop equipment is very important, in order to obtain high quality output. Therefore, several buyers now prefer to invest in good quality equipments, and thus achieve higher productivity and thereby produce better quality products.

In any industrial setup, buying any device is an important decision, and a costly investment. It is also one of the most essential assets of each and every production unit. It is practically the basic requirement for manufacturers in all types of industries worldwide. Machines assist to do the related task easily with better accuracy. They can also deliver large volumes of the required product, and that too repeatedly for many years.

A superior quality device is always capable of achieving the best results. Hence it plays an important role in increasing the efficiency of the related process or task, and this ultimately increases the profit of the organization. Today, there are many renowned manufacturers that assure to supply various types of workshop unit, designed and engineered as per high quality standards.

Moreover, the performance of any machine also depends a lot on the quality of the associated mechanical parts. Therefore a top quality component also helps to deliver high quality results, and increase the overall productivity of the related tools. Hence fabrication units and metal working plants should always invest in high quality tools. This is due to the fact that buying low quality sheet metal equipment, may lead to low quality output and also relatively less production.

A sub standard machine needs frequent repairs and will also not last longer. Hence it has to be replaced in the short term before you get the necessary results. This finally increases your company’s maintenance expenses and manufacturing costs. Purchasing a low priced workshop tools also delivers less output. Hence you need to run the device for a longer time and also employ more persons to achieve the same level of output, delivered by a high quality and comparatively expensive.

Using second hand machinery may also lead to higher downtime in the manufacturing plants. This will affect the production cycle and also delay or reschedule the related process. Sometimes poor quality equipments may not work and acquiring a new unit may be difficult, thus production may stop. Accidents may also occur due to low quality machines.

Selecting Right Type of Press Brake for Your Workshop

A press brake is also referred to as a brake press. It is basically a powerful machine tool that is commonly used for bending sheets and plates; particularly for bending sheet metal. It forms preset bends by holding the work piece in between the suitable punch and matching die. These are normally classified as per the means of applying force. The different types available in the market include the mechanical, hydraulic, pneumatic, and servo-electric press brake.

Why Buy Press Brake?

There may be many reasons for buying and using it. Hence selecting the right one for your workshop is very important. Thus, first of all it is necessary to determine the type of work that needs to be done. Nowadays, several manufacturers provide a wide range of press brakes in different dimensions and specifications. You can select a particular model, of the required size and quality, as per your specific needs and budget.

How to Select Press Brake?

Moreover, before selecting, it is recommended to take the advice of an expert, or a reliable supplier and reputed manufacturer; since they have in-depth knowledge and vast experience about the various types and models available in the market. There may be various reasons for purchasing a press brake such as; for starting a new workshop, for expanding your manufacturing capacity, for fulfilling a specific requirement, or just for replacing an existing press brake.

Further, it also depends whether you a need it for a short term and on a temporary basis; or for a long term and on a permanent basis. Another significant factor is your financial plan. This refers to your budget limit, and whether you are ready to purchase a costly machine. In case, you have a limited budget and temporary requirement, you can also select used or second hand one. On the other hand, if you can afford a new, it will be more effective and also last for many years. Besides, a new and good quality machine will assure better accuracy, higher efficiency, and total safety.

Moreover, another important factor is finding a renowned and trustworthy supplier. This is relatively confusing, because today there a numerous local and international companies that supply new as well as old machinery. You also need to confirm that the required model is of high quality, and is also available at the appropriate price.

The Bottom Line

Hence, you should contact a reliable supplier who has sufficient knowledge about the various types and models. And this supplier must be capable to properly guide and suggest the buyers, to select a particular type of machine that suits their specific purpose, meets their individual needs, and is within their budget limits. Moreover, it is better to select a supplier that also provides all the related spare parts and even offers services for repairing and maintaining various press brakes.

Types of Workshop Machinery Which can Enhance Efficiency and Productivity

These days, a variety of workshop machines are readily available in the market. Following are the different types which can enhance efficiency and productivity. A shaping machine is an exceptional workshop unit that is generally applied to shape flat or straight metals made of steel, aluminum, or ferrous and non-ferrous metals; into different angular or curved shapes. The shaper moves precisely between the work piece and the single point cutting tool. The cutting motion is similar to a lathe; however it is linear instead of helical. Moreover, the cutter moves above the stationary object, instead of the object moving under the cutter. A shaper is smaller than a planer, and is widely used in numerous industries.

The bandsaw machine is another resourceful workshop unit which is utilized to cut long metal or wood pieces into a variety of straight, curved or irregular shapes. This workshop tool consists of a horizontal metal band that moves on a set of wheels; and a blade to accurately cut the required work piece. The two main types is horizontal bandsaw and the double column bandsaw. They are commonly in used woodworking, metalworking and for cutting several objects.

A versatile milling device is an efficient workshop unit that is utilized for shaping or cutting various solid metals. They can easily execute several complicated tasks; that include milling, cutting, drilling, routing, threading, carving, rebating, planing, diesinking, etc. This powerful tool is used to cut a variety of metals such as aluminum, steel, and many more. Milling equipments may be either horizontal or vertical. It has a horizontally facing spindle, while a vertical milling has a vertically inclined spindle. Manually operated milling, mechanically automated milling and digitally programmable CNC milling; are extensively used in various industries.

The grinding machine is also known as a grinder. This very useful workshop device is typically used to grind an object into various shapes and sizes, with the help of an abrasive wheel. It accurately chips the rough surface of the work piece to produce finished objects with highly smooth surfaces. They are mainly categorized as manual grinding and hydraulic grinding. It basically involves a finishing operation that transforms objects with low surface roughness into objects with high surface smoothness.

The slotting machine is one more highly productive workshop tool that is widely utilized to cut or shape several materials; and to also create slots in a variety of objects made from wood, metal etc. It is also known as a slotter, and is broadly used for making vertical slots on the heads of metal and wooden screws, bolts, etc.

The hacksaw machine is also a highly effective workshop tool that is utilized to cut various materials made from wood, metal, plastic etc. It consists of a thin tooth saw with a blade that is held under tension in a frame. The thickness of the sharp blade depends on the material to be cut.

Things to Know Before Buying Sheet Metal Machinery

A sheet metal machine is used to cut, press, bend and form sheet metal into various shapes and sizes. These help to easily, quickly and effectively; perform a wide range of tasks, such as cutting, stamping, bending, perforating, ironing, spinning, deep drawing, roll forming, press brake forming, rolling, decambering, wheeling etc. metals are available in various gauges or thicknesses; and are used for manufacturing an extensive variety of metal products.

How to Buy Sheet Metal Machinery?

Nowadays, many companies in several industries utilize sheet metal. Following are the things to know before buying it. A broad array of used, as well as new is readily available in the market. Hence you should first decide whether you want to purchase a used or a new.

Fixing the Budget for Sheet Metal Machinery

There are several local shops as well as online stores that sell different types of tools. However, before visiting any of these shops or stores, you should plan your budget and consider your specific requirements. First of all decide your budget limits, as this is basically the amount that you will be spending for the sheet metal machine. After arriving at the final amount you should also consider whether it will be possible to go beyond that fixed budget amount; and what will be the maximum amount that you are willing to pay. Hence it is always advisable to set a budget limit before buying the machine.

Look for Specifications of Sheet Metal Machinery

Today lots of people prefer to buy an imported sheet metal unit through the internet, in order to view the broad range of available equipment; and also browse through the specifications of each model, and then select the most appropriate product as per their needs and budget. You can also easily get all the related information on the internet; including all the types of machines sold in the market and their price.

Where to Buy Sheet Metal Machinery?

After you have selected the website to buy these sheet metal machines, you should refer the contact details and confirm the availability of the particular model you plan to buy. It is also better to check the current price of the tool and delivery time. You must also inquire about the warranty period and after sales support for the product.

Further there are many online stores that sell used equipment. Hence you should ensure that they are in good working condition and available at reasonable rates. Some companies even sell cheap equipments that may not work properly. It is therefore better to buy good quality products at a relatively higher price, as they are more reliable, effective and long lasting.

In Conclusion

It also necessary to assess the reputation of the company that sells these sheet metal. The best way is to obtain the feedback of the existing users and then take the right decision. You may also take advice of the people having more knowledge and experience about these tools. Hence, it is worth spending your time to gather all the relevant information since buying a machine is a one time investment.

Mechanical Press Brake V/s. Hydraulic Press Brake – Which One is Better?

These days, various types of press brakes are available in the market, including mechanical and hydraulic. The main differences between a mechanical and a hydraulic is as follows.

Hydraulic press brakes are simple to use and versatile for punching and forming sheet metal components. Even the tooling is easy for a hydraulic press and the material handling cost is also less. Stamping can also be done using economical tools on the same hydraulic press.

Mechanical presses use expensive dies and costly components, hence hydraulic presses are better. One more advantage of using a it is that they can be set up quickly, because they do not involve many other forming functions. It also reduces secondary forming operations such as moving the components to another machine. Hence, the hydraulic press is preferred since the tooling and set up time is less as compared to the mechanical press. Moreover, a hydraulic is a highly flexible punching, forming and stamping equipment. It can even punch and form in upwards as well as downwards directions. They also help to save manufacturing time of sheet metal parts.

The hydroforming operation is not possible on a mechanical press brake, because it does not have the speed control and cannot remain on the bottom for carrying out the high pressure forming operations. The slow speed of the hydraulic helps in the hydroforming process, in comparison with the mechanical. A hydraulic press brake provides dwelling and ram speed control which is not possible in mechanical. The hydraulic presses can be programmed to control the ram speed and ram position, whereas this facility is unavailable in mechanical presses.

Further, hydraulic press have exceptional speed, stroke and force; and have therefore increased the forming capacity of sheet metal industry. They can offer full force at any stroke position and also provide flexibility in the dies. The ram stroke can be easily adjusted from minimum to maximum position. Hence, a hydraulic press can have longer strokes to include different types of dies; and can be easily set for various operations. The major benefits of these hydraulic presses include the following.

They are multi-purpose machines, and are adaptable for diverse operations; deliver better force at any point of stroke; and are capable to function at various strokes on the same machine. The ram stroke can be simply adjusted throughout the length. Also the required speeds can be set and also easily reset at any position. It is possible to program and have total control over the ram stroke and position. A variety of operations can be performed at different pressures just by adjusting the command, pressure switch settings, or pressure control valve of the machine.

Ultimately, hydraulic press brakes deliver precise and high quality products. Hence, compared to mechanical press brakes, the hydraulic are much better. Therefore a wide range of operations are now done using hydraulic presses in various industries throughout the world.

The Most Important Machine Tools Required in Any Workshop

The most important tools required in any workshop, nowadays are described below.

Milling Machines

The milling machine is used for milling, cutting, shaping, carving, planing, contouring, drilling, stamping, and die-sinking a variety of solid materials. The work piece is positioned, to cut and shape the metal object on its tip, and from all the sides. There are two kinds of milling tools; depending on the direction of the main spindle; namely the vertical milling and the horizontal milling. They are further classified as manually operated milling, mechanically automated milling and electronically controlled CNC milling. Milling machines are designed to perform simple and complex machining operations.

Uses of Grinding Machine

The grinding machine is utilized for grinding a metal workpiece into required shapes and sizes; with the help of an abrasive wheel. The abrasive wheel perfectly chips the rough metal surfaces into smooth metal objects. Grinding is basically a finishing process that produces workpieces with minimum surface roughness and maximum surface smoothness. Normally grinders remove very less metal; however some grinding operations involve rapid removal of large quantities of metal. Both manual grinding and hydraulic grinding deliver highly precise workpieces.

Applications of Shaping Machine

A shaping machine is used to cut small or large work pieces made from wood, steel, aluminum, ferrous and non-ferrous metals etc. into various shapes, angles, and curves. This shaper is smaller than a planer, and has a cutting movement like a lathe. The single point cutter has a linear motion and usually moves over the stationary work piece, instead of the work piece moving under the cutter. Both conventional and modern metal shaping tools are widely utilized to quickly and easily shape flat and straight metal surfaces.

Slotting Machine

A slotting machine is another essential tool that is widely used for shaping or cutting a variety of wooden and metal objects. It is also known as a slotter or a vertical shaper. They are commonly utilized for making slots on the heads of metal screws and bolts, wooden screws, etc.

Bandsaw Machine

The bandsaw machine is utilized for cutting long pieces of wood or metal into a variety of odd or curved shapes. It consists of a long horizontal metal band and a blade with sharp teeth on one side to cut the work piece. The band moves on two wheels that rotate in the same plane, in order to precisely cut different types of objects. These are mostly used for woodworking, metalworking; and for cutting different materials into straight, asymmetrical and curved shapes. The horizontal bandsaw and the double column bandsaw are the two kinds of bandsaws.

Hacksaw Machine

A hacksaw machine is also a vital tool that is used for cutting wood, metal, plastic and numerous other materials. It has a fine-tooth saw with a blade that is held under tension by a screw or other mechanism. The blade is made from high grade steel and its thickness depends on the material to be cut. Some hacksaw also have a coolant pump to avoid the saw blade from overheating.

Why Sheet Metal Machinery is Considered as one of the Best Machine Tools?

Sheet metal is basically a large metal sheet that is shaped into small, thin and flat pieces. Different types of metals such as steel, brass, aluminum, copper, etc. can be formed into sheet metal of varying thickness. Very thin pieces of sheet metal are called as foils/leafs; whereas the thicker pieces are known as plates. Sheet metals can be cut and bent into various shapes such as flat sheets or spiral coils using sheet metal machinery.

Applications of Sheet Metal Machines

Sheet metal machines are commonly utilized in several industrial segments to manufacture a wide range of machinery parts, steel metal components, stainless steel sheet metal pieces, metal assemblies etc. Hence sheet metal machinery is considered as one of the best machine tools. Simple hand tools or complex power operated automatic machines are used produce sheet metal.

Various Tasks Performed by Sheet Metal Machines

The various tasks performed by versatile sheet metal machines include stretching, stamping, cutting, bending, shearing, deep drawing, perforating, deburring, spinning, roll forming, press brake forming, rolling, ironing, decambering, wheeling etc. The hydraulic press sheet metal machines and tools are used for stretching the sheet metal to make it straight and flat. This is done by using a grip at either side of the sheet to pull it beyond its elastic limit.

The stamping process involves pressing the metal into a pre-determined shape. It includes one or more stamping stations in order to execute different operations on the metal sheet for creating the finished product. The metal sheet is passed through a series of steps to alter its shape by cutting, forming or drawing the work piece.

Methods of Cutting Sheet Metal

Sheet metal can be cut by applying different methods that includes cutting the sheet manually or by implementing computer controlled laser cutting techniques. Cutting large metal sheets manually is difficult as the sheet may bend. Computer aided laser cutting is more precise and reliable. The laser cutting method focuses a beam of laser light over the sheet metal in order to heat and subsequently burn the metal. Laser cutting is easier and faster; it delivers sheet metals with smooth edges and also minimizes wastage.

Sheet metal machines and tools also help to shear the sheet metal to achieve the predetermined size. Bending is accomplished by shaping the metal sheet into diverse forms. The different types of press brakes are utilized for bending the sheet metal into the desired shape using a die set. The shearing process incorporates cutting extra large sheet metals into smaller sheets of required dimensions. Shearing should be done before stamping the metal sheet. It utilizes shearing force to cut the metal sheets. The sheet metal is kept between two blades that are forced against each other to produce straight line cuts.

The Bottom Line

The deep drawing process also uses sheet metal machinery and tools. It incorporates transforming the sheet metal into the required shape by pulling the sheet metal using a die set. Perforating is another sheet metal working process. It includes punching holes in the metal object. Deburring is also done using sheet metal machines in order to eliminate the sharp edges of the cut metal sheets.

Woodworking Machines – To Make Difficult Jobs Easy

A woodworking machine is primarily a workshop equipment; which is used to process wood. These tool room devices are normally powered by electrical motors; and are commonly utilized in wood workshops, timber mills and furniture industry, to perform a wide range of woodworking tasks such as wood cutting, carving, and shaping.

These are highly accurate and versatile tools. They help to implement different woodworking projects in a wood workshop; in order to manufacture a variety of wooden furniture and many other wooden items. Some of the most popular woodworking equipments that make difficult jobs easy are as follows.

The band saw is the simplest of all the woodworking equipments. It is used to precisely cut wood with smooth curves. Moreover, band saws are mainly utilized for re-sawing and cutting broad strips of wood stock as well as long wooden logs. They are compact in size and can therefore be easily operated to perform diverse wood cutting applications even in congested workshops.

The surface cum thickness planer is the right woodworking tool for planing down very thick wooden boards to the required thickness. This surface finishing tool slashes the surface of wood stock into even layers to produce boards of various dimensions. Moreover, a thickness planer can create uniform and flat wooden boards with the same thickness throughout their length.

The jointer is mainly used for joining two pieces of wood. It is an ideal tool for milling a flat, even surface on one side of a wooden board. It is also the perfect for joining a wooden surface exactly perpendicular to the edge of another wooden piece. They are available in various shapes and sizes.

The drill press is a multi purpose woodworking machine. It is a vital component of the wood workshop; that is extensively used for drilling accurate holes in the work piece. Wood workers also use it to bore holes at different angles in a precise manner. The drill press holds the work piece stationary while the drill moves axially to penetrate the wooden material in order to make holes.

Every woodworker also uses either a circular saw or a table saw. The table saw is regarded as an essential tool of any wood workshop. Large table saws are rapid and safe tools. They are commonly used to neatly cut large pieces of timber. Several tasks can be done on the table saw. It is a versatile workshop tool around which a woodshop is designed. A typical table saw unit includes a large and strong table; a solid fence and a sturdy electric motor. Table saws are intended to make deep square cuts, cross cuts, beveled cuts or compound cuts.

The adjustable circular saw is another type of woodworking machine that includes an adjustable, tilting working table to perform cuts of specific depths on the work piece. This workshop machine is a highly efficient wood working tool used for crafting highly accurate straight cuts. It is also equipped with accessories like motor pulley, motor plate etc.

Types and Uses of a Grinding Machine

The grinding machine is a type of tool that is utilized for grinding work pieces. It basically use an abrasive wheel as the cutting tool. The rough surface of the abrasive wheel shreds off small portions of the work piece as required. It is also known as a grinder.

A grinder is generally used to precisely shape and finish the given materials with low surface roughness and high surface quality. It is primarily a finishing operation that removes relatively small quantities of metal, to deliver highly accurate products. However, certain grinding applications also involve swiftly eliminating high volumes of metal.

It comprises of a bed with a fixed guide to hold the work piece; and a power driven wheel that spins at a predetermined speed. The head of the grinder can be set to move across a fixed work piece; or the work piece can be moved while the head remains in a stationary position. The position of the grind head or table can be fine controlled by using a hand wheel, or a computerized numeric controller.

It generate considerable amounts of heat; hence coolants are used to cool the work piece to avoid overheating, prevent accidents and maintain its tolerance. In some high accuracy grinding machines such as the hydraulic cylindrical grinders and surface grinders; the final processes generate relatively little heat; thus coolants are not needed as the temperature is tolerable.

Grinders are used in engineering, electrical, automobile and many other industries. The various types of these tools are as follows:

A bench grinder is manually operated and normally has two wheels of different grain sizes that are fixed on a floor stand or work bench; to perform roughing and finishing operations. It is mainly used to shape tool bits; and repair or make various tools.

A belt grinder includes a machining process to grind metals and other materials, with the help of coated abrasives. Belt grinding is a versatile process that involves several kinds of applications such as stock removal and finishing.

A jig grinder is used for finishing jigs, dies, and fixtures. It grinds holes and can be used for complicated surface grinding and finishing work. A gear grinder is used to remove the last few inches of material while manufacturing high precision gears.

There are two types of cylindrical grinders, one that has a center and the other is center less. A cylindrical grinding machine may have multiple grinding wheels. Here the work piece is rotated and fed through the wheels to form a cylinder. It is widely utilized to manufacture accurate objects like tubes, rods, bushings, bearings, and other parts.

An efficient surface grinder may be manually operated or CNC controlled. It has a head that is lowered, while the work piece moves back and forth; past the wheel on a table. Tool and cutter grinder, and the D-bit grinder perform the functions of a drill bit grinder, or other special tool room operations.

How to Choose a Highly Efficient Shaping Machine

Today, several types of machines, equipments and tools are invented in order to automate numerous industrial activities; such as cutting, drilling, milling, threading, shaping etc. A small or large work piece made from wood, metal etc. can be used to create the required product using a shaping tools. It is basically utilized to shape straight and flat metal surfaces.

Applications of Shaping Machine

It helps to cut and form aluminum, steel, ferrous and non-ferrous metals into different shapes, curves, and angles. A variety of shaping equipments with different specifications are available nowadays. Metal shaping equipments vary from inexpensive hand tools to latest devices that save both time and effort. Hence choosing a highly efficient shaping machine will primarily depend on the exact requirements of the user, their budget and quality of the selected one.

Importance of Shaping Machine in Different Industries

All industries apply a wide range of hand and/or power tool room to shape sharp sheets of metal into usable materials. Soft metals like copper, or hard metals such as steel, require the appropriate equipments to transform sheet metal into the final product; without damaging or denting the work piece. The various metal cutting and shaping tools that help to transform raw metals into usable objects with accurate and customized shapes; are as follows:

A versatile lathe is a tool that turns metal materials to shave away the exterior part and form the desired shape. A metal stock is mounted on a lathe that spins the material like a potter’s wheel. The turning work piece is pressed against a sharp cutting tool to create a precisely shaped material.

About Different Other Shaping Machines

A milling machine is another metal cutting that has the ability to carry out a variety of tasks; that includes cutting, carving, stamping, milling and shaping. Milling are normally large, floor mounted units. A metal stock is placed on the milling table, to cut and shape the object. Programmable and automated, CNC milling deliver highly accurate shapes.

A machine press refers to several multi-purpose metal cutting tools. They are primarily used to cut and deform metals by pressing the work piece in between two heavy plates. The machine can cut, bend, stamp and shape metal sheets into different forms; depending on the shape of the pressing plates. A typical press may be bench or floor mounted; and is usually powered by pneumatic force or electricity.

A metal working plane or planer shaves thin and exact strips of metal away from the surface of a work piece. It can cut flat surfaces, and create long slots, channels and grooves through a metal work piece. Metal working planes are generally large, floor mounted. Here the metal stock is placed on the machine’s stationary table and passed through a cutting attachment with an adjustable arm to produce the required shape.

In Conclusion

Moreover, before selecting the right shaping machine assure; that it is manufactured using high quality cast iron for higher efficiency and stability. Also ensure that it is sturdy, safe and durable;corrosion resistant, energy efficient and cost-effective.

Reasons to Use Milling Machine for Shaping Metals

A milling machine is a tool that is basically used to shape or cut solid metals by removing the excess material in order to form a finished product. These are mostly utilized in the metalworking industry to perform a wide range of complex cutting operations; such as keyway and slot cutting, drilling, diesinking, threading, carving, milling, rebating, planing, routing, and much more.

Versatility is the primary reason to use milling machines for shaping metals. These are powerful tools with the capability of cutting a wide range of metals from aluminum to stainless steel. Nowadays, a variety of technologically advanced are manufactured to satisfy the growing needs of several industrial sectors.

Milling equipments are built with different specifications and each is named based on a particular function. All milling tools essentially serve the basic purpose of cutting and shaping metals. However, each is categorized into different groups based on the various standard specifications. These multi purpose machines can simultaneously carry out multiple tasks such as milling, cutting, drilling etc.

Milling tools are available in various sizes and can have a horizontal or a vertical orientation. In a horizontal the spindle faces horizontally, whereas a vertical has a spindle axis that faces vertically. It can be manually operated or mechanically automated. A computer numerical control or CNC milling tool is digitally operated, and helps to avoid accidents and save labor costs.

Every type has a different working speed to accurately cut the metals. It can be adjusted to move at a slow or fast speed as per the material being cut and according to specific requirements. Soft materials are usually shaped at higher speeds whereas hard materials are normally milled at a slow speed. Moreover, small quantities of a hard object can be cut at the same time.

A typical operation involves feeding the material over a device called a milling cutter. The ground slides, lead screws and teeth of the cutters; carve the work piece into precise and desired shapes. These popular machines can mill, thread, grind and do much more. A milling machine can even drill holes straight down like a drill press. The work piece can also be kept at the side of the tool in order to shape its edges.

There are numerous types of it, each with varying functions based on standard requirements. They are normally termed based on the orientation of the spindle; number of axis present; type of control; size of the tool; its purpose; as well as the source of power. The common types of manual milling include; turret milling equipment also known as vertical ram mills; box or column mills; c-frame mills; planer style mills, knee-mill or the knee-and-column mill; horizontal mill, bed type mill, tracer controlled mill etc.

The main advantage of manual milling machines is that they are not very expensive. Hence, It is a perfect solution for performing different tasks related to shaping various metals.

Range of Turret Milling Machine for Machining Solid Objects in Workshop

The constant development in technology and the introduction of modern machines; helps us to produce better products, optimize costs and increase productivity. All industrial units utilize a variety of machine tools; that typically include the milling machine. It is one of the most important workshop machineries. It is a highly resourceful machine tool that is utilized for machining solid objects.

It can execute numerous simple and complex functions such as cutting, drilling, planing, diesinking, contouring etc. A cutting liquid is frequently passed on the cutting spot in order to cool and lubricate the cut; as well as to wash away the residue.

It moves the work radially against the revolving milling cutter; that cuts on its tip and also on the sides. The cutter and work piece motion is accurately controlled, using analogous technology or through precision ground slides and lead screws. It can be either manually operated or mechanically automated. The latest type of digitally automated machines also includes the CNC.

There are mainly two types : the horizontal milling and the vertical milling. They are categorized basically on the orientation of the main spindle; and are available in various dimensions from small bench mounted tools up to large room sized machinery.

The spindle axis is vertically oriented in a vertical milling machine. The milling cutters are usually held in the spindle and they revolve on its axis. The spindle may be extended in order to facilitate propelled cuts and drilling. However, this can also be achieved by lowering or raising the table.

It is also referred as the vertical mill. The bed and the turret milling machine are the two major types of vertical. The turret mill can perform the cutting operation in the vertical (Z) direction; by either lowering or raising the quill, and by moving the knee.

A turret milling machine generally has a stationary spindle and a movable table that moves in a parallel as well as perpendicular direction to the spindle axis in order to carry out the cutting function. It also have a quill that permits the milling cutter to be lowered and raised just like a drilling machine.

These are also known as Bridgeport milling machine. They are robustly designed, extremely versatile and highly efficient. However, only the small sized turret mills are practically functional. This is due to the fact, that for the larger sized turret milling machine; moving the knee up and down is relatively harder. Moreover it also not easy to reach the quill feed handle.

The vertical milling machines supplied by us are reasonably priced and are hence widely utilized for a variety of industrial applications. These vertical mills are appropriate for die sinking process; that involves machining a mold into a block of metal.

The turret milling machine range includes the box way and dovetail type. Several models are available in various dimensions at competitive rates.

CNC Lathe Machine Range for Multipurpose Machining

The lathe is a multipurpose machine tool; that rapidly rotates the work piece along its axis to perform various tasks like cutting, shaping, drilling, turning, sanding etc.; in order to create a symmetrical object. Nowadays, the latest manufacturing machines use computers to automate numerous manual functions in several industrial segments; including lathe machine operations.

What is CNC Lathe Machine?

Apart from the earliest wooden lathes and metal lathes; a broad array of lathe machines are now available in the market such as the CNC lathe machine. CNC is the short form of Computer Numerical Control. CNC is now applied in almost all types of manufacturing processes. CNC lathes are basically controlled by a computer. The related manufacturing procedure is pre planned by the computer. Once the lathe machine is preset, it can continuously function automatically; followed by occasional supervision of a machine operator.

Importance & Benefits of CNC Lathe Machine

These CNC lathe machines have largely replaced the older versions of lathes in the production and machining department; since they are simple to operate, provide extreme accuracy and deliver top grade products. CNC lathes offer many benefits such as high powered axis drives, feedback control for monitoring and maintaining the tool position; and even constant high speed motion of complex machines. After providing all the functional parameters, a machine operation can be easily set up; thus eliminating the repetitive manual adjustments.

Components of CNC Lathe Machine

CNC lathes are programmed to quickly and precisely cut the work piece using tools and Heavy Duty Flat Bed CNC Lathe drills. The same result may otherwise be difficult or impossible, while using the conventional lathes. This CNC machine also incorporate tool holders and coolant pumps to reduce deterioration. CNC lathe machines have the ability to cut curved contours without using special shaping tools. This is possible due to the computer programmed and controlled speed of the two motion axes and the spindle simultaneously.

Types of CNC Lathe Machine

The CNC lathe machine range includes; flat bed CNC lathe machine, heavy duty lathe, heavy duty flat bed CNC lathe machine, slant bed CNC lathe machine, imported CNC lathe machine, Swiss style CNC lathe machine etc.

Working of CNC Lathe Machine

A CNC lathe machine is controlled electronically through a computer generated menu interface. The computer program can be displayed and suitably modified on the machine, along with a virtual view of the related procedure. The CNC lathe operator should be high skilled and properly trained to perform the manufacturing process. After pre setting a CNC lathe machine, it can be operated and supervised simultaneously.

A CNC lathe machine must be provided the relevant instructions to produce a new or different shaped object. This is done by a computer programmer, who prepares a set of machining instructions related to that process. It is then translates into a computer aided-automated manufacturing (CAM) program; for the particular machine to understand and operate accordingly. Then a CNC lathe operator in a machine shop or tool room will download the CAM program, set up the lathe; and then start the machine and intermittently monitor it until the process is completed.

In Conclusion

These days CNC lathe machine manufacturers provide a wide range of CNC lathe machines at affordable rates.

Types of Drilling Machine – Radial Drill Machine for Construction, Woodworking & Metalworking

The drilling machine is one of the most vital tools. It has transformed a lot of complex manufacturing processes into very simple tasks. It is an important tool that is used in several industrial and commercial operations; such as construction, woodworking, metalworking etc.

It is also commonly known as a drill press. It is basically used for drilling holes of various sizes as per required depths on any surface area. Moreover it is utilized for tapping, reaming, counter boring, countersinking, spot facing etc.

There are several categories of it such as the upright, radial and special purpose drilling tools. Even though all these are execute the fundamental drilling task; there are certain specific objectives and additional features that can be done more precisely and easily.

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A radial drilling machine has a drilling head, which is mounted to slide along a radial arm; and can be rotated, raised or lowered, on a vertical mast to adjust the position of the drill above the work piece. It is used for numerous functions that include drilling, reaming, boring, tapping, counter boring, lapping, screwing and spot facing. These are capable of drilling a wide range of materials made from cast iron, steel, plastic etc.

The latest range includes V belt driven radial drill and all geared radial drill; as well as the imported radial drill machines. These are normally categorized on the basis of the arm length and the width of the drill bit swing.

The plain radial drilling always has a vertical spindle that may not move over the work piece. In the half universal drilling the spindle can be swung in one place over the work piece. A full universal drilling machine offers a great amount of flexibility. It has the capability to move and swing in any plane and over any angle; without moving the work piece.

It is a highly versatile workshop tool. The drilling spindle is attached to the end of an arm. Hence it can hold large sized work pieces, depending on the length of the arm. Whereas in the other types of drilling machines; only smaller work pieces can be placed under the drill.

Further, the arms of these radial drilling can be moved and swung in various angles to reach the exact drilling locations. The extra ability to move the arm extensively; permits even larger work pieces to be placed quite easily. It can also be used as a tool for placing fasteners. It can cut through the material and at the same time fasten two pieces of materials together with some type of fastener.

Nowadays many radial drilling manufacturers supply sturdy, accurate and long lasting radial drill machines in the local and global markets at competitive rates.

Lathe Machine Operations

Nowadays, the tool room work and workshop machine activities; are done by repairers or through suitable lathe tools. A lathe is a tool utilized to perform various functions like turning, cutting, drilling, grooving, knurling, parting, threading etc. They are used to produce accurate products made from metal, plastic, wood etc. The basic lathe machine operations are as follows:-

Turning is an essential and important lathe operation. It is used to create circular objects and for reducing the diameter of the work. Taper turning refers to the process where the tool narrowly cuts the job at a specific angle. Knurling is done using a knurling tool; it has two slashed lined wheels that are pressed against the rotating work piece to produce a knurled object.

The drilling operation uses a drilling tool which is held in the tail stock and fed into the work by using a handle on tailstock. Threading is a precise operation, where the tool is fed into the job at a constant speed. This is done by attaching a carriage assembly with lead screws that are connected to the driving mechanism through gear trains. Two types of threading are external and internal threading.

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Grooving is done before external threading by feeding the grooving tool perpendicular to the rotating work piece. Parting is done for cutting a work into smaller parts. Chamfering refers to slitting or cutting the edges of the object.

The major parts of a lathe machine are bed, headstock, saddle, tailstock, top slide; apron, cross slide, lead screw, countershaft, tool rest, chuck and gears. The bed is the base of a lathe, the chuck holds and spins the work piece; whereas the apron grips the gears, and the headstock allows the spindle to rotate at variable speeds. The tailstock holds the end of the work; and the carriage houses the cross slide, top slide and saddle.

Many types of lathes are available including the wood lathe. Here the cutting tool is operated manually by skilled workers to precisely form smooth curves and complex shapes on the work piece. The spindle is normally driven by a belt connected to the motor, and the speed can be varied manually. Lathe tools are held manually against the work, with the help of an adjustable tool rest; that is clamped to the base at a suitable position.

Engine lathes are machines with a longitudinal base, where the headstock and tailstock are mounted. It has an advanced spindle drive that runs at variable speeds; the selectable gears help to operate the machine at higher speeds. The lathe cutting tools are moved against the work using hand wheels; or automatically using a lead screw that is power driven by gears in the headstock. The carriage moves back and forth on the bed for longitudinal turning. The cross slide and compound rest are mounted above the carriage to enable cross and angular cutting.

Finally during any lathe machining operation, always take necessary precautions; even if you are an expert, or are handling an important process.

Conventional Lathe Machine

The invention of machines has resulted in saving our time, money and energy. Additionally it even helps us to produce better quality goods. The lathe is one of the oldest and most important machine tools. The earliest types of lathes were manually operated and included hand held tools with manual feed for the work piece. However nowadays these lathe machines are power driven, highly versatile and computer controlled.

What is Conventional Lathe Machine?

The conventional lathe machine is a standard lathe that is used for holding and turning various types of materials such as metal, wood, plastic etc. against a cutting tool in order to produce a cylindrical object. Besides this it can even perform many other functions like grinding, boring, threading, polishing, reaming, drilling etc.

Types of Lathe Machines

Many types of lathe machines are available; with exclusive features to perform a variety of machining operations. The wood lathe or a woodworking machinery lathe is the simplest and oldest type of lathe; which is specially designed for turning wood. Wood lathes are used for wood working and to create several wooden objects such as wooden furniture, sports goods etc.

https://www.youtube.com/watch?v=DvwUeb_wZ8c&feature=plcp

Types of Metal Lathe Machines

Metal lathes are used to remove material parts from a metal item using an integrated cutting tool. Metal lathes are mainly utilized to cut, grind, drill, bore and ream harder and heavier materials like metal. However, nowadays they are even used for cutting various types of materials including plastic and other composite materials.

There are several kinds of metal lathes, such as a center lathe, a capstan lathe, a turret lathe etc. Engine lathes or center lathes or bench lathes are basically metal turning machines. This is a traditional lathe machine with an automatic feed for the cutting tool. They come in various sizes and are capable to work with almost all types of materials.

It is also known as center lathe, where the work piece remains fixed and the dual heads move towards the work piece and make a central drill hole from each end. Moreover, mini lathes and micro lathes are just small sized lathes as compared to the typical general purpose engine lathes.

Advantages of Tool Room Lathe

The tool room lathe is a medium sized engine lathe that is specially used for very accurate work and for high quality machining. A tool room lathe can deliver better accuracy and precision as compared to an engine lathe. These machines are commonly used in tool rooms and die shops; as well as for manufacturing precision machine parts and accurate fixtures. While producing tool room lathes, the main focus is towards the spindle accuracy, smooth operation and precise alignment of the carriage and cross slide.

Uses of Turret Lathes and Capstan Lathes

Turret lathes and capstan lathes are mostly utilized in the production machine shops where numerous back to back processes are performed on a single work piece. This is due to the fact that removing a work piece from one machine and re-holding it in another will affect machining accuracy and work alignment; and is also expensive and time consuming.

Today, several conventional lathe machine manufacturers supply a wide range of lathe machines at competitive prices.

Lathe Machines – How They Make a Real Difference in Shaping Industries

The lathe is indeed a great invention and a very helpful machine, used for numerous purposes since the ancient times. The earliest type of lathe was the potter’s wheel, which is being utilized to shape clay pots and earthen objects even today. The lathe machine is basically a machine tool that revolves the work piece on its axis to carry out a variety of operations that includes cutting, shaping, turning, drilling, sanding, bending etc.

Types of Lathe Machines

An extensive range of lathe machines are now available in the market at affordable rates. Each type of lathe machine has remarkable features and specific engineering application, including shaping various kinds of materials. They can be used in several industrial functions such as wood shaping, metal bending, glass sanding, stone cutting, plastic drilling, repairing machine parts etc.

These lathes have truly made a major difference in the shaping industry due to its highly beneficial features and outstanding performance. Some of the most useful lathe machines designed and manufactured nowadays are as follows:

First is the v-belt drive lathe machine that includes light duty lathe machine used for shaping small size items and other bending tasks; the medium duty lathe machine has enhanced functionality to cast most accurate shapes; heavy duty lathe machines are robust equipments built for large scale metal working and wood working operations; extra heavy duty lathe machine have tight tolerances and are utilized to shape very hard substances.

Next is the roll turning lathe machine which is another sturdy machine tool, dedicated for finishing purposes and to produce cylindrical rolls in rolling mills. Further comes the all geared lathe machine that includes light duty all geared lathe machine, meant for relatively light activities; medium duty all geared lathe machine for moderate functionality; heavy duty all geared lathe machine for higher capacity lathe machining work; and extra heavy duty all geared lathe machine for applications in heavy industries.

Recently highly precise, imported all geared lathe machines are widely used. They easily provide smooth machining on solid sheet metals; and include light duty imported lathe machine and medium duty imported lathe machine. These uniquely designed lathes are very efficient; and perform the lathe functions with zero defects.

The latest models of lathe machines comprise of the heavy duty high speed lathe. They are versatile and function at a greater speed, and used for bulk manufacturing and solid machining work on sheet metals. Further is the extra heavy duty lathe with pedestal type bed and extra heavy duty lathe with planer type bed that have longer working life.

Even imported CNC lathe machines, manufactured as per international standards are available these days. Another advanced technology based lathes are flat bed CNC lathe, heavy duty flat bed CNC lathe and slant bed CNC lathe; that are reputed for accurate dimension and high tensile strength. All these lathe machines provide a significant return on investment; and are extensively used in tool rooms, power plants, ship building, paper mills, repairing shops, steel rolling mills, workshops, mining, oil, textile industries etc.

Power Press Machine – One of the Most Versatile Sheet Metal Machines

A power press is a machine that is used to cut or shape various types of materials, by compressing the work piece or by feeding the work piece into a cutting tool and applying the necessary pressure. They have diverse applications across numerous manufacturing industries such as metal, plastic, textiles, rubber, automobiles, plywood etc.

It is one of the most versatile sheet metal equipments that are widely used in many heavy industrial operations. They utilize a high amount of pressure to cut, bend, press and form the metal sheet in to different shapes and sizes. These robust and efficient power press are produced using top quality components in order to ensure maximum accuracy, consistency and longer working life.

Types of Power Press Machines

There are basically two types tools such as the C type power press machine and the pillar type; depending on the shape of their frame. These versatile industrial pressing tools are built to fulfill the bending, cutting and pressing operations of various manufacturing activities.

Nowadays several types of power presses are available such as mechanical, hydraulic, pneumatic and electric presses. A mechanical press is very fast and highly accurate device. It has a clutch that engages the flywheel to power a crank mechanism. Hydraulic presses function through two synchronized hydraulic cylinders on the frames that move the top beam. Pneumatic presses make use of air pressure to exert the required force and energy on the ram. Electric presses utilize a servo motor to move the belt drive or ball screw drive in order to apply pressure on the ram.

The pneumatic and electric power press machines are mostly used in applications that require less tonnage. These dependable and accurate hydraulic presses are utilized to manufacture high quality goods. They use lesser amount of energy and are much safer, compared to the flywheel-driven presses. The ram movement can be easily stopped at any time as a result of a safety mechanism.

These are rust-proof and low noise equipments that can be operated at high speeds to deliver maximum output. This multipurpose equipment is thoroughly tested to work under extreme conditions. Many different models of these sheet metal are readily available in a variety of dimensions at reasonable prices. They can also be used for many different forming jobs by using the appropriate die design.

The pillar type power press machine is also another versatile sheet metal machine. It is built with two pillars and bed at the centre to exert a high amount of hydraulic or mechanical pressure so as to ensure tough metal bending. These unique tools are precise, reliable and corrosion resistant. They are mainly used for heavy duty metal cutting and bending applications.

The latest models of power press devices are computer-controlled. They have gauges and sensors that enable the operators to adjust the settings related to that manufacturing process. These modern power presses incorporate advanced technology to perform complicated sheet metal jobs quite easily at relatively low manufacturing cost in many industrial segments.

A Brief Description About Useful Tool Room Machines

A tool room basically refers to a room in an industrial unit where special machinery is used, in order to manufacture or repair the various tools and components that are necessary to produce the final product. A tool room also stores and distributes a wide range of other tools or parts, required by other departments of a production unit. Nowadays, several types of very useful tool room are designed and manufactured for a broad range of applications in electrical, woodworking, construction, automotive and other heavy industries.

A tool room device is used for milling, grinding, shaping, slotting and cutting; a variety of items made from wood, metal and other substances. The highly useful tool room machines include the milling, hacksaw, bandsaw, grinding, shaping and slotting.

Milling Machine

It is a tool, used for machining solid materials. There are mainly two types based on the direction of the main spindle; such as horizontal milling and vertical milling. These highly precise machines are available in various dimensions. It also move the work piece radially against the rotating milling cutter, in order to cut objects both on its tip and on all the sides. Manual, mechanical, and CNC milling device are manufactured to automate various operations like cutting, planning, drilling, contouring and die-sinking.

Bandsaw Machine

It is a tool that uses a blade made from a long metallic band with teeth on one edge to cut various work pieces. The band normally rides on two wheels rotating in the same plane, to ensure perfect cutting. Bandsaws are applied in woodworking, metalworking and cutting various materials into straight, irregular and curved shapes.

Grinding Machine

It is a tool used for grinding objects of various shapes and sizes, using an abrasive wheel as the cutting tool. Each grain of abrasive on the wheel’s surface cuts a small chip from the work piece. Grinding is used to very accurately finish work pieces; that need high surface quality and low surface roughness. It is mostly a finishing operation and removes comparatively very little metal. However, there are certain grinding applications in which lots of metal is removed quickly.

Shaping Machine

It is a tool that has a relatively linear motion between the work piece and a single-point cutting tool. It has cutting movement like a lathe, except that it is linear instead of helical. A shaper is smaller than a planer, and has a cutter which moves above a stationary work piece, instead of the work piece moving completely under the cutter.

Slotting Machine

It is used for making slots in various objects. This tool is used for shaping or cutting materials made from wood, metal etc. It is basically a vertical shaper, used for making slots on the heads of wooden screws, metal screws, bolts etc. Many types of slotting machines are now available in the market which can ease the job of shaping and cutting materials.

Do You Have the Right Machines for Your Workshop?

In industries, workshop is termed as a place, room or a building containing machines, required to manufacture or repair products. The equipments in a workshop can be wood working, sheet metal, automobile and garage, food processing, printing, welding etc., which can ultimately help in manufacturing products in the industries. Thus, a workshop is the most important part of a manufacturing unit are a necessity in every industry. So, there are constant innovations experienced in the workshop equipments. In ancient times, metal cutting and metal fabrication was done manually, which was very much time consuming and inaccurate. The machines like shaping, lathe etc., give excellent results as far as cutting, shaping, drilling and finishing metals is concerned. If you are not getting accurate results from the device you have in your workshop as per your requirements, then you should try to know that are as per the latest technologies and are specialized for the job you need to complete or not. If not, then you better go through the below mentioned details of different workshop equipments which are necessary to be installed in every workshop involved in sheet metal cutting and fabrication.

Lathe Machine

It is used when a metal sheet is to be given a specific shape. It removes unwanted part from the metals so that a new shape can be given. In it, the metal is rotated against the tool which trims down the material into a particular shape. On an initial stage, when a lathe was invented, it was used manually but now there have been much technological advancement brought to a lathe which has resulted to availability of different types of lathe like light duty lathe machine, medium duty lathe, heavy duty lathe, extra heavy duty lathe etc. So, now you have a wide choice of a lathe depending on the job you need to accomplish in your workshop.

Milling Machine

It is a special kind of metal shaping unit used to remove unwanted material from metal sheet to give a particular shape to an object. There are two types of it, horizontal milling and vertical milling machines, further classified into plain milling and universal milling which can be either manually operated or digitally operated also known as CNC milling. You can also buy different combinations in all the different milling equipment which are known as all geared universal milling, all geared vertical milling etc., having different features and specifications.

Shaping Machine

It is a versatile tool which can cut metals in different curves, angles and shapes. It is used when it needs to cut large amount of metal from the workspace comparing to milling unit. It is widely used in many industries nowadays because of its capacity of working accurately with speed and simplicity in using it. It is used to cut flat metal surfaces like steel, aluminium, ferrous and non-ferrous metals without corrosion.

Slotting Machine

It used to slot metal and wood materials is known as slotting machine. With the help of this, slots on heads of metal screws or wood screws, bolts, components used in automobiles can be done. These are widely used in industries like automation, electrical, furniture, construction etc. This is specially designed for quick and accurate metal productions and so it is well known for its low maintenance, accurate production and durability while it is quite easy in operating also.

If you are planning to buy this for your workshop, ensure that you buy from a reputed tools supplier like http://www.bhavyamachinetools.com, offering robust workshop equipments and also prompt after sale services which can easily help you to increase your production and lower your production costs.

Exclusive Range of Machine Tools from Bhavya Machine Tools

We present variety of tools used in various standard and critical industrial applications. Some of the widely used industrial equipments are lathe, drill, tool room, sheet metal, shearing, press brakes, SPM & heavy, wood working and automobile unit. We are having expertise in manufacturing all types of industrial machines, which work accurately with high performance. These are made up of high quality sturdy materials to give a long life with low maintenance cost. Our wide ranges of lathe devices are demanded worldwide for perfection of work, quite affordable low cost for long durability.

Our light duty lathe is perfect for applications, where lathe equipment usage is limited with higher performance and ease in operation. The series is spread further with medium duty lathe machine, heavy duty and extra heavy duty. Our export quality roll turning lathe is used in creating specialized cylindrical rolls in rolling mills. We cater the above all series of lathe under the all geared category also to perform metal and wooden machining with speed control gears. We are also a leading distributor and supplier of imported lathe for India and across the world dealing in high end universal all geared lathe including CDS A series, CDS B series, CW E series, CW M series lathe which are completely automatic with enhanced features, compact units, highly durable and efficiency of delivering the perfection output beyond imagination.

Our completely automatic computer operated lathe machines give amazing performance with very low resources and high efficiency have made them popular to opt as an industry best lathe in various models of CKE 6130I, CKE 6150Z and slant bed CNC lathe.

About Bhavya Machine Tools

We are an ISO 9001:2008 certified tools manufacturing company in India. The company specializes in supplying lathe, drilling, grinding, V belt driven shaping, shearing, press brake, pillar and C type power press machines and others for tool room, construction, metal and wood working industries. For further details please contact us at +91-79-4024 2800, +91 – 79 – 3007 4560 or visit our office located at

Bhavya Machine Tools

A-601, 6th Floor, Sapath-4, Opp. Karnavati Club,

S.G. Highway Road, Satellite,

Ahmedabad-380 051,

Gujarat. (India).

Important Tool Room Machines You Need to Buy for a Workshop

Improvement of processes in a workshop and automation doesn’t need to be an expensive affair. It needs to be a smarter choice of tool room machines required in a workshop. Various industrial applications require rigid material like wood and metal to be cut, shaped and grinded on a regular basis. These are exactly used for those processes. A workshop needs to provide properly shaped metals to the industries so that they can further manufacture the products of high quality. Proper use in a workshop enables accurate and quick output which becomes very much necessary for all the industries. Basically, there are some important tool room which are necessary to have in a workshop as given below:-

Milling Machine – It can perform versatile operations ranging from simple tasks like slot and keyway cutting, planning, drilling to complex tasks like contouring, dies sinking etc.

Grinding Machine – It also known as grinders are used to grind metals and other materials in a workshop. A grinder is very useful in a metal workshop as it helps in making metal chips from sheet metals which are used in many applications.

Shaping Machine – As the name suggests, It is used to shape metals in a workshop by removing unwanted material from the flat metal surface. It is used when large amount of metal is to be cut to form a specific shape.

Slotting Machine – It is used to make slots needed on the screw heads, bolts, wood screws and other industrial components. The most common use is in manufacturing process of automobiles, electrical components, furniture etc.

Bandsaw Machine – These are used to cut long bars in irregular shapes, straight cuts or curved shapes. This provides maximum accuracy with minimum wastage.

Hacksaw Machine – These are used to cut metals with high efficiency speed and accuracy. These are used where high pressure is required, whereas mechanical and semi-hydraulic hacksaw are used wherever low pressure is required.

How to Select Tool Room Machines for a Workshop?

Each and every workshop is different and needs to complete different types of processes. Similarly, each and every tool room unit also has different uses. If a workshop works on majority of metal grinding projects, then it may require grinding equipment and if it is working on majority of metal cutting projects, then it may require a hacksaw equipment installed. If your workshop requires completing versatile projects involving cutting and drilling both, then a milling device would be just perfect. Thus, the choice of tool room devices to be installed in your workshop depends on the majority of the projects you are handling. Many times it happens that a particular tool room is over occupied and another tool room unit is staying idle for hours altogether. This can increase the production costs of the workshop and reduce the profits. So, it is very much important to judge the kind of projects you are going to handle in your workshop in future and select tool room machines accordingly.

Buying Tool Room Machines

Buying tool room equipments for your workshop can be a crucial decision and needs to be taken carefully. If you fail to buy quality tool room devices, you may end up paying more on maintenance costs which can have an adverse effect to your returns on investment. If you need to cut down on your maintenance costs, never buy used tool room equipments, instead always go for new tool room provided by reliable manufacturer of tool room like Bhavya Machine Tools which is an ISO 9001:2008 certified company.

All You Need to Know About a Milling Machine

Geared Drive Universal A milling machine is a versatile tool room machine which is used to remove undesirable metal from the sheet metal to give a specific shape to an object. The first milling machine was invented by Eli Whitney for producing interchangeable Musket Parts. After that, there were many developments brought in a milling machine which has made it a special kind of tool room machines. Due to these developments, the metal can be removed now with more speed and accuracy. The developments brought in versatile features in a milling machine as so now a milling machine can not only perform metal cutting but it can also used for boring, slotting, circular milling dividing, and drilling. Different types of milling machines were developed with versatile features which are briefed below:-

Types of Milling Machines

Basically, there are two types of milling machines, horizontal milling machines and vertical milling machines. Further they can be classified into plain or universal and manually or digital controlled milling machines. A milling machine for your workshop can be considered based on its specifications, features you require.

Horizontal & Vertical Milling Machines

The horizontal milling machine and vertical milling machine differs from each other in terms of spindle axis orientation. The vertical milling machine is commonly used because it is an affordable milling machine. Moreover, a horizontal milling machine provides clean operations by enabling the metal chips to fall away from the cutting area.

Plain Milling Machine

A plain milling machine can be used for limited operations, whereas a universal milling machine can be used for versatile operations by fitting different attachments in it. Some of the commonly used attachments in universal milling machines are rotary table, indexing fixture, rack cutting attachments and table swivel housing.

Mechanically Controlled Milling Machine

A mechanically controlled milling machine are commonly used in the workshops but if you require more precision and speed in the cutting or drilling of a sheet metal, then there are suppliers of tool room machines who also provide CNC milling machines which are computer operated milling machines and provide best quality output.

Some of the most common milling machines which are the combination of all the above machines are all geared universal milling machine, all geared vertical milling machine, universal geared drive and turret milling machines.

How to Use a Milling Machine for Perfect Accuracy?

Before starting a project, make sure that the workpiece, table, taper in the spindle and arbour or cutter shank are all free from chips and are clean.
Never choose a larger diameter miller cutter than required.
Always keep miller cutter sharp.
While milling machine is in operation, never change the feed or speed of the machine.
When clamps are being used to secure the workpieces, make sure that they are tight and the workpiece is held properly so that it doesn’t vibrate or spring while cutting is in process.
All the safety measures should be followed and the job should be planned properly to achieve perfect accuracy.

Factors to be Considered While Buying a Milling Machine

The foremost factor to be considered while buying a milling machine is of course the type of project to be performed on the machine. The success of any sheet metal job depends on the machine selected for that particular job. Milling machine is considered to be the most versatile metal working machine and if chosen carefully, can accomplish many jobs at your workshop which will limit the use of the resources and can be profitable for your business. So, before selecting a milling machine for your workshop consider the complexity of the job to be done and determine the number of axis variants required. Some milling machines come with inbuilt milling accessories, whereas some need to be purchased and attached with the milling machine. So, just don’t go for a cheap milling machine, you need to consider cost-effectiveness also. This doesn’t mean that you buy an expensive milling machine with lot many inbuilt accessories which are of no use to you. Always determine your requirements properly and go for a milling machine just suitable to that.

Power Press – A Machine Which Can Turn Sheet Metal into Miraculous Shapes

A Power press is a special kind of machine that can bend any sheet metal into a specific shape. There are various products made of metal which we use in our day to day life like automobiles, electronic gadgets etc. Sheet metal is required to be cut, bended and pressed to form a particular shape. In ancient times, these jobs were done manually but now to make the process quick, it is used which can cut, bend and press metals to form shapes with accuracy.

How Does a it Work?

The two major components are a stationary bed and a moving ram. The combination dies are attached to the ram and bed which enables giving specific shapes to metal sheet. The main components are clutch, flywheel and crankshaft. The rotation of the flywheel is powered by the motor. A clutch is used to couple the spinning flywheel to the crankshaft. The crankshaft then enables the rotary motion of the flywheel to the upward and downward motions of the press ram. A work piece is fed to the die and the tool cycle is initiated. A re-formed piece is formed when the upper and lower dies press together on the stock material. Once the down stroke is done, the work piece which is formed in a specific shape is removed and then another work piece is fed to repeat the same tool cycling.

Safety Measures While Using a it

It can be dangerous to operate if they are not maintained properly. If you own a power press at your workshop, you need to make sure that your employees or people maintaining necessary skills and knowledge about the working of the machine. If any accident occurs at your workshop due to poorly maintained power press, then you might get in trouble and your employees’ life can be at stake. So, it better to take below safety measures while using it at your workshop:-

The ancillary equipment, control systems and all their guards of your power presses are maintained so that the lives of people are not put at risk.
The maintenance work should be carried out when the machine is switched off or isolated and the people working on it have necessary knowledge and expertise.
The appointed person operating should be provided necessary training in order to use the equipments in a proper manner.
Written instructions on how to use properly should be made available to the operators working on it.
Regular inspection and tests should be done for power press to ensure that it is safe to use.
Its components should be regularly examined by a competent and knowledgeable person.
A record of power press maintenance schedule should be maintained in order to preserve the proof that the machine has been inspected and tested.

If you need to buy a machine for your workshop, just go through the website of leading machine tools supplier in India, http://www.bhavyamachinetools.com where you will be able to find two types and those are C type and Pillar type power press. Only best quality tool room machines are available here and you can choose one which best suits your requirement at the workshop.

CNC Lathe Machines Can Make Your Job Easy

CNC is the short form of computer numerically controlled which refers to a process in which a computer reads code instructions in order to control a tool. A CNC lathe is controlled by a computer due to which the material can be cut, drilled, sanded, shaped or polished quickly. In order to meet a variety of industries, modern technology is required. It can give a specific standard of accuracy and speed which can enable a workshop to fulfill even the difficult demands of the industries and achieve success in providing completion of jobs as per the their requirements. The basic benefit is that it requires minimum human efforts and so the possibilities of workers getting injured in workshops have reduced to a great extent. These computer operated lathe have given a great level of accuracy in production due to which more and more workshops and industries are inclining towards applying it in their production. Thus, CNC lathe machines can make your job easy considerably by providing accuracy and speed both. If you are convinced with the idea of buying a CNC tools but need to have more details about it then you should consider reading this article further.

Advantages of CNC Lathe Machines

The foremost advantage is that it makes difficult jobs easier and quicker as it is fully automated with a computer program. It operator has to feed the dimensions of the finished product in the specified program of the machine and then does its job by finishing one process after another automatically with the extreme level of accuracy and speed.
The operating costs incurred by a CNC equipment are much lower than the traditional lathe costs.
The labour costs can be reduced at a great extent because one operator can operate several.
A CNC device can work for several tasks required to be accomplished in various industries like textiles, power generation, medical, defence, plastic, aerospace, automotive, automobiles etc.

Buying CNC Lathe Machines

Buying CNC lathe can be a big investment and so one cannot afford to buy without knowing some of the things to look for when buying such one. The foremost thing which you need to be sure of while buying it is the quality. A good quality machine can boost your productivity and a low quality can drop your productivity at a great extent. So, you need to be careful about the quality of a CNC lathe and make sure that all the quality parts have been used otherwise it may increase your maintenance costs. Secondly, you need to ensure that you buy CNC lathe for your workshop from a reliable source. Just go through the customer reviews for the manufacturers of it and then decide on a particular supplier who can suggests you the best machinery as per your workshop requirements.

Bottom Line

If you are buying a CNC lathe to make your job easier then that would be a perfect decision for your business but you also need to ensure that the unit you are buying is of high quality so that breaking down of your machinery can be avoided from time to time. In such competitive business environment, it would be always better to choose the best machinery for your workshop which can ensure safety of your laborers and gives accurate and speedy outputs.

About Yash Shah

What are Press Breaks?

Types of Press Breaks

Metal forming

Applications of Press Breaks

In Conclusion

Frame Material of a Bandsaw Machine

Motor Size of a Bandsaw Machine

Blade of a Bandsaw Machine

In Conclusion

Why Buy Press Brake?

How to Select Press Brake?

The Bottom Line

How to Buy Sheet Metal Machinery?

Fixing the Budget for Sheet Metal Machinery

Look for Specifications of Sheet Metal Machinery

Where to Buy Sheet Metal Machinery?

In Conclusion

Milling Machines

Uses of Grinding Machine

Applications of Shaping Machine

Slotting Machine

Bandsaw Machine

Hacksaw Machine

Applications of Sheet Metal Machines

Various Tasks Performed by Sheet Metal Machines

Methods of Cutting Sheet Metal

The Bottom Line

Applications of Shaping Machine

Importance of Shaping Machine in Different Industries

About Different Other Shaping Machines

In Conclusion

What is CNC Lathe Machine?

Importance & Benefits of CNC Lathe Machine

Components of CNC Lathe Machine

Types of CNC Lathe Machine

Working of CNC Lathe Machine

In Conclusion

What is Conventional Lathe Machine?

Types of Lathe Machines

Types of Metal Lathe Machines

Advantages of Tool Room Lathe

Uses of Turret Lathes and Capstan Lathes

Types of Milling Machines

Horizontal & Vertical Milling Machines

Plain Milling Machine

Mechanically Controlled Milling Machine

How to Use a Milling Machine for Perfect Accuracy?

Factors to be Considered While Buying a Milling Machine

Advantages of CNC Lathe Machines

Buying CNC Lathe Machines

Bottom Line

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